FSE Fitting & Squaring Machine...Exposure and ANSI S12.6 Hearing Protectors. 2. Personal hearing...

Enter Your Machine's Serial Number Here ForProper Record Keeping and Ordering Reference.

Part Number: 18-MAN-02

Revision No: 3

FSE Fitting & SquaringMachineModel FSE 1.0

Mod. FSE Ser.No.

E.H. WACHS COMPANIES100 Shepard St. Wheeling Il. 60090

Patent Pending

i

Revised February 2014

FSE FITTING SQUARING MACHINE

TABLE OF CONTENTS

SECTION I. STANDARD EQUIPMENT ..........................................................................................1

SECTION II. SAFETYI. Safety Statement .............................................................................................. 2

SECTION III. CE DECLARATION OF CONFORMITY......................................................................6

SECTION IV. FSE 1.0 SPECIFICATIONS ........................................................................................7

SECTION V. SET UP & OPERATING PROCEDURES....................................................................8A. Shoe Selection, Installation and Removal Procedure ..........................................9B. Workpiece Clamping Procedure .........................................................................9C. Tool Bit Installation ............................................................................................9D. FSE Drive Motor ...............................................................................................9E. Machining Instruction ........................................................................................9F. Machining Tips ................................................................................................ 10G. Bench Stand Removal & Setup ....................................................................... 10H. Special Shoe Sets For FSE 1.0 ....................................................................... 10

SECTION VI.MAINTENANCE................................................................................................................ 10

SECTION VII.OPERATIONAL CHARTS & GRAPHS............................................................................ 11

SECTION VIII. TROUBLE SHOOTING CHART................................................................................12

SECTION IX.PARTS LISTS & EXPLODED VIEW DRAWINGS.............................................................13

SECTION X. ORDERING INFORMATION .................................................................................... 17

FSE FITTING SQUARING MACHINESECTION I FSE ST ANDARD EQUIPMENT

• 1 FSE 1.0 with drive motor and cord

• "T" handle allen wrench

• 1 Tool bit

• Operating Instruction Manual

• Shipping Case

1.


1. READ THE OPERATING MANUAL!!Reading the setup and operating instructions prior tobeginning the setup procedures can save valuable timeand help prevent injury to operators or damage tomachines.

2. INSPECT MACHINE & ACCESSORIES!Prior to machine setup physically inspect the machineand it's accessories. Look for worn tool slides, loosebolts or nuts, lubricant leakage, excessive rust, etc. Aproperly maintained machine can greatly decrease thechances for injury.

3. ALWAYS READ PLACARDS & LABELS!All placards, labels and stickers must be clearly legibleand in good condition. Replacement labels can bepurchased from the manufacturer.

4. KEEP CLEAR OF ROTATING PARTS!Keep hands, arms and fingers clear of all rotating ormoving parts. Always turn machine off before attempt-ing any adjustments requiring contact with the machineor it's accessories.

5. SECURE LOOSE CLOTHING & JEWELRY!Loose fitting clothing, jewelry; long, unbound hair canget caught in the rotating parts on machines. By keepingthese things secure or removing them you can greatlyreduce the chance for injury.

6. KEEP WORK AREA CLEAR!Be sure to keep the work area free of clutter andnonessential materials. Only allow those personneldirectly associated with the work being performed tohave access to the area if possible.

ALWAYS WEAR PROTECTIVE EQUIPMENT:Since 1883, EH Wachs has built a reputation for qual-ity and a commitment to consumer satisfaction. In accor-dance with this, Wachs must take on the added responsi-bility of doing our best to assure the safest use of our equip-ment.

We have assembled a list of safety reminders to aid increating the safest possible working environment. We rec-ommend that the precautionary steps listed there beclosely observed.

SECTION II SAFETY INSTRUCTIONS

For additonal information on eye and face protection, refer tofederal OSHA regulations, 29 Code of Federal Regulations,Section 1019.133., Eye and Face Protection and AmericanNational Standards Institute, ANSI Z87.1, Occupational andEducational Eye and Face Protection. Z87.1 is availablefrom the American National Standards Institute, Inc., 1430Broadway, New York, NY 10018

Hearing protectors are required in high noise areas, 85dBAor greater. The operation of other tools and equipment in thearea, reflective surfaces, process noises and resonant struc-tures can substantionally contribute to and increase thenoise level in the area. For additional information on hearingprotection, refer to federal OSHA regulations , 29 Code ofFederal Regulations, section 1910.95, Occupational NoiseExposure and ANSI S12.6 Hearing Protectors.

2.

Personal hearing protection is re-quired at all times when operatingor working near this tool.

CAUTION

WARNINGImpact resistant eye protectionmust be worn while operating orworking near this tool.

CAUTIONSome individuals are suseptible todisorders of the hands and armswhen exposed to tasks which in-volve repetitive motions and/or vi-bration. Disorders such as CarpalTunnel Syndrome and Tendonitiscan be caused or aggravated byrepetitious, forceful exertions of thehands and arms.

! Use minimum hand grip force.! Keep wrists straight! Avoid prolonged, continuous vibration exposure! Avoid repeated bending of wrists and hands.! Keep arms and hands warm and dry.

Read the Following thoroughly before proceeding

3.

1. DIE BETRIEBSANLEITUNG LESEN!Bedienungsmänner können wertvolle Zeit einsparen und Verletzungenund Beschädigungen der Maschine vermeiden, wenn Sie die Aufbau-und Betriebsanleitungen vor dem Aufbau durchlesen.

