GAIL HSE HSE...SN DESCRIPTION E A S S R S NCR A I Y Y A LA HI U R PATA R N A D D LI R DLA G U I HSE...
Transcript of GAIL HSE HSE...SN DESCRIPTION E A S S R S NCR A I Y Y A LA HI U R PATA R N A D D LI R DLA G U I HSE...
GAIL Qndia) LimitedCorporate HSE Departrnent
TOM
Ref. No. GAILAIOIDA/CO-HSE|9D0L7 -18 Dated: 25'd Jan, 2018
,t
SIIB: MONTHLY HSE SCORE REPORT - December 2017
HSE Score Report for the month of December 2017 containing inter alia HSE
Score for the following Installations / Plants is sent herewith for your kindperusal & infonnation please.
1. HVJ and Non HVJ Gas Pipeline Installations.2. LPG Pipeline Installations.3. Process Plants.
Overall HSE Score stands at93.t for the month of Decembet,ZolT,
(S. FJ Garg )Chief General Manager (IISE)
To : All OICs (as per the mailing list)
CC: for favor of inforrration to:
o C&MI)o Director (Project /T'inance/IlR./llflarketing)
- . ED(O&M-CO/ED(OIC-PaIaIED(O&M-IYR[ED(O&M-WR)/ED(0&M-CR)ED(PCyCGM(SR)
1. Oil & Gas HSE Conclave on the theme “Shaping HSE Culture Amidst
Global Challenges” was organized from 8th
to 9th December, 2017 at Hotel
Radisson Blu, Noida.
a. 375 Participants from more than 40 Oil & Gas Organizations and
Institutions participated in this event
b. 44 Speakers and 15 Exhibitors also participated
c. Nukkud Natak on Pipeline Safety by Abhigyan Natya Mandap
d. Special Health & Wellness Talk by Padma Shri Awardee and Dr B
C Roy National Awardee Dr Krishan Kumar Aggarwal
e. Motivational Speech by Ms. Deepa Malik, first Indian woman to
win a medal in Paralympic Games, winning a Silver medal at the
2016 Summer Paralympics in the shotput
2. Exception report on Monthly Safety Day was reviewed on 29.12.2017 by
Director ( Projects ) & Director (HR).
3. External Safety Audit of the DBPL region phase II including 73 kms city
network & 7th Round of ESA at Pata were conducted by Oil Industry
Safety Directorate (OISD) from 18th
to 22th Dec 2017.
4. External Safety Audit of Chainsa, Kailaras and Vijaipur region pipeline
were conducted by M/S Moody and QSS on 27th
to 29th Dec, and 17
th to
20th Dec, 2017 respectively.
5. Successful Implementation of GAIL In-House Developed Incident
Reporting System, (Improved System with enhanced voice quality and
SMS delivery) on 01.12.2017.
6. GPU- Gandhar bagged “Prashansha Patra” (Level –IV award) in the
Manufacturing sector from National Safety Council of India, Mumbai for
the year-2017.
7. Quarterly meeting of Corporate Occupational Health Committee was
conducted on 28.12.2017 at Noida.
