G S Alloys Castings Limited (1)

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G S Alloy Castings Limited expect excellence An ISO 9001 : 2008 Company Unit - l Unit - ll

Transcript of G S Alloys Castings Limited (1)

G S Alloy Castings Limited expect excellence

An ISO 9001 : 2008 Company

Unit - l Unit - ll

G S Alloy Castings Limited

ISO Certificate

expect excellence

G S Alloy Castings Limited

expect excellence

Location

• Location: Vijayawada, A.P,

South India

• Well connected by trains

• Currently Connected to

Hyderabad,Banglore and

Chennai by Air.

• Land

– Unit 1 : 4 acres

– Unit 2 : 9 acres

G S Alloy Castings Limited

expect excellence

• Broad Processing Capabilities

• A Wide Array of Ferrous Materials

• A Wide Array of Secondary Operations

• Cost Effective Solutions

• Global Standards for Product Quality – ISO 9001:2000

• Superior Customer Service

Why G S Alloy’s ?

G S Alloy Castings Limited

expect excellence

Materials

We are capable of manufacturing castings from a broad range of

steels. Our range of materials include,

• Plain Carbon Steels

• Alloy Steels

•Chrome – Moly Steels for high temperature service

• Wear, Heat and Corrosion Resistant Steels

• Stainless Steels

• Ni Hard

• Manganese and High Chrome Steels

• Ductile Iron

•Creep resistant steel (aiming for qualification through Lloyds by

January 2010

G S Alloy Castings Limited

expect excellence

Major Product Groups

• Power Plants – Hydel and Thermal

• Crushing and Mining

• Valve & Pump manufacturers

• Cement Manufacturers and Cement Plant Manufacturers

• Sponge Iron Plants

• Sugar Plants

• Die Manufactures

• Steel Plants

• Engineering Components

• Tyre Manufacturers

G S Alloy Castings Limited

expect excellence

Major Customer List

• BHEL - Bharat Heavy Electricals Limited (Hyderabad, Varanasi,

Bhopal & Trichy)

• L&T

• Audco India Limited - Valves

• Sandvik

• Terex, U.S.A

• F. L. Smidth

• Boving Fouress

• Puzzolana Machinery Fabricators

• Hari Machines Limited

• BEML – Bharat Earth Movers

• Fives - Cail KCP

• Steel Plants – BSP, VSP& JSW

• GEA Energy Systems

• Metso, U.S.A

• Alstom

• Beekem

• Hofmann

G S Alloy Castings Limited

expect excellence

Melting

• INDUCTOTHERM® Dual Track System

• Capacities: 20 MT, 15 MT, 5 MT, 2.5 MT, 1MT,

0.5 MT

• New Arc Furnace – 15MT

(Commissioning – July)

• Total amount of Liquid Metal per heat : 50 MT

• Single piece casting capability – 30 MT

• Single Piece casting poured so far - 27 MT

• Bottom pouring Laddles – 20MT, 18MT, 12MT

• Oil fired laddle pre heater to maintain the laddle

temperature at 600 oC

• Immersion Pyrometers

• Radiation Pyrometers

G S Alloy Castings Limited

expect excellence

• Sub contractor Pattern shop available at Vijayawada.

• In house pattern maintenance

• Covered pattern storage in a separate shed

• Good System of pattern Identification

Pattern Shop

G S Alloy Castings Limited

expect excellence

Moulding

• Co2 and No - Bake process

• Zircon and Chromite sand at intricate locations and

Quartz sand (99.5% Silica) for facing

• Sand Reclamation System - 6 MT/hr

• Continuous Sand Mixers - 12 MT/hr

• Batch mixers

• Sand Mullers

• Integral Test Bars

• As cast Heat No. traceability

• Use of high quality refractories for gating system and

mould paints.

G S Alloy Castings Limited

expect excellence

Heat Treatment

• Furnace Sizes : 7.5m X 5.5m X

3.5m ( 40 MT) and 4.0m X 3.5m

X 2.0m (20 MT)

• With Digital Recorders, Auto

cycle control and Direct firing

• Water Quenching tank

• Proposed to run by CNG

(Compressed Natural Gas)

Heat Treat Cycle

0

200

400

600

800

1000

0 100 200 300 400 500 600 700

Minutes

Tem

pera

ture

, oC

* All these are Unit 2 Facilities

G S Alloy Castings Limited

expect excellence

Material Handling

Manufacturer Type Capacity

Rank Cranes EOT

SWL 50T / 30T

SWL 30T / 10T

SWL 20T / 5T

SWL 15T

SWL 15T

SWL 15T

* All these are Unit 2 Facilities

G S Alloy Castings Limited

expect excellence

• ISO 9001:2000

• Spectro availability Unit 1 and Unit

2 (including Nitrogen analysis)

• UTM – 60 T , 40 T

• UT equipment available

• MPI equipment available

• Radiography outsourced to IRICO.

Proposal for in-house in future.

Quality Assurance

Machine Shop

• Vertical Turning Lathe – 1.0 Metre – 1 No.

• Vertical Turning Lathe – 1.5 Metre – 1 No.

• Vertical Turning Lathe – 3.0 Metre – 1 No.

• Vertical Turning Lathe – 3.5 Metre – 1 No.

• Vertical Turning Lathe – 4.5 Metre – 1 No. (Operational by January 2010)

• Horizontal Boring Machine – 100 mm Spindle – 1 No.

• Horizontal Boring Machine – 160 mm Spindle – 1 No.

• Horizontal Boring Machine – 225 mm Spindle – 1 No.

• Horizontal Boring Machine – 160 mm Spindle – 1 No.

• Horizontal Boring Machine – 100 mm Spindle – 1 No.

• Radial Drilling Machine – (2”) – 1 No.

• Plano Miller – 5 x 2 Meters 2 No.

• Lathes – 2 No.

• Milling Machine – 1 No.

expect excellence

G S Alloy Castings Limited

G S Alloy Castings Limited

expect excellence

Contacts

Managing Director

G. Prasada Rao

[email protected]

Cell: 9395312335

Executive Director G. Srinivasa Rao

Cell: 9393312335, [email protected]

Office

G S Alloy Castings Limited

Payakapuram, Vijayawada

Krishna Dt. Andhra Pradesh

Pin Code: 520015

Phone: 0866 – 2400035, 2400610

Fax-0866- 2400816

General Manager

K.K.Rao

Cell: 9396926338

[email protected]