G 8000 Welden Power

14
09-14-2007 P-211-A P-211-A Weldanpower ® G8000 Model Index P-211-C P-211-D P-211-E DO NOT attempt to use this Parts List for machine if its code number is not listed. Contact the Service Department for any code numbers not listed. (Only those suffixes which require distinction form the basic codes are shown.) PARTS LIST NO. RETURN TO MAIN INDEX NUMBERS IN THE TABLE BELOW INDICATE WHICH COLUMN TO USE IN EACH PARTS LIST FOR EACH INDIVIDUAL CODE NUMBER Engine & Alternator Case Front Assembly General Assembly CODE NO. PARTS LIST TITLES 9742 1 1 1 9791 1 1 1 9792 1 1 1 9932 1 1 1 9933 1 1 1 9971 1 1 1 9991 1 1 1 10062 1 1 1 10063 1 1 1 Wound Assemblies and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-211-B

description

book

Transcript of G 8000 Welden Power

  • 09-14-2007

    P-211-AP-211-A

    Weldanpower G8000Model Index

    P-211-CP-211-D

    P-211-E

    DO NOT attempt to use this Parts List for machine if its codenumber is not listed. Contact the Service Department for anycode numbers not listed. (Only those suffixes which requiredistinction form the basic codes are shown.)

    PARTS LISTNO.

    RETURN TO MAIN INDEX

    NUMBERS IN THE TABLE BELOW INDICATEWHICH COLUMN TO USE IN EACH PARTS LISTFOR EACH INDIVIDUAL CODE NUMBER

    Engin

    e &

    Alte

    rnat

    or

    Case

    Fro

    nt A

    ssem

    bly

    Gen

    eral A

    ssem

    bly

    CODE NO.

    PARTSLIST

    TITLES

    9742 1 1 19791 1 1 19792 1 1 19932 1 1 19933 1 1 19971 1 1 19991 1 1 110062 1 1 110063 1 1 1

    Wound Assemblies and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-211-B

  • NOTES

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

  • 11-06-2001

    P-211-BP-211-BIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    s

    WINDING SPECIFICATIONS AND DIAGRAMS

    Only those suffixes requiring distinction from the basic codes are shown

    WELDER FRAME ROTOR & SHAFT REACTOR CHOKE INTERNAL STATOR CONTROL WIRINGASSEMBLY ASSEMBLY ASSEMBLY ASSEMBLY DIAGRAM DIAGRAM

    CODENO.

    9742 L8465 L8446 M16500 L8486 S20002 S201089791 L8465 L8446 M16500 L8486 S20002 S201099792 L8465-1 L8446 M16500 L8486 S20501 S201319932 L8465-1 L8446 M16500 L8486 S20501 S205099933 L8465-1 L8446 M16500 L8486 S20501 S205089971 L8465-1 L8446 M16500 L8486 S20501 M170219991 L8465-1 L8446 M16500 L8486 S20501 M1702210062 L8465-1 L8446 M16500 L8486 S20501 S2050810063 L8465-1 L8446 M16500 L8486 S20501 S20131

    This part is obsolete and no longer available.

    #########

  • GENERAL ASSEMBLY

    P-211-CP-211-C

    23 36

    33

    13

    3235

    4

    3

    2

    21

    34

    4111

    12

    22 31

    4544

    43

    47

    4849

    5

    6162

    1

    15

    42

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    G23133-19-92

  • 1 Base Assembly L8479 1 X2 Engine Cross Support (Onan Engine) L8448 1 X2 Engine Cross Support (B&S Engine) L8536 1 X2 Engine Cross Support (Kohler) L9049 1 X2 Support M16528 4 X

    Self Tapping Screw S8025-79 6 X3 Battery M9399-6 1 X

    Battery Terminal Cover S20191 1 X4 Rear Base Panel L8462 1 X

    Thread Forming Screw S9225-91 4 X5 Front Base Panel G2279 1 X

    Front Base Panel Baffle M16557 1 XSelf Tapping Screw S8025-91 7 X

    11 Engine and Alternator Assembly, Includes: See P-211-EThread Forming Screw S9225-53 2 X3/8-16 x 1.50 HHCS CF000066 2 XPlain Washer S9262-120 2 XLock Washer E106A-4 2 X3/8-16 HN CF000067 2 X

    12 Idler Assembly (Onan Engine) S20010 1 X12 Idler Assembly (Kohler) S20010-2 1 X12 Idler Assembly (B&S Engine) S20010-1 1 X

