gammatec-catalogue-2014.pdf

Subsidiary of NTP

Product CatalogueIssue: November 2014

GammaTec was established in 1981 and in 2009 became a subsidiary of the NTP Group of Companies. Initially the Company only marketed and sold its limited range of NDT Products in South Africa but, with the lifting of political sanctions on the country in 1994, GammaTec quickly and successfully made use of the opportunities presented by the NDT Industry and the rest of the world. Currently we actively export to over 70 countries worldwide. Our Head Office is situated in Vereeniging, South Africa. Our subsidiary offices in Dubai, Kuala Lumpur, Melbourne andBrussels provide a high profile ground floor presence in these regions, with key distributors appointedin various other countries.

The Vereeniging office services South Africa, the rest of Africa and surrounding Islands as well asthe Indian Ocean Rim. The Middle East, Baltic and Caspian are handled from the Dubai office. Our KL office handles South East Asia and the Far East. Lectromax (Australia) are manufacturers and global suppliers of Magnetic Particle Bench Units and sell GammaTec products within the Australasian region. Oserix (Brussels) covers Europe, Canada, United States and Central and South American regions.

The GammaTec range of Non Destructive Testing Equipment, Accessories and Consumables that are not only stocked, but in many cases manufactured by GammaTec, include the following:

Acoustic Emission; Automated Systems (Ultrasonic, Phased Array, Eddy Current, Magnetic Particle, Dye

Penetrant); Coating & Surface Inspection; Dye Penetrant Inspection; Eddy Current Inspection; Magnetic Particle Inspection; Phased Array Inspection; Radiographic Inspection (Carestream Industrex Film , X-ray, Gammaray, Radioactive Sources); Ultrasonic Inspection (Flaw Detectors, Thickness Gauges, Probes) and Visual Inspection.

We are the authorised distributors for a number of global players including Carestream (Carestream Industrex Film and Digital CR Systems), Dakota (UT Thickness Gauges), ICM (X-ray), JME (PipelineCrawlers), NTP (Isotopes), Oserix (Gammaray Projectors and Sources), Phoenix (UT Scanners and Transducers), Physical Acoustics Limited (Acoustics), and Sonatest (UT and PA Equipment and Accessories). Each subsidiary has elctronic and mechanical maintenance departments with qualified andskilled technicians capable of repairing, maintaining and calibrating the wide range of products we sell.

The Groups highly trained National and International Sales and Administrative Staff allow Customer enquiries and purchases to be quickly and efficiently executed. Products such as Radioisotopes andsensitive Ultrasonic Flaw Detection equipment are handled with competent ease.

It's the intention of GammaTec NDT Supplies SOC Ltd to ensure a safe work environment for all participants involved in the business of NDT, while at the same time providing a suitable return on investment (ROI) for all stakeholders including the shareholders and staff community of the company.We strive to be the best provider of NDT equipment and services in the industry. Everyone in GammaTec is responsible for fully satisfying our customers by meeting or exceeding their needs and expectations. Our goal is 100% customer satisfaction 100% of the time. The Turnkey One-Stop policythat Gammatec offers makes it an exciting and interesting organization to deal with and the Group's Mottoof CLIENT IS KING speaks for itself.

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Company Profile

Physical: Head Office Building, Vision 21 Industrial Park, Steel Road, Peacehaven, Vereeniging, South AfricaPostal: P.O. Box 264786, Three Rivers, 1939, South Africa

Tel: +27 16 423 7731Fax: +27 16 423 1743Email: [email protected]: [email protected]: www.gammatecsa.com

Gammatec Aseana NDT Supplies Sdn. Bhd.

Lot 36, Ground Floor, Jalan PJS 11/14, Bandar Sunway, 46150 Petaling Jaya, Selangor, Malaysia

Tel: +6 03 5635 9947Fax: +6 03 5635 9847Email: [email protected]: [email protected]: www.gammatecsa.com

Gammatec Middle East Gen. Trdg. LLC.

P. O. Box 112843, Dubai, United Arab Emirates

Tel: +971 4 341 3667Fax: +971 4 341 3668Email: [email protected] Email: [email protected] Web: www.gammatecsa.com

Gammatec Nigeria Ltd

No 3 Chief Okpara Close, Off Waks Avenue, Rumuibekwe New Estate Extension, Port Harcourt, River State, Republic of Nigeria

Tel / Fax: +234 8461 0895GSM: +234 8030 991 376Email: [email protected]: www.gammatecsa.com

Lectromax Australia Pty Ltd13 F Brougham Street, Eltham, Victoria, 3095, Australia

Tel: +61 3 9431 1041Fax: +61 3 9431 2405Email: [email protected]: www.lectromax.com.au

Oserix SA2, Rue de I'Eglise, B 7134 Leval Trahegnies, Belgium

Tel: +32 71 258 636Fax: +32 485 805 957 Email: [email protected]: www.oserix.com

Gammatec NDT Supplies SOC Ltd.

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Contacts

Agencies

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Contents

Inspection MethodACOUSTIC EMISSION TESTING (AE) LEAK DETECTIONTECHNOLOGY PACKAGES GENERAL AE EQUIPMENTLIQUID PENETRANT TESTING (PT) ELECTOMAGNETIC TESTING (ET) EDDY CURRENTTube InspectionTank Floor InspectionPortable Eddy Current Inspection MAGNETIC PARTICLE TESTING (MT) Bench Units & CoilsElectromagnetic EquipmentUltraviolet Equipment RADIOGRAPHIC TESTING (RT) GAMMA RADIOGRAPHYClose Proximity SystemsProjector AccessoriesIsotope ConsumablesX-RAY RADIOGRAPHYPortable X-Ray GeneratorPower Box and Control Panels Portable X-Ray Crawler Units DIGITAL RADIOGRAPHYDigital Radiography (DR)Computed Radiography (CR) RADIATION SAFETYDARKROOMRadiographic Consumables ULTRASONIC TESTING (UT) PHASED ARRAYPORTABLE FLAW DETECTORS THICKNESS GAUGESUltrasonic Trancducers and Accessories BOLT TENSION MONITORING ULTRASONIC TUBE INSPECTION ULTRASONIC SCANNER Ultrasonic AccessoriesHARDNESS TESTINGEQUIPMENTGENERAL ACCESSORIESCOATING INSPECTIONHOLIDAY AND PINHOLE DETECTORSCOATING THICKNESS GAUGESVISUAL INSPECTIONVISUAL EQUIPMENTINFRARED & THERMAL TESTINGLEAK TESTING (LT)REPAIRS, SERVICE & CALIBRATION

Section1

1.11.21.323

3.13.1.13.1.23.1.33.2

3.2.13.2.23.2.3

44.1

4.1.24.1.34.1.44.2

4.2.14.2.24.2.34.3

4.3.14.3.24.44.54.65

5.15.25.35.45.55.65.75.86

6.16.27

7.1 7.28

8.191011

Equipment1 -141 - 6

7 - 1011-14

16 - 3316 - 2016 - 18

1920

21 - 3321 - 2728 - 3030 - 3334 - 8434 - 5141 - 4243 - 4849 - 5152 - 5852 - 5556 - 57

5859 - 62

5960 - 6263 - 7273 - 8283 - 84

85 - 12085 - 8889 - 9394 - 98

99 - 106107108

109 - 120121122122123

124 - 126124

125 -126127 - 128127 - 128

129129130

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Section 1: Acoustic Emission Testing (AE)

1.1 LEAK DETECTION

Rugged construction Analog read-out Low or high temperature probe Audio monitor (headphones)

Features

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Model 5110 Hand-held, Single Channel Leak Monitor The Model 5110 is a hand-held, battery operated acoustic leak detector. When the sensor is placed on a structural piping system, it will effectively detect leaks around flanges and through valves.

Pressure vessel leakages Storage tank testing Heat exchanges Valve closure leakages Steam boiler tubes Extrinsic leakages

Applications Applications

1

Valve- Squeak Technology Breakthrough in leak Detection

Specifications Features

Designed for operations and maintenance personnel to perform frequent valve checks in their units, Valve-Squeak is an easy-to-use through-valve loss detection system. Small enough to fit in your pocket, Valve-Squeak isolates leaks of any size and in any valve saving you thousands, if not millions .

Size (LxWxH): 5.0 x 2.80 x 1.1 Weight: 0.5 lbs. Power: 2AA Alkaline Batteries 1.5V Battery life: > 4 days continuous operation Processor: Internal microprocessor Display: 16 LED's Operating temp: -22 - 158F (-30 to 75C) Storage temp: -40 - 185F (-40 to -85C)

Locates leaks in valves including PSV, RV, CVand all others

Used worldwide in refineries, chemical plants andoffshore platforms

Realizes plant savings ranging from $500,000 to$5,000,000/year when combined with a VPAC/5131leak detection system (even leaks in a small valve can result in significant losses)

ROI is in the first use Identifies losses rapidly Eliminates excessive flaring

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VPAC II IS Intrinsically Safe Through- Valve Loss Control MISTRAS Group has taken the VPAC throughvalve loss control instrument to the next level.The VPACII IS significantly simplifies assetmaintenance and increases operation safety.Created for use in hazardous environmentssuch as oil, gas and petrochemical plants,power generating plants and offshoreplatforms, the VPACII IS is a dedicatedintrinsically safe acoustic leak instrument forthrough valve loss control. Using the sametechnology and sensors as our successfulVPAC, the VPACII IS, for example, candetermine the loss of hydrocarbons to flare inhazardous areas and save millions of dollarsfor the plants.

Starting with basic process informationand type of valve, along with the measuredAverage Signal Level (ASL) from theinstrument, VPACII IS uses a proprietaryalgorithm to identify through-valve gas lossesand estimates leak rate.The user interface is simple and intuitive.The instrument is powered by a high capacityrechargeable battery lasting several weekswith typical use. The battery replacement onthis handheld power device is quick and easy,and the unit retains all settings even whenpowered off, so downtime is minimal.

Features

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Specifications

Large custom LCD backlit display Dual frequency range selection Accepts many types of sensors Slide-in molded NiMh battery pack Small, rugged, ergonomic package Simple, intuitive user interface via a

large button keypad Bluetooth data transfer

Size: 4.75 x 1.4 x 7 Weight:. 1 lb. Power Source: Nickel Metal Hydride Battery Pack Battery Life: 100 Hours LCD: Transflective LCD on Glass Backlight: Blue LEDs with diffuser Wireless Interface Type: Bluetooth Class B Wireless Interface Range: 50ft Operating Temperature: -15-158 F (-20-55 C) Storage Temperature: 40-185 F (-40 - 85C)

3


Size (L x W x H): 150 mm x 65 mm x 35 mm Weight: 0.35 kg Power Consumption:

32-Channel Micro-II AE System

Specifications

MISTRAS TRIPLE 5 AMS for HRSG

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The MISTRAS | TRIPLE 5 Acoustic Monitoring System is used for early tube leak detection on pressurized vessels such as pulverized coal or gas fired power boilers, recovery boil-ers and feedwater heaters.

Data logger and process interface hardware Amplifiers High Temperature Sensors High Temperature Cables Waveguides mount to cold side of the

boiler membrane NEMA and protective sensor boxes Power Boiler AMS software Plant specific software and high signal

alarm outputs 6 months of Weekly Surveillance, a remote

monitoring service Installation, Maintenance & Operation Manuals

Compact industrial chassis with hyper threadinghigh performance CPU, high capacity RAM, solidstate disk driver (SSD), USB ports, parametricinterface and AE activity LED installed.

Works with either monitor/keyboard/mouse orEthernet connection to laptop/PC for remoteoperation

Holds up to: 32 Channel for PCI-8 12 Channel for DiSP-4 8 Channel for PCI-2

Optional DC power. Dimension: 110 x 220 x 450mm (W x H x D) Weight: 8 kg (4 boards installed)

5

Features

Acoustic Ranger 5000

Hole and Blockage DetectorThe Acoustic Ranger 5000 device detects holes, blockages, erosion and corrosion in tubes and pipes. The device emits a sound pulse which runs along the inside of the pipe, following it around bends and even complex spirals. It can detect and locate holes, blockages and foreign bodies, along with areas of erosion and corrosion, in up to 600 metres of tubing, at inspection rates of up to 800 tubes an hour. The AR 5000 is the latest version of our acoustic ranging instruments and offers improved portability, integrated control and improved range and detection levels.Blockages caused by the process residue and corrosion product build-up and leaks caused by the material wall thickness reduction can occur in the most unexpected and inaccessible locations without warning.

Requires only one access point via existing flanges, fittings etc. Long-range up to 600m from a single access point with a single trace Fast application immediate on-line results Detection, location and sizing in a single shot Portable and battery powered, requires only one operator Unaffected by bends and is equally effective on straight or complex spiral tubing Inspects any material and tube sizes from 6 to 500mm bore High sensitivity blockages and foreign bodies equivalent to 10% and holes of 1%

of the tube cross section are readily detectable in field use and higher sensitivitiesare achievable in controlled environments

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Features Specifications

Portable Non-Intrusive Localized Corrosion Testing SystemPocket CORPAC

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The Pocket CORPAC combines an industry staple in non-intrusive corrosion testing with the portable convenience made possible by the latest in Acoustic Emission (AE) technology. The Pocket CORPAC detects active localized corrosion in a variety of industrial structures and materials before costly and dangerous effects can be seen or felt. Pocket CORPAC can tell customers when corrosion is active, what to do to decrease or stop it, and if those solutions are ultimately working. Pocket CORPAC detects a variety of localized corrosion mechanisms. Most importantly, it provides the only early-stage detection capability of corrosion effects like micro-cracks, pitting and micro-delamination. Besides the Pocket CORPAC, no other traditional or advanced non-destructive testing options exist in the field to identify such corrosion effects due to their limited size detectability. In fact without the Pocket CORPAC, detection of these defects could be done only through destructive testing. At less than a quarter the size of its predecessor and with the latest turn-key software, the Pocket CORPAC provides anyone with early localized corrosion detection capabilities not just AE experts. Since Pocket CORPAC uses proprietary algorithms that can differentiate corrosion signals from the background noise produced during normal operation of plant equipment, there is no need for an AE expert to perform tests or take assets offline.

One-of-a-kind early-detection capability, Pocket CORPAC is the only nondestructive, on-line method to detect corrosion phenomena in their earliest stages. Less than a quarter of the size of the original CORPAC, Pocket CORPAC was designed with portability and ease-of-use in mind. It builds on the original CORPAC, which was developed over six years in a partnershipbetween MISTRAS Group, SA (France), the European chemical industry and a French univer-sity, all in conjunction with a European Union Grant. We take full control of the acoustic signal processing and automated corrosion type classifi-cation. The sleek, updated design can be used for many applications where portability is important. With a four-hour battery life and added ability to operate the unit from battery belt or AC power.

Dimensions: 9.5 H x 3.5 W x 1.4 D(241 mm x 89 mm x 36 mm)

Weight (with batteries): 2.5 lbs. (1.13 kg) Display: 3.52 Color LCD, QVGA portrait mode,

240 pixels W x 320 H transflective withLED backlight

Display Touchpad: Built-in touchpad on screenfor use with stylus and

on-screen processing Storage Memory: 28 Mbytes Flash for OS and data

storage External Interfaces: Compact Flash port, USB 2.0

Port Power Consumption: Approximately 4 Watts Power Requirements:

External DC adapter 12V @ 1A or Internal 7.2V NiMH battery pack,rechargeable in-situ or with optional Charger

Battery Life: 4 hours intermittent use Operating Temp: 23 to 115F (-5 to 45C) Storage Temp: -4 to 140 F (-20 to 60C)

1.2 TECNOLOGY PACKAGES

7

Specifications

DiSP-24 Hardened, Portable Computer PCI/DSP-4 Data Acquisition Boards with up to 8

parametric inputs R15I-AST sSensors with integral 40dB preamp Parametric Breakout Box and Parametric Sensors PowerPAC Software Package- PowerPAC Data Acquisition and Analysis Software

with 2-D & 3-D Location Software Modules- AEwin Post Processing Analysis Software- Database Software with EPRI Cases- PDDMATE Post-processing software Documentation- EPRI Reports Phases I, II & III- Technical papers- Case Studies Three Day Classroom Training (theory) and Start-up Assistance 10 Days on the Job Training (Field Test) Consulting Time (Remote and On-site)

DiSP-24 : 24 Channel, Digital AE instrument which includes PAC R15I integral preamp sensors with built-in self diagnostics capability (Auto Sensor Testing) and 30 meter cables. The system comes with a built-in high performance PC controller, RW-CD, keyboard, mouse and video monitor and is shipped in a rugged transport case. This system can be used from the smallest of transformers (typically around 13.8 kV) to the largest GSU transformers (typically around 500 kV). Three current transducers (CT) and 2 resistance theorem devices (RTD) needed for recording parametric signals are also included.PowerPAC: This is real time AE data acquisition and feature extraction software. It is used in real time test as well as post analysis to remove unwanted data due to such extraneous noise sources as pump operation, fan operation, wind and rain. Along with this is the AE-WIN- POSTutility that is included with this package. Other utilitiesinclude the TBFH software that is used to identify whetherthe AE source is due to either an electrical or thermal fault. This software also includes the 3-dimensional location software to provide real time test as well as post analysis for three dimensional source location of faults detected in either the main tank or the LTC compartment. PowerPACDatabase: A system created to facilitate the management of data generated by testing power transformers with Acoustic Emission. The main components are transformer nameplate and test data. A design number of some characteristics canbe assigned to a transformer. This allows comparison of acoustic activity obtained in identical transformers.

Features

PowerPAC Acoustic Emission Testing Technology Package

PowerPAC is an Acoustic Emission (AE) technology package for testing power transformers. An on-line monitoring procedure was developed under an EPRI (Electric Power Research Institute) sponsored and tailored collaboration with Physical Acoustics Corp. (Project I.D. No. 051481). This collaboration refined the package with three phases of program develoment resulting in on-line monitoring of power transformers to detect, locate and assess electrical and thermal faults.AE sensors are installed on the transformer covering both the tank and the LTC compartment (if one is present) along with sensors to monitor pump current, fan current, load current, tank wall tempera-ture and LTC compartment wall temperature collecting data for comparison with the AE data during post test data analysis. In order to observe the effects of a complete load cycle, data is collected over a period of 24 hours. Results are presented showing the location (in 3-D) and types of faults. A grading system is used for each fault and provides an overall evaluation of the transformer for maintenance or operation planning.

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Outdoor AE and Sensor Fusion System

Features Designed to

Sensor Highway II

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The Sensor Highway II (SHII) is an Acoustic Emission (AE) monitoring system with up to 16 high-speed channels and 16 standard parametric input channels (expandable to over 100). The system is designed for unattended and remote monitoring use in structural health, process and condition monitoring applications. It is rated for outdoor use and comes equipped in a rugged weatherproof NEMA 4 enclosure.

Scalable for large channel deployment,allowing for multiple units to be placedstrategically on asset being monitored

Designed for outdoor environments witha minimum power dissipation and atemperature range of (-35 to 70C)without the need for heaters or airconditioners

Direct On-Board Terminal Blockconnections and DIN rail mounts forexternal sensor inputs

Various communication interfaces availablefor data communication & remote controlincluding Ethernet, Wireless, Cellular Modemand Satellite

Scalable system connecting additional units inthe field and time synchronization optionsbetween remote units

RS-232/485, 4-20mA, Voltage inputs forsensors

Monitor effectiveness of repairs/retrofits

Monitor pre-existing/known activedefects

Monitor hidden areas where visualinspection is difficult or impossible

Monitor high stressed areas showingflawlike activity

Wire break monitoring on suspensioncable and cable stay bridges

9

Loose Parts Monitoring Equipment (LPME)

Features

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LPME monitors, detects and evaluates metallic loose parts in reactor systems using transient acoustic signal analysis. Acoustic sensors/accelerometers are permanently located at strate-gic positions on the system being monitored (in direct contact with pipes and vessels), where loose parts are most likely to impact. The sensors detect the impact of any loose parts as they come in contact with the pipe or vessel wall. The sensors detect the mechanical vibration propagating from the point of impact and convert it into an electrical signal that is amplified by the system preamplifier, processed by the Loose Parts Monitor Equipment Data Acquisition System (LPME-DAS) and recorded by the Data Acquisition Computer (DAC). The software (LPME-DAQ) alerts the operator and control room when a loose part is detected, and provides a user-friendly interface for the operator to analyze the transients, differentiate between noise and impact signals and determine location and impact characteristics.

Digital design gives real time results Latest digital technology Seismically tested to NRC standards Four discrete signal filters prevent false alarms Multiple alarms and alarm levels settings User-friendly Windows based software Accurate software location algorithms Graphical displays of reactors, piping, heat exchangers, etc. Meets ASME Standard, NRC 1.133 Full documentation for easy OEM integration Nuclear test sensors and charge amps

10

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Specifications

Pocket AE-2 Portable 2-Channel Acoustic Emission System

The Pocket AE-2 is a high performance, computerised, dual channel Acoustic Emission (AE)system packaged in a rugged, portable handheld unit. It offers all the performance featuresof larger, more expensive AE systems, includingwide bandwidth, speed, AE features, samplingrates, waveform processing capabilities andaudible AE, all in a compact, battery-operatedpackage.The system is an excellent field survey tool,especially in situations where power is not readilyavailable. Equally useful in the laboratory,the system carries out lab tests by utilizing its2-channels of Acoustic Emission and 1 channelparametric input for correlating load or stresswith AE activity.

