FUME EXTRACTION SOLUTIONS · 2020-06-13 · 16 Fume Extraction System The Airfll is the...

F U M E C O N T R O L

Fume Extraction System 1PRODUCT GUIDE 2019


FUMEEXTRACTION

SOLUTIONS


Fume Extraction System2

ABOUT USAllClear is a brand of quality air filtration products made especially for fume extraction. We specialize in offering a solution to one of today’s biggest safety issues in the welding industry – Fume. AllClear is a brand of Excision Pty Ltd that is an Australian owned and operated company.

VISIONTo create clean air in Industry to save lives and make a safer and improved future for all

MISSIONTo provide a quality air cleaning solution that meets compliance issues and saves lives



Fume Extraction System 3

Fume is smoke, vapor, or gas, especially if irritating, harmful, or smelly. [1] Welding fume is one of the most common sources of fume in Australia. Welding fume in March 2017 was reclassified by the International Agency for Research on Cancer (IARC) as being

At Allclear we have the mission of providing a quality air cleaning solution that meets compliance issues and saves lives. In meeting compliance we offer a solution that meets highest level of safety protection – Elimination. We offer extraction solutions that extract the fume at the source therefore eliminating the risk of fumes. They also filter the fume therefore maintaining

UNDERSTANDING FUME

HOW DO WE HELP?


Carcinogenic. The degree of risk from welding fumes depends on the process and material being welded. In Australia the exposure standards that employers must go by depends on what products are welded. However, all fumes should be at less than 5mg/m3 at the breathing zone.

clean air in workshops and also better for the environment. It also must be understood that PPE such as personal respirators is the lowest on the hierarchy of risk control and this is because the fumes are not being removed and could even affect other employees that may not be welding but in the same workshop or area.




ALLCLEAR FILTERINGTECHNOLOGY

SUCTIONMODULES

AT THE SOURCE EXTRACTIONExtract the fumes as you weld

SUCTIONMODULES TORCHMASTER

MOBILE SYSTEM

CLEARMASTERMOBILE SYSTEM

The AllClear Solution = Eliminating



Pg 6-9TORCHMASTER

Pg 10-14CLEARMASTER

Pg 15-18AIRFILL

Pg 19-21AIRTRACKER

Pg 22-30ECOCUBE

CONTENTS



TORCHMASTER

PROCESSES/APPLICATION AREASTypes of welding processes

TORCHEXTRACTION

MANUALARC WELDING

MIG-MAGWELDING

TIGWELDING

M A D E I N

GERMANY



l Perfect for torch extractionl Inc. speed controll Construction site unitl Automatic dedustingl Incl. high pressure turbines

TorchmasterHigh vacuum compact fume extractor

TECHNICAL DATA

Torchmaster

Motor power 1,6 (2x 0,8) kW

Max. volumetric flow of the fan 0-340 m³/h

Max. pressure 20.000 Pa

Noise Level approx. 74 dB(A)

Separation efficiency ≥ 99%

Extraction connection 2x Ø50 mm

Filter Equipment Filter cartridge

Engine type Carbon brush

Dimensions W: 300 mm D: 300 mm H:810 mm

Weight 25 kg

Code9790155597$2,699

ABOVE PRICES EXCLUDING GST



Mobile high vacuum cartridge Filter in portable and stationary versions.

The system is particularly suitable for use with welding guns with integrated extraction. The housing is made of sturdy steel and powder coated in- and outside.

This unit has an integrated spark protection. The dust is collected in a dust collection tray and can be easily disposed of. The Filter cartridge based on the principle of surface Filtration, which means that the particles are deposited on the Filter cartridge, and will not enter into the Filter material.

DESCRIPTION

STANDARD EQUIPMENT

The DusToo is particularly suitable for the extraction of welding fumes directly at the welding gun.

The unit has a variable speed control via potentiometer to adjust the suction power. The suction unit is equipped with two powerful high-pressure turbines.

The unit is equipped with an automatic Filter cleaning system. If the system is connected to compressed air, the dedusting is controlled by a timer which is preset to certain intervals.

Upon reaching a certain pressure value a built-in Filter monitor notifes of a required change of the Flter car-tridge. The unit is supplied ready to plug including the power cord. To use the system you need a extration element (see following pages).

SET 1: Torchmasterwith 2.5m hose and round nozzle

l Incl. magnetic basel Temperature resistance 0°C to +85°C

Code20170021 $2,999

l Speed controll 2 suction connections 50 mml 1 temporary cover for the 2nd connectionl Optical filter controll Automatic dedustingl 5 m mains cable




STANDARD EQUIPMENT

TORCH BENEFITSl Removes fumes at the sourcel Light-weight, slim-line, compactl Moulded for comfortl Shaped to suit all types of welding.

