G B - Pure OffroadIN-LK-CA-REN-4 3/31/2014 Item Description Qty A Right Upper A-Arm 1 B Right Lower...

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© 2013 SuperATV.com All Rights Reserved. IN-LK-CA-REN-4 3/31/2014 Item Description Qty A Right Upper A-Arm 1 B Right Lower A-Arm 1 C Left Upper A-Arm 1 D Left Lower A-Arm 1 E Z-Bend Tie Rods 2 Can-Am Renegade 4” Lift Kit INSTALLATION INSTRUCTIONS 740B Clifty Drive • Madison, Indiana 47250 • 812-574-7777 Liability Statement SuperATV’s products are designed to best fit users ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory, or aftermarket, parts will void any warranty provided by SuperATV and is not recommended. SuperATV’s products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV to verify that they will work together. Although SuperATV has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV urges operators and occupants to wear a helmet and appropriate riding gear at all times. By purchasing and installing SuperATV products, user agrees that should damages occur, SuperATV will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim. SuperATV will warranty only parts provided by SuperATV. Any damage or problems with OEM housings, bearings, seals, or other manufacturers products will not be covered by SuperATV. SuperATV parts and products are not warrantied if item was not installed properly, misused, or modified. Read instructions and view illustrations before beginning. Need help with your installation? 1-812-574-7777 [email protected] www.superatv.com 8:00am - 9:00pm EST M-Th 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday Thank You For Choosing (kit contents continue on following page) Item Description Qty F Shock Mounts 2 G Spring Spacers 4 M Steering Stop 1 E C A (Right) (Left) F M D B G

Transcript of G B - Pure OffroadIN-LK-CA-REN-4 3/31/2014 Item Description Qty A Right Upper A-Arm 1 B Right Lower...

Page 1: G B - Pure OffroadIN-LK-CA-REN-4 3/31/2014 Item Description Qty A Right Upper A-Arm 1 B Right Lower A-Arm 1 C Left Upper A-Arm 1 D Left Lower A-Arm 1 E Z-Bend Tie Rods 2 Can-Am Renegade

© 2013 SuperATV.com All Rights Reserved. IN-LK-CA-REN-4 3/31/2014

Item Description QtyA Right Upper A-Arm 1B Right Lower A-Arm 1C Left Upper A-Arm 1D Left Lower A-Arm 1E Z-Bend Tie Rods 2

Can-Am Renegade 4” Lift KitINSTALLATION INSTRUCTIONS

740B Clifty Drive • Madison, Indiana 47250 • 812-574-7777

Liability StatementSuperATV’s products are designed to best fit users ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory, or aftermarket, parts will void any warranty provided by SuperATV and is not recommended. SuperATV’s products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV to verify that they will work together.Although SuperATV has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product’s ability to protect user from severe injury or death. SuperATV urges operators and occupants to wear a helmet and appropriate riding gear at all times.By purchasing and installing SuperATV products, user agrees that should damages occur, SuperATV will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim.SuperATV will warranty only parts provided by SuperATV. Any damage or problems with OEM housings, bearings, seals, or other manufacturers products will not be covered by SuperATV. SuperATV parts and products are not warrantied if item was not installed properly, misused, or modified.

Read instructions and view illustrations before beginning.

Need help with your installation?

1-812-574-7777

[email protected] www.superatv.com

8:00am - 9:00pm EST M-Th8:00am - 7:00pm EST Friday9:00am - 2:00pm EST Saturday

Thank You For Choosing

(kit contents continue on following page)

Item Description QtyF Shock Mounts 2G Spring Spacers 4M Steering Stop 1

EC

A

(Right)

(Left) F

M

D

BG

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H

(Right)

J

(Left)

K

L

L

Item Description QtyH Right Swing Arm 1J Left Swing Arm 1K Hose Clamps 2L Swing Arm Keys 2P Brake Line Assembly 1

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Front Preparation: do not tighten hardware completely unless noted.

1. Install Shock Brackets (F) to Upper A-Arms (A)(C) with M8-1.25 x 20mm Lg. FHCS and M8-1.25 Nylock Nuts, Flange. See page 3.

2. If not installed from factory, install Ball Joints (G) to Lower A-Arms (B)(D) with M8-1.25 x 20mm Lg. FHCS and M8-1.25 Nylock Nuts, Flange. See page 3.

3. If not installed from factory, install supplied Zerk Fittings into Upper A-Arms (A)(C). See page 3.4. Transfer stock Bushings and Sleeves or install SuperATV Poly Bushing Kit AAB-CA-001, into Upper

A-Arms (A)(C). See page 3.