    Pull Wire Connecting Bracket (B&S) S20251 1 XSelf Tapping Screw S8025-79 2 X

    13 Muffler Assembly (Kohler) G2579 1 X13 Muffler Assembly (Onan Engine) G2280 1 X13 Muffler Assembly (B&S Engine) G2305 1 X

    Plain Washer S9262-121 4 XExhaust Gasket (Supplied w/Engine) (Onan Only) NSS 2 XExhaust Gasket (Supplied w/Engine) (Kohler) NSS 1 XSems Screw (Onan Only) T10082-28 4 X

    14 Starter Cap Kit (Supplied w/Engine) (Onan Only) NSS 1 X15 Starter Solenoid (B&S) M15834 1 X

    1/4-20 x .75 HHCS CF000014 2 XPlain Washer S9262-98 2 XLock Washer E106A-2 2 XLock Washer E106A-14 2 X5/16-24 HN CF000303 2 X

    21 Fuel Tank G2237 1 XFiller Neck G2213 1 XFill Tube Seal S19944 1 XHose Clamp S10888-37 1 XFiller Neck Insert S20066 1 X

    22 Fuel Fitting Assembly S19565-1 1 XRubber Plug S19563 1 XFuel Line (Upper) (Onan Only) T10642-185 1 XFuel Line (Upper) (Kohler) T10642-183 1 XHose Clamp (Onan Only) T13777-7 2 XFuel Filter (Onan Only) (Supplied w/Engine) NSS 1 XFuel Line (Lower) (Onan Only) T10642-48 1 XFuel Line (B&S) T10642-173 1 XHose Clamp (B&S) T13777-7 2 XHose Clamp (Kohler) T13777-1 1 X

    03-16-2010

    Use only the parts marked X in the column under theheading number called for in the model index page.

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-211-C.1.aP-211-C.1.a

    # Indicates a Change This Printing

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

    This part is obsolete and no longer available.

    ##

    #

    #

    NSS - Not Sold Separately

  • 23 Fuel Cap S19568 1 X31 Lower Case Back Panel G2274 1 X32 Upper Case Back Panel G2275 1 X

    Self Tapping Screw S8025-91 2 XInput Cable Grommet S18543-3 2 X

    33 Heat Shield M16594 1 XSelf Tapping Screw S8025-92 2 XAcoustical Fiberglass M15028-3 1 XAcoustical Fiberglass M15028-4 1 X

    34 Case Side-Right (Code 9791 and Below) G2272 1 XCase Side-Right (Code 9792 and Above) G2272-1 1 XSelf Tapping Screw S8025-91 3 X

    10-09-2002

    Use only the parts marked X in the column under theheading number called for in the model index page.

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-211-C.1.bP-211-C.1.b

    # Indicates a Change This Printing

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

    ###

    This part is obsolete and no longer available.

  • 35 Case Side-Left (Code 9791 & Below) G2273 1 XCase Side-Left (Code 9792 & Above) G2273-1 1 XSelf Tapping Screw S8025-91 5 XFuel Tube Clamp S20016 1 X

    36 Roof (Code 9791 & Below) G2271 1 XRoof (Code 9792 & Above) G2271-1 1 XSelf Tapping Screw S8025-91 10 XFuel Trough M16533 1 XCover Seal S12934-1 1 X

    41 Reactor Assembly M16500 1 XSelf Tapping Screw S8025-8 4 X

    42 Switch (Single Pole) T10800-4 1 XSwitch (Double Pole) (Onan & B & S) T10800-25 1 X

    42 Switch (Double Pole) (Kohler) T10800-43 1 XPotentiometer T10812-112 1 XPotentiometer Spacer S18280 1 X

    43 Case Front Assembly See P-211-D 1 X44 Selector Switch Assembly M10830-20 1 X

    Self Tapping Screw S8025-55 2 XPlain Washer S9262-27 2 X

    45 Arc Polarity Switch M14063-1 1 XSelf Tapping Screw S8025-55 2 XPlain Washer S9262-27 2 X

    47 Knob T10491-1 1 X48 Handle M16493 2 X

    Self Tapping Screw S8025-78 2 X49 Choke Control Cable (Onan) (Kohler) S7525-13 1 X49 Choke Control Cable (B & S) S7525-15 1 X61 Rectifier Assembly L8558 1 X

    Self Tapping Screw S8025-79 1 X5/16 x .875 HHCS CF000168 2 XPlain Washer S9262-30 4 XLock Washer E106A-14 2 X5/16-18 HN CF000029 2 X

    62 Choke Coil & Lamination Assembly L8486 1 XThread Forming Screw S9225-8 1 X

    Items Not Illustrated:Starter Cap Kit (Supplied With Engine) (Onan Only) M16462-1 1 XBattery Caution Decal S17851 1 XWarning Label M16599 1 XFuel Warning Decal T13086-27 1 XEarth Ground Connector Decal T13260-4 1 XCaution Decal S20145 1 XSide Decal (Set of 2) M16498 1 XPlug Housing S18249-12 1 XPlug Housing (Code 9792 & Above) S18249-4 1 XReceptacle Housing (Code 9792 & Above) S18247-4 1 X

    02-11-2009

    Use only the parts marked X in the column under theheading number called for in the model index page.

