GARAGE DOOR OPENER - Chamberlain · 3 To prevent damage to garage door and opener: • ALWAYS...
Transcript of GARAGE DOOR OPENER - Chamberlain · 3 To prevent damage to garage door and opener: • ALWAYS...
The Chamberlain Group, Inc.845 Larch AvenueElmhurst, Illinois 60126-1196www.chamberlain.com
GARAGE DOOR OPENER
Model HD800D 1/2 HPFor Residential Use Only
Owner’s Manual■ Please read this manual and the enclosed safety materials carefully!
■ Fasten the manual near the garage door after installation.
■ The door WILL NOT CLOSE unless The Protector System® is connected and properlyaligned.
■ Periodic checks of the opener are required to ensure safe operation.
■ The model number label is located on the front panel of your opener.
®
®
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TABLE OF CONTENTS
When you see these Safety Symbols and Signal Words onthe following pages, they will alert you to the possibility ofserious injury or death if you do not comply with thewarnings that accompany them. The hazard may comefrom something mechanical or from electric shock. Readthe warnings carefully.
When you see this Signal Word on the following pages, itwill alert you to the possibility of damage to your garagedoor and/or the garage door opener if you do not complywith the cautionary statements that accompany it. Readthem carefully.
INTRODUCTIONSafety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
Electrical
Introduction 2-7Safety symbol and signal word review ...............................2
Preparing your garage door................................................3
Tools needed.......................................................................3
Planning ..........................................................................4-5
Carton inventory..................................................................6
Hardware inventory.............................................................7
Assembly 8-11Assemble the rail and install the trolley ..............................8
Fasten the rail to the motor unit..........................................9
Install the idler pulley ..........................................................9
Install the belt and attach the belt cap retainer.................10
Set the tension ..................................................................11
Installation 11-26Installation safety instructions ...........................................11
Determine the header bracket location.............................12
Install the header bracket .................................................13
Attach the rail to the header bracket.................................14
Position the opener ...........................................................15
Hang the opener ...............................................................16
Install the door control ......................................................17
Install the lights .................................................................18
Attach the emergency release rope and handle...............18
Electrical requirements .....................................................19
Install The Protector System® ......................................20-22
Fasten the door bracket...............................................23-24
Connect the door arm to the trolley .............................25-26
Adjustment 27-29Program the travel limits ...................................................27
Setting the force................................................................28
Test the safety reversal system ........................................29
Test The Protector System® ..............................................29
Operation 30-36Operation safety instructions ............................................30
Using your garage door opener ........................................30
Using the wall-mounted door control ................................31
To open the door manually ...............................................31
Battery backup unit ......................................................32-33
Care of your garage door opener .....................................34
Having a problem?............................................................35
Diagnostic chart ................................................................36
Programming 37-38To add or reprogram a hand-held remote control .............37
To erase all codes from motor unit memory .....................37
3-Button remotes ..............................................................37
To add, reprogram or change a Keyless Entry PIN..........................................................38
Repair Parts 39-40Rail assembly parts...........................................................39
Installation parts................................................................39
Motor unit assembly parts.................................................40
Accessories 41
Operator Notes 42-43
Repair Parts and Service 44
Warranty 44
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To prevent damage to garage door and opener:• ALWAYS disable locks BEFORE installing and operating the
opener. • ONLY operate garage door opener at 120V, 60 Hz to avoid
malfunction and damage.
To prevent possible SERIOUS INJURY or DEATH:• ALWAYS call a trained door systems technician if garage
door binds, sticks or is out of balance. An unbalanced garagedoor may not reverse when required.
• NEVER try to loosen, move or adjust garage door, doorsprings, cables, pulleys, brackets or their hardware, ALL ofwhich are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected togarage door BEFORE installing and operating garage dooropener to avoid entanglement.
Preparing your garage door
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
• Complete the following test to make sure your garagedoor is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release thedoor. If balanced, it should stay in place, supportedentirely by its springs.
2. Raise and lower the door to see if there is anybinding or sticking.
If your door binds, sticks, or is out of balance, call atrained door systems technician.
Tools needed
During assembly, installation and adjustment of theopener, instructions will call for hand tools as illustratedbelow.
Pliers
Wire Cutters
Claw Hammer
Hack Saw
Screwdriver
Adjustable End WrenchSockets and Wrench1/2", 5/8", 7/16", 9/16" and 1/4"
Drill
Tape Measure
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Stepladder
Pencil
Drill Bits 3/16", 5/16" and 5/32"
Carpenter'sLevel (optional)
Sectional Door
One-Piece Door
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Safety ReversingSensor
Header Wall
Access Door
— —
— —
— —
— —
Gap between floorand bottom of doormust not exceed 1/4" (6 mm).
Extension Spring
Horizontal and vertical reinforcementis needed for lightweight garage doors(fiberglass, steel, aluminum, door withglass panels, etc.). See page 23 for details.
Support bracket &fastening hardwareis required.See page 16.
FINISHED CEILING
Motor Unit
Rail
Wall-mountedDoorControl
ORTorsion Spring
VerticalCenterlineof GarageDoor
Safety ReversingSensor
SECTIONAL DOOR INSTALLATION
Planning
Identify the type and height of your garage door. Surveyyour garage area to see if any of the conditions belowapply to your installation. Additional materials may berequired. You may find it helpful to refer back to this pageand the accompanying illustrations as you proceed withthe installation of your opener.
Depending on your requirements, there are severalinstallation steps which may call for materials or hardwarenot included in the carton.
• Installation Step 1 – Look at the wall or ceiling abovethe garage door. The header bracket must be securelyfastened to structural supports.
• Installation Step 5 – Do you have a finished ceiling inyour garage? If so, a support bracket and additionalfastening hardware may be required.
• Installation Step 10 – Depending upon garageconstruction, extension brackets or wood blocks may beneeded to install sensors.
• Installation Step 10 – Alternate floor mounting of thesafety reversing sensor will require hardware notprovided.
• Do you have an access door in addition to the garagedoor? If not, Model 7702CB Emergency Key Release isrequired. See Accessories page.
CLOSED POSITION
HeaderWallGarageDoor
HeaderBracket
Trolley
StraightDoorArm
Emergency ReleaseRope & Handle
DoorBracket
CurvedDoorArm
GarageDoorSpring
Belt
Trolley Stop Bolt
• Look at the garage door where it meets the floor. Anygap between the floor and the bottom of the door mustnot exceed 1/4" (6 mm). Otherwise, the safety reversalsystem may not work properly. See Adjustment Step 3.Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS• Do you have a steel, aluminum, fiberglass or glass
panel door? If so, horizontal and vertical reinforcementis required (Installation Step 11).
• The opener should be installed above the center of thedoor. If there is a torsion spring or center bearing platein the way of the header bracket, it may be installedwithin 4 feet (1.22 m) to the left or right of the doorcenter. See Installation Steps 1 and 11.
• If your door is more than 7 feet (2.13 m) high, see railextension kits listed on Accessories page.
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AccessDoor
SafetyReversing Sensor
SafetyReversingSensorGap between floor
and bottom of doormust not exceed 1/4" (6 mm).
GarageDoor
HeaderWall
HeaderBracket
DoorBracket Straight
DoorArm
CurvedDoor Arm
Trolley
Emergency ReleaseRope & Handle
Rail
BeltTrolley Stop Bolt
CLOSED POSITION
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS• Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to theinformation relating to sectional doors in InstallationStep 11.
• Depending on your door’s construction, you may needadditional mounting hardware for the door bracket(Step 11).
Safety ReversingSensor
AccessDoor
FINISHED CEILING
Support bracket& fasteninghardware is required.See page 16.
Safety ReversingSensor
Header Wall
Gap between floorand bottom of door must not exceed 1/4" (6 mm).
Wall-mountedDoor Control
Rail Motor Unit
ONE-PIECE DOOR WITHOUT TRACK
CLOSED POSITION
HeaderWall
HeaderBracket
Trolley
StraightDoorArm
EmergencyReleaseRope & Handle
Door Bracket
CurvedDoorArm
GarageDoor
Trolley Stop BoltBelt
Rail
Without a properly working safety reversal system, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage door.• The gap between the bottom of the garage door and the floor
MUST NOT exceed 1/4" (6 mm). Otherwise, the safetyreversal system may not work properly.
• The floor or the garage door MUST be repaired to eliminatethe gap.
ONE-PIECE DOOR WITH TRACK
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Straight DoorArm Section
Curved DoorArm Section
Safety Labelsand
Literature
2-Conductor Bell WireWhite & White/Red
Idler Pulley
Hanging Bracket
Door Bracket
Trolley
Safety SensorBracket (2)
RailCenter/BackSections
"U" Bracket
RailFront (header)Section
Header Bracket
Belt
Motor Unit with Light Lens
Belt Cap Retainer
Battery Backup Unit
Remote ControlTransmitter Visor Clip
SECURITY✚®
3-Button Remote Control (2)LOCK
LIGHT
Motion Detecting Door Control Panel
SECURITY✚®
Keyless Entry
The Protector System®
(2) Safety Reversing Sensors(1 Sending Eye and 1 Receiving Eye)with 2-Conductor White & White/BlackBell Wire attached
Your garage door opener is packaged in one carton whichcontains the motor unit and all parts illustrated below.Accessories will depend on the model purchased. Ifanything is missing, carefully check the packing material.
Parts may be stuck in the foam. Hardware for assemblyand installation is shown on the next page. Save thecarton and packing material until installation andadjustment is complete.
Carton Inventory
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MasterLink (2) Idler Bolt (1)
Nut3/8" (1)
Trolley Threaded Shaft (1)
Bolt 1/4"-20x1-3/4" (2)
Lock Washer3/8" (1)
Lock Nut1/4"-20 (2)
Spacer (2)
Wing Nut1/4"-20 (2)
Carriage Bolt1/4"-20x1/2" (2)
HandleNut 5/16"-18 (8)Ring Fastener (3)
InsulatedStaples (30)
Drywall Anchors (2)
Clevis Pin5/16"x1" (1)
Rope
Lock Washer 5/16" (7)Lag Screw5/16"-9x1-5/8" (2)
Hex Bolt5/16"-18x7/8" (4)
Clevis Pin5/16"x1-1/4" (1)
Lag Screw5/16"-18x1-7/8" (2)
Screw6ABx1-1/4" (2) Screw 6-32x1" (2)
Clevis Pin5/16"x1-1/2" (1)
Spring/Trolley Nut (1)
Self-Threading Screw1/4"-14x5/8" (2)
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
INSTALLATION HARDWARE
FRONT RAIL(TOP)
KEEP LARGERHOLE ON TOP
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ASSEMBLY STEP 1Assemble the Rail & Install the Trolley
To avoid installation difficulties, do not run the garagedoor opener until instructed to do so.