2. MASCHINE UND ZUSATZGERÄTEÜBERPRÜFEN!

Vor dem Aufbau der Maschine sollte diese und die Zusatzgerätephysisch überprüft werden. Prüfen Sie, ob abgenutzteWerkzeugschlitten, lockere Bolzen und Schraubenmütter,Schmiermittelabgänge, übermäßiger Rost, usw. bestehen. Mit einerordnungsgemäß gewarteten Maschine kann die Wahrscheinlichkeiteines Unfall stark verringert werden.

3. IMMER INFORMATIONEN UND ETIKETTENLESEN!

Alle Informationen, Etiketten und Aufkleber müssen gut lesbar und ingutem Zustand sein. Vom Hersteller können Ersatzetikettenangefordert werden.

4. BLEIBEN SIE ROTIERENDEN TEILEN FERN!Die Hände, Arme und Finger sollten von allen sich drehenden Teilenferngehalten werden. Vor der Durchführung von Nachstellungen, dieSie in Berührung mit der Maschine oder deren Zusatzgeräte bringen,die Maschine stets abschalten!

5. WEITE KLEIDUNG UND SCHMUCKBEFESTIGEN!

Weite Kleidung, Schmuck und lange, nicht gelöstes Haar können in denrotierenden Teilen der Maschine hängenbleiben. DieWahrscheinlichkeit einer Verletzung kann stark herabgesetzt werden,wenn Sie diese Dinge befestigen bzw. abnehmen.

6. ARBEITSBEREICH FREIHALTEN!Stets darauf achten, daß sich keine unnötigen Materialien, usw. imArbeitsbereich befinden. Nur dem direkt mit der zu leistenden Arbeit inZusammenhang stehenden Personal Zugang zum Arbeitsbereichgestatten!

BITTE NACHFOLGENDES SORGFÄLTIG VOR DEM FORTFAHREN DURCHLESEN !

SICHERHEITSVORSCHRIFTEN D CONSIGNES DE SÉCURITÉ F

Lisez ce qui suit avant d’aller plus avant

Depuis 1883, la société EH Wachs a bâti sa réputation sur la qualité de ses produits et son engagement à satisfaire la clientèle.Conformément à ces principes, Wachs se doit également d’être aussi responsable pour faire de son mieux afin d’assurer l’utilisationla plus sûre de son matériel. Nous avons réuni une liste de rappels de sécurité pour aider à créer un cadre de travail aussi sûr quepossible. Nous vous recommandons d’observer scrupuleusement les véfications préalables indiquées ci-dessous.

1. ¡¡ LEA EL MANUAL DE OPERACIONES!!La lectura de las instrucciones de instalación y operación antes decomenzar los procedimientos de instalación puede ahorrarle tiempovalioso y ayudarle a evitar daños a operarios o daño a las máquinas.

2. ¡ INSPECCIONE LA MAQUINA Y LOSACCESORIOS!

Antes de la instalación de la máquina inspeccione físicamente lamáquina y sus accesorios. Busque muescas de herramientas usadas,pernos o tuercas flojos, fugas de lubricante, excesiva corrosión, etc.Una máquina mantenida adecuadamente puede disminuir grandementelas ocasiones de daños.

3. ¡ LEA SIEMPRE LOS LETREROS YETIQUETAS!

Todos los letreros, etiquetas y adhesivos deben ser claramente legiblesy estar en buenas condiciones. Pueden comprarse etiquetas derepuesto del fabricante.

4. ¡MANTENGASE ALEJADO DE PIEZASGIRATORIAS!

Mantenga las manos, brazos y dedos alejados de todas las piezasrotatorias o en movimiento. Desconecte siempre la máquina antes deintentar ningún ajuste que requiera entrar en contacto con la máquina osus accesorios.

5. ¡ ASEGURE LA ROPA SUELTA Y JOYERIA!La ropa suelta, joyería; pelo largo y sin atar pueden engancharse en laspartes rotatorias de las máquinas. Usted puede reducir grandementelas oportunidades de un accidente asegurando estas cosas odespojándose de ellas.

6. ¡ MANTENGA LIMPIA EL AREA DE TRABAJO!

Asegúrese de mantener el área de trabajo libre de obstáculos ymateriales no esenciales. Si es posible permita solamente el accesoal área a aquellas personas directamente asociadas con el trabajo quese está realizando.

Debe usarse protección ocularresistente al impacto mientras seopere o trabaje cerca de estaherramienta.

e requiere en todo mom-entoprotección auditiva personalcuando opere o trabaje cercade esta herramienta.

AVISO

USE SIEMPRE EQUIPO PROTECTOR: 1. LEGGERE IL MANUALE D’USO!!

Leggere le istruzioni per la messa a punto e l’uso prima di iniziare lamessa a punto per risparmiare tempo prezioso e prevenire lesioni edanni al macchinario.

2. CONTROLLARE LA MACCHINA E GLIACCESSORI!

Prima di mettere a punto la macchina, controllare sia la macchina chegli accessori. Verificare che le slitte portautensili non siano consumate,che i bulloni e i dadi non siano allentati, che non vi siano perdite dilubrificante, ruggine eccessiva, ecc. Una macchina ben mantenuta puòridurre notevolmente le possibilità di danni.

3. LEGGERE SEMPRE TARGHETTE EDETICHETTE!

Tutte le targhette, le etichette e gli adesivi devono essere chiaramenteleggibili e in buone condizioni. Si possono acquistare etichette diricambio presso il produttore.

4. NON AVVICINARSI A PARTI IN MOVIMENTO!Tenere mani, braccia e dita ben lontane da tutte le parti in movimento.Spegnere sempre la macchina prima di effettuare regolazioni cherichiedono il contatto con la macchina o i suoi accessori.

