Fuel pump combination sheet 2 - Pilot Automotive pump wiring... · Combination 3 Combination 4...
2
WARNING: The module assembly may contain liquid gasoline and gasoline vapors. Keep smoking materials, sparks, and flames away from the repair area. If you do not, the gasoline could ignite and you could get burned. INSTRUCTIONS REPLACING ELECTRICAL CONNECTOR DETERMINING THE CORRECT WIRING COMBINATION FOR INSTALLING THE NEW CONNECTOR 1. If the vehicle body harness wiring colors and sizes are not identical to the new electrical connector wiring, refer to wiring identification diagrams below and the vehicle service manual or equivalent to determine the correct wiring alignment for the new electrical connector. Wiring Identification Diagram Combination 1 Combination 2 Fuel Pump Ground Circuit Fuel Level Sensor Signal Circuit Fuel Pump Power Circuit Fuel Level Sensor Reference Low Circuit Fuel Pump Ground Circuit Fuel Level Sensor Signal Circuit Fuel Pump Power Circuit Fuel Level Sensor Reference Low Circuit Fuel Pump Ground Circuit Fuel Level Sensor Signal Circuit Fuel Pump Power Circuit Fuel Level Sensor Reference Low Circuit Wire 1. Wire color is Black Wire 2. Wire color is Purple Wire 3. Wire color is Grey Wire 4. Wire color may be - purple, orange or black Wire 1. Wire color is Black Wire 2. Wire color is Purple Wire 3. Wire color is Grey Wire 4. Wire color may be - purple, orange or black Wire 5. Black Wire 6. Purple Wire 7. Grey Wire 8. Black / White Wire 5. Big Black Wire 6. Purple / White Wire 7. Grey Wire 8. Small Black Wire 1. Wire color is Black Wire 2. Wire color is Purple Wire 3. Wire color is Grey Wire 4. Wire color may be - purple, orange or black 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 Clip On Top Of Connector Clip On Top Of Connector Connect To Vehicle Body Harness Clip On Top Of Connector Connect To Vehicle Body Harness Connect To Vehicle Body Harness
Transcript of Fuel pump combination sheet 2 - Pilot Automotive pump wiring... · Combination 3 Combination 4...
WARNING: The module assembly may contain liquid gasoline and gasoline vapors. Keep smoking materials, sparks, and flames away from the repair area. If you do not, the gasoline could ignite and you could get burned.
INSTRUCTIONSREPLACING ELECTRICAL CONNECTOR
DETERMINING THE CORRECT WIRING COMBINATION FOR INSTALLING THE NEW CONNECTOR1. If the vehicle body harness wiring colors and sizes are not identical to the new electrical connectorwiring, refer to wiring identification diagrams below and the vehicle service manual or equivalent todetermine the correct wiring alignment for the new electrical connector.
Wiring Identification Diagram
Combination 1
Combination 2
Fuel Pump Ground CircuitFuel Level Sensor Signal CircuitFuel Pump Power CircuitFuel Level Sensor Reference Low Circuit
Fuel Pump Ground CircuitFuel Level Sensor Signal CircuitFuel Pump Power CircuitFuel Level Sensor Reference Low Circuit
Fuel Pump Ground CircuitFuel Level Sensor Signal CircuitFuel Pump Power CircuitFuel Level Sensor Reference Low Circuit
Wire 1. Wire color is BlackWire 2. Wire color is PurpleWire 3. Wire color is GreyWire 4. Wire color may be - purple, orange or black
Wire 1. Wire color is BlackWire 2. Wire color is PurpleWire 3. Wire color is GreyWire 4. Wire color may be - purple, orange or black
Wire 5. BlackWire 6. PurpleWire 7. GreyWire 8. Black / White
Wire 5. Big BlackWire 6. Purple / WhiteWire 7. GreyWire 8. Small Black
Wire 1. Wire color is BlackWire 2. Wire color is PurpleWire 3. Wire color is GreyWire 4. Wire color may be - purple, orange or black
12
34
12
34
12
34
56
7
8
56
7
8
Clip OnTop Of
Connector
Clip OnTop Of
Connector
Connect ToVehicle Body
Harness
Clip OnTop Of
Connector
Connect ToVehicle Body
Harness
Connect ToVehicle Body
Harness
Combination 3
Combination 4
INSTALLING THE NEW CONNECTOR
Fuel Pump Ground CircuitFuel Level Sensor Signal CircuitFuel Pump Power Circuit
Fuel Pump Ground CircuitFuel Level Sensor Signal CircuitFuel Pump Power CircuitFuel Level Sensor Reference Low Circuit
Wire 1. Wire color is BlackWire 2. Wire color is PurpleWire 3. Wire color is GreyWire 4. Wire color may be - purple, orange or black
Wire 5. BlackWire 6. PurpleWire 7. GreyWire 8. Black / White
Wire 5. Big BlackWire 6. Purple / WhiteWire 7. GreyWire 8. Small Black
Wire 1. Wire color is BlackWire 2. Wire color is PurpleWire 3. Wire color is GreyWire 4. Wire color may be - purple, orange or black
12
34
12
34
56
7
8
56
7
Clip OnTop Of
Connector
Clip OnTop Of
Connector
Connect ToVehicle Body
Harness
Connect ToVehicle Body
Harness
Fuel Level Sensor Reference Low Circuit
1 Align each wire on the connector with the correct wire on the body harness and cut the wires at the desired location for the wire slice. Discard the original body harness electrical connector.2 Remove approximately 5/16 inch (7.5mm) of the wire insulation from each of the leasd on the new connector and the vehicle body harness.3 Connect the new electrical connector to the body harness of the vehicle with the wire butt connectors in the kit. Be sure to maintain the correct wire alignment and colored wire splices as determined in the section before.4 Crimp the splices in place with a crimp tool.5 Refer to the vehicle service manual to install the fuel sender unit on the vehicle.
13000 Temple AvenueCity of Industry, CA 91746
www.pilotautomotive.com