Front Rail(TO DOOR)
WindowCut-Out
Screwdriver
IdlerPulleyHole
Tabs
Back Rails(TO MOTOR UNIT)
Trolley
TaperedEnd
TaperedEnd
Inner Trolley
Wear Pads
Outer Trolley
TaperedEnd
TaperedEnd
To prevent INJURY from pinching, keep hands and fingersaway from the joints while assembling the rail.
The front rail has a cut out “window” at the door end (seeillustration). The hole above this window is larger onthe top of the rail than on the bottom. A smaller hole3-1/2" (8.9 cm) away is close to the rail edge. Rotate theback rail so it has a similar hole close to the oppositeedge, about 4-3/4" (12 cm) from the far end.
1. Remove the straight door arm and hanging bracketpackaged inside the front rail and set aside forInstallation Step 5 and 12. NOTE: To prevent INJURYwhile unpacking the rail carefully remove the straightdoor arm stored within the rail section.
2. Align the rail sections on a flat surface as shown andslide the tapered ends into the larger ones. Tabs alongthe side will lock into place.
3. Place the motor unit on packing material to protect thecover, and rest the back end of the rail on top. Forconvenience, put a support under the front end of therail.
4. As a temporary trolley stop, insert a screwdriver into thehole 10" from the front end of the rail, as shown.
5. Check to be sure there are 4 plastic wear pads insidethe inner trolley. If they became loose during shipping,check all packing material. Snap them back into positionas shown.
6. Slide the trolley assembly along the rail from the backend to the screwdriver.
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To avoid SERIOUS damage to garage door opener, use ONLYthose bolts/fasteners mounted in the top of the opener.
ASSEMBLY STEP 2Fasten the Rail to the Motor Unit
• Insert a 1/4"-20x1-3/4" bolt into the cover protection bolthole on the back end of the rail as shown. Tightensecurely with a 1/4"-20 lock nut. Do NOT overtighten.
• Remove the two bolts from the top of the motor unit.
• Place the “U” bracket, flat side down, on the motor unitand align the bracket holes with the bolt holes. Fastenwith the previously removed bolts.
• Align the rail assembly with the top of the motor unit.Slide the rail end onto the “U” bracket, all the way to thestops that protrude on the top and sides of the bracket.
ASSEMBLY STEP 3Install the Idler Pulley
• Lay the belt beside the rail, as shown. Grasp the endwith the hooked trolley connector and passapproximately 12" (30 cm) of belt through the window.Keep the ribbed side toward the rail, and allow it to hanguntil Assembly Step 5.
• Remove the tape from the idler pulley. The inside centershould be pre-greased. If dry, regrease to ensure properoperation.
• Place the idler pulley into the window as shown.
• Insert the idler bolt from the top through the rail andpulley. Tighten with a 3/8" lock washer and nutunderneath the rail until the lock washer is compressed.
• Rotate the pulley to be sure it spins freely.
• Insert a 1/4"-20x1-3/4" bolt into the trolley stop hole inthe front of the rail as shown. Tighten securely with a1/4"-20 lock nut.
Motor UnitSprocket
Foam Packaging
"U" Bracket
Lock Nut
Bolts
SLIDE RAIL TO STOPSON TOP AND SIDESOF BRACKET
CoverProtectionBolt Hole
Bolt
Idler Pulley
Trolley Stop Hole
Bolt
Trolley Connector
Pulley
RailBolt
Nut Washer
Lock Washer 3/8"
Nut 3/8"
Idler Bolt Screwdriver
Idler Pulley
Grease Inside Pulley
Lock Nut
Lock Nut1/4"-20Bolt 1/4"-20x1-3/4"
HARDWARE SHOWN ACTUAL SIZE
Nut 3/8" Lock Washer 3/8"Idler Bolt Lock Nut 1/4"-20Bolt 1/4"-20x1-3/4"
HARDWARE SHOWN ACTUAL SIZE
ASSEMBLY STEP 4Install the Belt and Attach the Belt Cap Retainer
1. Pull the belt around the idler pulley and toward thetrolley. The ribbed side must contact the pulley.
2. Hook the trolley connector into the retaining slot on thetrolley as shown.
3. With the trolley against the screwdriver, dispense theremainder of the belt along the rail length toward themotor unit and around the sprocket. The sprocket teethmust engage the belt.
4. Check to make sure the belt is not twisted and theFLAT side of the trolley threaded shaft is facing the rail.Connect the trolley threaded shaft with the master link,as illustrated:
• Push pins of master link bar through holes in end ofbelt and trolley threaded shaft.
• Push master link cap over pins and past pin notches.
• Slide clip-on spring over cap and onto pin notchesuntil both pins are securely locked in place.
5. Insert the trolley threaded shaft through the hole in thetrolley. Be sure the belt is not twisted and the FLATside faces the rail.
6. Hold the belt at the trolley shaft as you thread thespring nut by hand onto the shaft until finger tightagainst the trolley. Do not use any tools.
7. Remove the screwdriver.
8. Position the belt cap retainer over the motor unitsprocket as shown and fasten to the mounting platewith 8x3/8" hex screws provided.
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To avoid possible SERIOUS INJURY to fingers from movinggarage door opener:• ALWAYS keep hand clear of sprocket while operating opener.• Securely attach sprocket cover BEFORE operating.
Hex Screw 8x3/8"
HARDWARE SHOWN ACTUAL SIZE
Spring/Trolley Nut
Spring Nut
Hex Screws8x3/8"
Belt CapRetainer
Motor UnitSprocket
MountingPlate
TrolleyConnector
Idler Pulley
RetainingSlot
Hole
Master LinkClip-On Spring
Master Link Cap
TrolleyThreadedShaft
MasterLink Bar
PinNotch
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INSTALLATION
ASSEMBLY STEP 5Set the Tension
• Insert a screwdriver tip into one of the nut ring slots andbrace it firmly against the trolley.
• Place a 7/16" open end wrench on the square end.Rotate the nut about 1/4 turn until the spring releasesand snaps the nut ring against the trolley.
This sets the spring to optimum belt tension.
You have now finished assembling your garage dooropener. Please read the following warnings beforeproceeding to the installation section.
Nut Ring Nut Ring
Trolley
1" 1-1/4"BEFORE AFTER RELEASE
Nut Ring Slot
Square End
SquareEnd
(2.5 cm) (3.18 cm)
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
WARNING
WARNING
WARNINGWARNING
1. READ AND FOLLOW ALL INSTALLATION WARNINGS ANDINSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced andlubricated garage door. An improperly balanced door may notreverse when required and could result in SEVERE INJURYor DEATH.
3. ALL repairs to cables, spring assemblies and other hardwareMUST be made by a trained door systems technicianBEFORE installing opener.
4. Disable ALL locks and remove ALL ropes connected togarage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more abovefloor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.7. NEVER connect garage door opener to power source until
instructed to do so.
8. NEVER wear watches, rings or loose clothing whileinstalling or servicing opener. They could be caught ingarage door or opener mechanisms.
9. Install wall-mounted garage door control:• within sight of the garage door. • out of reach of children at minimum height of 5 feet
(1.5 m).• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage doorcontrol.
11. Place manual release/safety reverse test label in plain viewon inside of garage door.
12. Upon completion of installation, test safety reversal system.Door MUST reverse on contact with a 1-1/2" (3.8 cm) highobject (or a 2x4 laid flat) on the floor.
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INSTALLATION STEP 1Determine the Header BracketLocation
Installation procedures vary according to garage doortypes. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline ofthe garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet(1.22 m) of the left or right of the door center only ifa torsion spring or center bearing plate is in theway; or you can attach it to the ceiling (see page 13)when clearance is minimal. (It may be mounted onthe wall upside down if necessary, to gainapproximately 1/2" (1 cm).)If you need to install the header bracket on a 2x4(on wall or ceiling), use lag screws (not provided)to securely fasten the 2x4 to structural supports asshown here and on page 13.
3. Open your door to the highest point of travel as shown.Draw an intersecting horizontal line on the header wallabove the high point:
• 2" (5 cm) above the high point for sectional door andone-piece door with track.
• 8" (20 cm) above the high point for one-piece doorwithout track.
This height will provide travel clearance for the top edgeof the door.
NOTE: If the total number of inches exceeds the heightavailable in your garage, use the maximum heightpossible, or refer to page 13 for ceiling installation.
To prevent possible SERIOUS INJURY or DEATH:• Header bracket MUST be RIGIDLY fastened to structural
support on header wall or ceiling, otherwise garage doormight not reverse when required. DO NOT install headerbracket over drywall.
• Concrete anchors MUST be used if mounting header bracketor 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs,cables, pulleys, brackets, or their hardware, ALL of whichare under EXTREME tension.
• ALWAYS call a trained door systems technician if garagedoor binds, sticks, or is out of balance. An unbalancedgarage door might not reverse when required.
Header Wall
Sectional door with curved track
Highest Pointof Travel
Door
2" (5 cm)
One-piece door with horizontal track
Door
TrackHeader Wall
Highest Pointof Travel
2" (5 cm)
Track
Header Wall
Vertical Centerlineof Garage Door
Level(optional)
2x4
2x4
StructuralSupports
OPTIONALCEILINGMOUNTFORHEADERBRACKET
UnfinishedCeiling
Door
JambHardware
One-piece door without track: jamb hardware
8" (20 cm)
Highest Pointof Travel Door
Pivot
8" (20 cm)
One-piece door without track: pivot hardware
Highest Pointof Travel
Header WallHeader Wall
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Lag Screws5/16"x9x1-5/8"
– Finished Ceiling –
DoorSpring
Header WallUP
Ceiling Mounting Holes
6" (15 cm) Maximum
HeaderBracket
VerticalCenterlineof Garage Door
Garage Door
Vertical Centerlineof Garage Door
INSTALLATION STEP 2Install the Header Bracket
You can attach the header bracket either to the wall abovethe garage door, or to the ceiling. Follow the instructionswhich will work best for your particular requirements. Donot install the header bracket over drywall. If installinginto masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION• Center the bracket on the vertical centerline with the
bottom edge of the bracket on the horizontal line asshown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes. Drill 3/16" pilotholes and fasten the bracket securely to a structuralsupport with the hardware provided.