Sucks in toxic fumes

as it welds

SET 2: Torchmaster

SET 3: Torchmasterwith 4m welding torchl Incl. magnetic basel Temperature resistance 0°C to +85°C

Code20170023

Code9790155597K

$3,079

$3,699

with 5m hose and round nozzlel Incl. magnetic basel Temperature resistance 0°C to +85°C

when using the Allclear Torchmaster

without using Allclear Torchmaster




CLEARMASTER


MANUALARC WELDING

MIG-MAGWELDING

TIGWELDING

MANUAL PLASMAWELDING(sporadic use)

GRINDING(sporadic use)

M A D E I N

GERMANY



Clearmasterl Four-stage filter set l Universally applicablel Good suction performance l Intelligently designed maintenance doorl Tightening mechanism for filter

The device can be used in numerous applications. The mobile suction and filter unit filters smoke and dust and neutralizes odors. The arm (alternatively with hose) extracts contaminated air precisely. The device filters particles or gases in a four-stage filter process using coarse filter, pre-filter, activated carbon filter and main filter. The Clearmaster is characterized by smart design with an upwardly opening service door, good suction and a tightening mechanism for the filter element. To use the system you need an extraction element (see following pages).

DESCRIPTION

STANDARD EQUIPMENTl Main filter with separation efficiency ≥ 99% l Large-scale coarse filterl Prefilterl Activated carbon filterl Electronic filter monitoringl Operating hours counterl 5 m power cable Includes built-in four-stage filter set

Clearmaster controls

TECHNICAL DATA

Motor power 1,1 kW

Max. volumetricflow of the fan

2 500 m³/h

Voltage 230 V

Motor power 1,1 kW

Max. pressure 2,500 Pa

Separation efficiency 99 %

Noise level approx. 68 dB(A)

Dimensions (WxDxH) 580 × 580 × 900 mm

Weight approx. 80 kg

Code978002

4 FILTER STEPSDescription CodePRELIMINARY FILTER 978003

PREFILTER 978004

ACTIVATED CARBON FILTER 978006

MAIN FILTER 978005



ClearmasterWith 3m extraction arm

l Easily adjustablel Up to 100 °C temperature resistantl High flexibility

TECHNICAL DATA

Extraction Arm for Clearmaster

Length 3 m

Diameter 150 mm

Material PVC coated polyester fabric

Material thickness 0,4 mm

Temperature resistance

-30° to +80°C(shortly up to 100°C)

Code978002

$3,099




TECHNICAL DATA

Worktop for Clearmaster

Dimension 1.100 x 700mm x 400mm

Working height 950 mm

Weight Approx. 40 kg

Material Steel sheet

TECHNICAL DATA

Extraction arm for Clearmaster

Length 6 m

Diameter 150 mm

Material PVC coatedpolyester fabric


Temperature resistance -30° to +80°C(shortly up to 100°C)

The MobileWork BenchClearmasterincl. worktopl Large working surface l Perfect for grindingl Perfect for manual plasma l For small welding processesl Robust construction l Integrated fire protection system

Code978002

978013

978016

Code978026

Clearmaster Extraction hose, standardl Incl. magnetic basel Incl. throttle valve

$4,997

$3,359

KIT INCLUDES:




Code978013

for Clearmaster as an add-on-systeml Increased filter lifetimel Ideal spark protectionl Easy installation

Dust Pre-Separator

Just open the maintenance door on the front and remove the dust collecting tray

Without the Pre-Separatorthis dust would have hit the filter directly and greatly reduced its lifetime.

The particles can easily be disposed of (according to their risk classification).

$349




AIRFILL


MANUALARC WELDING

MIG-MAGWELDING

TIGWELDING

MANUAL PLASMAWELDING(sporadic use)

GRINDING(sporadic use)



The Airfll is the professional for heavy industry. Since the filter cartridge is dedustable, follow-up costs for this device are minimal. The filter cartridge remains in the system during cleaning, so that no dust can reach the working area. The purified particles are collected in a dust collecting drawer and can be disposed afterwards. The air is let out upwards on the rear side through an outlet grill. Thus, at a distance of 1 m no disturbing air flow is noticeable. The device is equipped with a powerful fan with high negative pressure that guarantees a high volumetric flow even if the filter is saturated. The cartridge is precoated already with a special filter medium (coated). The lifetime compared with conven-tional filter cartridges is increased significantly. To use the system you need an extraction element.