(illustrations on following page)

P*

*includes Brake Lines, Shoulder Bolt, and Fitting

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If not present, install Zerk Fittings into Upper A-Arms

45° Zerk Fitting

Qty. (4)

B

DInstall stock Bushings and Sleeves, or SuperATV Front A-Arm Bushing Kit #AAB-CA-001, to Upper A-Arms.

Bushings

Sleeve

M8 Nylock Nut

Qty. (3)

G

If not present, install Ball Joints into Lower A-Arms

B

Qty. (3)

M8 x 20mm Lg. FHCS

(illustrations continued)

M8 Nylock Nut

Qty. (2)

C

F

Xmr use holes shown

Qty. (2)

M8 x 20mm Lg. FHCS

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Front Disassembly: keep all components removed from machine.

1. Raise front of machine off ground, secure with jack stands, remove Wheels and Shocks.2. Remove Hubs, Spindles, Protectors, and A-Arms. See Fig. 1.3. Remove Front Brake Lines and Brake Line Clamps from A-Arms.- Remove (2) Torx Screws from Calipers; hang Caliper out of way. See Fig. 2.4. Remove Protectors from stock A-Arms.5. Transfer Rotors and Wear Sleeves to new Axles. See Figs. 3 - 3a.

Remove

(right side)

Remove

Remove

Fig. 1 Remove Torx Screws Fig. 2

Transfer stock Rotors to new Axles. Secure with stock hardware.

Fig. 3 Fig. 3a Wear Sleeve

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Remove Protectors

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Front Assembly: do not tighten hardware completely unless noted.

1. Install A-Arms (A-D) to machine with stock hardware. SuperATV recommends using Loc-Tite on Nuts when installing. See Fig. 4.

2. Install new Axles. See Fig. 4a.3. Install Steering Stop (M) and Z-Bend Tie Rods (E) to Steering Post with stock hardware. See

Figs. 5 - 5a.4. Install Spring Spacer (G), see page 9, and reinstall Shocks with stock hardware. See Fig. 5.5. Reinstall Knuckles, Hub Assemblys, etc. See Fig. 4a.- Secure Tie Rod Ends to Knuckles with stock hardware. See Fig. 5.- Install Brake Line Assembly (P). See Fig. 6.- Reinstall Brake Line Clamps to A-Arms (C-B) with supplied hardware. See Fig. 6.6. Reinstall Protectors to Lower A-Arms (D-B) with supplied M5-.80 x 6mm Lg. FHMS.7. Tighten all hardware completely.

(illustrations continue on following page)

Front A-Arm Adjustments:- measure distances from Ball Joint to Tube on stock A-Arms.- Transfer measurements to new A-Arms.- Adjust Pivot Blocks until measurements are correct.- Slight adjustments may be required after installation is complete.

Pivot Blocks

Ball Joint

Tube-to-Ball Joint

Ball Joint

stock A-Arm

Tube

Tube

Transfer measurement

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(left side shown)

D

CFig. 4a

new Axle

(illustrations continue on following page)

(illustrations continued)

stock Tie Rod Endand hardware

E

(left side)

Fig. 5

stock hardware

Fig. 4 (left side shown)

install Arms to Frame with stock hardware

D

C

SuperATV recommends using Loc-Tite on Nuts when installing A-Arms to Frame.

M

stock Tie Rod Endand hardware

(viewed from right side)

Fig. 5a

P

Fig. 6

M6 x 8mm Lg.FHMS

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Rear Disassembly: keep all components removed from machine.

1. Raise rear of machine off ground, secure with jack stands, remove Wheels and Shocks.2. Remove Hubs, Spindles, and Axles.3. Remove Swing Arms. See Fig. 7.4. Remove Protectors from stock Swing Arms. See Fig. 8.

Remove Key

2

Fig. 8

Remove Protectors from stock Swing Arms

Remove Cover 1

...with Hub Removal Tool

Remove Circlip and Nut...

3

Fig. 7, Swing Arm Removal

Remove Nut

(illustrations continue on following page)

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Stock Nut

Stock Snap Ring

H

Lsupplied with Axle

stock hardware

H

Stock Cover

KQty. (4)

M5 x 6mm Lg. FHMS

(right side)

Rear Assembly:do not tighten hardware completely unless noted.1. Install new Axles.2. Install Swing Arms (H-J) to Frame and install stock Snap Rings.- Install Swing Arm Keys (L).- Install stock Nut.3. Install Spring Spacers (G), see page 9, and reinstall Shocks

with stock hardware.4. Reinstall Spindle, Hub, etc.5. Install Protectors to Swing Arms (H-J) with supplied M5-.80 x

6mm Lg. FHMS.6. Tighten all hardware completely.

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Remove stock Springs from Shocks and install Spacers (G). SuperATV strongly recommends using a Spring Compressor when removing and/or installing Springs.

G

Spring Spacer (G) Installation: