Fuji Electric Motion Control System
Transcript of Fuji Electric Motion Control System
Fuji Electric Motion Control System
Monitouch HMI+
Fuji Motion Controller+
Alpha 5 SX and Smart Servo System
WSZMC S eriesSeSeries
• SX Motion Bus Communication• Built-in Function Block Library• Wide Range of Servo Motors• Network based Communication Motion control• Pulse Based Motion Control System
FEI/MCPS/033/R0
SeSeries
• Alpha 5 Smart : 50W~7 KW
• Alpha 5 : 50W~5 KW
• Advance Auto-tuning Function
• Optimum Tuning even Low-rigidity device
• Built- in Position Function for Simple Application
• High Resolution Encoder 18-Bit ABS/20-Bit INC
• Built-in Modbus Positioning computing system
• Advance filtering and gain parameters
Fuji Integrated ControllerProgrammable Controller
SPH Motion CPU
WSZ-MC Motion PLC
• Ultra High Speed Processing 9nSec
• IO Points : 8192 Points• IEC 61131-3 Conformed.• IL, ST, SFC, LD, FBD and SFC
languages
• Built-in SD/CF Card Slot• On Board USB and Ethernet
Connectivity • Up to 32 Axis Motion Control• Built-in Motion Function Library
• Max I/O Capacity : 512 DIDO, 64/64 AIAO• Power supply : 1ph 230V /24VDC• Simple and smart Micro Motion PLC• High Performance with System on
Chipset.
• High Speed Counter : 200KHz -4Ch• 4 Axis High Speed Pulse Output for
NC Position Control• 16 High Speed Interrupts or Captured
Inputs • Multi Step Motion Programing
Master/SlaveUSB
LEDBackligh t
WVGA64K
TFTColors Ethernetinches
7 & 10
5.7” ~ 15” SizeBuilt in wireless Compatible with Mobile and tabletVNC Compatible systemCapacitive touch screenAdvance Wireless Specification
Network Camera Compatible | Remote desktop | Pass-through Communication | FTP Functionality | Operation Log | Trend Sampling | Security Functions
• Dynamic Braking (Emergency Stop Possible)• 8/5 Sequence Digital I/O's• USB Port• 4 Tuning Modes:- Auto Semi-auto Manual and interpolation Mode
• Coast to stop and Rapid deceleration Stop
• 5/3 Sequence Digital I/O's• 6 Tuning Methods:- Auto Semi-Auto Manual Interpolation Mode Trace Operation Mode Shorter Cycle Time Operation Mode
PositionSpeedAcceleration timeDeceleration time...
Immediate data 1...n Modbus-RTU
Di/Do signal
Pulse/Analog command
(Immediate value data)
(Positioning data number)
Servo amplifier
PositionSpeedAcceleration timeDeceleration time...
Positioning data 1
PositionSpeedAcceleration timeDeceleration time...
Positioning data 2
Servo control part (position/speed/torque)Pulse/analog
Di/Do
PTPpositioningcomputing
partDi/Do
PositionSpeedAcceleration timeDeceleration time...
Positioning data 15Maximum 15 pointscan be setinside the amplifier!
* Modbus-RTU enables positioning data editing and number command using the internal ampli er settings.Host controller allows
unlimited settings!
SX-BusServo control part (position/speed/torque)VS Type
Vertical Form Fill Seal Machine
Horizontal Form Fill Seal Machine
Operator Interface:• Easy to operate• Minimum down time by showing alarms and
machine operations• Built-in Recipe
Motion Controller : • Used for intermittent & Continuous Motion
with Special Motion Function Blocks
Film Transporter Servo :• Film transport belt pulls the film• Vertical Sealing bars seal the edge of film
tube together.• High Mark sensor detection on SX servo
Cross Servo Sealer :• Seals Top and bottom Seal of pouch.• Servo Degree CAM Operation for better
sealing and low mechanical noise.
Infeed Product Conveyor :• Master Encoder in SX-Servo• Precise Axis Motion
detection
Foil infeed Servo :• Synchronies Gearing Motion
following of Master axis
Film Puller Servo :• Built-in Mark sensor
detection to control web mark to mark adjustments
Sealing and Cutting Jaw :• Sealing and cutting being
done by servo & control by Motion Controller with E-CAM Functionality.
Sealer Jaw CAMing : Motion controller control’s Servo Motor to slow on sealing angle to reduce touching increase mechanical noise , increase mechanical Life and sealing efficiency.Mark Position Sensing : Fuji electric’s Offset range settings function help to set mark on seal Jaw edge without Adjusting Movement of physical mark sensor. This reduce often mechanical adjustment and downtime.
• Sealer Synchronization with Product Mark and Line speed• Motion Controller with E-CAM, Gearing, Rotary and intermittent Synchronization.• Film Feeder Speed CAM • Trouble free Operation.
Foil Feeder
Ethe
rnet
SX
bus
SX
bus
Sealing & Cutter
Servo-1ProductinfeedConveyor
SX bus SX bus
External PG
Servo-2Foilinfeed
Servo-3Puller
Servo-4Sealing & Cutting jaw
Motion Controller
Technoshot HMI
Frenic Mini
PXF Controller
Fuji Electric India Pvt. Ltd.409-410, Meadows, Sahara Plaza, Andheri Kurla Rd, Andheri(E), Mumbai- 400059, Tel:- +91-022-40104870/71E-mail : [email protected] www.fujielectric.co.in
• Sleeve Label is pulled from the Roll and stops on mark sensor using built-in mark detection servo feature.
• Sleeve label is cut by servo cutter.
• Sleeve axis synchronized Product conveyor axis
• Motion controller detects High Speed Mark and CAM Functionality
Sleeve Applicator
Drip Plastic Pipe Extruder Plant
Insertion Unit Haul-Off Unit
Insertion servo
External PG
Perforation Unit
External PG
Drip Sensor
Drip insertion :Drippers are inserted by servo on close loop feedback of master axis.
Drip Punching/Perforation : Servo synchronized with master line speed and position to do perforation on center of drip.
Ethernet
SX Bus
Modbus
• Master axis following E-CAM Functionality • Precise Motion Control • Close Loop Operation