5. FISSARE INDUMENTI E GIOIELLERIA!Indumenti larghi, gioielli pendenti o lunghi; capelli lunghi sciolti possonorimanere incastrati nelle parti ruotanti sulle macchine. Fissandoli orimuovendoli si può ridurre notevolmente il rischio di lesioni.

6. MANTENERE L’AREA DI LAVORO SGOMBRA!Mantenere l’area di lavoro sgombra da materiale non essenziale. Sepossibile, consentire l’accesso solamente al personale direttamenteinteressato nel lavoro svolto.

Fin dal 1883, la EH Wachs si è guadagnata una reputazione per quanto riguarda qualità e impegno nella soddisfazione dei clienti.In questa ottica, alla Wachs dobbiamo anche assumerci la responsabilità di fare del nostro meglio per garantire la massimasicurezza d’uso dei nostri apparecchi. Abbiamo preparato un elenco di avvisi di sicurezza come ausilio nel creare il più sicuroambiente di lavoro possibile. Raccomandiamo di seguire attentamente le precauzioni elencate.

INDICAZIONI PER LA SICUREZZA D’USO I

Leggere attentamente quanto segue prima di proseguire.

1. LIRE LE MANUEL D’UTILISATION !!En lisant les instructions de réglage et de fonctionnement avant decommencer les procédures de réglage, vous pourrez économiser untemps précieux et vous éviterez aux machinistes de se blesser etd’abîmer les machines.

2. INSPECTER LA MACHINE ET LESACCESSOIRES !

Avant de régler la machine, inspectez-la à l’oeil nu ainsi que sesaccessoires. Recherchez les outils coulissants usagés, les boulonsou les écrous desserrés, les fuites de lubrifiant, les dépôts de rouilleexcessifs, etc. Avec une maintenance adéquate, vous diminuerezsensiblement les risques d’accidents.

3. LIRE SYSTÉMATIQUEMENT LESAFFICHES ET ÉTIQUETTES !

Toutes les affiches, étiquettes et autocollants doivent êtreparfaitement lisibles et en bon état. Vous pouvez acheter de nouvellesétiquettes auprès du fabricant.

4. SE TENIR À DISTANCE DES PIÈCESROTATIVES !

Tenez vos mains, bras et doigts éloignés de toutes pièces rotatives oumobiles. Arrêtez toujours la machine avant de tenter de procéder aumoindre réglage nécessitant un contact avec la machine ou sesaccessoires.

5. PRENDRE GARDE AUX VÊTEMENTSAMPLES ET AUX BIJOUX !

Les vêtements amples, les bijoux, et les cheveux longs qui ne sontpas attachés peuvent être pris dans les pièces rotatives desmachines. Enlevez ou attachez ce qui gêne de façon à réduire aumaximum les risques d’accident.

6. CONSERVER UNE AIRE DE TRAVAILDÉGAGÉE !

Ayez bien soin d’enlever les débris et les matériaux qui ne sont pasindispensables. N’autorisez que la présence des employés chargésdu travail en cours d’exécution pour dégager au mieux l’aire detravail.

STETS SCHUTZAUSRÜSTUNG TRAGEN!

Protégez vos yeux avec deslunettes de sécurité antichoclorsque cet outil est en marche ou sivous travaillez à proximité.

AVERTISSEMENT

Il est absolument indispen-sable devous protéger con-stamment lesoreilles lorsque cet outil est enmarche ou si vous travaillez àproximité.

PORTER TOUJOURS UN ÉQUIPEMENTDE PROTECTION

ATTENTION

Indossare sempre protezioneauricolare durante l’uso di questostrumento o quando si lavora in suaprossimità.

AVVERTENZA

Indossare occhiali di sicurezzaresistenti all’urto durante l’uso diquesto strumento o quando silavora in sua prossimità.

INDOSSARE SEMPRE INDUMENTI PROTETTIVI:

ATTENZIONE

Seit 1883 hat EH Wachs seinen Ruf für Qualität und Zufriedenstellung seiner Kunden aufgebaut. Wachs übernimmt demgemäß diezusätzliche Verantwortung, sein Bestes zu tun, einen möglichst sicheren Umgang mit seiner Ausrüstung zu gewährleisten, und hatdaher eine Liste von Sicherheits-Gedächtnisstützen zusammengestellt, die den Kunden in der Erschaffung einer möglichst sicherenArbeitsumgebung zu unterstützen. Wir empfehlen, die aufgeführten Vorsichtsmaßnahmen genau zu beachten.

Schlagbiegefeste Augenschut-zbrillen müssen stets bei Betriebdieses Werkzeugs oder in der Nähedieses Werkzeugs getragen werden.

WARNUNG!

Ein Ohrenschutz muß stets beiBetrieb dieses Werkzeugs oder inder Nähe dieses Werkzeugsgetragen werden.

ACHTUNG!

PRECAUCION

INSTRUCCIONES DE SEGURIDAD EDesde 1883, EH Wachs ha ido forjando una reputación de calidad y compromiso hacia la satisfacción del cliente. De acuerdocon esto, Wachs debe aceptar la responsabilidad adicional de hacer todo lo posible para asegurar el uso seguro de nuestrosequipos.Hemos reunido una lista de recordatorios de seguridad para ayudarle a crear el ambiente de trabajo más seguroposible. Recomendamos se observen cuidadosamente los pasos de precaución enumerados en la misma.