In addition, linear location and spatial filtering are built-in to provide more versatility.The Pocket AE-2 performs traditional AE featureextraction signal processing as well as advancedwaveform acquisition and processing. Resultsare displayed on an integrated color LCD touch screen (240 x 320 pixels resolution for clearsharp graphics), able to display up to eightgraphs including waveforms, FFTs, histograms,line plots, point plots linear location, and eventdetection. AE data files are saved in DTA filesand can be transferred to your computer viacompact flash cards and/or USB, for full dataanalysis, using our optional AEwin software.

All the standard performance features as in PACs PCI based multi-channel AE instruments. Hand-held portability for quick, efficient testing in the field or laboratory. PDA type computer using Microsoft Windows-CE compact OS, familiar and easy to use. Utilizes PAC standard low cost passive AE low power sensors with an internal AE preamp. Two AE channels with one high performance 18 bit A/D for each channel, allowing AE data processing at up to 10 MSPS. 16 bit A/D waveform capture and AE signal processing offers wide system dynamic range without the need for gain controls. 16 bit A/D parametric input to correlate AE to other process sensors. Integrated rechargeable battery package lasting 4 hours (continuous) or more.Batteries are easily changed and can be charged outside of the system (with optional charger). Numerical keyboard with function keys for quick, easy setup and control. Internal flash memory for storing setups and data files. Permanent digital record of the test results in standard DTA, PAC data files, compatible with AEwin Software for detailed data analysis and data visualization. Compact Flash card and USB port for data transfer to laptop or desktop PC.

Size: 9.5" H x 3.5" W x 1.4" D(241 mm x 89 mm x 36 mm)Weight: 2.5 lbs. (1.13 kg) - with batteriesDisplay: 3.52 Color LCD, QVGA portrait mode, 240 pixels wide

x 320 high transflective with LED backlightDisplay Input: Built-in touchpad for use with stylus and on-screen

processingMemory: 128 MB Flash for OS and data storageExternal Ports: Compact Flash port, USB 2.0 PortPower Use: Approximately 4 WattsPower: External DC adapter (12 V @ 1A) OR Internal 7.2V NiMH

battery pack, rechargeable in-situ or optional externalcharger

Battery Life: 4 6 hours intermittent useOperating Temp: 23 to 115 F (-5 to 45 C)Storage Temp: -4 to 140 F ( -20 to 60 C)Connectors:AE 2 - SMB (Plug) connectorsParametric 1 - SMB (Receptacle) connectorAE Channel Description: Dual channel AE Input using SMB Connector inputs.

Low voltage (5 Volt). Phantom power is availablefor an external low voltage preamplifier or integralpreamplifier sensor

AE Freq. Response: 1.0 kHz to 1.0 MHz +/- 1.5 dBSoftware Selectable Filters: The Pocket AE system comes with multiple digitally

synthesized High and Low Pass filters in addition tosoftware-selectable High Pass analog filters, providingexceptional filtering characteristics for maximum noiserejection and optimal signal to noise ratio.

Digitizing: 18 bit, 20 MSPS ADCDigital Signal Processing: Real time FIR low pass filter. Each extracted feature

processed by a dedicated real-time pipelineprocessor

Features

1.3 GENERAL ACOUSTIC EMISSION EQUIPMENT

11

USB Acoustic Emission (AE) Node

The USB AE Node is a single channel Acoustic Emission (AE) Digital Signal Processor with full AE hit and time based features, including waveforms. Through the USB Connector, the AE Node is easily interfaced to a Notebook or PC running Windows XP or Vista and Physical Acoustics Corporation (PAC)s well known AEwin or AEwin Lite. Up to 4 AE Nodes can be controlled by one Notebook or PC. The AE Node can accept single ended or differential sensors amplified by an internal low noise preamplifier. Additionally, PK Series low power integral preamp sensors can be used for long distance connections.


Powered and operated through USB Port Rugged surface mount (SMT) construction High performance AE at a low cost 1kHz to 1MHz bandwidth Selectable analog filters and programmable

digital filter Waveform and Location Options

AE Input: 1 Channel per USB node (4 nodes per system)

Frequency Response: 1.0 kHz to 1.0 MHzAE Digitizing: 18 bit, 20 MSP ADCs

Parametric Inputs: 1-4 CH , 0-4V, 16 bitsOS: Windows XP or VistaCase Size: L 6 x W 3 x H 2(152 x 76 x 50mm)

Weight: 0.8 lbs. (0.36kg) Power Requirements: USB Powered (5V)

< 100 mA when running

PM/GSA/SAL-002.01.011.001-REV-2 12

Multi-channel Acoustic Emission System

.SAMOS 32


.SAMOS 48

.SAMOS 112

SAMOS

PM/GSA/SAL-002.01.011.001-REV-2

The SAMOS 32 AE system is geared for laboratory or industrial use, holding up to 4 PCI-8 cards for up to 32 AE channels of operation. Based on a heavy-duty industrial PC computer chassis, the SAMOS 32 has added features for reliable day-to-day operation, including extra cooling, ventila-tion and the latest powerful PC computer. The most economical, high performance AE system available today, the SAMOS 32 is ideal for users with tight system budgets.Retaining all the features of a full size AE system, including activity Hit LEDs on the front panel, the system is also designed to utilize our digitally controlled, full-featured, high fidelity audio moni-tor (optional). It measures 17W (43cm), 17D (43cm) and 6H (15.2cm), and weighs 26 lbs.

SAMOS 48 is a portable AE system, equipped with a handle for carrying and an integral key-board built within the hinged front protective cover. Weighing less than 38 pounds with all 48 chan-nels, the SAMOS 48 is 21 long x 14 wide x 7.6 tall. Inside this portable enclosure is a powerful PC computer, large hard disk, floppy drive, R/W CD/DVD drive and the standard complement of parallel printer port, serial port, USB and mouse port. Built-in AE features include a digitally con-trolled audio monitor, up to 8 parametrics and AE Hit indicator LEDs. Expansion and communica-tion options include Ethernet LAN option and optional modem for remote control and communica-tions purposes. Both Internet and Intranet software and interfaces are available.

SAMOS 112 is a large capacity 112-channel system and represents the industrys largest number of AE channels in a single enclosure. The system comes equipped with an advanced PC based CPU and all standard peripherals including a LAN connection. Multiple cooling systems make SAMOS 112 a rugged multi-channel system especially for demanding applications in harsh environments.

Compact 32 or 48 or 112 channelsof simultaneous DSP based AEwaveforms and features in real time

Operate under advanced AEwinTMWindows software

Individual 16-bit A/D's on eachchannel

PCI Bus for high speeed processing LAN interface included with optional

network and Internet monitoringcapabilities available

400 kHz bandwidth Low power consumption, runs cool Acousto/Ultrasonic systems applica

tions ISO-9001 certified and CE marked

with low noise LED AE activity and Super Audio

Front Panel activity lights providestatus on AE data as well as to giveyou a system diagnostic

All digital, full-featured Audio Monitorbuilt in and ready for high fidelitylistening (optional).

Auto Sensor testing (AST) standardwith all PAC systems for easy system/sensor self calibration and interfacecoupling efficiency.

Software available for the SAMOSTMincludes the state-of the-art PACwinTMSoftware with 25 years of AcousticEmission application experience behindit, this Suite is comprised of three indi-

vidual software packages (purchased separately).

13

Comprehensive, Versatile & Friendly AE SoftwareAEwin

PM/GSA/SAL-002.01.011.001-REV-2

AEwin is a 32-bit MS Windows compatible (XP/Vista/Windows7) software for real-time simulta-neous Acoustic Emission (AE) feature and waveform processing, display, fast storage and replay. Used for true, real-time operation and control with your MISTRAS AE Systems (DiSP, PCI2, SAMOS, SH II, AE USB Node, Wireless AE Node). The software has full MS Windows resources including use of any screen size, printing JPGExport, networking, multi-tasking, and multi-process-ing. AEwin also features complete compatibility with MISTRAS standard data file format (DTA), allowing you to replay and analyze your previously collected AE files and framework for easily adding graphs and additional graph screens and user controllable tool bars including setup icons, acquisition control, line listing, status and statistics.

14

2.1 ACCESSORIES

Test BlocksProduct Code DescriptionNCB0059 Aluminium Penetrant Sensitivity Test Block NCB0060 Sherwin PSM-5 Penetrant System Monitor Panel (Polished or Grit)

2.2 CONSUMABLES

ARDROX Consumables

PM/GSA/SAL-002.01.011.001-REV-2

Section 2: Liquid Penetrant Testing (PT)

Product CodeCleanerNCC0031NCC0053NCC0054DeveloperNCD0015NCD0016PenetrantNCP0027NCP0019NCP0032NCP0020NCP0033NCP0034NCP0051

Description

10 x 400mlArdrox 531910 x 400ml Ardrox HF-R / 9RP5 Halogen Free4 x 5 litres Ardrox HF-R / 9RP5 Halogen Free

10 x 400ml Ardrox HF-D / 9D1B Halogen Free4 x 5 litres Ardrox HF-D / 9D1B Halogen Free

10 x 400ml Ardrox 907PB Red Water Washable4 x 5 litres Ardrox 907P Red Water Washable10 x 400ml Ardrox 970P24 Water Washable Fluorescent1 x 25 litre Drum Ardrox 970P24 Water Washable Fluorescent10 x 400ml Ardrox HF-P / 996PB Halogen Free4 x 5 litres Ardrox HF-P / 996PB Halogen Free1 x 25 litre Drum Ardrox 985P13 Post Emulsifiable Fluorescent

15

ApplicationsFeatures

3.1 EDDY CURRENT

3.1.1 Tube Inspection

TX-4400 Eddy Current (Tube Inspection) System

The TesTex, Inc TX-4400 ECT Inspection System is based on the Eddy Current Technique to quickly and accurately inspect non-ferrous metal tubing from the I.D. By using four-frequencies in a simultaneous injection mode, defects such as ID/OD pitting, baffle cutting, erosion, steam impingement, general wall thinning, etc. can be detected and sized. The system also has differential and absolute responses for each frequency, a built in reference signal to generate an absolute signal without the use of a reference probe, and real-time mixing for suppression of support/baffle plates. The TX-4400 system uses both DSP and FPGA technologies to enhance performance capabilities while maintaining low cost and size. Utilizing easily configured and readily available USB technology, the TX-4400 interfaces to any windows based PC/notebook. All data is archived for analysis and processing as well as for future inspections and trending.