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-211-C.2.aP-211-C.2.a

    # Indicates a Change This Printing

    Index

    ofSub

    Assem

    blies

    Index

    ofSub

    Assem

    blies

    Index

    ofSub

    Assem

    blies

    Index

    ofSub

    Assem

    blies

    Sub

    Assem

    blyIllustration

    Sub

    Assem

    blyIllustration

    Sub

    Assem

    blyIllustration

    Sub

    Assem

    blyIllustration

    This part is obsolete and no longer available.

    #

  • Optional Equipment Not Illustrated:Auxiliary Power Plug Kit K802R 1 XCanvas Cover K886-1 1 XUndercarriage K889-1 1 XTruck Mounting Rails K890-1 1 XCaster Wheel For Undercarriage K893-1 1 XSpark Arrester K894-1 1 XTwo Wheel Trailer K768-1 1 XRemote Output Control K857 1 XAccessory Package K710 1 XRemote Control Receptacle Kit K892-1 1 XHourmeter Kit (B & S & CSA Only) K885-1 1 XGFCI Receptacle Kit (Onan Only) K896-1 1 XHigh Frequency Kit K799 1 XHigh Frequency Generator Mounting Kit K902-2 1 XRotor Pulling Kit (Available to Field Service Shop) S20788 1 X

    5-24-94

    Use only the parts marked X in the column under theheading number called for in the model index page.

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-211-C.2.bP-211-C.2.b

    # Indicates a Change This Printing

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

  • NOTES

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

  • CASE FRONT ASSEMBLY

    P-211-DP-211-D

    1 2

    12

    14

    15

    10 11 20 21 9

    13

    8

    7

    4

    19

    16

    18 35

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    G23023-19-92

  • Case Front Assembly (Onan), Includes:(Below Code 9900) G2302-1 1 X

    Case Front Assembly (B&S), Includes: (Below Code 9900) G2302-3 1 X

    Case Front Assembly (Onan) Includes: (Above Code 9900) G2302-4 1 X

    Case Front Assembly (B&S & Kohler) Includes: (Above Code 9900) G2302-5 1 X

    Case Front Assembly (Onan, CSA) G2302-6 1 XCase Front Assembly (B&S, CSA) G2302-2 1 X

    1 Case Front Welded Assembly L8535 1 X2 Nameplate (Onan) L8458-1 1 X2 Nameplate (B&S) L8458 1 X2 Nameplate L8474 1 X

    Self Tapping Screw S8025-92 6 X3 P.C. Board Mounting Panel M16588 1 X

    Self Tapping Screw S8025-12 2 X4 Capacitor S13490-114 1 X

    Capacitor Strap S18517 1 XSelf Tapping Screw S8025-55 1 XPlain Washer S9262-27 1 X

    5 Idler /Control P.C. Board L8484-3 1 XPlastic Expansion Nut S14020-3 5 XSelf Tapping Screw S8025-71 5 X

    7 Ammeter S7514-5 1 X8 Hour Meter (Onan Only) S17475-3 1 X9 Circuit Breaker 35A (Codes 9792, 9991, 10063) T12287-29 2 X

    #10-32 x .375 Round Head Screw CF000113 4 X10 Circuit Breaker 15A (Codes 9792, 9991, 10063) T12287-22 4 X11 Single Receptacle S18907-2 1 X

    Lock Washer T9695-3 4 XHex Nut #8-32 4 X

    12 Duplex Receptacle S20184 2 XDuplex Receptacle (CSA Models) S20143-1 2 XSems Screw T10082-27 4 XHex Nut #8-32 4 X

    13 Output Terminal Assembly T14166-9 2 X14 Hex Nut 1/4-20 1 X15 Hex Lock Nut T9187-1 1 X16 Hex Head Cap Screw 1/2-13 x .625 2 X18 Silicon Bridge Assembly T13637-1 1 X

    Self Tapping Screw S8025-55 1 X#8-32 x .875 Round Head Screw CF000059 1 XLock Washer T4291-A 1 XPlain Washer S9262-3 1 X#8-32 Hex Nut CF000042 1 X

    19 Thread Forming Screw S9225-36 1 XLock Washer T9695-1 1 X#10-24 Hex Nut CF000010 2 X

    20 Plug Button T10397-3 1 X21 Plug Button T10397-20 1 X

    10-25-2002

    Use only the parts marked X in the column under theheading number called for in the model index page.