Corporate HSE Department
Monthly HSE Score Report: Dec 2017
Highlights
GROUPWISE HSE SCORE
Dec, 2017
Sl. Category HSE Score
01 HVJ NATURAL GAS PIPELINE 93.30
02 REGIONAL PIPELINES 94.50
03 PROCESS PLANTS 95.20
04 LPG PIPELINES 89.60
OVERALL HSESCORE 93.10
HSE PerformanceTrend
(HSE Score) IMoU Target: 90
91.16 91.50
92.9 93.8 93.90 93.70 93.30
95.00 93.10
90 90 90 90 90 90 90 90 90
80
82
84
86
88
90
92
94
96
98
100
Apr.17May.17June.17July.17Aug.17Sep.17 Oct.17Nov.17Dec.17
Achievement IMoU Target
80828486889092949698
100
HSE Score vs IMoU target
Achievement IMoU Target
SN DESCRIPTION
MA
X SC
OR
E
HA
ZIRA
JHA
BU
A
KH
ERA
VIJP
UR
_CS
VA
GD
IA_C
S
DIB
PU
R
KA
ILAR
AS
NC
R
CH
HA
INSA
MU
MB
AI
RA
JAH
MU
ND
RY
PU
DU
CH
HER
Y
VA
DO
DA
RA
AG
AR
TALA
KO
CH
I
BEN
GA
LUR
U
GA
ND
HA
R
PA
TA
USA
R
VA
GH
OD
IA
VIJA
IPU
R
LON
I REG
ION
MA
NSA
RA
MP
UR
A
NA
SIRA
BA
D
AB
UR
OA
D
SAM
AK
HIA
LI
JAM
NA
GA
R
KA
ND
LA
VIZA
G
GK
ON
DU
RU
CH
ERLA
PA
LLI1 HSE Leadership and Commitment
(a) Monthly HSE Briefing Undertaken by OIC/WIC 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
(b) Site Visit By OIC/WIC 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 Employees Participation
(a) Safety Suggestion from Employees 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(b) Safety Committee Meeting (Quarterly) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
(c) Behaviour Based Safety (BBS) Review 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(d) Safety Observations (Unsafe Acts/Conditions) 4 4 4 4 4 4 4 4 4 0 4 4 4 4 2 4 2 4 4 0 4 4 4 2 3 0 4 2 4 4 2 0
3 Process Safety Information
(a) Display of MSDS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(b) Display of Updated Electrical Area Classification 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(c) Display of Critical SOPs/SWIs 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
4 Risk Analysis and Management
(a) Risk Analysis (QRA) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(b) HAZOP 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(c) Job Safety Analysis/Risk Assessment 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
5
Control of Defeat and Reliability of Critical System
and Devices3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
6 Personnel Safety 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
7 Work Permit System 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
8 Operation and Maintenance
(a) Review of SOPs/SWPs 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(b) SOPs/SWPs Compliance Check 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(c) Fire Fighting Appliances 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
(d)
Fire Water-Based System & Non Water-Based
System3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
(e) Fire/Leakage Deduction and Alarm System 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
9 Inspection and maintenance
(a) Load Bearing Installed Equipment 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(b) Portable Equipments 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(c) Pressure Vessels 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(d) Pipeline Thickness 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(e) Calibrations/Resetting 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
10 Operational & Safety Training 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 6 6 6 6 6 6 6
11 Incident Reporting, Investigation and Analysis
(a)
Near Miss Incidents:(Any incident having potential
for minor/major loss of any kind)6 6 6 6 4 4 4 4 6 6 4 3 6 2 4 4 4 4 4 4 3 4 2 4 4 3 4 4 4 3 4 3
(b) Incident Reporting 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
(c) Incident Investigation and Analysis 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
12 Emergency Preparedness Exercise
(a) On Site Emergency Exercise (Quarterly) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