Section 3: Electromagnetic Testing (ET)

Four frequency simultaneous injection Up to 5 ft/sec. tube inspection rate PC based software for acquisition/analysis Dynamic/user selected gain Real time mixing USB interface 1 KHz to 1.2 MHz User selectable driver output level, 0-9v p-p Compatibility with bobbin, surface, and magnetic

saturation (permanent or dc) probes Wide variety of specialized data filters Automated analysis software (TX-SOLUTION )* Automated report writing software (AR WIZARD )* Probe pusher puller (PDP 22 )* Probe pusher (PD 6k )* Tube sheet mapping (TX-MAP )

Condensers Feed Water Heaters Coolers Evaporators Chillers

PM/GSA/SAL-002.01.011.001-REV-2 16

Features

PM/GSA/SAL-002.01.011.001-REV-2

Real Time 3-D Color Graphic Displays for Data Acquisition and Data Analysis/Display Inspects Straight Sections and Bends; U-Bends can be inspected with special probes 300-400 tubes average productivity of one system in a 10 12 hour shift Inspects through scale on the ID or OD Probe Fill Factor not critical to operations Numerous Signal Processing Algorithms available for Data Analysis Windows Based Software Small, Lightweight, Modular, PC Based Design 110/220V Operation Probe sizes range from 8.1 mm (0.320 inches) to 152mm (6 inches) Low Signal to Noise Ratio Probe lengths of up to 150 feet without signal pre-amplification System Frequency Range of 5Hz to 30KHz. (lower frequencies are critical for the

inspection of thicker walled Carbon Steel tubing and Air Cooler Fin/Fans)

Eagle 2000 RFET System

The Eagle 2000 uses RFET probes that have eight (8) sensors equally spaced around the probe's circumference (smaller diameters may have four or six sensors).

17

1 GHz Processor 1 GB ram 16 GB compact flash Microsoft Windows XP Professional SP3 USB 2.0 Industrial 3 button mouse 5.6 LCD display with VGA controller AC or DC opera 1 GHz Processor

8 channels (8 phase, 8 amplitude) Frequency selection from 5 to 80 Hz PC based LFET method (low frequency electromagnetic

technique) USB interface Powered from computer USB port Environmentally sealed connections Compatible with any TesTex LFET based

scanners Lightweight and compact

Prodigy 8C boiler tube/pipe scanning system

The Prodigy 8C is a one man, multichannel NDT system for scanning most any boilertube/pipe from the O.D. It detects and quantifies I.D., O.D., and internal material defects in ferrous materials. The system uses a dry non-contact method based on the principles of Electromagnetism (LFET). It is forgiving to uniform surface scale and tests at a scanning speed of 10 to 15 ft. (3 to 4.5m) per minute. The system is fast, accurate, cost effective, and field proven. This system has its own built-in computer which can be conveniently attached to the operator's body. This system can be adapted to many different applications including testing ligaments, bends, space constricted areas, and small diameter tubing.


PM/GSA/SAL-002.01.011.001-REV-2 18


TesTex Falcon 2000 Mark II (LFET tank floor scanner)

The world's most advanced and compact inspection tool for above ground storage tanks has many new features to enhance inspection capabilities. These improvements are based on TesTex's field experience in testing hundreds of storage tanks, and input from dozens of NDT inspectors from both domestic and international industries. The Falcon 2000 Mark II System is based on the principles of Low Frequency Electromagnetic Technique (LFET).

PC based / Modular electronics using digitalsignal processing

Uses a maximum voltage of 12V DC insideof tank, meeting required specifications fortank safety

32 channels Falcon Sr.; 16 channels Falcon Jr.

Uses scanners that have 16 or 64 pick upsensors equally spaced to scan flat surfacescovering 102 mm (4 inch) or 330mm (13 inch)swaths per pass

Reporting software generates a tube sheetmap for LFET tube inspections and a tank

Does not use permanent magnets so lightweight(under 30 lbs)

Requires minimal floor preparation, no cleaning orsandblasting of surface and tests through coatings

Determines top surface flaws from bottom surfaceflaws

Continues to show flaw responses even after theunit has stopped moving

Maximum penetration up to 32 mm (1.25 inch) Scanning speed of 4.5 - 6m (15 20 feet) per

minute Tests ferrous materials such as carbon steel and

cast iron Upgradable to test non-ferrous materials such as

stainless steel and aluminium Real time data display with advanced signal

processing Wheel assemblies provide easy manoeuvrability

and independent height adjustment Full coverage over scanned area with no 'dead

space'

3.1.2 Tank Floor Inspection

PM/GSA/SAL-002.01.011.001-REV-2 19

PM/GSA/SAL-002.01.011.001-REV-2

Eddy Current Flaw Detector VD3-71

The VD3-71 Eddy Current Flaw Detector is intended for manual testing with eddy current technique for surface and subsurface defects, such as material discontinuity (cracks, laps, cissings, fine cracks etc.), in products made from ferromagnetic materials.

It is applied in the following branches of industry: aircraft, railway transport, oil and gas, chemical, power and engineering.

Possibility of defects detection: Depth = from 0.1 mm Opening = from 0.002 mm Operating frequency: setup range

from 50 Hz to 12 MHz Generator output voltage (double

amplitude): from 0.5 V to 6 V Adjusted gain range: 30 dB Adjusted preamplifier range: 40 dB Phase signal variation (signal rotation

range from 0 to 360 with a step0.1, 1, 10)

Samples frequency up to: 6 kHz Digital filtering, 5 filter types:

Lowpass Highpass Bandpass Differential Averaging

Storage of a great number of setupsand testing results in the flaw detectormemory

Advanced capabilities of data analysis dueto the speciality application-dependent software

Mode of two-way communication with PC USB Estimate of defect depth and length, and also

LED and sound alarm of the detected flaw High ergonomics convenient and small

case, small weight, high-contrast TFT display,assignment of the most frequently used functionsto 'hot keys' of the keyboard, and also the usageof a special leather cover for handy and secureholding of the instrument

Large colour high contrast TFT display Alarm system: 4 three colour LEDs, sound alarm Possibility of operation in two frequency mode Possibility of encoder and rotary scanner connection Possibility of low temperature instrument

implementation


3.1.3 Portable Eddy Current Inspection

20

Specifications (cont'd) Specifications

The MAGMASTER 5000 is a high quality, large capacity, magnetic particle crack detector, designed to provide the performance necessary to meet the exacting demands for quality control during production and maintenance in the automotive, railroad, marine and general engineering industries. The MAGMASTER 5000 is designed to accept crankshafts up to 2750mm long and 1000kg weight as used in heavy off road and stationary engines, as well as many types of locomotive and marine crankshafts and components. The MAGMASTER 5000 complies with ASTM-E1444-05, BS6072, AS1171 and Electrical Safety Standard AS3100. In addition it meets major engine manufacturers' specifications for crack testing by the magnetic particle method e.g. Caterpillar, Cummins, etc. A wide range of optional facilities is available to extend the versatility of operation, including off bench testing of parts too large to be accommodated on the machine, e.g. engine blocks, marine propeller shafts, etc.

Electronic timer controls the period of themagnetizing shots for consistent repeatability.

Automatic push button electronic ACdemagnetizing.

Electronic solid state switching forHEAD/COIL, AC/DC mode selection.

Cable takeoff points for special or off benchtesting,e.g. engine blocks.

Pneumatic end clamp system fitted to bothheads for positive electrical contact.

Easy running tailstock for fast traversing andfitted with pneumatic lock.

Supplied with adjustable roller steadies tosupport cylindrical parts from 50 to 200mmdiameter and up to 1000kg.

20 litre inspection fluid storage system withefficient jet agitation system suitable for oil orwater based fluids.

The demag cycle is continuously monitoredby a flashing digit and when the cycle iscomplete, the digit reverts to a steady state.

Two axis magnetising. Current throughpart to check for longitudinal or lengthwisecracks, and coil magnetizing to check forradial or transverse cracks.

5000 AC + 5000 half wave DC peakmagnetizing currents. AC to locatesurface defects and DC to locatesubsurface defects.

Accepts parts up to 2750mm long and1000kg in weight. 450mm internaldiameter 4 turn coil, producing 12,000peak ampere turns. Optional 550mm coil.

Optional coil transverse system wherebythe coil can be moved up to 120mm,lateral to the centre line, for increasedmagnetizing influence on small diameterparts.

Digital ammeter accurately indicates peakAC + HWDC magnetising currents. Holdscurrent reading on display for 5 secondsand automatically resets.

3.2 MAGNETIC PARTICLE TESTING (MT) 3.2.1 Bench Units and Coils

MAGMASTER 5000 Heavy Duty Crack Detector

PM/GSA/SAL-002.01.011.001-REV-2 21


MAGMASTER 4500 General Purpose Crack DetectorThe MAGMASTER 4500 is a versatile high quality magnetic particle crack detector designed to meet the demands for critical inspection of parts during overhaul in the aircraft, automotive, and general engineering Industries. Pneumatic clamping heads enables a wide variety of ferrous parts to be tested, including crankshafts, camshafts, cylinder heads, axles, gears, con rods, bolts, pins, and nuts etc. A range of optional equipment is available to extend the versatility and convenience of operation, including off bench testing of parts too large to be accommodated on the machine. The MAGMASTER 4500 complies with International Standards for Magnetic Particle Inspection including ASTM E1444-05, AS1171-1998, BS6072, and Electrical Safety Standard AS3100.

Australian manufacture backed by over 30years of experience in magnetic particleinspection systems.

High quality and ruggedly constructed.Stainless steel tank with integrated 20 litrefluid storage sump and pump agitationsystem.

Reliable plug in electronic control system. 2 year warranty on electronic modules. 5 year warranty on the magnetizing

transformer. Digital ammeter and controls at eye level. Ammeter holds display for approx. 4

seconds for ease of verification. Thermal overload protection. Overload

condition indicated on the display screen. The rotary position of the current control is

displayed digitally in unit steps 1-100enabling precise setting of any desiredmagnetizing current value up to the ratedmaximum.

Operator efficiency and work throughputenhanced by ease of operation.

Two axis magnetising.Current through partto locate longitudinal or lengthwise cracks,and coil magnetising to locate radial ortransverse cracks.

Quick changeover from contact heads tocoil. The selected mode is indicated on thecontrol display screen.

4500amps AC peak magnetising current.Optional HWDC in addition to AC.Automatic push button AC electronicdemagnetizing

The demag cycle is continuously monitoredby a flashing digit and when the cycle iscomplete, the digit reverts to a steady state.

Accepts parts up to 1350mm long and100Kgs in weight on head shelves, and250Kgs when supported on steadies.

Optional 2000mm capacity. Optional heavyduty heads to support up to 500Kgs onsteadies 350mm internal diameter coil,producing up to 12,000 peak ampere turns.Optional 450mm coil.

PM/GSA/SAL-002.01.011.001-REV-2 22

MAGMASTER 3000 Automotive Crack DetectorThe MAGMASTER 3000 is specially designed as a low cost high performance crack detector, for automotive engine reconditioning. All petrol engine and small diesel crankshafts, camshafts, heads, axles etc. can be quickly and thoroughly checked. The MAGMASTER 3000 is ideal for the smaller workshop requiring a quality crack detector with the minimum of capital outlay. In addition, the MAGMASTER 3000 has many applications in general industry requiring a low cost effective crack detector. The unit is extremely easy to use and requires no special skills to obtain excellent results. Unique swivel mounted magnetising coil allows rotation 45 in either direction, total 90 rotation, to detect cracks running in any direction, lengthwise or radial.

High quality construction for long servicelife Stainless steel tank.

Australian manufacture backed by over 30years experience in magnetic particleinspection equipment.

Reliable electronic control system, with twoyear warranty.

Unique swivel mounted coil eliminatesnecessity of additional magnetising processof passing current through part.

Plug in electronic module for quickchangeover and minimum downtime.

All electrical controls to IP56 rating. Operator efficiency and work throughout

enhanced by ease of operation.

Accepts parts up to 1370mm (54 inch) long,weighing up to 100kgs (225lbs.). Longerparts can be tested in sections.

High intensity magnetising coil producesup to 10,000 AC peak ampere turns.Magnetising coil is sealed and insulated inan impact resistant oil proof enclosure.

350mm (14") I.D. traversing coil can beparked at left, clear of supports, to alloweasy loading of part from the front oroverhead.

Simplified electronic control provides aselection of high or low magnetisingintensities to suit any application.

Magnetising shots are electronically timed,for consistent results.

Automatic push button AC demagnetisingfacility.


PM/GSA/SAL-002.01.011.001-REV-2 23


MAGMASTER 2000 Small Parts Crack DetectorThe MAGMASTER 2000 is an economically priced, compact unit, ideal for volume production or batch testing of a wide variety of ferrous components for fatigue or processing defects by the magnetic particle method. Nuts, bolts, pins, shafts, con rods, gears, camshafts etc. can be quickly and thoroughly tested.

It complies with International standards for magnetic particle inspection - ASTM E1444-05, AS1171, BS6072 and Electrical Safety Standard AS3100. A range of optional accessories is available to extend the versatility of the machine's operation, including HWDC magnetising current for the detection of subsurface defects.

The left-hand head is fitted with an airoperated contact face initiated by a headmounted hand switch and provides a highpressure end clamping action for positiveelectrical contact.

An air regulator and gauge are fitted tocontrol the clamping pressure.

A foot switch allows hands free operation Head contact faces fitted with resilient

multilayer copper gauze pads. Vee blocks supplied to support and

facilitate rotation of cylindrical parts. Can be easily removed to provide a large

unobstructed contact face. Integrated 20 litre inspection fluid storage

system with efficient particle agitation andrecirculation system, suitable for oil orwater based inspection fluids, c/wfluid applicator.

Supplied with 20 litres high qualityfluorescent inspection fluid.

Operates from a nominal 240V 50Hzsingle phase supply. Maximumdemand is 18 amps.

Two axis magnetising. Current through partto check for longitudinal or lengthwisecracks, and coil magnetising to check forradial or transverse cracks.

2000 amp AC peak magnetising current.Optional halfwave DC current. Acceptsparts up to 1100mm long and 30kg in weight.

250mm internal diameter traversing coil,producing up to 5000 peak ampere turns.

Continuously variable current controlenabling setting of any required magnetisingcurrent value up to the rated maximum.

Automatic press button electronic ACdemagnetising.

Electronic timer automatically controls theperiod of the magnetising current.

Digital Ammeter accurately indicates themagnetising current.

Holds reading on display for 4 seconds andauto resets.

PM/GSA/SAL-002.01.011.001-REV-2 24

Features

LECTROMAX 5000 Magnetic Particle Inspection System

The LECTROMAX 5000 is an extremely versatile, high quality magnetic particle crack detection system, offering excellent performance and reliability. It is designed specifically to meet the exacting demands for quality control during production and maintenance in the aerospace and aeronautical industries. In addition to conforming to the general standards for the testing of critical components with magnetising peak currents up to 5000 amps peak AC, plus halfwave DC, the LECTROMAX 5000 complies with MIL-M-6867C, ASTM E1444-05, BS6072, AS1171, and Australian Electrical Safety Standard AS3100.

Highly reliable electronic system, with plug in modules and supported by a 2 yearwarranty

Advanced & accurate dual digital ammeter system with a programmed microprocessorfor accuracy and tracking. The required current can be preselected and displayed onone ammeter, and when a magnetising shot is initiated, the actual current is displayedon the second ammeter and held on display for approx. 5 seconds for ease of verification.

Magnetising shots are verified by an Illuminated indicator. In addition to decaying AC demagnetisation, special circuitry enables the most difficult

part to be demagnetised by residual field cancellation. High quality and rugged construction with stainless steel catchment tank and fluid

reservoir. A comprehensive range of options and accessories are available to extend the versatility of the system to suit virtually any testing requirement, including capacities to accept parts up to 3000mm long and 500kg in weight, and 6000 amp and 7000 amp power pack upgrades.

PM/GSA/SAL-002.01.011.001-REV-2 25

Features

LECTROMAX 100 Series Demagnetisers

LECTROMAX 100 Series of demagnetisers include a range of standard demagnetisers in various sizes, voltages and intensities. A range of standard optional accessories is available. In addition, special purpose demagnetisers can be manufactured to suit particular applications, including high intensity air cooled types for continuous or intermittent duty. Continuous duty demagnetisers can be supplied for integrating with conveyor systems. Intermittent duty demagnetisers are fitted with a 60 second timer, which automatically controls the energised period. The timer incorporates a panel mounted digital display, which indicates the elapsed time. All LECTROMAX demagnetisers are conservatively designed for maximum operating efficiency and long life.

PM/GSA/SAL-002.01.011.001-REV-2 26

Features

LECTROMAX 150 Series Coil Magnetiser - Demagnetiser

The LECTROMAX 150 Series of portable coil magnetiser-demagnetisers is available in 3 throat sizes, 250mm, 300mm, and 350mm internal diameter. Typical application is for the detection of radial or circumferential surface or near surface defects in general engineering ferrous components, including pipes, axles and transverse defects in fork lift tines etc.

Part No. 150-25-FB Part No. 150 - 30-FB Part No. 150 - 35-FB Inside diameter: 250mm 300mm 350mm Outside diameter: 350mm 400mm 450mm Width: 110mm 110mm 110mm Weight (approx.): 15kg 19kg 25kg Peak ampere turns 6000 5000 5000 Duty Cycle (1 min on, 1 min off) 50% 50% 50%

Other sizes available to special order.

PM/GSA/SAL-002.01.011.001-REV-2 27

3.2.2 Electromagnetic Equipment

Yokes

The Gammatec Electromagnetic yoke features dual coils, which provide maximum lifting power without uncomfortable heating. The acid-proof, impact resistant body ensures ruggedness and has been designed with operator comfort in mind making it easy to hold and operate.

Product Code DescriptionNCY0004 110V - Gammatec MK II Articulating Legs NCY0005 220V - Gammatec MK I Fixed Legs NCY0006 220V - Gammatec MK II Articulating Legs NCY0007 110V - Gammatec MK I Fixed Legs NCY0009 250V - Gammatec MK II Articulating Legs

The new MY-2 is the smallest, lightest hand-held yoke on the market encapsulation in a rugged rubber housing makes it the most durable too. The MY-2 electromagnetic yoke is a rugged, high performance instrument featuring a powerful AC magnetising field.

Product Code DescriptionNCY0002 220V Gammatec MY-2 Articulating Legs NCY0011 110V - Gammatec MY-2 Articulating Legs NCY0012 240V - Gammatec MY-2 Articulating Legs NCY0010 42V - Gammatec MK II Articulating Legs

Yoke AccessoriesProduct Code DescriptionNCC0012 Electromagnetic Yoke 12V AC / DC ConverterNCT0249 Electromagnetic Yoke 42V AC TransformerNCI0216 Portable battery powered inverter 12V DC

220V / AC for MY-2 YokeNCA0014 Rubber Magnetic Particle Powder Applicator NCB0022 Polyethylene Spray Bottle

The Gammatec Portapack is a portable battery operated DC power supply for use with all AC electromagnetic yokes. Charged batteries in special pouches are carried on a belt worn around the technician's waist. The yoke is plugged into the battery pack allowing the technician to conduct MPI in hazardous areas or where no power supply exists.

Product Code Description NCP0018 Portable battery operated DC supply NCC0114 Portapack Charger

PM/GSA/SAL-002.01.011.001-REV-2

Portapack

28

PM/GSA/SAL-002.01.011.001-REV-2

Cases

Product Code Description NCC0013 Carry Case for PM2000 Permanent Magnet Yoke NCC0038 Carry Case for Gammatec MK I, MK II and MY-2

Electromagnetic Yokes

Permanent Magnet Yokes The Gammatec permanent magnet yokes are light weight, ergonomically designed and very powerful.Product Code Description NCY0008 Gammatec PM2000 Articulating Leg Permanent

Magnet Yoke

NCY0003 Gammatec PM2004 Permanent Magnet Yokewith Cable

Spare Parts

Product Code Description NCK0010 PM2000/PM2004 Permanent Magnet Keeper c/w spare Magnets

and Feet

NCC0167 MY-2 Yoke Power CableNCE0008 MY-2 Yoke Articulating Leg Extension PieceSF0051 MY-2 Articulating Foot Piece

Centrifuge Stand and TubeProduct code Description NCS0027 Gammatec MPI Centrifuge Stand NCT0028 Magnetic Particle Centrifuge - ASTM 100ml, pear shaped

Indicators & Calibration Blocks

Product Code DescriptionNCI0002 Castrol Magnetic Flux Type I (Brass) NCI0003 Castrol Magnetic Flux Type II (Silver)NCI0014 ASME Magnetic Particle Field Indicator (Pie Gauge)NCI0016 Berthold Spoon Magnetic Field IndicatorNCB0033 MTU No. 1 MPI Test BlockNCB0061 Ketos Ring Steel Test Block

Gaussmeters

Product Code Description NCM0003 Gaussmeter including ProbeNCM0045 Gaussmeter CYHT201

including Transverse Probe CYPT-T15A

NCP0142 Probe for use with GaussmeterNCI0019 Magnetometer Mod 25 Residual Field Indicator

29

Yoke Test WeightsProduct Code Description NCW0023 18kg MPI Test Weight (with carry case) NCW0024 4.5kg MPI Test Weight (with carry case)

Consumables

3.2.3 Ultraviolet Equipment

Ultraviolet Lights

Product Code Description NCL0005 Gammatec UV 100 Ultraviolet Light (220V) NCL0015 Gammatec UV 100 Ultraviolet Light (110V) NCL0020 High Flux Ultraviolet LED Torch Kit

Including:365nm LED Torch2 x 3.7V re-chargeable batteries1 x battery chargerCarry Case

Gammatecs Ultravoilet Light is a rugged, high intensity, low cost black light used for thedetection of low-level fluorecence in Non Destructive Testing Techniques.

PM/GSA/SAL-002.01.011.001-REV-2

Product CodeBackgroundNCB0012NCB0013NCB0054

NCI0010NCI0011NCI0018NCI0012NCI0013PowderNCP0023

Description

10 x 400ml Ardrox 8903W - White4 x 5 litres Ardrox 8903W - White1 x 5 litres Ardrox 8903W - White

10 x 400ml Ardrox 800/3 Black Magnetic4 x 5 litre Ardrox 800/3 Black Magnetic1 x 5 litre Ardrox 800/3 Black Magnetic10 x 400ml Ardrox 8530 Fluorescent Magnetic6 x 500ml Ardrox 8540 Fluorescent MagneticAvailable on request1 x 500g Ardrox 8510 Fluorescent Powder to be mixed withKerosene

Ink

ARDROX Consumables

30

Spare PartsProduct Code Description SB0047 Spare Bulb for UV 100 lightSL0011 Spare filter lens for UV 100 light No code Replacement module for LED UV Torch

Spectacles

Product Code Description NCS0037 UV Absorbing Spectacles

Ultraviolet Light Meters

Product Code Description NCM0017 Goldilux GAL 3L Display

NCM0023 Goldilux Mod GUVA-1L UV Light Meter with built- in detector

NCM0025 UVe LUX Dual Light Meter

NCM0004 Goldilux Mod GRP-1 Smart Radiometer with Microprocessor display (excluding probe)

NCP0029 Goldilux Mod GUVAP-1L Probe for use with GUV-0L UV Light Meter

NCP0109 Goldilux Mod GAP-1 Smart Radiometer UVA Probefor use with GRP-1 Microprocessor.

PM/GSA/SAL-002.01.011.001-REV-2 31

Features

Labino UVG4-HEADThe Labino UVG4 is a UV LED Head Lamp designed to free the users hands during an inspection. The lamp can be adjusted in three different angles. The operator can switch the angles of the light during the inspection. The rubber bands are adjustable and fit helmets as well as heads. The battery is located in the back of the structure and there are no cables hanging from the lamp.The UVG4 reach full power instantly. The on/off button is positioned at the back of the lamp to prevent accidental activation. Each head light weights 271 grams (9.4 oz). The lamp contains one ultraviolet light emitting diode (LED) that peaks at 365nm. The life of each LED is estimated at 30,000 hours.The battery has a running time of 3 hours (+/- 5%) and can be recharged from a normal outlet or a vehicle cigarrette lighter socket. The lamp is also equipped with a current regulator that keeps the UV intensity constant even when the battery fades. Each unit comes with an extra battery.The Labino Head Light is also available as white light. This small but powerful tool creates more than 10,000 lux (930 foot Candles) within a distance of one metre. The distribution angle for white light is spotlight.

Specifications

PM/GSA/SAL-002.01.011.001-REV-2

Charger for use from electrical outlet Charger for use in vehicle via cigarette lighter

connection Two (2) batteries (1+1 extra)

UV source: UV A LED (1)Intensity:Spotlight: >35 000 w/cm at 15 cm

25 000 w/cm at 38 cm 14 000 w/cm at 60 cm 8 000 w/cm at 100 cm

Midlight: >32 000 w/cm at 15 cm 10 000 w/cm at 38 cm 4 500 w/cm at 60 cm 1 800 w/cm at 100 cm

Visible light:Spotlight: < 7 Lux (

Specifications

Labino Torch Light UVG3

Features

PM/GSA/SAL-002.01.011.001-REV-2

The Labino Torch LightUVG3 is a small-sized, lightweight, UV-A LED flashlight designed for quick inspections in hard-to-reach spots and where the amount of visible light from the LED is critical. A high quality white light filter reduces the transmission of white light from the LED and minimizes the reflection from the surface which is illuminated with UV. The lamp measures 15.9 cm long (6.3 inches) and weighs 211 gram (7.4 oz), battery included. The Labino Torch LightUVG3 produces a variety of ultraviolet beams ranging from 20 000 w/cm to 2 000 w/cm at a distance of 38 cm (15 inches), depending on your choice of Spotlight, Midlight or Floodlight beam. The Labino Torch LightUVG3 contains one ultraviolet light emitting diode (LED). The LED creates UV light that peaks at 365 nm making it suitable for industrial, leakage and security applications.Full power is reached instantly. The on / off button is positioned in the back of the lamp to prevent accidental activation. At full charge the battery provides up to 3 hours of use. Recharge from a normal outlet or a vehicle, using included chargers. Each kit also includes an extra battery.

Charger for use from electrical outlet Charger for use in vehicle via

cigarette lighter connection Two (2) batteries (1+1 extra) Belt holster UV Block glasses

Spotlight > 20 000 W/cm at 38 cm (15) 30 mm (total area with a minimum intensity of1200 W/cm at 38cm)Visible light: < 1 Lux / 0.09 fc

Midlight: 8 000 W/cm at 38 cm (15) 100 mm (total area with a minimum intensity of1200 W/cm at 38cm)Visible light: < 1 Lux / 0.09 fc

Floodlight: 2 000 W/cm at 38 cm (15) 130 mm (total area with a minimum intensity of1200 W/cm at 38cm)Visible light: < 1 Lux / 0.09 fc

LEDWave length (peak): 365 nm

33

Section 4: Radiographic Testing (RT)

4.1 GAMMA RADIOGRAPHY

4.2.1 Projector EquipmentExertus Dual 120 Isotope Projector

The Exertus Dual 120 Projector has the ability to accept Iridium 192 sources or Selenium 75 sources. It integrates an improved source channel based on a new helicoidal design, improving maintenance and allows smoother movement of the source assembly inside the device, making it easier for the operator and improving safety.

Safety is an integral part of the design of the Exertus Dual 120 Projector a three colour signal indicator provides the user with a clear visual guide as to the position of the source at all times. Once the source is safe inside the Projector and the Projector is locked (Safe Mode) the signal is green. When the source is inside the Projector, but the camera is unlocked and the source assembly locking mechanism is ready to be released a yellow signal is indicated. When the source is ready for exposure or outside the projector (Exposure Mode) a red signal is indicated.


PM/GSA/SAL-002.01.011.001-REV.-2

Accepts Ir192 or Se75 Helicoildal source channel Lighter than most of its competitors when

loaded with 4.44 TBq (120 Ci) Compact design, Extremely user friendly operation 3 colour signal safety indicator Standard and Industrial packages available

Basic Construction Standards: ISO 3999compliant

Isotopes:Ir-192 or Se-75 under special formIr-192 half-life: 73.8 daysSe-75 half-life: 119.8 days

Activity:Ir-192: 4.44 TBq (120 Ci)Se-75: 4.44 TBq (120 Ci)

Surface Dose Rate: Max 2 mSv/h Total Weight: 22 kg (48.5 lb) DU Weight: 13 kg (28 lb)

34


Exertus Dual 60 Isotope Projector

Basic Construction Standards ISO 3999:2004 CompliantIsotopes Ir-192 or Se-75 under special formIr-192 half life 73.8 daysSe-75 half life 119.8 daysActivityIr-192 2.22 TBq (60 Ci)Se-75 7.40 TBq (200 Ci)Surface Dose Rate Max. 2mSv/hTotal Weight 18 kg (40 lb)DU Weight 10 kg (22 lb)DimensionsLength 302 mm (11.89)Width 124 mm (4.88)Height 207 mm (8.15)Materials UsedOuter Shell CrNi steelShielding Depleted UraniumLabyrinth Tungsten Heavy AlloyType B(U) RUS / 5898 / B(U)-96T

Automatic Source Assembly Locking Mechanism is triggered by the front of the Source Assembly, thus ensuring that the Projector can only be locked and disconnected with the Source in the Safe PositionThree colour signal indicator system.

PM/GSA/SAL-002.01.011.001-REV-2

EXERTUS DUAL 60 Projector has the ability to accept Ir-192 sources or Selenium 75 sources. This projector incorporates design and safety features that make it flexible and compact. EXERTUS DUAL 60 incorporates a unique safety feature and a new source channel making it lighter than its competitors. Its Source Assembly Locking Mechanism is triggered by the source holder capsule at the front of the Source Assembly, thereby always assuring the operator that the source has returned to the safe position. EXERTUS DUAL 60 projector is ISO 3999:2004 compliant.

35

NCC0171NCG0061NCP0175NCP0151

Exertus Dual 60

Exertus Dual 60 Isotope ProjectorDual 60 PigtailExertus and Gammamat SE Guide TubeQuick CouplingExertus Projector Series GO/NO-GO GaugeDual 60 Emergency Shipping PlugExertus series Projector Transport Overpack

NCW0001

NCC0171

NCC0059NCS0119

Reel Type 10m - Exertus and GammamatSeries winding Mechanism2.1m Yellow Guide Tube - Exertus and Gammamat SeriesSource Terminal 65 Ir/Co M18 x 1.5GAM798 Tungsten Directional CollimatorExertus Series 17mm Spanner

NCC0180

Operations Manual

NCT0039

NCT0266

Dual 60/1 Dual 60/2Dual 60/1

CP0009NCP0166NCT0035

CP0013NCP0166

Operations Manual

Dual 120/60 Codes and Packages

PM/GSA/SAL-002.01.011.001-REV-2

NCC0180NCG0061NCP0150NCP0151

Exertus Dual 120

Exertus Dual 120 Isotope ProjectorDual 120 PigtailExertus and Gammamat SE Guide TubeQuick CouplingExertus Projector Series GO/NO-GO GaugeDual 120 Emergency Shipping PlugExertus series Projector Transport Overpack

NCW0001

NCT0039

NCT0266NCC0059NCS0119

Exertus Dual 120 standard package Reel Type 10m - Exertus and GammamatSeries winding Mechanism2.1m Yellow Guide Tube - Exertus and Gammamat SeriesSource Terminal 65 Ir/Co M18 x 1.5GAM798 Tungsten Directional CollimatorExertus Series 17mm Spanner

Operations Manual

Dual 120/1 Dual 120/2Exertus Dual 120 standard package (including) Exertus Dual 120 Industrial package (including)Dual 120/1

Exertus Dual 60 standard package (including) Exertus Dual 60 standard package (including)Exertus Dual 60 standard package

Operations Manual

36


Specific for use with Se-75 sources Smallest and lightest projector 3 Colour Signal Indicator Tungsten Shielded -No (Du) Clip on collimator ( Ideal for close proximity radiography) Extremely user friendly

The Exertus Selen Circa projector range is a new generation of close proximity" Tungsten shielded gamma radiography projectors which has the ability to accept Selenium 75 sources. This projector offers the latest design that makes it flexible yet compact.