Lag Screw5/16"-9x1-5/8"
HARDWARE SHOWN ACTUAL SIZE
CEILING HEADER BRACKET INSTALLATION• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6"(15 cm) from the wall. Make sure the arrow is pointingaway from the wall. The bracket can be mounted flushagainst the ceiling when clearance is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fastenbracket securely to a structural support with thehardware provided.
UP
Wall Mount
Optional Mounting Holes
Lag Screws5/16"x9x1-5/8"
Highest Point of Garage Door Travel
VerticalCenterlineof Garage DoorHeader
Wall
GarageDoor
Door Spring
2x4StructuralSupport
VerticalCenterlineof Garage Door
HeaderBracket
HorizontalLine
Header Bracket
Idler Pulley
Header Wall
OPTION WITHSOME EXISTING INSTALLATIONS
HeaderBracket
Mounting Hole
ExistingHeader Bracket
SpacerMountingHole
ExistingClevis Pin
Clevis Pin 5/16"x1-1/2" Ring Fastener
GarageDoor
Opener Carton orTemporarySupport
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INSTALLATION STEP 3Attach the Rail to the Header Bracket
NOTE: (Optional) With some existing installations, youmay re-use the old header bracket with the two plasticspacers included in the hardware bag. Place the spacersinside the bracket on each side of the rail, as illustrated.
• Position the opener on the garage floor below theheader bracket. Use packing material as a protectivebase. NOTE: If the door spring is in the way you’ll needhelp. Have someone hold the opener securely on atemporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin5/16"x1-1/2" as shown.
• Insert a ring fastener to secure.
HARDWARE SHOWN ACTUAL SIZE
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ONE-PIECE DOOR WITHOUT TRACKA 2x4 on its side is convenient for setting an idealdoor-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need helpat this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 on its sideon the top section of the door beneath the rail.
• The top of the door should be level with the top of themotor unit. Do not position the opener more than 4"(10 cm) above this point.
INSTALLATION STEP 4Position the Opener
Follow instructions which apply to your door type asillustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITHTRACKA 2x4 laid flat is convenient for setting an ideal door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need helpat this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat onthe top section beneath the rail.
• If the top section or panel hits the trolley when you raisethe door, pull down on the trolley release armto disconnect inner and outer sections. Slide the outertrolley toward the motor unit. The trolley can remaindisconnected until Installation Step 12 is completed.
To prevent damage to garage door, rest garage door openerrail on 2x4 placed on top section of door.
HeaderBracket
Top of Door
2x4 is used to determine the correct mounting height from ceiling.
2x4 is used to determine the correct mounting height from ceiling.
Door
Rail
ENGAGED RELEASED
TrolleyRelease Arm
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INSTALLATION STEP 5Hang the Opener
Three representative installations are shown. Yours maybe different. Hanging brackets should be angled, Figure 1,to provide rigid support. On finished ceilings, Figure 2,attach a sturdy metal bracket to structural supports beforeinstalling the opener. This bracket and fastening hardwareare not provided.
Existing brackets from a previous installation may befastened to the sides of the motor unit as in Figures 1 and2, or to the mounting tabs as shown in Figure 3. Thencontinue with step 5 below.
1. Measure the distance from each side of the motor unitto the structural support.
2. Cut both pieces of the hanging bracket to requiredlengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with5/16"-18x1-7/8" lag screws.
5. Fasten the opener to the hanging brackets with5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door(or in line with the header bracket if the bracket is notcentered above the door).
7. Remove the 2x4. Operate the door manually. If the doorhits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this time.
To avoid possible SERIOUS INJURY from a falling garage dooropener, fasten it SECURELY to structural supports of thegarage. Concrete anchors MUST be used if installing anybrackets into masonry.
Lag Screw 5/16"-18x1-7/8"
Hex Bolt5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
HARDWARE SHOWN ACTUAL SIZE
MeasureDistance
Lag Screws5/16"- 18x1-7/8"
Bracket(Not Provided)
Lag Screws5/16"-18x1-7/8"
(Not Provided)Hex Bolts5/16"-18x7/8"Lock Washers 5/16" Nuts 5/16"-18
— FINISHED CEILING —
Hex Bolts5/16"-18x7/8"Lock Washers 5/16" Nuts 5/16"-18
Hex Bolts5/16"-18x7/8"Lock Washers 5/16" Nuts 5/16"-18
Hidden Support
StructuralSupports
Preferred range ofbracket placement
Preferred range ofbracket placement
Utilizing existing top mount installation
Existing Brackets
Bracket(Provided)
Hanging Brackets
Figure 1
Figure 2
Figure 3
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To prevent possible SERIOUS INJURY or DEATH fromelectrocution:• Be sure power is not connected BEFORE installing door
control.• Connect ONLY to 24 VOLT low voltage wires. To prevent possible SERIOUS INJURY or DEATH from a closinggarage door:• Install door control within sight of garage door, out of reach
of children at a minimum height of 5 feet (1.5 m), and awayfrom ALL moving parts of door.
• NEVER permit children to operate or play with door controlpush buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properlyadjusted and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed.NEVER permit anyone to cross path of closing garage door.
INSTALLATION STEP 6Install the Door Control
Locate door control within sight of door, at a minimumheight of 5 feet (1.5 m) where small children cannot reach,away from moving parts of door and door hardware.If installing into drywall, drill 5/32" holes and use theanchors provided. For pre-wired installations (as in newhome construction), it may be mounted to a single gangbox (Figure 2).
1. Strip 7/16" (11 mm) of insulation from one end of bellwire and connect to the two screw terminals on back ofdoor control by color: white wire to 2 and white/red wireto the 1.
2. Remove cover by gently prying at slot in top of thecover with a small flat head screwdriver. Fasten with6ABx1-1/4" self-tapping screws (drywall installation) or6-32x1" machine screws (into gang box) as follows:
• Install bottom screw, allowing 1/8" (3 mm) to protrudeabove wall surface.
• Position bottom of door control on screw head andslide down to secure. Adjust screw for snug fit.
• Drill and install top screw with care to avoid crackingplastic housing. Do not overtighten.
• Insert top tabs and snap on cover.
3. (For standard installation only) Run bell wire up walland across ceiling to motor unit. Use insulated staplesto secure wire in several places. Do not pierce wire witha staple, creating a short or open circuit.
4. Strip 7/16" (11 mm) of insulation from end of bell wire.Connect bell wire to the quick-connect terminals asfollows: white to white and white/red to red.
NOTE: When connecting multiple door controlsto the opener, twist same color wires together. Insertwires into quick-connect holes: white to white andred/white to red.
5. Use tacks or staples to permanently attach entrapmentwarning label to wall near door control, and manualrelease/safety reverse test label in a prominent locationon inside of garage door.
NOTE: DO NOT connect powerand operate opener at this time.The trolley will travel to the fullopen position but will not returnto the close position until thesensor beam is connected andproperly aligned.
Drywall Anchors
InsulatedStaples
Screw 6ABx1-1/4" Control Panel (std installation)
Screw 6-32x1" Control Panel (pre-wired)
HARDWARE SHOWN ACTUAL SIZE
Outside Keylock Accessory ConnectionsTo opener quick-connect terminals: white to white;white/red to red.
2-ConductorBell Wire
TerminalScrews
(BACK VIEW)
Top MountingHole
BottomMountingHole
WHITE2
RED1Bell
Wire
Quick-ConnectTerminals
To release wire, push in tab with screwdriver tip
Door ControlConnections
7/16" (11 mm)
Strip wire 7/16" (11 mm) Red GreyWhite
Lock
Light
Push Bar
LOCKLIGHT
LOCK
LIGHT
To ReplaceInsert TopTabs First
STANDARD WALL MOUNT
DetectorSwitchPush Bar Cover
ONOFF
24 Volt Bell Wire
PRE-WIRED INSTALLATION
LOCK
LIGHT
To ReplaceInsert TopTabs First
Detector Switch
Push Bar Cover
ONOFF
Figure 1 Figure 2
18
INSTALLATION STEP 7Install the Lights
• Press the release tabs on both sides of lens. Gentlyrotate lens back and downward until the lens hinge is inthe fully open position. Do not remove the lens.
• Install a 100 watt maximum light bulb in each socket.Light bulb size should be A19, standard neck only. Thelights will turn ON and remain lit for approximately 4-1/2minutes when power is connected. Then the lights willturn OFF.
• Reverse the procedure to close the lens.
• Use A19, standard neck garage door opener bulbs forreplacement.
NOTE: Use only standard light bulbs. The use of shortneck or speciality light bulbs may overheat the endpanelor light socket.
INSTALLATION STEP 8Attach the Emergency Release Ropeand Handle
• Thread one end of the rope through the hole in the topof the red handle so “NOTICE” reads right side up asshown. Secure with an overhand knot at least 1"(2.5 cm) from the end of the rope to prevent slipping.
• Thread the other end of the rope through the hole in therelease arm of the outer trolley.
• Adjust rope length so the handle is 6 feet (1.83 m)above the floor. Ensure that the rope and handle clearthe tops of all vehicles to avoid entanglement. Securewith an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal the cutend with a match or lighter to prevent unraveling.
To prevent possible SERIOUS INJURY or DEATH from a fallinggarage door:• If possible, use emergency release handle to disengage
trolley ONLY when garage door is CLOSED. Weak or brokensprings or unbalanced door could result in an open doorfalling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knotbecomes untied, you could fall.
TrolleyRelease arm
NOTICEEmergencyRelease Handle
OverhandKnot
Trolley
To prevent possible OVERHEATING of the endpanel or lightsocket:• DO NOT use short neck or specialty light bulbs.• DO NOT use halogen bulbs. Use ONLY incandescent.To prevent damage to the opener:• DO NOT use bulbs larger than 100W.• ONLY use A19 size bulbs.