Lea lo siguiente detenidamente antes de proceder

Manche Personen leiden anFunktionsstören der Hände undArme, wenn sie sich dauerndwieder-holende Aufgaben auszu-führen haben, die andauerndeBewegungen und/oder Schwing-ungen mit sich führen. Funktion-

sstörungen, wie beispielsweise Handwurzel- undSehnenentzündungen, können durch eine sichwiederholende und mit viel Kraft ausgeübterAnwendung der Hände und Arme entwederhervorgerufen oder verschlimmert werden.

ACHTUNG! ATTENTIONCertaines personnes sontparticulièrement sujettes auxtroubles articulatoires des mainset des bras lorsqu’elles sontsoumises à des tâches néces-sitant des gestes très répétitifs ou/et lorsqu’elles sont exposées à des

vibrations. Le syndrome du canal carpien et lestendinites peuvent résulter ou être aggravés par desefforts rigoureux des bras et des mains.

PRECAUCIONAlgunos individuos sonsusceptibles a desórdenes debrazos y manos cuando sonsometidos a tareas que llevanconsigo movimientos alta-menterepetitivos y/o vib-ración.Desórdenes tales como el

síndrome del túnel carpiano y ten-donitis pueden sercausados o agravados por esfuerzos repetitivos yenérgicos de las manos y brazos.

AVVERTENZAAlcuni individui possono soffriredisturbi alle mani e alle braccianell’esecuzione di mansioni checomportino movimenti alta-menteripetitivi e/o vibrazione. Disturbiquali la sindrome del tunnel carpalee tendiniti possono essere causati o

aggravati da sforzi ripetuti delle mani e dellebraccia.

EH Wachs har sedan 1883 etablerat ett gott anseende när det gäller kvalitet och kundtillfredsställelse. Wachs känner sig därförförpliktigat att göra sitt yttersta för att garantera säkrast möjliga användning av Wachs-utrustning.

Vi har ställt samman en lista av säkerhetsanvisningar som ett led i vår strävan att skapa säkrast möjliga arbetsmiljö. Virekommenderar att de försiktighetsåtgärder som förtecknats följs noggrant.

VARNING!

VEILIGHEIDSRICHTLIJNEN N SÄKERHETSANVISNINGAR SSinds 1883 heeft de firma E.H.Wachs een reputatie opgebouwd voor kwaliteit en heeft zich geëngageerd om voldoening te schenkenaan de verbruiker. Dienovereenkomstig heeft E.H.Wachs de bijkomende verantwoordelijkheid op zich genomen het uiterste tebetrachten om het gebruik van onze apparatuur onder de meest veilige omstandigheden te verzekeren.

We hebben een lijst samengesteld van veiligheidsaanmaningen teneinde de meest veilige werkomgeving te scheppen.

DRAAG ALTIJD BESCHERMENDE UITRUSTING

WAARSCHUWING

VOORZICHTIG

Een veiligheidsbril moet gedra-gen worden bij het bedienen vandit gereedschap of bij het werkenin de buurt van dit gereedschap.

Persoonlijke gehoorbescher-mingis aangeraden bij het bedienen vandit gereedschap of bij het werken inde buurt van dit gereedschap.

1. LÄS IGENOM BRUKSANVISNINGEN!Genomläsning av anvisningarna för klargöring och drift innanklargöringen påbörjas kan medföra en värdefull tidsbesparing ochbidra till att person- och maskinskador undviks.

2. KONTROLLERA MASKINEN OCH DESS TILLBEHÖR!Kontrollera maskinen och besiktiga dess tillbehör. Se efter omverktygshållare är slitna, skruvar och muttrar lösa, smörjmedelläcker, kraftig rost förekommer o d. En korrekt underhållen maskinmedför kraftigt minskad risk för personskador.

3. LÄS ALLTID SKYLTAR OCH ETIKETTER!Alla skyltar och etiketter måste vara helt läsliga och i gott skick.Utbytesetiketter kan inköpas från tillverkaren.

4. HÅLL DIG BORTA FRÅN ROTERANDE DELAR!Håll händer, armar och fingrar borta från roterande eller rörliga delar.Slå alltid av maskinen innan justering som kräver kontakt medmaskinen eller dess tillbehör utförs.

5. STOPPA IN LÖST SITTANDE KLÄDER OCH SMYCKEN!Löst sittande kläder och smycken samt långt, hängande hår kanfastna i maskinens roterande delar. Genom att säkra dessa elleravlägsna kläder och smycken kan du minska risken för skadoravsevärt.

6. HÅLL ARBETSSTÄLLET RENT!Var noga med att hålla arbetsstället fritt från skräp och ej behövligtmaterial. Ge om möjligt tillgång till arbetsstället endast till personalsom är direkt inbegripen i det arbete som utförs.

ANVÄND ALLTID SKYDDSUTRUSTNING:

Läs igenom nedanstående ordentligt innan du fortsätter.

Stötsäkra skyddsglasögonmåste bäras vid användningav eller arbete nära dettaredskap.

Hörselskydd krävs alltid vidanvändning av eller arbete näradetta redskap.

OBS!

VARNING!

INSTRUÇÕES DE SEGURANÇA P

1. Leia o Manual de Operações!A leitura das instruções de montagem e de funcionamento antes deiniciar os procedimentos de montagem poderá poupar um tempoprecioso e prevenir ferimentos no operador ou danos nas máquinas.

2. Inspeccione a máquina e respectivosacessórios!

Antes de efectuar a sua montagem, faça uma inspecção física damáquina e seus acessórios. Dirija a sua busca para peças deslizantesjá usadas, parafusos e porcas soltos, derrame de lubrificantes,ferrugem excessiva, etc. A manutenção adequada do maquinismodiminuirá os riscos de ferimentos.

3. Leia sempre os cartazes e as etiquetas!Todos os cartazes, etiquetas e autocolantes deverão ser claramentelegíveis e estar em perfeitas condições. Etiquetas acessórias desubstituição poderão ser encomendadas directamente do fabricante.

4. Mantenha-se fora do alcance de peçasrotatórias!

Mantenha as mãos, braços e dedos fora do alcance de todas as peçasrotatórias ou em movimento. Desligue, primeiro, a máquina sempreque tiver de proceder a ajustamentos que requeiram contacto com amáquina ou com as suas peças.

5. Aperte bem a roupa folgada e peças dejoalharia!

Roupas folgadas, joalharia e cabelo solto e comprido poderão serapanhados pelas peças rotatórias das máquinas. Manter estes artigosamarrados ou desfazer-se deles será a melhor maneira de reduzir apossibilidade de ferimentos.

6. Mantenha livre a área de trabalho !Procure manter a área de trabalho livre de ajuntamentos e de materiaisnão essenciais. O acesso a essa área só deverá ser permitido aopessoal directamente envolvido no trabalho que estiver a serexecutado, tanto quanto possível.

Já desde 1883 que a EH Wachs tem vindo a criar uma reputação de qualidade e um compromisso de satisfação dosconsumidores. Nesta linha de conduta, a Wachs tem que assumir a acrescida responsabilidade de fazer o seu melhor paragarantir a máxima segurança na utilização dos nossos equipamentos.

Acabámos de compilar uma lista de lembretes de segurança destinados a ajudar na criação de um ambiente de trabalho o maisseguro possível. Aconselhamos que sejam observadas com todo o cuidado as várias fases precaucionárias descritas a seguir.

Ante de continuar, leia com o máximo cuidado o que vai a seguir

USE SEMPRE EQUIPAMENTO DE PROTECÇÃO:

Sempre que trabalhar com estaferramenta ou perto dela deveráusar uma protecção para a vista,à prova de choque.

É obrigatório usar protecçãoindividual para os ouvidosdurante todo o tempo quetrabalhar com esta ferramentaou perto dela.

AVISO!

CUIDADO!

TURVALLISUUSOHJEET FIN

KÄYTÄ AINA SUOJAVÄLINEITÄ:

Käytä iskunkestäviäsuojalaseja, kun käytät tätätyökalua tai työskentelet senlähellä.

Kuulosuojainten käyttöävaaditaan aina, kun käytät tätätyökalua tai työskentelet senlähellä.

EH Wachs on tunnettu korkeasta laadusta ja tyytyväisistä asiakkaistaan jo vuodesta 1883. Wachs huolehtii myös siitä, ettälaitteiden käyttö on mahdollisimman turvallista.

Olemme koonneet tähän turvallisuutta koskevan muistilistan, jota noudattamalla työympäristöstä saadaan mahdollisimmanturvallinen. Kehotamme noudattamaan tässä esitettyjä varotoimenpiteitä huolellisesti.

Lue seuraavat kohdat huolellisesti, ennen kuin jatkat.

1. LUE KÄYTTÖOHJEKIRJA!Asennus- ja käyttöohjeisiin perehtyminen ennen asennuksenaloittamista säästää aikaa ja auttaa vähentämään tapaturmavaaraa jakoneiden vaurioitumisriskiä.

2. TARKASTA KONE JA LISÄLAITTEET!Ennen kuin aloitat asennuksen, tarkasta kone ja lisälaitteet. Varmista,että teräkelkat eivät ole kuluneet, pultteja ja muttereita ei ole löysällä,voiteluainetta ei vuoda, konessa ei ole liikaa ruostetta jne. Hyvässäkunnossa pidetty kone voi vähentää tapaturmavaaraa huomattavasti.

3. LUE KAIKKI KILVET JA MERKINNÄT!Kaikkien kilpien, merkintöjen ja tarrojen on oltava selkeästi luettavissaja hyvässä kunnossa. Vaihtotarroja voit ostaa valmistajalta.

4. PYSYTTELE ETÄÄLLÄ PYÖRIVISTÄOSISTA!

Pidä kädet, käsivarret ja sormet loitolla kaikista pyörivistä tai liikkuvistaosista. Kytke kone aina pois päältä ennen kuin suoritat säätöjä, joissajoudut koskemaan koneeseen tai sen lisälaitteisiin.

5. SIDO LÖYSÄT VAATTEET JA HIUKSETKIINNI!

Löysät vaatteet, korut ja pitkät hiukset voivat takertua koneen pyöriviinosiin. Vähennät tapaturmavaaraa huomattavasti, kun poistat tai sidotkiinni löysät vaatteet ja korut ja sidot hiukset kiinni.

6. PIDÄ TYÖSKENTELYALUE SIISTINÄ!Varmista, että työskentelyalueella ei ole roskia eikä tarpeetontamateriaalia. Päästä työskentelyalueelle vain käsillä olevaan työhönosallistuvia henkilöitä, mikäli mahdollista.

HUOMAA

VAROITUS

1. LEES HET BEDIENINGSHANDBOEK!Lees de opstel- en bedieningsrichtlijnen vooraleer met deopstelwerkzaamheden te beginnen om kostbare tijd tebesparen en om persoonlijke letsels en schade aan demachines te voorkomen.

2. INSPECTEER DE MACHINE EN TOEBEHORENVooraleer de machine op te stellen, inspecteer de machine enhaar toebehoren. Kijk uit voor versleten gereedschapssleden,losse bouten en moeren, olie lekken, overmatige roest, enz..Een goed onderhouden machine kan de kans voor kwetsurenaanzienlijk verminderen.

3. LEES ALTIJD DE PLAKKAATEN EN ETIKETTENAlle plakkaaten, etiketten en zelfklevers moeten duidelijkleesbaar zijn en in goede staat. Vervangingsetiketten kunnen bijde fabrikant gekocht worden.

4. HOUD AFSTAND VAN DRAAIENDE ONDERDELEN

Houd handen, armen en vingers weg van alle draaiende ofbewegende onderdelen. Schakel de machine uit vooraleerafregelingen te verrichten die contact vereisen met de machineof haar toebehoren.

5. VERMIJD LOSSE KLEDING EN SIERADENLos zittende kleding, sieraden, en lang los haar kunnen doordraaiende machineonderdelen gegrepen worden. Door ze vastte maken of ze te verwijderen kunt U de kans op verwondingenaanzienlijk verkleinen.

6. HOUD DE WERKRUIMTE VRIJZorg ervoor dat de werkruimte vrij is van rommel en onnodigematerialen. Toegang tot de werkruimte moet indien mogelijkenkel verleend worden aan personen die direkt betrokken zijnbij het uit te voeren werk.

We raden aan de hierondervermeldevoorzorgsmaatregelen stipt na te leven.Lees het volgende aandachtig vooraleer verder te gaan.

4.

VOORZICHTIG

OBS!

CUIDADO!

HUOMAA

Sommige personen zijnvatbaar voor hand-en arm-letsels wanneer zij bloot-gesteld zijn aan trillingen ofhandelingen die hoogst rep-etitieve bewe-gingen vergen.Letsels zoals Carpal tunnel

syndroom en tendinitis kunnen veroor-zaaktworden of verergeren door rep-etitievekrachtinspanningen van handen en armen.

Vissa personer är känsliga förde effekter som kan uppstå ihänder och armar när de utförrörelser som är i hög gradrepetitiva och/eller utsätts förvibrationer. Tillstånd såsomkarpal tunnel syndrom och

seninflammation kan orsakas eller förvärrasom händer och armar används för att utförarepetitivt och ansträngande arbete

Há pessoas que são propensasa sofrer certos sintomas nasmãos ou nos braços quandoexpostos a tarefas que envol-vam mov-imentos altamenterepe-titivos, acompanhados ounão de vibrações. Sintomas

como, por exemplo, o síndrome do túnel cárpeoe a tendonite poderão ser causados ouagravados elo uso esforçado e repetitivo dasmãos e dos braços.

Pitkään jatkuva altistuminentoistuvalle liikkeelle ja/tai tärinällevoi aiheuttaa käsien ja käsivarsiensairauksia joillekin henkilöille.Käsiin ja käsivarsiin kohdistuva toi-stuva ja voimakas liike voiaiheuttaa tai pahentaa sairauksia

kuten rannekanavaoirey-htymä ja jännetulehdus.

1. LÆS BRUGSANVISNINGEN!!Hvis man læser anvisningerne i klargøring og drift,inden man begynder at gøre maskinen klar, kan manspare tid og forhindre person- og maskinskade.

2. INSPICÉR MASKINE OG UDSTYR!Inden maskinen gøres klar, skal man inspiceremaskinen og udstyret. Se efter slidte fittings, løsebolte og møtrikker, olielækager, rust osv. Nårmaskinen holdes i god stand, er der langt mindrerisiko for personskade.

3. LÆS ALTID SKILTE OG ETIKETTER!Alle skilte og etiketter skal være letlæselige og i godstand. Nye skilte og etiketter fås hos forhandleren.

4. HOLD AFSTAND TIL BEVÆGELIGEDELE!

Hold hænder, arme og fingre væk fra alle roterendeog bevægelige dele. Man skal altid slukke formaskinen, inden man påbegynder justering, hvorman kommer i kontakt med maskinen eller udstyret.

5. BRUG IKKE LØSTHÆNGENDE TØJ OGSMYKKER!

Løsthængende tøj, smykker og langt,løsthængende hår kan blive fanget i maskinensbevægelige dele. Man kan i høj grad nedsætterisikoen for personskade ved ikke at brugeløsthængende tøj og smykker og ved at samle langthår oppe på hovedet.

6. HOLD ARBEJDSSTEDET RYDDET!Arbejdsstedet skal holdes ryddeligt og fri formaterialer, der ikke hører til. Uvedkommendepersoner bør ikke have adgang til arbejdsstedet,hvis det er muligt.

Læs følgende grundigt, indender foretages andet

BRUG ALTID BESKYTTELSESUDSTYR:

Man skal altid bruge høreværn, nårman arbejder med eller i nærheden afdenne maskine.

Man skal bruge slag-resistentesikkerhedsbriller, når man arbejdermed eller i nærheden af dennemaskine.

Siden 1883 har EH Wachs haft ry for deres kvalitet og varetagelse af kundtilfredshed og vil også gøre vortbedste for at sikre, at vore maskiner benyttes på en sikker og forsvarlig måde.

Vi har lavet en liste over påmindelser, der skal bidrage til at skabe det sikrest mulige arbejdsmiljø. Vianbefaler, at sikkerhedsforanstaltningerne på listen omhyggeligt overholdes.

ANVISNING I SIKKERHED DK

Nogle mennesker er dis-poneret forlidelser i hænder og arme, når deudsættes for opgaver, derinvolverer stærkt repetitiv

bevægelse og/eller vibration. Sygdomme, såsomkarpal-tunnelsyndrom og ten-dinitis, kan forårsageseller forværres af repetitiv, kraftig brug af hænder ogarme.

Hold dig på afstand at roterende deleunder drift. Hold hænder og armemindst 60 cm væk fra bevægelige dele,undtagen ved start og stands fling.