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-211-D.1P-211-D.1

    # Indicates a Change This Printing

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

    Sub

    Ass

    emb

    ly Il

    lust

    ratio

    nS

    ub A

    ssem

    bly

    Illu

    stra

    tion

    #

    This part is obsolete and no longer available.

  • ENGINE AND ALTERNATOR ASSEMBLY

    P-211-EP-211-E

    11

    4 6

    5

    8 1

    7

    2

    9

    15

    3 10

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    Par

    t N

    umb

    ers

    G22673-20-92

  • Engine&Alternator Asbly (Onan), Includes: (Code 9791 & Below) G2267-1 1 XEngine&Alternator Asbly (B&S), Includes: (Code 9791 & Below) G2267-2 1 XEngine&Alternator Asbly (Onan), Includes: (Code 9792 & Above) G2267-3 1 XEngine&Alternator Asbly (B&S), Includes: (Code 9792 & Above) G2267-4 1 XEngine & Alternator Asbly (Kohler) G2267-5 1 XEngine & Alternator Asbly (B&S) (Above Code 10000) G2267-6 1 X

    1 Stator Shell & Lam Asbly (Code 9791 & Below) L8465 1 X1 Stator Shell & Lam Asbly (Code 9792 & Above) L8465-1 1 X2 End Bracket G2268 1 X3 Brush & Brush Holder Asbly, Includes: M16158 1 X

    Brush Holder Cartridge G2114 1 XBrush Assembly S19480 2 XBrush Assembly Retainer M16157 1 X

    #8-32 x .50 RHS CF000033 2 XPlain Washer S9262-3 2 X

    4 Bell Housing (Onan) G2269 1 X4 Bell Housing (B&S & Kohler) G2270 1 X

    3/8-16 x 1.25 HHCS T8833-10 4 XLock Washer E106A-4 4 X

    5 Lift Bail L8464 1 XThread Forming Screw S9225-17 2 X

    6 Blower Baffle M16467 1 X7 Thru Bolt T9781-127 4 X

    #3/8-16 HN CF000067 4 XLock Washer E106A-4 4 X

    8 Rotor & Shaft Assembly L8446 1 XBlower L8466 1 XBlower Insert (B&S) S19942 1 X

    9 Bearing M9300-85 1 X10 Rotor Thru Bolt (Onan & Kohler) T14843-1 1 X10 Rotor Thru Bolt (B&S) (Below Code 10000) T14843-2 1 X10 Rotor Thru Bolt (B&S) (Above Code 10000) T14843 1 X

    Washer (Onan & Kohler) S20110-1 1 XWasher (B&S) (Below Code 10000) S20110-2 1 XWasher (B&S) (Above Code 10000) S20110-5 1 X

    11 Engine (Onan) M16462 1 X11 Engine (B&S) M16550 1 X11 Engine (Kohler) M16999 1 X

    Oil Pressure Switch (B&S) S20105 1 X14 Casing Clamp (B&S) M16550-1 1 X

    Casing Clamp and Screw (B&S) M16550-2 1 X15 Pipe Nipple (B&S) T9959-16 1 X15 Pipe Nipple (Onan & Kohler) T9959-18 1 X

    Pipe Cap T14426-3 1 X

    Items Not Illustrated:For Mounting Engine and Alternator to Base:Thread Forming Screw S9225-53 2 X5/16-24 x .875 HHCS T8833-38 2 XPlain Washer S9262-120 2 XLock Washer E106A-4 2 X3/8-16 HN CF000067 2 X

    05-15-2007

    Use only the parts marked X in the column under theheading number called for in the model index page.

    ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

    P-211-E.1P-211-E.1

    # Indicates a Change This Printing

    Index

    ofSub

    Assem

    blies

    Index

    ofSub

    Assem

    blies

    Index

    ofSub

    Assem

    blies

    Index

    ofSub

    Assem

    blies

    Sub

    Assem

    blyIllustration

    Sub

    Assem

    blyIllustration

    Sub

    Assem

    blyIllustration

    Sub

    Assem

    blyIllustration

    This part is obsolete and no longer available.

    ###

  • NOTES

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies

    Ind

    ex o

    f S

    ub A

    ssem

    blie

    sIn

    dex

    of

    Sub

    Ass

    emb

    lies