Release Tab
Lens Hinge
Lens Hinge Slots
Lens
ReleaseTab Slot
100 Watt (Max)Standard Light Bulb
Release Tab
ReleaseTab Slot
19
INSTALLATION STEP 9Electrical Requirements
To avoid installation difficulties, do not run the openerat this time.To reduce the risk of electric shock, your garage dooropener has a grounding type plug with a third groundingpin. This plug will only fit into a grounding type outlet. Ifthe plug doesn't fit into the outlet you have, contact aqualified electrician to install the proper outlet.
If permanent wiring is required by your local code,refer to the following procedure.To make a permanent connection through the 7/8" hole inthe top of the motor unit:
• Remove the motor unit cover screws and set the coveraside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the brassterminal; the white (neutral) wire to the screw on thesilver terminal; and the ground wire to the green groundscrew. The opener must be grounded.
• Reinstall the cover.
To avoid installation difficulties, do not run the openerat this time.
RIGHT WRONG
To prevent possible SERIOUS INJURY or DEATH fromelectrocution or fire:• Be sure power is not connected to the opener, and
disconnect power to circuit BEFORE removing cover toestablish permanent wiring connection.
• Garage door installation and wiring MUST be in compliancewith ALL local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or changeplug in any way to make it fit outlet. Be sure the opener isgrounded.
Ground Tab
Green Ground Screw
Ground Wire
Black Wire
PERMANENT WIRINGCONNECTION
White Wire
BlackWire
20
Invisible Light BeamProtection Area
Safety Reversing Sensor6" (15 cm) max. above floor
Safety Reversing Sensor6" (15 cm) max. above floor
Facing the door from inside the garage
INSTALLATION STEP 10Install The Protector System®
The safety reversing sensor must be connected andaligned correctly before the garage door opener willmove in the down direction.
IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSORWhen properly connected and aligned, the sensor willdetect an obstacle in the path of its electronic beam. Thesending eye (with an amber indicator light) transmits aninvisible light beam to the receiving eye (with a greenindicator light). If an obstruction breaks the light beamwhile the door is closing, the door will stop and reverse tofull open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that thesending and receiving eyes face each other across thedoor, no more than 6" (15 cm) above the floor. Either canbe installed on the left or right of the door as long as thesun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the trackof sectional garage doors without additional hardware.
If it is necessary to mount the units on the wall, thebrackets must be securely fastened to a solid surfacesuch as the wall framing. Extension brackets(see Accessories) are available if needed. If installing inmasonry construction, add a piece of wood at eachlocation to avoid drilling extra holes in masonry ifrepositioning is necessary.
The invisible light beam path must be unobstructed. Nopart of the garage door (or door tracks, springs, hinges,rollers or other hardware) may interrupt the beam whilethe door is closing.
Be sure power is not connected to the garage door openerBEFORE installing the safety reversing sensor.To prevent SERIOUS INJURY or DEATH from a closing garagedoor:• Correctly connect and align the safety reversing sensor. This
required safety device MUST NOT be disabled.• Install the safety reversing sensor so beam is NO HIGHER
than 6" (15 cm) above garage floor.
21
DOOR TRACK MOUNT (RIGHT SIDE)
IndicatorLight
Lens
Lip
SensorBracket
DoorTrack
FLOOR MOUNT (RIGHT SIDE)
WALL MOUNT (RIGHT SIDE)
IndicatorLight
SensorBracket
Lens
ExtensionBracket(See Accessories)
Inside
Garage
Wall
(Provided withExtension Bracket)
(Provided withExtension Bracket)
Figure 1
Figure 2
Figure 3
Figure 4
WALL MOUNT (RIGHT SIDE)
Attach with Concrete Anchors(Not Provided)
Inside
Garage
Wall
SensorBracket
LensIndicatorLight
Inside
Garage
Wall
IndicatorLight Sensor
Bracket
Lens
Lag Screws(Not Provided)
Fasten Wood Block to Wall withLag Screws (Not Provided)
INSTALLING THE BRACKETSBe sure power to the opener is disconnected. Installand align the brackets so the sensors will face each otheracross the garage door, with the beam no higher than 6"(15 cm) above the floor. They may be installed in one ofthree ways, as follows.
Garage door track installation (preferred):• Slip the curved arms over the rounded edge of each
door track, with the curved arms facing the door. Snapinto place against the side of the track. It should lieflush, with the lip hugging the back edge of the track, asshown in Figure 1.
If your door track will not support the bracket securely, wallinstallation is recommended.
Wall installation (Figure 2 & 3): • Place the bracket against the wall with curved arms
facing the door. Be sure there is enough clearance forthe sensor beam to be unobstructed.
• If additional depth is needed, an extension bracket(see Accessories) or wood blocks can be used.
• Use bracket mounting holes as a template to locate anddrill (2) 3/16" diameter pilot holes on the wall at eachside of the door, no higher than 6" (15 cm) above thefloor.
• Attach brackets to wall with lag screws (not provided).
• If using extension brackets or wood blocks, adjust rightand left assemblies to the same distance out from themounting surface. Make sure all door hardwareobstructions are cleared.
Floor installation (Figure 4): • Use wood blocks or extension brackets
(see Accessories) to elevate sensor brackets so thelenses will be no higher than 6" (15 cm) above the floor.
• Carefully measure and place right and left assemblies atthe same distance out from the wall. Be sure all doorhardware obstructions are cleared.
• Fasten to the floor with concrete anchors as shown.
Wing Nut1/4"-20
StaplesCarriage Bolt1/4"-20x1/2"
HARDWARE SHOWN ACTUAL SIZE
22
Carriage Bolt 1/4"-20x1/2"
Lens
Wing Nut1/4"-20
Figure 5MOUNTING AND WIRING THE SAFETY REVERSINGSENSORS• Slide a 1/4"-20x1/2" carriage bolt head into the slot on
each sensor. Use wing nuts to fasten sensors tobrackets, with lenses pointing toward each other acrossthe door. Be sure the lens is not obstructed by a bracketextension (Figure 5).
• Finger tighten the wing nuts.
• Run the wires from both sensors to the opener. Useinsulated staples to secure wire to wall and ceiling.
• Strip 7/16" (11 mm) of insulation from each set of wires.Separate white and white/black wires sufficiently toconnect to the opener quick-connect terminals. Twistlike colored wires together. Insert wires intoquick-connect holes: white to white and white/black togrey (Figure 6).
ALIGNING THE SAFETY REVERSING SENSORS• Plug in the opener. The indicator lights in both the
sending and receiving eyes will glow steadily if wiringconnections and alignment are correct.
The sending eye amber indicator light will glow regardlessof alignment or obstruction. If the green indicator light inthe receiving eye is off, dim, or flickering (and the invisiblelight beam path is not obstructed), alignment is required.
• Loosen the sending eye wing nut and readjust, aimingdirectly at the receiving eye. Lock in place.
• Loosen the receiving eye wing nut and adjust sensoruntil it receives the sender’s beam. When the greenindicator light glows steadily, tighten the wing nut.
TROUBLESHOOTING THE SAFETY REVERSINGSENSORS1. If the sending eye indicator light does not glow steadily
after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These canoccur at staples, or at opener connections.
• Incorrect wiring between sensors and opener.
• A broken wire.
2. If the sending eye indicator light glows steadily but thereceiving eye indicator light doesn't:
• Check alignment.
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign eithersensor.
NOTE: When the invisible beam path is obstructed ormisaligned while the door is closing, the door will reverse.If the door is already open, it will not close. The openerlights will blink 10 times. See page 20.
Quick-Connect Terminals
Strip wire 7/16" (11 mm)7/16"(11 mm)
SensorConnections
White/blackwire
Whitewire
Red GreyWhite
Invisible Light BeamProtection AreaSafety Reversing Sensor
Safety Reversing Sensor
Connect Wire toQuick-Connect Terminals
Bell Wire
Bell Wire FinishedCeiling
Figure 6
23
INSTALLATION STEP 11Fasten the Door Bracket
Follow instructions which apply to your door typeas illustrated below or on the following page.
A horizontal reinforcement brace should be longenough to be secured to two or three verticalsupports. A vertical reinforcement brace should coverthe height of the top panel. Figure 1 shows one piece of angle iron as the horizontalbrace. For the vertical brace, 2 pieces of angle iron areused to create a U-shaped support. The best solution is tocheck with your garage door manufacturer for an openerinstallation door reinforcement kit.
NOTE: Many door reinforcement kits provide for directattachment of the clevis pin and door arm. In this case youwill not need the door bracket; proceed to Step 12.
SECTIONAL DOORS1. Center the door bracket on the previously marked
vertical centerline used for the header bracketinstallation. Note correct UP placement, as stampedinside the bracket.
2. Position the top edge of the bracket 2"-4" below the topedge of the door, OR directly below any structuralsupport across the top of the door.
3. Mark, drill holes and install as follows, depending onyour door’s construction:
Metal or light weight doors using a vertical angle ironbrace between the door panel support and the doorbracket: • Drill 3/16" fastening holes. Secure the door bracket using
the two 1/4"-14x5/8" self-threading screws. (Figure 2A)
• Alternately, use two 5/16" bolts, lock washers and nuts(not provided). (Figure 2B)
Metal, insulated or light weight factory reinforceddoors: • Drill 3/16" fastening holes. Secure the door bracket using
the self-threading screws (Figure 3).
Wood Doors:• Use top and bottom or side to side door bracket holes.
Drill 5/16" holes through the door and secure bracketwith 5/16"x2" carriage bolts, lock washers and nuts (notprovided). (Figure 4)
NOTE: The 1/4"-14x5/8" self-threading screws are notintended for use on wood doors.
VerticalCenterlineof Garage Door
DoorBracketLocation
HeaderBracket
HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)
DoorBracket
VerticalCenterline of Garage Door
UP
VerticalReinforcement
Self-ThreadingScrew1/4"-14x5/8"
DoorBracket
Nut5/16"-18
Bolt5/16"-18x2"
Lock Washer5/16"
UP
VerticalReinforcement
(Not Provided)VerticalCenterline of Garage Door
UP
Self-ThreadingScrew1/4"-14x5/8"
VerticalCenterline of Garage Door
UP
Inside Edgeof Door orReinforcement Board
Bolt5/16"x2"
(Not Provided)
VerticalCenterline of Garage Door
Figure 1
Figure 2A
Figure 2B
Figure 3
Figure 4
Self-ThreadingScrew1/4"-14x5/8"
HARDWARE SHOWN ACTUAL SIZE
Fiberglass, aluminum or lightweight steel garage doors WILLREQUIRE reinforcement BEFORE installation of door bracket.Contact your door manufacturer for reinforcement kit.