FORSIGTIG

ADVARSEL

FORSIGTIG

FORSIGTIG

FORSIGTIGHandsker er ikke en form forbeskyttelse. Gå ikke medhandsker, mens maskinenbetjenes. Spåner og findelt

materiale, som udvikies under drift, skal bortskaffespå forsvarlig måde. Dette skal gæres ved brug at enfejebakke og en kost, for at undgåpåvirkning athænderne.


Name and address of manufacturer (if different)

Distributed in the EC by:Business address:

We declare that the machine described below conforms with the EHSR of the machinery directive 89/392/EEC and amendments 91/368/EEC, 93/44/EEC and 93/68/EEC

Machine Title

Model Number

Machine Description

Serial Number

Harmonized Standards Used

Other Safety Standards Used

Name of person authorized to sign on behalf of theE.H. Wachs Companies

Position

Signature

Date

EC Declaration of ConformityE.H. Wachs Company100 Shepard St.Wheeling, Il. 60090 USA

Tube and Fitting Squaring Machines

TSE / FSE 18-000-01 thru 18-000-08

TFS 19-000-01 thru 19-000-26

Portable machinery to face / square tube &

pipe ends for weld preparation

EN 50144, EN 55014, HD 400, EN 292, EN

292-2, EN 294, EN 394

PR: EN 982, PR: EN 983, 10/95

PR: EN 792-1, PR: EN 1050

Rodger P. Soeldner

Vice President / CFO

6.

SECTION III

July 20, 1997


7.

Machine Model

FSE 1.0

Maximum SoundLevel(Decibels)

90db

Average SoundLevel(Decibels)

83db (Metabo)90db (Milwaukee)

SECTION IV FSE SPECIFICATIONS

Total Capacity: 1/8" thru 1" O.D.

Function: Burr-free squaring/facing

Materials: Stainless steel/High alloy

Wall Thickness: .015" thru .120"

Clamping System: 2 Stainless steel collet blades with hand

retractable locking nut.Feed System: Manual advance with index gauge ( .245"

per rev.)

Drive Motors: Milwaukee or Metabo, 110 volt or220 volt

RPM: 0-600 variable

Controls: On-Off variable speed trigger switch.

Axial Feed: .400" max

Weight: 8 lbs. (without shoe sets)

Dimensions: 15" Long, 7" High and 3" Wide

Finish: Hard anodized and Oxided

The new Wachs FSE is a light-weight, base mounted, portable toolfor precision end finishing on fittingsand tubes in seconds. The FSE iscapable of square, burr-free endpreps from 1/8” (3.175 mm) through1” (25.4 mm) O.D.

Featuring a unique lock down andrelease clamping system, is idealfor volume applications. The FSEis ideal high purity tube fabricationwhere automatic welding is used.

The FSE utilizes a trigger activatedvariable speed electric motor. Theunique microfitting and tube clamp-ing system centers and squaresautomatically on as little as .165”(4.19mm) perch length without de-formation.

The FSE offers fast production op-eration plus easy handling, im-proved finishes and consistent cuts.It’s ideal for contractors, fabricatorsand maintenance departments, es-pecially where automatic welding isemployed.

FSE FITTING SQUARING MACHINESECTION V FSE SETUP & OPERATING PROCEDURES

1. THROTTLE LOCK- Locking mechanism for motor.

2. THROTTLE- Squeeze trigger to release throttlelock.

Milwaukee Model (PN 18-015-00) Metabo Model (PN 30-031-00)

A. SPEED CONTROLLER- Dial in your chosen motorspeed.

B. RPM ADJUSTMENT-

C. TRIGGER LOCK-

D. THROTTLE TRIGGER-

NOTE: Please refer to your Operator Manual forfurther details regarding the operation of yourMilwaukee or Metabo drill.

A. Chuck AdjustmentScrew

B. Chuck GibC. Tool SpindleD. Feed NutE. Pipe Shoe

8

FSE FITTING SQUARING MACHINESECTION V FSE SETUP & OPERATING PROCEDURES (CONT.)

A. Shoe Selection and Installation / Removal

1. Select shoe set, reference selection chart on pg.8

2. Slide shoes into open end of shoe slot. Shoe withone threaded hole installed first ( Figure 1).

3. Install retaining block. Secure screws with 5/32"allen key.

4. To remove shoe, loosen screws. Slide shoe setout.

B. Workpiece Clamping Procedure

1. Retract clamping knob by turning counter clock-wise.

2. Slide workpiece through shoe set. Do not dam-age tool if installed.

3. Tighten clamping knob. Turn clockwise untilworkpiece is held firmly.

4. Remove workpiece by turning clamp knob counter-clockwise.

Figure 1

Figure 2

TUBE

CUTTINGPORTION

C. Tool Bit Installation

1. Place tool bit into tool slot. Position for desired workdia. Check tool bit alignment with end of tube. Toolshould be as far from center as possible (Figure 2).

2. Tension screws with 1/8" allen key.

D. Drive Motors for the FSE 1.0

1. Motors for FSE: Milwaukee and Metabo. Milwau-kee has simple variable speed trigger. Metabo hasvariable speed trigger, "ON" position lock, dial speedcontrol; electronic load sensing speed stabilization.

E. Machining Instructions

1. Begin rotation. Squeeze trigger to obtain desiredspeed.

2. Feed is controlled by rotating feed knob. (Fig. 3 )

3. Index marks on feed knob indicate tool advance.

CAUTION: Unplug machine from powersource before installing or changingtool bits.

9


SECTION VI FSE MAINTENANCE

SECTION V FSE SETUP & OPERATING PROCEDURES (CONT.)