DESCRIPTION

STANDARD EQUIPMENTl Baffle plate as pre-separatorl Durable, cleanable filter cartridgel Optical filter monitoringl Tightening mechanisml Operating hours counterl 5 m power cord

20m² AirFill filter cartridges

High quality

TECHNICAL DATA

Airfill filter unit

Motor power 1,1 kW

Max. volumetric flow of the fan 3 000 m³/h

Voltage 230 V

Motor power 1,1 kW

Max. pressure 2 400 Pa

Separation efficiency 99 %


Dimensions (WxDxH) 665 × 820 × 1 365 mm


AirFilll Dedustable filter cartridge l Filter monitoringl Doubled filter lifetime compared l Easy accessibility to conventional cartidges l Incl. pre-separatorl Tightening mechanism



$7,397

$1,539

Basic version + 5 Extraction arms, length 4 m

l Easily adjustablel Up to 100 °C temperature resistantl High flexibility

AirFill Basic version incl. Extraction arm

for AirFill as an add-on-system

l Dedusting by time intervall Easy to retrofitl Easy to use

Example of application

AutomaticCleaning

TECHNICAL DATA

Extraction arm for AirFill

Length 3m

Diameter 150 mm


Material thickness 0.44mm

AirFill Basic version incl. -30° to +80°c (shortly up to 100°()

TECHNICAL DATA

Automatic cleaning for AirFill Basic version

Voltage 230 V

Timer 1 to 60 min

Max. pressure 3 to 4 bar

AirfillExtraction Arm

Code20170041

Code20170042




TECHNICAL DATA

Extraction hose for AirFill Basic version

Length 6 m

Diameter 150 mm



Temperature resistance -30° to +80°c (shortly up to 100°c)

Code20170043

AirFill Extraction hose, standardl Including magnetic basel Including throttle valve

$ 7,677ABOVE PRICES EXCLUDING GST



AIRTRACKER



Room monitoring system More than a dust monitoring system!

Airtracker

l Measurement of particulate matter concentrationl Highly visible LED display for the dust concentratio l Certified Measurement Sensorsl Measures the air temperaturel Control of AllClear fans or filter systemsl Measures the air humidityl Trend display for review/ data loggerl Latest generation PC {MX6 with 2 cores)l Checking data via web interface l Measures the noise levell Own TE KA-Connectl WIFI-Airtrackerl WI Fl control/UARTl Display and analysis of measured datal Switching on and off via suitable smartphone /tablet/ PCl Set up on wall, ceiling or floor. One device -many options!l Individual configuration of the thresholds for dust concentration

The innovative, smart room monitoring system of the future. The European division of the World Health Organization (WHO) has called on the EU to install stricter air quality standards. This is where the innovative, intelligent solution of Allclear comes into play: Airtracker room monitoring system.

The newly developed sensor Allclear Airtracker series captures particles smaller than 100 nanometers and convinces in the evaluation from 0 to 30 mg/m³ with an

DESCRIPTION accuracy of ± 0.1 mg/m³ , documented and certified. Building up trust. High-tech sensors guarantee reliable measured value and safety. Customizeable thresholds set the course for a secure future.

Once the threshold value is reached, the sensor indicates the current status of the particulate concentration by two widely visible, large-size LED strips with traffic light function. By the optionally available AirController optional, Allclear fans or filter systems can be controlled, depending on particulate pollution. Ready-to-Go: Industry 4.0 – Allclear Airtracker.

Companies can document, manually or by the data logger (optional), its compliance with the trade association rules, even in advance before auditing. Precaution and employee health always in view – building up confidence. Dust, whether coarse or fine - even up to nanoparticles, dust categories PM2.5 for A-dust or PM10 for E-dust -

The Airtracker is normally mounted on the ceiling at a central location



The measured values can be easily accessed by the app on a smartphone

The Allclear Airtracker with its newly devel-oped sensor monitors particulate matter in a more than 30 meters long radius with an accuracy of + / - 0.1 Micrometer, certified – Feeling safety.

Standard features of Allclear Airtracker include additional innovative sensors: Air temperature, humidity and noise levels are also measured. Networked sensors/actuators are the future in the Industry 4.0“. Allclear already faces this networked technology nowadays. Allclear sensors/actuators are already an integral part of the industry. With suitable smartphone, tablet or PC, the Allclear Airtracker app can be downloaded. It depicts the current values of room temperature, humidity, particulate pollution and volume levels. Various set-tings in the app complete the user-friendli-ness and functionality.