24
ONE-PIECE DOORS Please read and comply with the warnings andreinforcement instructions on the previous page. Theyapply to one-piece doors also.
• Center the door bracket on the top of the door, in linewith the header bracket as shown. Mark either the leftand right, or the top and bottom holes.
• Metal Doors: Drill 3/16" pilot holes and fasten thebracket with the 1/4"-14x5/8" self-threading screwsprovided.
• Wood Doors: Drill 5/16" holes and use 5/16"x2"carriage bolts, lock washers and nuts (not provided) or5/16"x1-1/2" lag screws (not provided) depending onyour installation needs.
NOTE: The door bracket may be installed on the top edgeof the door if required for your installation. (Refer to thedotted line optional placement drawing.)
Header Wall
VerticalCenterline ofGarage Door
Finished Ceiling
OptionalPlacementof DoorBracket
HeaderBracket
DoorBracket
2x4 Support
For a door with no exposed framing,or for the optional installation, use lag screws 5/16"x1-1/2" (Not Provided)to fasten door bracket.
METAL DOOR
Top of Door(Inside Garage)
DoorBracket
OptionalPlacement
Top Edgeof Door
Self-Threading Screw 1/4"-14x5/8"
DoorBracket
Top of Door(Inside Garage)
Carriage Bolt5/16"x2"(Not Provided)
OptionalPlacement
Lock Washer5/16"
Nut5/16"-18
Top Edgeof Door
WOOD DOOR
HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)
Self-Threading Screw1/4"-14x5/8"
HARDWARE SHOWN ACTUAL SIZE
25
INSTALLATION STEP 12Connect Door Arm to Trolley
Follow instructions which apply to your door type asillustrated below and on the following page.
SECTIONAL DOORS ONLY• Make sure garage door is fully closed. Pull the
emergency release handle to disconnect the outer trolleyfrom the inner trolley. Slide the outer trolley back (awayfrom the pulley) about 8" (20 cm) as shown in Figures 1,2 and 3.
• Figure 1:– Fasten straight door arm section to outer trolley with
the 5/16"x1" clevis pin. Secure the connection with aring fastener.
– Fasten curved section to the door bracket in the sameway, using the 5/16"x1-1/4" clevis pin.
• Figure 2:– Bring arm sections together. Find two pairs of holes
that line up and join sections. Select holes as far apartas possible to increase door arm rigidity.
• Figure 3, Hole alignment alternative:– If holes in curved arm are above holes in straight arm,
disconnect straight arm. Cut about 6" (15 cm) from thesolid end. Reconnect to trolley with cut end down asshown.
– Bring arm sections together.
– Find two pairs of holes that line up and join with bolts,lock washers and nuts.
• Pull the emergency release handle toward the opener ata 45° angle so that the trolley release arm is horizontal.Proceed to Adjustment Step 1, page 27. Trolley willre-engage automatically when opener is operated.
Trolley Stop Bolt
Trolley Stop Bolt
Trolley Stop Bolt
Ring Fastener
DoorBracket
StraightDoor Arm
Curved Door Arm
InnerTrolley
OuterTrolley
LockWashers5/16"Nuts
5/16"-18
Door Bracket
Bolts5/16"-18x7/8"
Cut this end
EmergencyReleaseHandle
LockWashers5/16"Nuts
5/16"-18
Bolts5/16"-18x7/8"
Clevis Pin5/16"x1"
Clevis Pin5/16"x1-1/4"
Pulley
Pulley
Pulley
8" (20 cm) min.
8" (20 cm) min.
8" (20 cm) min.
Figure 1
Figure 2
Figure 3
Lock Washer 5/16"Nut 5/16"-18 Ring Fastener
Hex Bolt5/16"-18x7/8"
Clevis Pin5/16"x1" (Trolley)
Clevis Pin5/16"x1-1/4" (Door Bracket)
HARDWARE SHOWN ACTUAL SIZE
26
ALL ONE-PIECE DOORS
1. Assemble the Door Arm:• Fasten the straight and curved door arm sections
together to the longest possible length (with a 2 or 3hole overlap).
• Make sure the garage door is fully closed. Connect thestraight door arm section to the door bracket with the5/16"x1-1/4" clevis pin.
• Secure with a ring fastener.
• Pull the emergency release handle, disconnecting theouter trolley from the inner trolley by pulling straightdown on the emergency release handle and sliding theouter trolley back toward the motor unit.
• Connect the curved door arm section to the trolleyusing the 5/16"x1-1/4" clevis pin and ring fastener.
NOTE: Adjusting the limits on the following page:
• The trolley will automatically connect. If not, review thetrolley lockout feature on page 31.
• When setting the up limit on the following page, thedoor should not have a “backward” slant when fullyopen as illustrated below. A slight backward slant willcause unnecessary bucking and/or jerking operationas the door is being opened or closed from the fullyopen position.
Nuts5/16"-18Lock
Washers5/16"
RingFastener
StraightArm
Bolts5/16"-18x7/8"
DoorBracket
Clevis Pin5/16"x1-1/4"
CurvedDoor Arm
Door Arm
ClosedDoor
Outer Trolley
Emergency Release Handle
Open Door
Door withBackward Slant(Incorrect)
Correct Angle
Inner Trolley
Inner Trolley
Outer Trolley
27
ADJUSTMENT STEP 1Program the Travel Limits
Travel limits regulate the points at which the door willstop when moving up or down. Follow the steps belowto set the limits.
To program the travel limits:1. Press and hold the black button until the yellow indicator
light starts flashing slowly then release.
2. Push and hold the black button until the door reachesthe desired UP (open) position (Figure 2). Adjust theposition of the door by using the black and purplebuttons. Black moves the door UP (open) and purplemoves the door DOWN (close).
Check to be sure the door opens high enough for yourvehicle.
NOTE: Refer to previous page for correct door position forone-piece door.
3. Push the remote control or door control (Figure 3). Thissets the UP (open) limit and begins closing the door.Immediately press either the black or purple button; thedoor will stop.
Adjust the desired DOWN (close) limit position using theblack and purple buttons (Figure 4). Check to be surethe door is fully closed without applying excessivepressure on the rail (rail should not bow upwards andthe belt should not sag or droop below the rail). Pushthe remote control or door control (Figure 3). This setsthe DOWN (close) limit and begins opening the door.
Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage door.• Incorrect adjustment of garage door travel limits will
interfere with proper operation of safety reversal system.• After ANY adjustments are made, the safety reversal system
MUST be tested. Door MUST reverse on contact with 1-1/2"high (3.8 cm) object (or 2x4 laid flat) on floor.
PurpleButton
BlackButton
Antenna
Indicator Light
To prevent damage to vehicles, be sure fully open doorprovides adequate clearance.
Figure 1
4. Open and close the door with the remote control or doorcontrol 2 or 3 times.
If the door stops in both the desired UP (open) andDOWN (close) positions, proceed to Adjustment Step 2,Setting the Force, followed by Adjustment Step 3, Testthe Safety Reversal System.
BLACK PURPLE
Push and holduntil the door is at desired UPposition
Figure 2
Figure 3
BLACK PURPLE
Push eitherbutton to stopdoor at desiredDOWN position
Figure 4
LOCKLIGHT
or
28
ADJUSTMENT STEP 2Setting the Force
The force setting button is located on the back panelof the motor unit. The force setting measures theamount of force required to open and close the door.1. Locate the purple button on the back panel of unit
(Figure 1).
2. Push the purple button twice to enter unit into ForceAdjustment Mode (Figure 2). The LED (Indicator Light)will flash quickly.
3. Push the remote control or door control (Figure 3). Thedoor will travel to the DOWN (close) position. Push theremote control or door control again, the door will travelto the UP (open) position. Push the remote control ordoor control a third time to send the door to the DOWN(close) position.
The LED (Indicator Light) will stop flashing when the forcehas been learned.
The unit has learned the forces required to open and closeyour door.
The door must travel through a complete cycle, UP andDOWN, in order for the force to be set properly. If the unitcannot open and close your door fully, inspect your door toinsure that it is balanced properly and is not sticking orbinding. See page 3, “Preparing your garage door.”
PurpleButton
BlackButton
Antenna
Indicator Light
Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage door.• After ANY adjustments are made, the safety reversal system
MUST be tested. Door MUST reverse on contact with 1-1/2"high (3.8 cm) object (or 2x4 laid flat) on floor.
Figure 1
BLACK ORANGE
Push Orange button twice to enter unit into Force Adjustment Mode
Figure 3Figure 2
or
LOCKLIGHT
29
Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage door. • Safety reversal system MUST be tested every month.• After ANY adjustments are made, the safety reversal system
MUST be tested. Door MUST reverse on contact with 1-1/2"high (3.8 cm) object (or 2x4 laid flat) on the floor.
ADJUSTMENT STEP 3Test the Safety Reversal System
TEST• With the door fully open, place a 1-1/2" (3.8 cm) board
(or a 2x4 laid flat) on the floor, centered under thegarage door.
• Operate the door in the down direction. The door mustreverse on striking the obstruction.
ADJUST• If the door stops on the obstruction, it is not traveling far
enough in the down direction. Complete AdjustmentSteps 1 and 2 Programming the Limits and Forces.
NOTE: On a sectional door, make sure limit adjustmentsdo not force the door arm beyond a straight up anddown position. See Figure 3, page 25.
• Repeat the test.
• When the door reverses on the 1-1/2" (3.8 cm) board(or 2x4 laid flat), remove the obstruction and run theopener through 3 or 4 complete travel cycles to testadjustment.
• If the unit continues to fail the Safety Reverse Test, callfor a trained door systems technician.
IMPORTANT SAFETY CHECK:Test the Safety Reverse System after:
• Each adjustment of door arm length, limits, or forcecontrols.
• Any repair to or adjustment of the garage door(including springs and hardware).
• Any repair to or buckling of the garage floor.
• Any repair to or adjustment of the opener.
ADJUSTMENT STEP 4Test The Protector System®
• Press the remote control push button to open the door.
• Place the opener carton in the path of the door.
• Press the remote control push button to close the door.The door will not move more than an inch (2.5 cm), andthe opener lights will flash.
