FULL STAINLESS STEEL EXPLOSION-PROOF … Asset Library/Full-Stainless-Steel...FULL STAINLESS STEEL...

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www.asconumatics.net OIL & GAS I OFFSHORE AND ONSHORE FULL STAINLESS STEEL EXPLOSION-PROOF SOLUTIONS

Transcript of FULL STAINLESS STEEL EXPLOSION-PROOF … Asset Library/Full-Stainless-Steel...FULL STAINLESS STEEL...

Page 1: FULL STAINLESS STEEL EXPLOSION-PROOF … Asset Library/Full-Stainless-Steel...FULL STAINLESS STEEL ... Our full stainless steel explosion-proof products are specifically designed to

www.asconumatics.net

OIL & GAS I OFFSHORE AND ONSHORE

FULL STAINLESS STEEL EXPLOSION-PROOF SOLUTIONS

Page 2: FULL STAINLESS STEEL EXPLOSION-PROOF … Asset Library/Full-Stainless-Steel...FULL STAINLESS STEEL ... Our full stainless steel explosion-proof products are specifically designed to

ASCO Numatics is the world leader in design, manufacturer of solenoid valves and accessories for both offshore and onshore industries. Over many years, ASCO Numatics has increased its offshore and onshore capabilities to meet the most demanding process applications in the Oil & Gas sector.

ASCO Numatics FULL STAINLESS STEEL EXPLOSION-PROOF range provides reliable solutions for high integrity applica-tions such as HIPPS, emergency shut-down, gas pipelines, high temperature, cryogenic, corrosive and sour services (NACE compliance), where proven experience and safety are paramount.

ASCO Numatics capability in the Oil & Gas industry includes solutions for actuation partial stroke testing (PST), less down-time through redundancy, diagnostics capability, easy accessibility for online-maintenance as well as explosion-proof/ SIL-capable certification.

Our full stainless steel explosion-proof products are specifically designed to suit harsh offshore environments; eliminating explosion risks, providing longer operating lifespan, higher repeatability and reducing equipment down-time costs to achieve reliable performance and better profitability. The products also provide offshore & onshore customers with robust protection (IP65-67) against any potential ingress.

ASCO Numatics products comply with the various regional regulatory and industrial safety standards such as SIL, ATEX, IECEx, CE, UL, FM, TIIS, TestSafe, Simtars, ITACS, CSA, NEPSI, KOSHA & NACE. ASCO Numatics has an extensive network of manufacturing, engineering, sales and distribution locations throughout Asia Pacific to respond swiftly to customers’ needs.

With over 100 years experience worldwide, ASCO Numatics provides complete solutions and ensures the highest product quality and reliability in hazardous environments. The continu-ous efforts towards improvement, innovation and delivering better products for the industry make ASCO Numatics a reliable partner for customers.

ASCO Numatics

TODAY & TOMORROWBENEFITING

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Stainless SteelSolenoid Valves

All technical information shown in the above table, are only valid for selected valve & coil combinations. To find out the correct part number , please refer to the latest catalog datesheet.

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Optionsseries327 Standard Valve

Direct Acting

3/2 way Universal

IP67

¼” – ½”

H class

0 – 10 bar

Low power 1.5w, reduced power 3.6 w, medium power 5.7w,

basic power 10 w

Low ambient & high ambient temperature,

Manual override, Namur mounting

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Optionsseries327 Removable Manual Override Valve

Direct Acting

3/2 way Universal

IP67

¼” – ½”

H class

0 – 10 bar

Low power 1.5w, reduced power 3.6 w, medium power 5.7w,

basic power 10 w

Low ambient & high ambient temperature,

Namur mounting

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

series327 Intrinsically Safe Valve

Direct Acting

3/2 way Universal

IP67

¼” – ½”

H class

0 – 10 bar

0.5 w

Namur mounting

II1G Ex ia IIC T6 Ga, II2D Ex tb IIIC Db

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Optionsseries327 Manual Reset Valve

Direct Acting

3/2 way Universal

IP67

¼” – ½”

H class

0 – 10 bar

Low power 1.8w, reduced power 3.6 w, medium power 5.7w,

basic power 10 w

Low ambient & high ambient temperature,

Namur mounting, tamper proof

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

Direct Acting

3/2 Way Universal (Redundant)

IP67

¼”

H class

0 – 10 bar

1.8 w

Removable/ Lockable Manual Override, Namur mounting

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

series327 Redundant Valve

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

Direct Acting

3/2 Way Universal

IP67

¼” – ½”

H class

0 – 10 bar

3.6 w

Manual override, Namur mounting, low

ambient & high ambient temperature

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

series327 Offshore Valve

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

Direct acting for – -50 deg°C ambient

3/2 way Universal

IP67

¼” – ½”

H class

0 – 10 bar

Low power 1.8w, reduced power 3.6 w, medium power 5.7w,

basic power 10 w

Manual override, Namur mounting

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

series327 Arctic Valve

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All technical information shown in the above table, are only valid for selected valve & coil combinations. To find out the correct part number , please refer to the latest catalog datesheet.

Stainless SteelSolenoid Valves

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Feature

Direct Acting

3/2 way NO

IP67

¼” – ½”

H class

0 – 10 bar

< 5 w

Design for fire deluge system

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

series327 Latching Valve

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

Pilot operated

2 way NC & NO

IP65 to IP67

½” – 2 ½”

F & H class

0/0.35 – 10 bar

6 - 16.8 w

Manual override

UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D

(Type 7)Ex d, Ex m, Ex md, IIC T6

series210 Valve

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

Pilot Operated

3/2 way

IP65 to 67

¼”

F & H class

0.35 - 10 bar

0.55w, 1.8 w, 11.6 w

Air operated, manual operated

UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D (Type 7)Ex d, Ex

m, Ex ia, IIC T6

series361 Offshore Valve

Function

Ports/Position

Gas Classification

Enclosure Type Rating

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

Direct Acting & Pilot Operated

3/2 & 5/2 Way

Type 1, 2, 3, 3S, 4, 4X, 6 and 6P

¼” – ½”

F & H class

0 & 0.35 - 10 bar

0.55 w, 1.4 w, 1.8w

Manual reset, Low ambient

& high ambient temp

UL/ CSA Class 1 Div 1 & 2, Group A, B, C, D

(Type 7) Ex d, Ex m, Ex ia,

Ex md, IIC T6

seriesLow Power Valve

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Feature

NACE Shielded Core Direct Acting (Universal)

3/2 Way Universal

IP67

¼” – ½”

H class

0 – 10 bar

3.6 w (1/4”), 10 w (1/2”)

NACE MR 0175 compliance

II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

seriesNACE Valve

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Special Options

Pilot operated

3/2 & 5/2 Way

IP67

¼” – ½”

F & H class

0 – 10 bar

0.5w, 1.4 w, 1.8w, 11.2 w

Namur, low ambient & high ambient temp

UL/ CSA Class 1 Div 1 & 2, Group A, B, C,

D (Type 7)Ex d, Ex m, Ex ia,

Ex md, IIC T6

series551, 552&553 Valve

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Direct Acting & Pilot Operated

3/2 Way, Universal & NC

IP66

¼”

F class

0 – 10 bar

0.55w, 1.3 w

UL/ CSA Class 1 Div 1 & 2, Group A, B, C,

D (Type 7)II 2G Ex d IIC Gb T6, T4, II 2D Ex t IIIC Db

seriesHarsh Environment Valve

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Actuator Control System (ACS)Modular design with solenoid valves, filter regulator and other

accessories pre-fabricated in accordance to customer’s requirement.

It is light weight, compact and reduces installation time. It also helps

to drive down fittings, tubings and even back-plate costs signifi-

cantly.

Systems and SolutionsFor complete functional safety and enhanced reliability, ASCO Numatics developed sys-tems and solutions to meet customers’ special requirement.

Redundant Control System (RCS)The solenoid pilot valve system that focus on maximum reliability for

most critical ESD valve in the process plant. Operated under 1oo1HS

or 2oo2D mode and SIL 3 (capable), RCS achieves a higher level of

process safety and reliability by using a redundant, fault tolerant

architecture with high diagnostic coverage and automatic solenoid

valve testing & actuator partial stroke testing. A keyed bypass allows

live maintenance of the solenoid without process interruption.

Bypass Test Panel With a keyed bypass unit, on-line testing of solenoid valve and

replacement/maintenance of faulty solenoid valve can be done

without interruption to the ongoing process. An optional feedback

unit is available to provide status to the control room.

Function

Ports/Position

Gas Classification

Ingress Protection

Port Size (NPT)

Coil Insulation

Operating Pressure

Power Rating

Redundant Control for High Availability

3/2 way NC, NO. 5/2 way

IP56

¼” – ½”

F class

0 – 10 bar

1.4w, 10.1w

II 2G Ex d e mb IIC

seriesRCS

Function

Ports/Position

Gas Classification

Ingress Protection

Coil Insulation

Operating Pressure

Power Rating

Bypass for on-line testing & easy maintenance

3/2 way NC, NO. 5/2 way

IP65-67

F & H class

0 – 10 bar

0.5w, 1.8w, 3.6w, 5.7w, 10.1w, 14w

II2 GD EEx d IIC T6

Function

Ports/Position

Gas Classification

Ingress Protection

Coil Insulation

Operating Pressure

Power Rating

Modular System for Compact Usage

3/2 way NC, NO. 5/2 way

IP65-67

F & H class

0 – 10 bar

0.5w, 1.8w, 3.6w, 5.7w, 10.1w, 14w

Ex d, Ex md, Ex i

seriesACS

Function

Filter Capacity

Port Size

Gas Classification

Flow Rate

Operating Pressure

Special Options

Pressure Regulation & Filtration

5 – 25 µm

II 2G/D c IIC T100°C

2450 – 4430 l/min

0.5 – 10.0 bar

NACE, Low Ambient, Auto Drain options

series342

¼” – ½”

Full Stainless SteelFilter Regulators & AccessoriesTogether with the full stainless steel solenoid valves, ASCO Numatics

filter regulator is designed to suit the most demanding environments.