There are many „dust sensors“. Quality and safety, however, provides only the networking of certified sensors, which document the measured data.Allclear Airtracker. The future is NOW.

TECHNICAL DATA

Airtracker Basic - room monitoring system

Wireless standard

2.4 GHz IEEE 802.15 conform wireless standard

Processor CPU i.MX6 with 2 cores up to 1 GHz

Security 128-bit AES Encryption

Interfaces LAN-/WIFI-Module/UART/USB

Memory 4GB Flash/RAM 1 GB/SD-Card slot

Voltage 230/110 V/AC

Casing Metal


Dimensions(W x D x H)

600 mm x 250 mm x 220 mm

Temperature -10°C to+ 60°C

Humidity 10%to 95%

Fine dust 0 mg/ml to 30 mg/ml (precision ± 0,1 mg/m3 )

Noise level 40 db to 140 db

$ 2,299Code20170140




ECOCUBE



NANOFIBER INSIDEMany talk about it, but we included it with every EcoCube! The new sinTexx Plus filter cartridges with fluted polyester media and nanofiber edition protect man, machine and reduce energy costs. They achieve best values in fine and dust and smoke that is difficult to handle and exceed the performance of previously used filter media. This way it provides for unprecedented efficiency. These cartridges with nano-fibers have been specifically developed for the welding and cutting technology. Compared to conventional ePTFE membranes these innovative cartridge with nanofiber pads have core advantages:

Ecocubel 4 filter cartridges of the latest generationl Siemens SPS controll Integrated spark trap l Maintenance flapsl Intelligent Eco-Managementl Quick-Setup Systeml Powerful - up to 10,000 m3/hl Warehouse Concept l Spare Parts Managementl Ready-To-Go 4.0l Interface for Sensorsl Combineable with all sensors of the Allclear series

Just the best for your health.The future is NOW.

l Special protection, great separation performance l Longer lifetime compared to conventional systems l Improved energy efficiency, less kW at better performance l Low follow-up costs, no precoating required



EcocubeOne size different performance

STANDARD EQUIPMENT l Fully automatic dedusting via POWER-SPRAY-System l Rollable dust container with snap closuresl SIEMENS S7 Controll Maintenance doors for all control areasl Spark trap dia. 250 mm or 400 mml 4 large-sized cartridge filters with nano-fibers, 1.200 mm each

l 5,5 KW l 7,5 KW l 11 KW

DESCRIPTION

TECHNICAL DATA

EcoCube Central filter unit

Motor power 5,5 kW 7,5kW 11kW

Max. volumetric flow of the fan

4.500 m3/h 7.000 m3/h 10.000 m3/h

Max. pressure 3.000 Pa 3.000 Pa 3.000 Pa

Separation efficiency

99% 99% 99%

Nozzle 250mm 400mm 400mm


approx. 75 dB(A)

approx. 75 dB(A)

Dimensions {WxDxH)

1.790 × 850 × 3.140 mm

1.930 x 850 x 3.150 mm

1.930 × 850 × 3.200 mm

Weight approx.470 kg

approx.475 kg

approx. 480 kg

Allclear EcoCubes can be used for almost any application in the field of filtration of smokes and dusts. Via a pipeline system (not included), the polluted air is extracted by the fan and guided to the filters. Here, the particulate contaminants are filtered on the surface of the filter cartridge.

The filter cartridges are automatically cleaned by compressed air at the required intervals. The adhesive particles on the cartridges dissolve by the blast of compressed air and get into a dust collector. The cleaned air is led back into the working area without any heat loss. The EcoCube can be used as a central extraction system at multiple manual welding stations, as suction for welding robots/cabins and a suction system for exhaust hoods.

You get a fully operational system incl. the control for the fan. Only the current supply must be applied. The main components of the EcoCube are a fan with pneumatic and integrated controls, filter section incl. cartridges and dust collection section. The housing is made of a stable steel construction and powder

$ 25,595Code20170050

EcoCube 5,5 kw

$ 27,995Code20170070

EcoCube 7,5 kw

$ 29,995Code20170090

EcoCube 11 kw

coated inside and outside. The individual sections are equipped with service doors, in order to perform an optimal and quick maintenance. The control unit is supplied completely adjusted.

This control unit is developed specifically for the monitoring and control of the filter system. The EcoCube is fitted with filter cartridges for dust class M according to DIN EN: 60335- 2-69 of 2008.