The garage door opener will not close from a remote if theindicator light in either sensor is off (alerting you to the factthat the sensor is misaligned or obstructed).
If the opener closes the door when the safetyreversing sensor is obstructed (and the sensors areno more than 6" (15 cm) above the floor), call for atrained door systems technician.
Safety Reversing Sensor Safety Reversing Sensor
Without a properly installed safety reversing sensor, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage door.
1-1/2" (3.8 cm) board (or a 2x4 laid flat)
OPERATION
30
Using Your Garage Door Opener
Your Security✚® opener and hand-held remote controlhave been factory-set to a matching code which changeswith each use, randomly accessing over 100 billion newcodes. Your opener will operate with up to eight Security✚®
remote controls and one Security✚® Keyless Entry System.If you purchase a new remote, or if you wish to deactivateany remote, follow the instructions in the Programmingsection.
Activate your opener with any of the following:• The hand-held Remote Control: Hold the large push
button down until the door starts to move.• The wall-mounted Door Control: Hold the push button or
bar down until the door starts to move.• The Keyless Entry (See Accessories): If provided with
your garage door opener, it must be programmed beforeuse. See Programming.
When the opener is activated (with the safetyreversing sensor correctly installed and aligned)1. If open, the door will close. If closed, it will open.2. If closing, the door will reverse.3. If opening, the door will stop.
4. If the door has been stopped in a partially open position,it will close.
5. If obstructed while closing, the door will reverse. If theobstruction interrupts the sensor beam, the opener lightswill blink for five seconds.
6. If obstructed while opening, the door will stop.7. If fully open, the door will not close when the beam is
broken. The sensor has no effect in the opening cycle.
If the sensor is not installed, or is misaligned, the doorwon't close from a hand-held remote. However, you canclose the door with the Door Control, the Outdoor KeySwitch, or Keyless Entry, if you activate them until downtravel is complete. If you release them too soon, the doorwill reverse.
The opener lights will turn on under the followingconditions: when the opener is initially plugged in; whenpower is restored after interruption; when the opener isactivated.
They will turn off automatically after 4-1/2 minutes orprovide constant light when the Light feature on the MotionDetecting Control Console is activated. Bulb size is A19.Bulb power is 100 watts maximum.
Security✚® light feature: Lights will also turn on whensomeone walks through the open garage door. With aMotion Detecting Control Panel, this feature may be turnedoff as follows: With the opener lights off, press and holdthe light button for 10 seconds, until the light blinks. Torestore this feature, start with the opener lights on, thenpress and hold the light button for 10 seconds until thelight blinks.
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
WARNING
WARNING
WARNINGWARNING
1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS.2. ALWAYS keep remote controls out of reach of children.
NEVER permit children to operate or play with garage doorcontrol push buttons or remote controls.
3. ONLY activate garage door when it can be seen clearly, it isproperly adjusted and there are no obstructions to doortravel.
4. ALWAYS keep garage door in sight until completely closed.NO ONE SHOULD CROSS THE PATH OF THE MOVINGDOOR.
5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLYOPENED DOOR.
6. If possible, use emergency release handle to disengagetrolley ONLY when garage door is CLOSED. Weak or brokensprings or unbalanced door could result in an open doorfalling rapidly and/or unexpectedly.
7. NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
8. NEVER use handle to pull garage door open or closed. Ifrope knot becomes untied, you could fall.
9. After ANY adjustments are made, the safety reversalsystem MUST be tested.
10. Safety reversal system MUST be tested every month.Garage door MUST reverse on contact with 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.
11. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED(see page 3). An improperly balanced door may not reversewhen required and could result in SEVERE INJURY orDEATH.
12. ALL repairs to cables, spring assemblies and otherhardware, ALL of which are under EXTREME tension,MUST be made by a trained door systems technician.
13. ALWAYS disconnect electric power to garage door openerBEFORE making ANY repairs or removing covers.
14. SAVE THESE INSTRUCTIONS.
31
To Open the Door Manually
DISCONNECT THE TROLLEY:The door should be fully closed ifpossible. Pull down on theemergency release handle (so thatthe trolley release arm snaps into avertical position) and lift the doormanually. The lockout featureprevents the trolley fromreconnecting automatically, and thedoor can be raised and loweredmanually as often as necessary.
TO RE-CONNECT THETROLLEY: Pull the emergency releasehandle toward the opener at anangle so that the trolley releasearm is horizontal. The trolley willreconnect on the next UP orDOWN operation, eithermanually or by using the doorcontrol or remote.
To prevent possible SERIOUS INJURY or DEATH from a fallinggarage door:• If possible, use emergency release handle to disengage
trolley ONLY when garage door is CLOSED. Weak or brokensprings or unbalanced door could result in an open doorfalling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knotbecomes untied, you could fall.
Lockout position(Manual disconnect)
NOTICE
TrolleyRelease Arm (In ManualDisconnectPosition)
Trolley
To reconnect
NOTICE
EmergencyRelease Handle(Down and Back)
TrolleyReleaseArm
Trolley
Using the Wall-Mounted Door Control
THE MOTION DETECTINGCONTROL CONSOLEPress the lighted push button toopen or close the door. Press againto reverse the door during theclosing cycle or to stop the doorwhile it’s opening.
This door control contains a motiondetector that will automatically turn on the light when itdetects a person entering the garage. This feature can beeasily turned off for extended work light use.
Light featurePress the Light button to turn the opener light on or off. Itwill not control the opener lights when the door is inmotion. If you turn it on and then activate the opener, thelight will remain on for 4-1/2 minutes. Press again to turn itoff sooner. The 4-1/2 minute interval can be changed to1-1/2, 2-1/2, or 3-1/2 minutes as follows: Press and holdthe Lock button until the light blinks (about 10 seconds). Asingle blink indicates that the timer is reset to 1-1/2minutes. Repeat the procedure and the light will blinktwice, resetting the timer to 2-1/2 minutes. Repeat againfor a 3-1/2 minute interval, etc., up to a maximum of fourblinks and 4-1/2 minutes.
When using the opener lights as working lights, werecommend that you first disable the motion sensor. SeeAutomatic Light Feature, below.
Automatic Light Feature: The opener light will turn onautomatically when a person enters the garage. When aperson walks in front of the door control, the light will comeon for five minutes, then shut off. This feature works bydetecting body heat and may not work in temperaturesaround 100˚F.
To disable this feature, slide the Detector Switch on theright side of the door control down (off).
We recommend that you disable the motion sensor whenusing the opener lights as working lights. Otherwise, theywill turn off automatically if you are working beyond thesensors range.
Lock featureDesigned to prevent operation of the door from hand-heldremote controls. However, the door will open and closefrom the Door Control, the Outdoor Key Switch and theKeyless Entry Accessories.
To activate, press and hold the Lock button for 2 seconds.The push button light will flash as long as the Lock featureis on.
To turn off, press and hold the Lock button again for2 seconds. The push button light will stop flashing. TheLock feature will also turn off whenever the “learn” buttonon the motor unit panel is activated.
LOCKLIGHT
PushBar
Lock Button Light
Button
Detector Switch
Additional feature when used with the 3-Button hand-held remoteTo control the opener lights:
In addition to operating the door, youmay program the remote to operate thelights.
1. With the door closed, press and hold a small remotebutton that you want to control the light.
2. Press and hold the Light button on the door control.
3. While holding the Light button, press and hold the Lockbutton on the door control.
4. After the opener lights flash, release all buttons.
To prevent possible SERIOUS INJURY or DEATH fromelectrocution, disconnect power to motor unit BEFOREproceeding.
Mounting the battery backup unit (BBU) can be doneusing one of two methods. The BBU can be mounteddirectly on top of the motor unit or it can be secured on astructural support just above it.
1. Mounting the BBU Directly to the Motor Unit.
• Position the BBU on top of the motor unit. Make surethe motor unit power cord is drawn out from beneath theBBU. The BBU should sit firmly on top of the motor unit.Adjust angle iron placement so that it is out of the wayof the BBU’s installation (Figure 1).
• Align the two screw slots on the BBU to the backchassis holes.
• Secure the BBU to each side of the chassis flanges with3/4" screws provided.
Holes for Ceiling Mount
Side Screw Slots for Chassis Mount
Battery BackupUnit (BBU)
Lag Screw1-1/2"
2. Mounting the BBU Directly to the Ceiling StructuralSupport.
• After the motor unit has been installed, position the BBUabove the motor unit to a structural support (joist) withinBBU’s cord length of 3' (.9 m) (Figure 2).
• Attach the BBU to the support by using the ceilingmount holes on either side of the BBU.
• Secure the BBU to the ceiling using 1-1/2" lag screws(provided).
3. Connect the BBU to the Motor Unit.
• Disconnect the motor unit from the electrical outlet.• Connect the BBU cord into the connector on the right
side of the end panel on the motor unit. Connect themotor unit into the electrical outlet. The BBU will activateand all LEDs will turn on for 3 seconds.
• The green LED will begin flashing indicating the BBU ischarging from the motor unit.
IMPORTANT NOTE: Installation of BBU when permanentelectrical power is not available (such as new constructionand the electricity is not installed) may damage thebatteries. Unplug BBU after testing to prevent damage.
Lag Screws1-1/2"
StructuralSupports
3/4" Screw
3/4" Screw
PowerCord
PowerCord
AntennaBBUConnector�
�Bring Power Cord out left side slot
Bring BBU Cord out right side slot away from Antenn
� Figure 1
Figure 2
BATTERY BACKUP UNIT
32
33
Battery Backup Unit (BBU) Diagnostics
GREEN LED: All systems are normal.• A solid LED light indicates the batteries are fully
charged.• A flashing LED indicates the batteries are being
charged.NOTE: Batteries do not have to be fully charged tooperate the motor unit.
YELLOW LED:The motor unit has lost power and is operating off of the BBU.• A solid LED with beep, sounding approximately every 2
seconds, indicates the motor unit is activating the doorand is operating off of the BBU.
• A flashing LED with beep, sounding every 30 seconds,indicates batteries are low.
• Once the power is restored the BBU will recharge. Thisis indicated by a flashing green LED.
RED LED:An error has been detected and the BBU will automaticallyshut off. The BBU will attempt to restart by reconnecting tothe batteries. If the error is still present it will shut itself offagain. This process will repeat every 5 minutes or until theerror has been resolved. This is used to prevent furtherdraining of the batteries.• If a red LED remains on when the power is restored,
and is accompanied by a beep sounding every 30seconds, please call for service.