(b) Off Site Emergency Exercise (Annual) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(c) Emergency Communication (Monthly) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
13 Environment Management 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
14 Occupational Health 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
15 Compliance Audit
HSE SCORE AT A GLANCE FOR THE MONTH OF DECEMBER 2017
SN DESCRIPTION
MA
X SC
OR
E
HA
ZIRA
JHA
BU
A
KH
ERA
VIJP
UR
_CS
VA
GD
IA_C
S
DIB
PU
R
KA
ILAR
AS
NC
R
CH
HA
INSA
MU
MB
AI
RA
JAH
MU
ND
RY
PU
DU
CH
HER
Y
VA
DO
DA
RA
AG
AR
TALA
KO
CH
I
BEN
GA
LUR
U
GA
ND
HA
R
PA
TA
USA
R
VA
GH
OD
IA
VIJA
IPU
R
LON
I REG
ION
MA
NSA
RA
MP
UR
A
NA
SIRA
BA
D
AB
UR
OA
D
SAM
AK
HIA
LI
JAM
NA
GA
R
KA
ND
LA
VIZA
G
GK
ON
DU
RU
CH
ERLA
PA
LLI
HSE SCORE AT A GLANCE FOR THE MONTH OF DECEMBER 2017
(a) OISD/T4S Audit 6 0 0 6 0 6 6 0 0 6 0 6 6 0 6 6 6 0 6 6 6 6 0 0 0 0 0 0 0 0 0 0
(b) External Safety Audit (Other than OISD/T4S Audit)4 4 4 4 3.5 4 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 4 4 4 3 4 4 4
(c)
Internal Safety Audit (Including Internal Technical
Audit)3 2 3 1 2 3 3 1 1 3 3 3 3 0 3 1 2.5 3 0 3 3 3 3 3 3 3 3 3 3 3 3 3
HSE Score Achieved100 93 94 98 90.5 98 96 90 92 88 92 97 100 87 94 96 95.5 92 95 94 97 98 90 90 88 87 92 90 91 91 90 87
Rating Exce Exce Exce Exce Exce Exce Exce Exce Exce Exce Exce Exce VG Exce Exce Exce Exce Exce Exce Exce Exce Exce Exce VG VG Exce Exce Exce Exce Exce VG
Deduction ( on account of Score Verification ) 8
Group Wise HSE Score
Overall HSE Score 93.1
93.3 94.5 95.2 89.6
HSE Activities at Sites for the Month - December, 2017
Highlights of HSE Activities at Work Centers / Sites are summarized below:
1. Behavior Based Safety (BBS):
BBS schedule meetings of functional committee and Steering Committee organised at
various sites.
2. Emergency Response and Disaster Management Plan
(ERDMP) / Mock Drill:
Yearly Offsite mock drill was organised at Abu Road, Agartala, Dibiyapur, Jamnagar,
Mansharampura, Mumbai, Nasirabad, Pata and Usar.
Quarterly On-Site Mock Drill organised at Bengaluru, Cherlapalli, Chainsa,
Dibiyapur, G Konduru, Gandhar, Hazira, Khera, Loni, NCR, Puducherry,
Rajamundry, Samakhiali, Usar and Vaghodia..
External fire call has been attended by Fire & Safety personnel at Hazira.
3. OISD / T4S Audit / Hazop /Risk Analysis
External Safety Audit of the DBPL region phase II including 73 kms city network &
7th
Round at Pata were conducted by Oil Industry Safety Directorate from 18th
to 22th
Dec, 2017.
External Safety Audit of Chainsa, Kailaras and Vijaipur region pipeline were
conducted by M/S Moody and QSS on 27th to 29th
Dec, and 17th
to 20th
Dec, 2017
respectively.
.
4. Other Highlights
Burrakatha programme as part of Community Awareness Program was conducted in
the second phase and 174 villages have been covered so far under Rajahmundry
Region pipeline.
GPU- Gandhar bagged “Prashansha Patra” (Level –IV award) in the Manufacturing
sector from National Safety Council of India, Mumbai for the year-2017.
O&M Base Agartala, conducted public awareness on pipeline safety and security
sensitization program as proactive measure on Gas P/L safety and security in
Purathalrajnagar village, under Bishalgarh Block, Sipahijala district on 19th
Dec, 2017
for the villagers residing around Pipeline ROU.
Pipeline safety awareness programme was conducted at Subjapadu, Timmapuram,
Alluru, Chettannavaram, Jayanti, Pallempalli, Damuluru & Torragudipadu Village
under G Konduru pipeline region.
Pipeline Safety Awareness Program conducted at Village Kimrana on 22.12.2017
under Jamnagar pipeline region.
Safety Awareness Programme for villagers in the Vicinity of LPG Pipeline was
carried out at SV-08 on dtd.21-12-2017 under Vizag region pipeline.
Safety ensured during Pig launching & receiving activities carried out at Cherlapalli,
Kailaras, Mumbai, Nasirabad and Samakhiali region pipelines.
*****
S.N. LOCATION NAME ELEMENT DESCRIPTIONMAX.