SET 1: 4x 3m Extraction ArmsEcoCube 5,5 kw + 4 Extraction arms, 3 m length

SET 2: 3x 4m Extraction ArmsEcoCube 5,5 kw + 3 Extraction arms, 4 m length

SET 3: 3x 6m Extraction ArmsEcoCube 5,5 kw + 3 Extraction arms with wall bracket, length 6 m

SET 4: 1x 2m Grinding/ Welding TableEcoCube 5,5 kw + 1 Grinding

l Three joints per arml Spring supportl Heat resistant up to 100 °Cl Integrated throttle valve


l Continuous height adjustmentl Adjustable joint brakesl Heat resistant up to 100 °C

l Rear and buttom extractionl Flat ison supportl Dust collecting drawer

$ 29,999

$ 29,199

$ 35,199

$ 36,249

Code20170051

Code20170052

Code20170054

Code20170056




SET 6: Room Ventilation SolutionEcoCube 5,5 kw + 1 x blow-out, 2 x 90° elbows, 15 m piping, 4 x nipple und 5 x intake grates

l Jet nozzlesl Manifold air changes per hourl Heating cost savings by recirculation model Heating cost savings by warm air mixing

l Nozzle plates principlel Crane eyeletsl Stable steel sheetl Lamellas on three sidesl Lamella length 1m

SET 5: Suction HoodEcoCube 5,5 kw + 1 suction hood, 1.5 x 1.5m

UP TO

900M3FACTORY

SIZE

Sample calculation: Designed for a hall size of approx. 900 m3 e.g. 18 m x 10 m x 5 m


$ 27,895

$ 34,259

Code20170060

Code20170061




SET 7: 5x 4m Extraction ArmsEcoCube 7,5 kw + 5 Extraction arms, length 4m



SET 10: 2x 2m Grinding/ Welding TablesEcoCube 7,5 kw + 2 Grinding



l Heat resistant up to 100 °Cl Integrated throttle valvel 3m boom + 3m arml Modular system

l Rear and buttom extraction l Flat iron supportl Dust collecting drawer

$ 33,059

$ 33,549

$ 39,775

$ 43,955

Code20170072

Code20170071

Code20170074

Code20170076




SET 12: Room Ventilation SolutionEcoCube 7,5 kw + 1 x blow-out, 2 x 90° el bows,18 m piping, 5 x nipple und 8 x intake grates


l Nozzle plates principlel Crane eyeletsl Stable steel sheetl Lamellas on three sidesl Lamella length 100mm

SET 11: 2m Suction HoodEcoCube 7,5 kw + 1 suction hood, 2 x 2m

Sample calculation: Designed for a hall size of approx.1400m3 e.g. 19m x 15m x 4.9m


$ 31,779

$ 38,970

Code20170080

Code20170081

UP TO

1,400M3FACTORY

SIZE




SET 13: 8x 3m Extraction ArmsEcoCube 11 kw + 8 Extraction arms, length 3m

SET 14: 8x 4m Extraction ArmsEcoCube 11 kw + 7 Extraction arms, length 4m

SET 15: 5x 6m Extraction ArmsEcoCube 11 kw + 5 Extraction arms with wall bracket, length 6m



l Heat resistant up to 100 °Cl Integrated throttle valvel 3m boom + 3m arml Modular system

$ 37,049

$ 36,749

$ 44,955

Code20170091

Code20170092

Code20170094

SET 16: 4x 2m Grinding/ Welding TablesEcoCube 11 kw + 4 Grindingl Rear and buttom extraction l Flat iron supportl Dust collecting drawer

$ 43,955Code20170095




SET 18: Room Ventilation SolutionEcoCube 11 kw + 1 x blow-out, 2 x 90° el bows,

30 m piping, 9 x nipple und 14 x intake grates


l Nozzle plates principlel Crane eyeletsl Stable steel sheetl Lamellas on three sidesl Lamella length 100mm

SET 17: 2.5m Suction HoodsEcoCube 11 kw + 1 suction hood, 2.5 x 2.5m

Sample calculation: Designed for a hall size of approx. 2000m3 e.g. 27m x 15m x 5m


$ 35,875

$ 45,970

Code20170099

Code20170101

UP TO

2,000M3FACTORY

SIZE




Notes

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Fume Extraction System32 www.excision.com.au

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FUMEEXTRACTION SOLUTIONS

FUME EXTRACTION SOLUTIONS · 2020-06-13 · 16 Fume Extraction System The Airfll is the...

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Transcript of FUME EXTRACTION SOLUTIONS · 2020-06-13 · 16 Fume Extraction System The Airfll is the...