Both the external & internal construction is in full stainless steel mate-

rial. The robust design enable longer lifespan, higher flow rate,

effective moisture removal and better pressure regulation with finer

operator control. Complying with NACE MR 0175 and ATEX II 2G/D

IIC standards.

seriesBypass Test Panel

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CONTACTS AustraliaAsia Pacific

61 - 2 - 9451 - 7077

Mail: [email protected]

China

86 - 21 - 3338 - 7300

India

91 - 44 - 3919 - 7300

Japan 81 - 798 - 65 - 6361

Korea

82 - 234 - 83 - 1570

New Zealand 64 - 9 - 478 - 0192

Singapore

65 - 6556 - 1100

Taiwan

886 - 2 - 8912 - 1233

SIL Verification:The Safety Integrity Level (SIL) of an entire Safety Instrumented Function (SIF) mustbe verified via a calculation of PFDAVG considering redundant architectures, proof testinterval, proof test effectiveness, any automatic diagnostics, average repair time andthe specific failure rates of all products included in the SIF. Each subsystem must bechecked to assure compliance with minimum hardware fault tolerance (HFT)requirements.The following documents are a mandatory part of certification:Assessment Report: ASC Q1301001 R001 V1R1 Assessment ReportSafety Manual: V9629, Rev B* FIT = 1 failure / 109 hours

ASC 1301001 C005

Certificate / Certificat / Zertifikat /

Series 551, 552, and

Systematic Capability: SC 3 (SIL 3 Capable)Random Capability: Type A Element

SIL 2 @ HFT=0; SIL 3 @ HFT = 1; Route 2HPFDAVG and Architecture Constraintsmust be verified for each application

SC 3 (SIL 3 Capability):

The product has met manufacturer design process requirements of Safety IntegrityLevel (SIL) 3. These are intended to achieve s ufficient integrity against systematicerrors of design by the manufacturer.A Safety Instrumented Function (SIF) designed with this product must notbe used at a SIL level higher than stated.

Random Capability:

The SIL limit imposed by the Architectural Constraints for each element.

Page 2 of 2

IEC 61508 Failure Rates in FIT*For valves used in a final element assembly, SIL must be verified for the specific application using the following failure rate data. Failure rates for the Series 551,552, and 553 Pilot Operated Spool Valves in FIT*

Applications

Series 551/552/553 Spool Valves De-energize on trip, normally closed

Failure Category sd su dd du

3/2 Single 0 178 0 347 3/2 Single NAMUR 0 273 0 371 3/2 Single, w/NF Operator 0 292 0 333 3/2 Single NAMUR, w/NF Operator 0 386 0 358 3/2 Redundant 0 205 0 387 5/2 Single 0 278 0 357 5/2 Single NAMUR 0 275 0 3895/2 Single w/NF Operator 0 392 0 343 5/2 Single NAMUR, w/NF Operator 0 388 0 376 5/2 Redundant 0 265 0 397

The manufacturer may use the mark:

Certificate / CertificatZertifikat /

Evaluating Assessor

Certifying Assessor

Page 1 of 2

ASC 1301001 C005exida hereby confirms that the:

Place embossedseal here for

originals, lining itup at the bottom

Series 551, 552, and 553 Pilot Operated Inline Spool Valves

Has been assessed per the relevant requirements of:

IEC 61508 : 2010 Parts 1-7 and meets requirements providing a level of integrity to:

Systematic Capability: SC 3 (SIL 3 Capable)Random Capability: Type A Element

SIL 2 @ HFT=0; SIL 3 @ HFT = 1; Route 2HPFDAVG and Architecture Constraints must be verified for each application

Safety Function:The Valve will move to the designed safe position when de-energized / energized within the specified safety time.

Application Restrictions:The unit must be properly designed into a Safety Instrumented Function per the Safety Manual requirements.

ASCO NumaticsLucé, France

Report:ASC Q1301001 R003 V1R1 Assessment Report

Valid until February 28, 2016Revision 1.1 March 25, 2013

ANSI Accredited ProgramPRODUCT CERTIFICATION

#1004

ASCO Numatics IECEx I ATEX Certification Strengths:

Ex

ASCO Numatics Singapore Blk 4008, Ang Mo Kio Avenue 10 # 04-17/22,TECHplace 1, Singapore 569625 Tel: 65 6556 1100 Fax: 65 6556 0011