SCORE
SCORE
EARNEDCOMMENTS
1 Abu Road Safety Observations (Unsafe Acts/Conditions) 4 0 less no. of Unsafe condition/Act reported
2Abu Road
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 3 less number of nearmiss reporting
3 Abu Road OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
5 Agartala Safety Observations (Unsafe Acts/Conditions) 4 2 less no. of Unsafe condition/Act reported
6 Agartala Risk Analysis (QRA)/Hazop 2 0 non compliance of recommendations and Audit
7Agartala
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
8 Bengaluru Safety Observations (Unsafe Acts/Conditions) 4 2 less no. of Unsafe condition/Act reported
9Bengaluru
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
10 Bengaluru Internal Safety Audit (Including Internal Technical Audit) 3 2.5 ISA recommendation pending
11 Chainsa Safety Observations (Unsafe Acts/Conditions) 4 0 less no. of Unsafe condition/Act reported
12 Cherlapalli Safety Observations (Unsafe Acts/Conditions) 4 0 less no. of Unsafe condition/Act reported
13Cherlapalli
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 3 less number of nearmiss reporting
Cherlapalli OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
14Dibiyapur
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
15 Dibiyapur External Safety Audit (Other than OISD/T4S Audit) 4 2 ESA recommendation pending
16Gandhar
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
Gandhar OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
17 G Kondruru Safety Observations (Unsafe Acts/Conditions) 4 2 less no. of Unsafe condition/Act reported
18G Kondruru
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
G Kondruru OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
Hazira OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
19 Hazira Internal Safety Audit (Including Internal Technical Audit) 3 2 ISA recommendation pending
20 Jamnagar Safety Observations (Unsafe Acts/Conditions) 4 2 less no. of Unsafe condition/Act reported
22Jamnagar
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
Jamnagar OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
Jhabua OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
24Kandla
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
25 Kandla OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
26 Kandla External Safety Audit (Other than OISD/T4S Audit) 4 3 ESA recommendation pending
27Kailaras
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
28 Kailaras OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
29 Kailaras Internal Safety Audit (Including Internal Technical Audit) 3 1 ISA ( 2014 ) recommendation pending
30 Khera Internal Safety Audit (Including Internal Technical Audit) 3 1 ISA recommendation pending
31Kochi
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
32 Kochi Internal Safety Audit (Including Internal Technical Audit) 3 1 ISA recommendation pending
33Loni
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 2 less number of nearmiss reporting
34 Loni OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
35 Mansarampura Safety Observations (Unsafe Acts/Conditions) 4 2 less no. of Unsafe condition/Act reported
36Mansarampura
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
37 Mansarampura OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
38Mumbai
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
Mumbai OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
39 Nasirabad Safety Observations (Unsafe Acts/Conditions) 4 3 less no. of Unsafe condition/Act reported
40 Nasirabad Operational & Safety Training 6 5 BBS training not done
41Nasirabad
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
Nasirabad OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
42 Nasirabad External Safety Audit (Other than OISD/T4S Audit) 4 2 ESA ( 2014 ) recommendation pending
43 NCR OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
Detail of Deduction of Marks for the month of December 2017
44 NCR Internal Safety Audit (Including Internal Technical Audit) 3 1 ISA ( 2014 ) recommendation pending
45Pata
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
46 Pata Internal Safety Audit (Including Internal Technical Audit) 3 0 ISA recommendation pending
48Rajamundry
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 3 less number of nearmiss reporting
49Samakhiali
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
50 Samakhiali OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
51 Usar Safety Observations (Unsafe Acts/Conditions) 4 0 less no. of Unsafe condition/Act reported
52Usar
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
53Vadodara
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 2 less number of nearmiss reporting
Vadodara OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
54 Vadodara Internal Safety Audit (Including Internal Technical Audit) 3 0 ISA recommendation pending
56Vaghodia CS
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
57Vaghodia
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 3 less number of nearmiss reporting
58Vijaipur
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
59Vijaipur CS
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 4 less number of nearmiss reporting
Vijaipur CS OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending
60 Vijaipur CS External Safety Audit (Other than OISD/T4S Audit) 4 3.5 ESA ( 2014 ) recommendation pending
61 Vijaipur CS Internal Safety Audit (Including Internal Technical Audit) 3 2 ISA recommendation pending
62Vizag
Near Miss Incidents:(Any incident having potential for
minor/major loss of any kind) 6 3 less number of nearmiss reporting
Vizag OISD/T4S Audit 6 0 OISD/T4S audit recommendation pending