FSU TE40 ACTIVITY

Julien Burnens TE-MPE-EMPCB Workshop

Bruun & Sorensen

2

Outline FSU TE 40 Organization Manufacturing

Production capacity Multilayer Fabrication Flex Technology Realizations Others activities

Conclusion

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FSU TE40 S144 contract 12 collaborators Cegelec – BS Standard PCB manufacturing Origins

Design Office Privates Clients RD51

Financial Point

1 2 3 4 5 6 7 8 9 10 11 120 CHF

20,000 CHF

40,000 CHF

60,000 CHF

80,000 CHF

100,000 CHF

120,000 CHF

140,000 CHF

0 CHF

200,000 CHF

400,000 CHF

600,000 CHF

800,000 CHF

1,000,000 CHF

1,200,000 CHF

1,400,000 CHF

Facturation FSU CA Atelier CI Cumul Facturation FSU Cumul CA Atelier CI

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Organization TE40 check point every month Working charge

Daily Load following Price tool (chouette)

Planning Fabrication process suite Production overview

Delays: Quotation: 2 days Double side: 5 days Multilayers: 15 days

Quality Overproduction rate (objective at 5%) Rubbish rate (objective at 3%)

Production capacity Resolutions:

FSU: pitch 100um (50um strip + 50um isolation) Staff: pitch 50um

Sizes: 4 rigid panels: 180x230mm -> 500x650mm Equipments: 600mm width, (1200mm in 2014)

Number of layers: Simple side -> 20 layers Thickness: 15um -> 2cm / Copper: 5um ->200um

Plated holes: Mechanic: up to 200um Chemic: up to 50um

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Multilayer Fabrication Internals sides

Transfer (lamination, insulation, development) Etching and stripping

Pressing Drilling Plating Externals sides

Etching Mask and silk

Electrical test Cutting

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Flex Technology Double sides flex

Copper image Kapton etching (ethylene diamine) Plating …

Sequential manufacturing : Pressing kapton /copper Copper image Kapton chemical etching (ethylene diamine) Epoxide glue chemical etching (sulfuric acid) Plating …

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Realizations Highlights:

ATPF: Flex Cable UniBe/LHEP: flex cable 2.0m Coils: 60 layers Heater: aluminum 1.50x0.60m Totem: bonding windows NA62 web: hybrid flex-rigid Inner resistive structure

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Other activities Gem – 2 posts

Standard 100x100mm Big size single side Gem(1.2mx60cm) Thick Gem

Standards detectors – 1 post Standard Gem 100x100mm Standard resistive Bulk 100x100mm

Flex read-out – 1 post KLOE Read-out

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Conclusion Standard Manufacturing

Production control (indicators) Process stabilization New collaborators training

Specials realizations Gem Read-out and detectors Special jobs (size, resolution, flex-rigid)

Staff support Manufacturing steps Technology advertise for developments Tests and prototypes Realization

New building and machines 1011/2012 Julien Burnens