G S Alloys Castings Limited (1)
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Transcript of G S Alloys Castings Limited (1)
G S Alloy Castings Limited
expect excellence
Location
• Location: Vijayawada, A.P,
South India
• Well connected by trains
• Currently Connected to
Hyderabad,Banglore and
Chennai by Air.
• Land
– Unit 1 : 4 acres
– Unit 2 : 9 acres
G S Alloy Castings Limited
expect excellence
• Broad Processing Capabilities
• A Wide Array of Ferrous Materials
• A Wide Array of Secondary Operations
• Cost Effective Solutions
• Global Standards for Product Quality – ISO 9001:2000
• Superior Customer Service
Why G S Alloy’s ?
G S Alloy Castings Limited
expect excellence
Materials
We are capable of manufacturing castings from a broad range of
steels. Our range of materials include,
• Plain Carbon Steels
• Alloy Steels
•Chrome – Moly Steels for high temperature service
• Wear, Heat and Corrosion Resistant Steels
• Stainless Steels
• Ni Hard
• Manganese and High Chrome Steels
• Ductile Iron
•Creep resistant steel (aiming for qualification through Lloyds by
January 2010
G S Alloy Castings Limited
expect excellence
Major Product Groups
• Power Plants – Hydel and Thermal
• Crushing and Mining
• Valve & Pump manufacturers
• Cement Manufacturers and Cement Plant Manufacturers
• Sponge Iron Plants
• Sugar Plants
• Die Manufactures
• Steel Plants
• Engineering Components
• Tyre Manufacturers
G S Alloy Castings Limited
expect excellence
Major Customer List
• BHEL - Bharat Heavy Electricals Limited (Hyderabad, Varanasi,
Bhopal & Trichy)
• L&T
• Audco India Limited - Valves
• Sandvik
• Terex, U.S.A
• F. L. Smidth
• Boving Fouress
• Puzzolana Machinery Fabricators
• Hari Machines Limited
• BEML – Bharat Earth Movers
• Fives - Cail KCP
• Steel Plants – BSP, VSP& JSW
• GEA Energy Systems
• Metso, U.S.A
• Alstom
• Beekem
• Hofmann
G S Alloy Castings Limited
expect excellence
Melting
• INDUCTOTHERM® Dual Track System
• Capacities: 20 MT, 15 MT, 5 MT, 2.5 MT, 1MT,
0.5 MT
• New Arc Furnace – 15MT
(Commissioning – July)
• Total amount of Liquid Metal per heat : 50 MT
• Single piece casting capability – 30 MT
• Single Piece casting poured so far - 27 MT
• Bottom pouring Laddles – 20MT, 18MT, 12MT
• Oil fired laddle pre heater to maintain the laddle
temperature at 600 oC
• Immersion Pyrometers
• Radiation Pyrometers
G S Alloy Castings Limited
expect excellence
• Sub contractor Pattern shop available at Vijayawada.
• In house pattern maintenance
• Covered pattern storage in a separate shed
• Good System of pattern Identification
Pattern Shop
G S Alloy Castings Limited
expect excellence
Moulding
• Co2 and No - Bake process
• Zircon and Chromite sand at intricate locations and
Quartz sand (99.5% Silica) for facing
• Sand Reclamation System - 6 MT/hr
• Continuous Sand Mixers - 12 MT/hr
• Batch mixers
• Sand Mullers
• Integral Test Bars
• As cast Heat No. traceability
• Use of high quality refractories for gating system and
mould paints.
G S Alloy Castings Limited
expect excellence
Heat Treatment
• Furnace Sizes : 7.5m X 5.5m X
3.5m ( 40 MT) and 4.0m X 3.5m
X 2.0m (20 MT)
• With Digital Recorders, Auto
cycle control and Direct firing
• Water Quenching tank
• Proposed to run by CNG
(Compressed Natural Gas)
Heat Treat Cycle
0
200
400
600
800
1000
0 100 200 300 400 500 600 700
Minutes
Tem
pera
ture
, oC
* All these are Unit 2 Facilities
G S Alloy Castings Limited
expect excellence
Material Handling
Manufacturer Type Capacity
Rank Cranes EOT
SWL 50T / 30T
SWL 30T / 10T
SWL 20T / 5T
SWL 15T
SWL 15T
SWL 15T
* All these are Unit 2 Facilities
G S Alloy Castings Limited
expect excellence
• ISO 9001:2000
• Spectro availability Unit 1 and Unit
2 (including Nitrogen analysis)
• UTM – 60 T , 40 T
• UT equipment available
• MPI equipment available
• Radiography outsourced to IRICO.
Proposal for in-house in future.
Quality Assurance
Machine Shop
• Vertical Turning Lathe – 1.0 Metre – 1 No.
• Vertical Turning Lathe – 1.5 Metre – 1 No.
• Vertical Turning Lathe – 3.0 Metre – 1 No.
• Vertical Turning Lathe – 3.5 Metre – 1 No.
• Vertical Turning Lathe – 4.5 Metre – 1 No. (Operational by January 2010)
• Horizontal Boring Machine – 100 mm Spindle – 1 No.
• Horizontal Boring Machine – 160 mm Spindle – 1 No.
• Horizontal Boring Machine – 225 mm Spindle – 1 No.
• Horizontal Boring Machine – 160 mm Spindle – 1 No.
• Horizontal Boring Machine – 100 mm Spindle – 1 No.
• Radial Drilling Machine – (2”) – 1 No.
• Plano Miller – 5 x 2 Meters 2 No.
• Lathes – 2 No.
• Milling Machine – 1 No.
expect excellence
G S Alloy Castings Limited
G S Alloy Castings Limited
expect excellence
Contacts
Managing Director
G. Prasada Rao
Cell: 9395312335
Executive Director G. Srinivasa Rao
Cell: 9393312335, [email protected]
Office
G S Alloy Castings Limited
Payakapuram, Vijayawada
Krishna Dt. Andhra Pradesh
Pin Code: 520015
Phone: 0866 – 2400035, 2400610
Fax-0866- 2400816
General Manager
K.K.Rao
Cell: 9396926338