OPERATING INSTRUCTIONS
1. Test the installed BBU with the motor unit.
To test the BBU, disconnect the motor unit power cordfrom the electrical outlet.• A solid yellow LED indicates the BBU is operating on
battery power.• A flashing yellow LED with beep indicates the BBU is
operating on battery power and that the battery chargeis low.
• To test the BBU is functioning properly, open and closethe garage door.
• Re-connect the motor unit power cord back into theelectrical outlet.
• Verify that the green LED is flashing on the BBU(indicates that the BBU is now charging).
• Test completed.
2. Charge the battery.
• Allow the batteries 24 to 48 hours to fully charge beforeusing the BBU system.
A fully charged BBU supplies 24V DC to the motor unit forone to two days of normal operation during an electricalpower outage. If the battery voltage drops too low, thebatteries will disconnect and the motor unit will no longeroperate under battery power.After the electrical power has been restored, the batterieswill recharge within 48 hours. Under normal usagebatteries will last 3 to 5 years.
To obtain maximum battery life and prevent damage, alsodisconnect the battery backup if you unplug the motor unitwhile on vacation or any other extended period of time.
NOTE: Door operation may be limited until batteries arefully charged. The motor unit’s lights will not turn on duringBBU mode.
To reduce the risk of FIRE or INJURY to persons use onlyChamberlain part #41B591 for replacement batteries.
WARNING
CAUTION WARNING
WARNINGWARNING
(Green LED)(Yellow LED)(Red LED)
34
CARE OF YOUR OPENERMAINTENANCE SCHEDULE
Once a Month• Manually operate door. If it is unbalanced or binding,
call a trained door systems technician.
• Check to be sure door opens & closes fully. Adjust limitsif necessary (See page 27).
• Repeat the safety reverse test. Make any necessaryadjustments (See Adjustment Step 3).
Once a Year• Oil door rollers, bearings and hinges. The opener does
not require additional lubrication. Do not grease the doortracks.
THE REMOTE CONTROL BATTERY
The lithium battery should producepower for up to 5 years.
To replace battery, use the visorclip or screwdriver blade to pryopen the case as shown. Insertbattery positive side up (+).
Dispose of old battery properly.
Replace the battery with only3V2032 coin cell batteries.
NOTICE: To comply with FCC and or Industry Canada rules (IC), adjustment or modifications of thisreceiver and/or transmitter are prohibited, except for changing the code setting or replacing thebattery. THERE ARE NO OTHER USER SERVICEABLE PARTS.Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to thefollowing two conditions: (1) this device may not cause harmful interference, and (2) this devicemust accept any interference received, including interference that may cause undesired operation.
Battery positive side up (+)
To prevent possible SERIOUS INJURY or DEATH:• NEVER allow small children near batteries.• If battery is swallowed, immediately notify doctor.To reduce risk of fire, explosion or chemical burn:• Replace ONLY with 3V2032 coin batteries.• Do NOT recharge, disassemble, heat above 100°C (212°F) or
incinerate.
35
HAVING A PROBLEM?1. The opener doesn't operate from either the Door
Control or the remote control:• Does the opener have electric power? Plug a lamp into
the outlet. If it doesn't light, check the fuse box or thecircuit breaker. (Some outlets are controlled by a wallswitch.)
• Have you disabled all door locks? Review installationinstruction warnings on page 3.
• Is there a build-up of ice or snow under the door? Thedoor may be frozen to the ground. Remove anyrestriction.
• The garage door spring may be broken. Have itreplaced.
2. Opener operates from the remote, but not from theDoor Control:
• Is the door control lit? If not, reverse the wires. If theopener runs, check for a faulty wire connection at thedoor control, a short under the staples, or a broken wire.
• Are the wiring connections correct? Review InstallationStep 6, page 17.
3. The door operates from the Door Control, but notfrom the remote control:
• Is the door push bar flashing? If your model has theLock feature, make sure it is off.
• Program the opener to match the remote control code.(Refer to instructions on the motor unit panel.) Repeatwith all remotes.
4. The remote control has short range:• Change the location of the remote control in your car.
• Check to be sure the antenna on the side or back panelof motor unit extends fully downward.
• Some installations may have shorter range due to ametal door, foil backed insulation, or metal garagesiding.
5. Opener noise is disturbing in living quarters ofhome:
• If operational noise is a problem because of proximity ofthe opener to the living quarters, the Vibration IsolatorKit 89LM can be installed. This kit was designed tominimize vibration to the house and is easy to install.
6. The garage door opens and closes by itself:• Be sure that all remote control push buttons are off.
• Remove the bell wire from the door control terminalsand operate from the remote only. If this solves theproblem, the door control is faulty (replace), or there isan intermittent short on the wire between the doorcontrol and the motor unit.
• Clear memory and re-program all remote controls.
7. The door doesn't open completely:• Is something obstructing the door? Is it out of balance,
or are the springs broken? Remove the obstruction orrepair the door.
8. The door opens but won't close:• If the opener lights blink, check the safety reversing
sensor. See Installation Step 10.
• If the opener lights don’t blink and it is a newinstallation. See Adjustment Step 2. For an existinginstallation, see below.
Repeat the safety reverse test after the adjustmentis complete.
9. The door reverses for no apparent reason andopener lights don’t blink:
• Is something obstructing the door? Pull the emergencyrelease handle. Operate the door manually. If it isunbalanced or binding, call a trained door systemstechnician.
• Clear any ice or snow from the garage floor area wherethe door closes.
• Review Adjustment Step 2.
Repeat safety reverse test after adjustments.
10. The door reverses for no apparent reason andopener lights blink for 5 seconds after reversing:
• Check the safety reversing sensor. Remove anyobstruction or align the receiving eye. See InstallationStep 10.
11. The opener lights don't turn on:• Replace the light bulbs (100 watts maximum). Use A19,
standard neck garage door opener bulbs forreplacement.
12. The opener lights don't turn off:• Is the Light feature on? Turn it off.
13. The opener strains to operate door:• The door may be out of balance or the springs may be
broken. Close the door and use the emergency releasehandle to disconnect the trolley. Open and close thedoor manually. A properly balanced door will stay in anypoint of travel while being supported entirely by itssprings. If it does not, disconnect the opener and call atrained door systems technician.
14. The opener motor hums briefly, then won't work:• The garage door springs may be broken. See above.
• If the problem occurs on the first operation of theopener, door may be locked. Disable the door lock.
15. The opener won't operate due to power failure:• Use the emergency release handle to disconnect the
trolley. The door can be opened and closed manually.When power is restored, press the Door Control pushbar and trolley will automatically reconnect (unlesstrolley is in lockout position.) See page 31.
• The Outside Quick Release accessory (for use ongarages with no service door) disconnects the trolleyfrom outside the garage in case of power failure.
36
Installed Safety Reversing
Sensor
Safety Reversing Sensor
Bell Wire
“Learn” ButtonLED or Diagnostic LED
DiagnosticsLocated On
Motor Unit
Your garage door opener is programmed with self-diagnosticcapabilities. The “Learn” button/diagnostic LED will flash anumber of times then pause signifying it has found a potentialissue. Consult Diagnostic Chart below.
Diagnostic Chart
Symptom: One or both of the Indicator lights on the safety reversing sensorsdo not glow steady.• Inspect sensor wires for a short (staple in wire), correct wiring polarity (black/white
wires reversed), broken or disconnected wires, replace/attach as needed.• Disconnect all wires from back of motor unit.• Remove sensors from brackets and shorten sensor wires to 1-2 ft (30-60 cm)
from back each of sensor.• Reattach sending eye to motor unit using shortened wires. If sending eye
indicator light glows steadily, attach the receiving eye. • Align sensors, if the indicator lights glow replace the wires for the sensors. If the
sensor indicator lights do not light, replace the safety reversing sensors.
Symptom: LED is not lit on door control.• Inspect door control/wires for a short (staple in wire), replace as needed.• Disconnect wires at door control, touch wires together. If motor unit activates,
replace door control.• If motor unit does not activate, disconnect door control wires from motor unit.
Momentarily short across red and white terminals with jumper wire. If motor unitactivates, replace door control wires.
Symptom: Sending indicator light glows steadily, receiving indicator light isdim or flashing.• Realign receiving eye sensor, clean lens and secure brackets. • Verify door track is firmly secured to wall and does not move.
Symptom: The motor unit does not operate or trolley is stuck on stop bolt = Motor unit hums briefly; RPM Sensor = Short travel 6-8" (15-20 cm). • Unplug unit to reset. Try to operate motor unit, check diagnostic code.• If it is still flashing 5 times and motor unit moves 6-8" (15-20 cm), replace RPM
sensor.• If motor unit doesn’t operate, replace logic board.
Symptom: Motor unit doesn’t operate.• Replace logic board because motor rarely fails.Motor Circuit Failure.
Replace Receiver Logic Board.
Possible RPM sensorfailure. Unplug to reset.
Safety Reversing Sensors slightly misaligned (dim or flashing LED).
Door control or wire shorted.
Safety ReversingSensors wire shorted orblack/white wirereversed.
Safety Reversing Sensorswire open (broken ordisconnected).
1 FLASH
2 FLASHES
3 FLASHES
4 FLASHES
5 FLASHES
6 FLASHES
OR
*3-Button RemotesIf provided with your garage door opener, the large buttonis factory programmed to operate it. Additional buttons onany Security✚® 3-Buttonremote or compact remotecan be programmed tooperate other Security✚®
garage door openers.
To Erase All Codes From Motor UnitMemory
To deactivate any unwanted remote, first erase all codes:Press and hold the “learn” button on motorunit until the learn indicator light goes out(approximately 6 seconds). All previouscodes are now erased. Reprogram eachremote or keyless entry you wish to use.
1. Press and release the “learn” button onthe motor unit. The learn indicator lightwill glow steadily for 30 seconds.
2. Within 30 seconds, press and hold thebutton on the hand-held remote* thatyou wish to operate your garage door.
3. Release the button when the motor unitlights blink. It has learned the code. Iflight bulbs are not installed, two clickswill be heard.