These Projectors can be used for either normal radiography methods or for radiography where close proximity work is needed. The design incorporates a Directional Tungsten Collimator which connects directly to the Projector. This reduces the radiation controlled area significantly and allows operations to continue in the close vicinity.

Safety is an integral part of the Exertus Selen Isotope Projector range a three colour signal indicator provides the user with a clear visual guide as to the position of the source at all times. Once the source is safe inside the Projector and the Projector is locked (Safe Mode) the signal is green. When the source is inside the Projector, but the Projector isunlocked and the source assembly locking mechanism is ready to be released a yellowsignal indicates. When the source is ready for exposure or outside the projector (Exposure Mode) a red signal indicates.

Basic Construction Standards: ISO 3999 compliant Isotopes:

Se-75 under special form Se75 half-life: 119.8 days

Activity: Se-75: 1.48 TBq (40 Ci) Se-75: 2.96 TBq (80 Ci) Se-75: 3.7 TBq (100 Ci)

Surface Dose Rate: Max 2 mSv/h Total weight:

8.4 kg (18.5 lb) 8.8 kg (19.4 lb) 9 kg (19.84 lb)

Tungsten weight: 4.7 kg (10.36 lb) 5 kg (11 lb) 5.3kg (11.68 lb)

Dimensions (L x W X H): 203 x 110 x 191 mm Removable Collimator Weight: 4.3 kg (9.4 lb)

Exertus Selen 40, 80 and 120 CircaTungsten Shielded Isotope Projectors

PM/GSA/SAL-002.01.011.001-REV-2 37

Basic Construction Standards ISO 3999:2000 CompliantIsotopes Se-75 under special formSe-75 Half life 119.8 daysActivitySe-75 Type B - 4.44TBq (120Ci)

Type A - 3.0 TBq (81 Ci)Surface Dose Rate Max. 2mSv/hTotal Weight 7 kg (15.43 lb)DU Weight 2.7 kg (5.95 lb)DU Activity 1.42mCi (52.6 MBq)DimensionsLength 224 mm (8.82)Width 100 mm (3.94)Height 175 mm (6.89)Materials UsedOuter Shell CrNi SteelShielding Depleted UraniumSource Channel Tungsten Heavy AlloyType B(U) RUS / 5373 / B(U)-96T

Exertus RID-Se4P Isotope Projector


EXERTUS RID-Se4P Projector has the ability to accept Selenium 75 sources. This projector incorporates design and safety features that make it flexible, compact and lightweight. EXERTUSRID-Se4P is ISO 3999:2000 compliant. EXERTUS RID-Se4P projector also has a unique safety feature not found in competitive products: the Source Assembly Locking Mechanism is triggered by the front link of the Source Assembly, thereby always assuring the operator that the source has returned to the safe position.

Automatic Source Assembly Locking Mechanism is triggered by the front of the Source Assembly, thus ensuring that the Projector can only be locked and disconnected with Source in the Safe Position,Two colour signal indicator system

PM/GSA/SAL-002.01.011.001-REV-2 38

NCP0151NCG0061

Exertus Selen Circa 80

Exertus Selen Circa 80 Isotope ProjectorClose proximity CollimatorFitting for Guide TubeFitting for ShipmentSR 17 PigtailExertus series Projector Transport OverpackExertus Projector Series GO/NO-GO Gauge

Reel Type 10m - Gammamat Ti/TSI/SE Series2.1m Yellow Guide Tube - Exertus and Gammamat SeriesGAM800 Tungsten Directional Collimator 60Source Terminal SE M18 x 1.5

Operations Manual Operations Manual

Circa 80/1Circa 80/1

Circa 80 / 120 & Rid Codes and Packages

Exertus Selen Circa 80 standerd package (including) Circa 80/2 Exertus Selen Circa 80 Industrial package (including)Exertus Selen Circa 80 standerd package

PM/GSA/SAL-002.01.011.001-REV-2

Exertus Dual 60 standard package (including)

NCP0173

Rid Se 4PRid Se 4P/1 Rid Se 4P Isotope Projector Package (including)

SR 17 Pigtail

Exertus and Gammatec SE Guide Tube Quick CouplingNCC0180Exertus Series Projector Transport OverpackEmergency Shipping PlugNCP0150

Operations Manual

NCP0151

Rid Se 4P Isotope Projector

NCP0151NCG0061

Exertus Selen Circa 120

Exertus Selen Circa 120 Isotope ProjectorClose proximity CollimatorFitting for Guide TubeFitting for ShipmentSR 17 PigtailExertus series Projector Transport OverpackExertus Projector Series GO/NO-GO Gauge

NCW0001NCT0039

NCC0170NCT0305

Reel Type 10m - Gammamat Ti/TSI/SE Series2.1m Yellow Guide Tube - Exertus and Gammamat SeriesGAM800 Tungsten Directional Collimator 60Source Terminal SE M18 x 1.5

Operations ManualOperations Manual

Circa 120/1 Exertus Selen Circa 120 standard package (including) Circa 120/2 Exertus Selen Circa 120 Industrial package (including)Circa 120/1 Exertus Selen Circa 120 standard package

NCP0173

NCP0173

CP0011

NCC0180NCW000NCT0039

NCC0170NCC0305

NCC0180

CP0012

39

In order to provide quality control of industrial products, Cobalt-60 is a preferred isotope for the radiography of steel. The Exertus Vox 100 Projector is an integration of all the Exertus Projector line and has the ability to accept Co-60 sources.

The Exertus Vox 100 Projector integrates an improved source channel based on a new helicoidal design, which makes maintenance easier. It also allows smoother movement of the source assembly inside the device, making it easier for the operator and improving safety.

Safety is an integral part of the design of the Exertus Vox 100 Projector. A three colour signalindicator provides the user with a clear visual guide as to the position of the source at all times. Once the source is safe inside the Projector and the Projector is closed (Safe Mode) the signalis green. When the source is inside the Projector, but the camera is open and ready for exposure a yellow signal indicates. When the source is outside the Projector and in the Exposure Modea red signal indicates.


Ex

ertus VOX 100 Isotope Projector

PM/GSA/SAL-002.01.011.001-REV-2

Helicoidal source channel 400 Ci option coming Compact design Extremely user friendly operation 3 colour signal safety indicator Mechanical or electronic windout available

Isotope: Cobalt 60 under special form Optimal range of thickness (steel): 70 200mm(2.75 7.87) Movement of a source along the guide tube:

Horizontally = up to 8.0m Vertically = up to 4.0m

Overall dimensions (max) Radiation head: 450 x 270 x 320 mm

(11.71 x 10.63 x 12.59) Remote control: 850 x 550 x 650 mm

(33.46 x 21.65 x 25.59) Weight (max):

Radiation head: 180 kg (396.83lb) Electric-powered electromechanical drive:

38kg (83.777lb) Power supply: 220V, 50Hz Power (max): 5000W Certification: B(U)96

40

PM/GSA/SAL-002.01.011.001-REV-2

Safe working area can be reduced to 1m Highly portable Se.75 Gamma-Ray Projector Improved radiographic productivity (24 hour production) Versatile (adaptable for contact and ellipse shots) Flexible Radiation Shielding Mats Easy adjustable Ellipse stand

GammaSafe Close Proximity Se-75 Radiographic SystemThe GammaSafe radiographic system, when used in conjunction with a Selenium-75 source isdesigned to reduce 'safe working distance' thus reducing production losses as well as down time.

The basic package consists of: Circa or RId Se4P Gamma Projector, Close Proximity Collimator, GammaSafe Clamping Jig and Shielding Mats.

Ellipse Stand Mazel Guide Tubes and Collimator Mazel Mats eg:

Dimensions: 915 x 305 x 9.5 mm Shielding: Equivalent to (3.3mm) Pb Weight: 10.8 kg (approx) Temperature range: -85C to 200C

Features

Optional Accessories

4.1.2 Close Proximity Systems

41

PM/GSA/SAL-002.01.011.001-REV-2

GammaSafe Codes and Packages

GammaSafe Kits Can be made up to suit clients requirements with any combination of the following:

Lead Shielding Polyurethane and Tungsten Shielding Silicone Mats available on request.

Standard Package

CodeRid Se 4P/1

CIRCA 40/80/120 1

NCC0165NCM0037NCE0001NCM0036NCE0002NCM0043

NCE0006NCT0169NCC0065SI0017NCC0178NCS0115NCW0003NCC0146

Product

Rid SE 4P Standard Package

Standard PackageClose Proximity CollimatorLead Large Mat - SiliconeEnvelope for Large MatLead Primary Beam Mat - SiliconeEnvelope for Primary Beam MatLead Elipse Triangle Mat - SiliconeEnvelope for Ellipse Triangle MatFlexible Tungsten Shielding Guide Tube 750 mmGAM 827 Tungsten Directional CollimatorInsert for SR 17 S/Holder for Collimator NCC0065

Gammasafe Conact Shot Projector ClampCPC Ellipse Stand (Mat support Included)

Reel Type 7.62 m Winder Carry Case for Gammasafe System

Qty1

1

3

3

3

3

2

2

1

1

1

1

1

1

1

Qty

1

3

3

3

3

2

2

1

1

1

1

1

1

1

Rid Se4P Circa

12

3

6

5

4

7

8

15

12

14

13

11109

16

3

5

4

7

8

14131

2 109

6

42

4.1.3 Projector Accessories Winding Mechanisms Equipment Gammatec Push/Pull Remote Control Winding Mechanism

Gammatec's Push/Pull Remote Control Winding Mechanism is designed for winding out isotopes on all recognized industrial gamma projectors used in gamma radiography inspection.

The units are available in either reel or pistol-grip versions. These are of light-weightconstruction and standard accessories include inner drive cable, outer hoses, gearbox and connector fittings.

To ensure a smooth push/pull operation, the robust and lightweight aluminium gearboxhousing incorporates two dust-proof ball races as well as a 100mm diameter gear with acable pressure spring which provides maximum contact between gear and cable at alltimes.