To Add or Reprogram a Hand-held Remote Control
USING THE “LEARN” BUTTON USING THE MOTION DETECTING CONTROL PANEL
PROGRAMMING
37
Your garage door opener has already been programmed at the factory to operate with your hand-held remote control.The door will open and close when you press the large push button.
Below are instructions for programming your opener to operate with additional Security✚® remote controls.
1. Press and hold the button on thehand-held remote* that you wish tooperate your garage door.
2. While holding the remote control button,press and hold the LIGHT button on theMotion Detecting Control Panel.
3. Continue holding the remote control andLIGHT buttons while you press the pushbar on the Motion Detecting ControlPanel (all three buttons are held).
4. Release buttons when the motor unitlights blink. It has learned the code. Iflight bulbs are not installed, two clickswill be heard.
LOCKLIGHT
LOCKLIGHT
NOTICE: If this Security✚® garage door opener is operated with a non-rolling code transmitter, the technical measure inthe receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. Theowner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling codetransmitter to circumvent that technical measure.
— —
— —
— —
— —
— —
— —
— —
— —
LOCKLIGHT
LOCKLIGHT
1. Enter a four digit personal identificationnumber (PIN) of your choice on thekeypad. Then press and hold ENTER.
2. While holding the ENTER button, pressand hold the LIGHT button on theMotion Detecting Control Panel.
3. Continue holding the ENTER andLIGHT buttons while you press thepush bar on the Motion DetectingControl Panel (all three buttons areheld).
4. Release buttons when the motor unitlights blink. It has learned the code. Iflight bulbs are not installed, two clickswill be heard.
1. Press and release the “learn” button onmotor unit. The learn indicator light willglow steadily for 30 seconds.
2. Within 30 seconds, enter a four digitpersonal identification number (PIN) ofyour choice on the keypad. Then pressand hold the ENTER button.
3. Release the button when the motor unitlights blink. It has learned the code. Iflight bulbs are not installed, two clickswill be heard.
NOTE: This method requires two people if the KeylessEntry is already mounted outside the garage.
To change an existing, known PINIf the existing PIN is known, it may be changed by oneperson without using a ladder.1. Press the four buttons for the present PIN, then press and
hold the # button.The opener light will blink twice. Release the # button.
2. Press the new 4-digit PIN you have chosen, thenpress ENTER.
The motor unit lights will blink once when the PIN has beenlearned.Test by pressing the new PIN, then press ENTER. The doorshould move.
To set a temporary PINYou may authorize access by visitors or service people with atemporary 4-digit PIN. After a programmed number of hoursor number of accesses, this temporary PIN expires and willno longer open the door. It can be used to close the dooreven after it has expired. To set a temporary PIN:1. Press the four buttons for your personal entry PIN (not the
last temporary PIN), then press and hold the ✽ button.The opener light will blink three times. Release the button.
2. Press the temporary 4-digit PIN you have chosen, thenpress ENTER.The opener light will blink four times.
3. To set the number of hours this temporary PIN will work,press the number of hours (up to 255), then press ✽.
OR3. To set the number of times this temporary PIN will work,
press the number of times (up to 255), then press #.The opener light will blink once when the temporary PIN hasbeen learned.Test by pressing the four buttons for the temporary PIN, thenpress ENTER. The door should move. If the temporary PINwas set to a certain number of openings, remember that thetest has used up one opening. To clear the temporarypassword, repeat steps 1-3, setting the number of hours ortimes to 0 in step 3.
LOCKLIGHT
LOCKLIGHT
— —
— —
— —
— —
LOCKLIGHT
— —
— —
— —
— —
To Add, Reprogram or Change a Keyless Entry PINNOTE: Your new Keyless Entry must be programmed to operate your garage door opener.
USING THE “LEARN” BUTTON USING THE MOTION DETECTING CONTROL PANEL
One Button Close: Opener can be closed by pressing only the ENTER button if the one button close feature has beenactivated. This feature has been activated at the factory. To activate or deactivate this feature press and hold buttons 1 and 9for 10 seconds. The keypad will blink twice when the one button close is active. The keypad will blink four times when onebutton close is deactivated.
38
8
10
9
5
NOTICE
6
4
3
2
12
13
7
1
11
LOCKLIGHT
12
3
5
4 6
7
Installation Parts
39
REPAIR PARTS
Rail Assembly Parts
KEY PARTNO. NO. DESCRIPTION
1 4A1008 Master link kit2 41C5141-2 Complete trolley assembly3 41A5665-2 Complete rail4 41B4103 Spring trolley nut5 144C54 Idler pulley6 41A5250 Full belt assembly7 12D598-1 “U” bracket
NOT SHOWN183A163 Wear pads
KEY PARTNO. NO. DESCRIPTION
1 41A5276-25 Motion detecting control panel2 953D 3-Button remote control3 10A20 3V 2032 Lithium battery4 29B137 Visor clip5 41A2828 Emergency release rope and handle assembly6 41B4494-1 2-Conductor bell wire: white and white/red7 41A5047-3 Header bracket w/clevis pin and fastener8 41A5047-1 Door bracket w/clevis pin and fastener9 178B35 Curved door arm section
10 178B34 Straight door arm section11 12B776 Hanging brackets12 41A5034 Safety sensor kit: receiving and sending eyes
with 3' (.9 m) 2-conductor bell wire attached13 41A5266-1 Safety sensor bracket
NOT SHOWN41A5257-9 Installation hardware bag (includes hardware
listed on page 7)114A3113 Owner’s manual114A3113SP Owner’s manual - Spanish
Motor Unit Assembly Parts
40
2
3
4
56
7
8
9
10
11
12
113
KEY PARTNO. NO. DESCRIPTION
1 41C76 Belt cap and sprocket
2 41B4245 Line cord
3 41B4375-2 Terminal block w/screws
4 41C5317 Wire harness (logic)
41C5839 High voltage wire harness
41C5806 DC motor wire harness
41C5418 Light socket wire harness
5 41D605-1 Motor 80kg/100kg
6 41DB001 Receiver logic boardassembly with end panel
KEY PARTNO. NO. DESCRIPTION
7 41B5351-7 Power supply
8 41C168 Transformer and harness
9 41D630-2 Bracket: light socket, limitswitch
10 41A5490-17 Cover
11 175C147 Light socket
12 108D78 Light lens
13 41A5893-1 BBU housing ONLY
NOT SHOWN41B591 Battery replacement for BBU
41A5726 BBU circuit board
72A35 Fuse
41
ACCESSORIES
LOCKLIGHT
LOCKLIGHT
CLOSED
OPEN
3-Button SECURITY✚® RemoteControl:Includes visor clip.
SECURITY✚® Keyless Entry:Enables homeowner to operategarage door opener from outside byentering a password on a speciallydesigned keyboard. Also can add atemporary password for visitors orservice persons. This temporarypassword can be limited to aprogrammable number of hours orentries.
41A5281935CB
7702CB953D Outside Quick Release:Required for a garage with NO accessdoor.
Extension Brackets:(Optional) For safety sensor installationonto the wall or floor.To order call: 1-800-528-9131.
Motion Detecting Control Panel:Multi-Button door control with motionsensor that automatically turnsopener lights on for 5 minutes whenit detects a person entering thegarage. Sensor can be easilydeactivated when desired.
3-Button Mini-Remote Control withSECURITY✚®:With key ring and fastening strip.
956D
940D
10 Foot (3 m) Rail Extension:To allow a 10 foot (3 m) door to openfully.
Multi-Button Door Control Panel:Provides a Lock feature whichprevents operation of garage dooropener from portable remotes and aLight feature for constant light.
945CB
CLDM1 Garage Door Monitor:Monitors the status of your garagedoor from inside your home.
CLLAD Remote Light Control:Enables homeowner to turn on a lamp,television or other appliance from theircar with their garage door openerremote or from anywhere in their homewith an additional ChamberlainSecurity✚® remote.
8810CB
8 Foot (2.4 m) Rail Extension:To allow an 8 foot (2.4 m) door to openfully.
8808CB
760CB Outdoor Key Switch:Operates the garage door automaticallyfrom outside when remote control is nothandy.
OPERATOR NOTES
42
OPERATOR NOTES
43
© 2007, The Chamberlain Group, Inc.114A3113E All Rights Reserved
CHAMBERLAIN SERVICE ISON CALL
OUR LARGE SERVICE ORGANIZATIONSPANS AMERICA
INSTALLATION AND SERVICE INFORMATION ISAS NEAR AS YOUR TELEPHONE.
SIMPLY DIAL OUR TOLL FREE NUMBER:
1-800-528-9131
www.chamberlain-diy.com
For professional installation, parts and service, contactyour local CHAMBERLAIN dealer. Look for him in the YellowPages, or call our Service number for a list of dealers in yourarea.
HOW TO ORDERREPAIR PARTS
Selling prices will be furnished on request, or parts will beshipped at prevailing prices and you will be billed accordingly.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:
• PART NUMBER
• PART NAME
• MODEL NUMBER
ADDRESS ORDERS TO:
THE CHAMBERLAIN GROUP, INC.Technical Support Group
6050 S. Country Club RoadTucson, Arizona 85706
SERVICE INFORMATIONTOLL FREE NUMBER:
1-800-528-9131
CHAMBERLAIN® THREE YEAR LIMITED WARRANTY10 YEAR BELT LIMITED WARRANTY & LIFETIME MOTOR LIMITED WARRANTY
The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originallyinstalled, that it is free from defect in materials and/or workmanship for a period of three years from the date of purchase, [and that the belt is freefrom defect in materials and/or workmanship for a period of 10 years from the date of purchase and that the motor is free from defect in materialsand/or workmanship for the lifetime of the product]. The proper operation of this product is dependent on your compliance with the instructionsregarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in itsentirety.
If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-9131, toll free,before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised ofshipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any productreturned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective andcovered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts willbe repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OFMERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE THREE YEAR LIMITEDWARRANTY PERIOD SET FORTH ABOVE [EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE BELT AND MOTOR, WHICHARE LIMITED IN DURATION TO THE BELT 10 YEARS AND MOTOR LIFETIME LIMITED WARRANTY PERIOD FOR THE BELT ANDMOTOR], AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow limitations on howlong an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TOABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANYALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OFBATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.
THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOORHARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITEDWARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THEPROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING INCONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OFWARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVEREDHEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THISPRODUCT.
Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may notapply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.