Optional Accessories

PM/GSA/SAL-002.01.011.001-REV-2

Robust & lightweight Conforms to ISO 3999-1: 2000 Standard Compatible with all recognised industrial

gamma projectors

Pistol grip winding mechanism Customized outer hose (minimum length

7.62m); inner cable Fittings for all recognized industrial

gamma projectors

Weight (incl handle): 2.95 kg Dimensions (l x w h): 152mm x

136mm x 28mm Cable entry wrap: 270 Cable travel: 348 mm per revolution Gear: designed for Series 40 cable Material specifications:

Handle, lid and housing = aluminium Gear = brass Bearings = sealed roller bearings Handle spindle = nylon Handle pin = tool steel Guide nipples = stainless steel Liner = tempered

43

Winding Mechanisim Codes and Packages

Reel Type

Pistol Grip

Pistol Grips and ReelsProduct Code

Description

NCG0059 Pistol Grip for Gammatec Gearbox NCR0003 Gammatec Winding Mechanism Reel

PM/GSA/SAL-002.01.011.001-REV-2

Product CodeNCW0038NCW0003NCW0001NCW0036NCW0002NCW0004NCW0007NCW0005NCW0006NCW0018NCW0025NCW0026NCW0033NCW0034

Length5.0m7.62m10.0m15.0m7.62m10.0m15.0m7.62m10.0m7.62m10.0m15.0m7.62m10.0m

For use with Projector series

EXERTUS Series Projectors andGammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 Projectors

Teletron / Gammavolt / Kowolux Projectors

Spec 2T and Industrial Nuclear Projectors

GAM80 / 120 Projectors

Product CodeNCW0041NCW0011NCW0012NCW0037NCW0009NCW0010NCW0013NCW0014

Length5.0m7.62m10.0m15.0m7.62m10.0m7.62m10.0m


EXERTUS and Gammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 Projectors


44

Drive Cables with Ballpoint

GO-NO-GO GaugesProduct Code DescriptionNCG0004 Sentinel 880 and Industrial Nuclear GO/NO-GO Gauge

NCG0006 Gammamat Mod Ti Series GO/NO-GO Gauge

NCG0010 Teletron / Gammavolt / Kowolux GO/NO-GO Gauge

NCG0061 Exertus and Gammamat Mod Tsi/Se Series GO/NO-GO Gauge

Gearboxes

Product code Description NCG0029 Gammatec MKIV Gearbox for use with

Tech/Ops, Sentinel and Industrial Nuclear Drive Hoses Steel Gear

Product CodeNCC0173NCC0017NCC0030NCC0119NCC0011NCC0049NCC0118NCC0008NCC0007NCC0060NCC0061NCC0081NCC0082

Length5.0m15.2m20.0m30.0m20.0m15.2m30.0m15.2m20.0m20.0m30.0m15.2m20.0m

For use with Prjector series

EXERTUS Series Projectors andGammamat Mod Ti/TSI/SE Series Projectors

Sentinel 880 and Industrial Nuclear Projectors


Spec 2T Projectors

GAM80 / 120 Projectors

PM/GSA/SAL-002.01.011.001-REV.2 45

Drive Hoses

Drive Hose Quick Couplings

Product Code Description

NCC0009 EXERTUS Series and Gammamat Mod Ti/Tsi/Se Series Projectors

NCC0025 Sentinel Mod 880 ProjectorsNCC0091 Spec 2T, Industrial Nuclear Projectors NCC0147 GAM80 Projectors

Guide Tubes

PM/GSA/SAL-002.01.011.001-REV-2

Product CodeNCH0023NCH0024NCH0025NCH0041NCH0009NCH0021NCH0040NCH0026NCH0010NCH0004NCH0027

Length5.0m7.62m10.0m15.0m7.62m10.0m15.0m7.62m Drive10.0m Drive7.62m Return10.0m Return


EXERTUS Series andGammamat Mod Ti/Tsi/Se Series Projectors

Sentinel 880 and Industrial Nuclear Projectors

Teletron / Gammavolt / Kowolux Projectorswith Male ConnectorTeletron / Gammavolt / Kowolux Projectorswith Stop Fitting

Product CodeNCT0039NCT0035NCT0017NCT0068NCT0051NCT0032NCT0034NCT0045NCT0018

NCT210

Length2.1m Yellow3m Yellow3m x 3/8 Black7 (2.1m) x 3/8 Black5m x 3/8 Black7 (2.1m) Yellow3m (Yellow)3m x 3/8 Black3m x 1/2 Black

7 (2.1m) Yellow


EXERTUS Series and Gammamat TI/Tsi/SeSeries Projectors (exluding Tip and Quick Coupling)

Sentinel 880 and Industrial Nuclear Projectors (Complete)

Teletron / Gammavolt / Kowolux Projectors(excluding Tip and Quick Coupling)Spec 2T Projectors (Complete)

46

Guide Tube Quick Couplings

Product Code Description NCC0005 Gammamat Mod Ti/Tsi Series ProjectorsNCC0006 Teletron / Gammavolt / Kowolux Projectors NCC0092 Spec 2T Projectors NCC0148 GAM80 Projectors NCC0180 EXERTUS and Gammamat Mod SE Series Projectors

Guide Tube Tips

Product Code Description NCT0266 Source Terminal 65 Ir/Co M18 x 1.5

EXERTUS Dual and Gammamat Ti/Tsi Series ProjectorsNCT0305 Source Terminal 45 Se M18 x 1.5

EXERTUS Selen Circa, RID SE 4P, Gammamat SE Series Projectors

NCT0001 80mm Teletron / Gammavolt / Kowolux Guide Tube Tip (Aluminium)NCT0040 5/8 Spec 2T Guide Tube Tip (Brass)

Product Code DescriptionNCA0013 Adaptor for use with Sentinel Mod 880 Projectors on Tech/Ops Guide

TubesNCA0025 Adaptor for use with Gammamat Se Tip to Standard Gammamat

Guide Tube - M14x1 Female / M18x1 MaleNCT0033 Transfer Tube 0.5m (Yellow) for use with 6 channel transfer

containers and Emergency Storage PotsNCS0007 Spanner for use with Gammamat Mod Ti/Tsi Series Drive Hose and

Guide Tube Quick Couplings NCS0119 EXERTUS Series 17mm SpannerSN0007 A nipple to connect EXERTUS and Gammamat Guide & Extension

TubesSN0008 A nipple to connect Gammavolt / Teletron / Kowolux Guide & Extension

Tubes

PM/GSA/SAL-002.01.011.001-REV-2

Product CodeNCT0003NCT0013NCT0030NCT0017NCT0039NCT0035NCT0041

Length7 (2.1m) x 3/8 Black3m x 3/8 Black7 (Yellow)3m x 3/8 Black2.1m Yellow3m Yellow7 (Yellow)


Sentinel 880 and Industrial Nuclear ProjectorsEXERTUS Series and Gammamat TI/Tsi/Se Series Projectors

Spec 2T Projectors

Extension Tubes

47

Projector Accessories

Centering DevicesProduct Code

Description

NCC0014 100 to 750mm Source Centering Device (Pipespider)NCC0102 350 to 1200mm Source Centering Device (Pipespider)NCC0109 200 to 900mm Source Centering Device (Pipespider)

Collimators

Product Code Description NCC0059 GAM798 Tungsten Directional Collimator 60

(For use with EXERTUS Dual 120 & Gammamat Ti/Tsi series Projectors)

NCC0065 GAM827 Tungsten Directional Collimator 60 (For use with EXERTUS Dual 120, Gammamat Ti/Tsi Series, Tech/Ops 660, Sentinel 880 & Ir 100 Series)

NCC0066 GAM799 Tungsten Directional Collimator 60 (For use with Tech/Ops 660 Series, Sentinel 880 and Ir 100 Series)

NCC0072 GAM836 Tungsten Collimator with 20 x 360 Panoramic Beam and male fittings to fit Guide Tube Extension (Dia. 42mm x Length 68mm)

NCC0145 GAM846 Tungsten Collimator with 20 x 360 Panoramic Beam and male fittings to fit Guide Tube Extension (Dia. 57mm x Length 90mm)

NCC0164 GammaSafe Collimator 60Ci Se.75 (For use with RID SE 4P & Gammamat SE Projector)

NCC0165 GammaSafe Collimator 120Ci Se.75 (For use with RID SE 4P & Gammamat SE Projector)

NCC0170 GAM800 Tungsten Directional Collimator 60(For use with Exertus Selen Circa 80 & RID Se 4P & Gammamat SE Projectors)

Collimators for other projector types available on request

PM/GSA/SAL-002.01.011.001-REV-2 48

Specifications- Ir.192 Activity & Dimensions

Iridium-192 Radiography SourcesThe primary use of Ir.192 sealed sources is in gamma radiography. In comparison to other sealed sources used in similar applications, the film resolution produced with the use of Ir.192 provides exposure of exceptional quality which is of critical importance in the field ofnon-destructive testing.

Sources manufactured by NTP Radioisotopes SOC Ltd are suitable for most types of radiography projectors. These Ir.192 capsules, made of stainless steel and containing high purity activated iridium, are manufactured according to strict IAEA standards and each source is welded and tested to comply with Special Form certification, also fully accredited by the IAEA in compliance with the requirements of NTP's ISO 9001:2008 certification.

Irradiation of Iridium seeds takes place at various facilities around the world including the Safari 1 Reactor situated at Pelindaba, South Africa. NTP Radioisotopes SOC Ltd assembles Ir.192 Sealed Sources in Special Form capsules in their Hotcell facilities.

The Sources are loaded onto pigtails for all recognised and approved Projector brands and shipped to the customer in the Projector or in specially manufactured transfer containers.

Hot Cells at Isotope Centre

Sources: high purity Iridium > 99.9% Capsule: Stainless Steel 316 L Half-life: 74.0 days Special fleet of Type B (u) transport containers Type A + B transport containers meet the IAEA transport regulations

PM/GSA/SAL-002.01.011.001-REV-2

Nominal Activity: Max Active Dimensions:

120 Ci 3 mm x 3.0mm100 Ci 3 mm x 2.5 mm 80 Ci 3 mm x 2.0 mm 70 Ci 3 mm x 2.0 mm 60 Ci 3 mm x 2.0 mm 50 Ci 3 mm x 2.0 mm 40 Ci 2 mm x 1.5 mm 30 Ci 2 mm x 1.0 mm

4.1.4 Isotope Consumables

49

RADIOACTIVE ISOTOPES IN SINGLE ENCAPSULATED FORM ON

DISPOSABLE PIGTAIL

RADIOACTIVE ISOTOPES IN SINGLE ENCAPSULATED FORM ON RE-

USABLE PIGTAIL

PM/GSA/SAL-002.01.011.001-REV-2

Description Dimensions

200Ci Ir.192 3mm x 4mm




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