1. FSE maintenace consists of cleaning and inspec-tion for damage and wear. No grease required forclamping system. Cutter head bushing should bechecked for looseness. Feed nut and thrust bearingshould be checked for end float. Check power cordfor wear. Replace if worn or cracked.

F. Machining Tips

1. For precision machined lengths leave motor off. Ro-tate feed knob until tool touches end of work. Notelocation on index gauge. Retract feed knob. Addrequired measurement to observed number on feedknob. With power on, monitor index gauge. Lengthaccuracy: to ± .002".

2. Be careful of cutting edge of tool bit. Edge is sharpand can be damaged.

3. Check tool bit often. If work edge develops burr,tool bit may be worn.

4. Keep consistent pressure on feed knob.

5. To break off long chips, retract feed knob for a sec-ond and return to feeding.

6. "Chatter" can be controlled by changing feed rateof tool. Increasing feed and reducing speed will solvethis problem.

G. Bench Stand Removal & Setup1. To remove stand, loosen 1/2-13 x 2-1/2" FHCS. To

reinstall stand, slide FHCS through base plate andsupport. Thread FHCS into FSE main housing andtighten.

H. Special Shoe Sets for FSE

1. Microfittings require shorter grip lengths then stan-dard .250". Shoes requiring .165" can be ordered.These shoes come in 1/8", 3/16", 1/4", 3/8" and 1/2".(Extended tooling required. Consult factory for availability.)

10

CAUTION: Unplug machine from powersource before performing any service.

FSE FITTING SQUARING MACHINESECTION VII FSE OPERATIONAL CHARTS & GRAPHS

* Exotic Hard Material: Inconel, Hastelloy, etc. ** Custom Tool Bits Available as special Order

* Standard sizes in stock. Other sizes made on special order.** All collets are marked with workpiece O.D. sizes.

FSE SHOE SELECTIONCHART

*Standard American Sizes

Part No. Workpiece O.D.

18-403-00 .125”

18-403-01 .188”

18-403-02 .250”

18-403-04 .375”

18-403-06 .500”

18-403-08 .625”

18-403-10 .750”

18-403-14 1.00”

FSE SHOE SELECTIONCHART

*Standard Metric Sizes

Part No. Workpiece O.D.

18-403-36 6 mm

18-403-38 8 mm

18-403-40 10 mm

18-403-42 12 mm

18-403-44 14 mm

18-403-46 16 mm

18-403-48 18 mm

18-403-50 20 mm

18-403-55 25 mm

Part No. Work Material Finish Packaged as:

18-701-00 .......... 300 Stainless Steel ............. Uncoated ..................... Individual

18-701-01 .......... 300 Stainless Steel ........ Zirconium Nitrite............ Box of 10 pcs.

18-701-02 .......... 300 Stainless Steel ......... Titanium Nitrite............. Box of 10 pcs.18-701-03 .......... 300 Stainless Steel ............. Uncoated ................. Box of 10 pcs.

18-701-04 ........ *Exotic hard Material* ........... Uncoated ..................... Individual

TOOLING SELECTION CHART

11

SECTION VIII FSE TROUBLE SHOOTING

Trouble Possible Cause Remedy

Machine Won't Run ..................... Power Unit Not Connected .............................. Check Power Cord & Connection

Work Piece Shifts Under ............ Loose Shoe Clamp........................................... Check Tension on Shoe Clamp HandleCutting Load.

Poor Workpiece End Quality ......... Dull or Chipped Tool Bit .................................... Replace Tool Bit.

Machine Chatters During Cut ....... RPM Speed of Tool Head ................................. Refer to Section on Machining Tips.is Set Too Fast or Feed Rateis Too Light.

Chip Runs Up Workpiece I.D. ....... Improper Tool Bit Installation ............................. Refer to Tool Bit Installation Proce- edure ( Section 5).

12


PARTS LISTS&

EXPLODED VIEWDRAWINGS

SECTION IX

FSE

110 V Electric FSE, 18-000-07

3

7

6

1

5

ITEM PART NUMBER QTY. DESCRIPTION

1 18-006-00 1 COUPLING, DRIVE2 18-013-01 1 LABEL, FEED-METRIC (NOT SHOWN)3 18-302-00 1 FSE HOUSING ASSEMBLY4 18-MAN-02 1 MANUAL (NOT SHOWN)5 19-408-00 1 DRIVE, 110V METABO6 21-014-00 1 NAME PLATE7 90-049-01 4 SCREW, 3/16 U-DRIVE8 90-800-19 1 WRENCH, 5/32 HEX LONG ARM (NOT SHOWN)9 90-800-39 1 WRENCH, 1/8 HEX TEE HANDLE (NOT SHOWN)

Part No. 18-MAN-02, Rev. 3-1013 E.H. Wachs

220 V Electric FSE, 18-000-08

3

7

6

1

5


1 18-006-00 1 COUPLING, DRIVE2 18-013-01 1 LABEL, FEED-METRIC (NOT SHOWN)3 18-302-00 1 FSE HOUSING ASSEMBLY4 18-MAN-02 1 MANUAL (NOT SHOWN)5 19-409-00 1 DRIVE, 220V METABO6 21-014-00 1 NAME PLATE7 90-049-01 4 SCREW, 3/16 U-DRIVE8 90-800-19 1 WRENCH, 5/32 HEX LONG ARM (NOT SHOWN)9 90-800-39 1 WRENCH, 1/8 HEX TEE HANDLE (NOT SHOWN)

E.H. Wachs Part No. 18-MAN-02, Rev. 3-1013

FSE

110 V Cordless Electric FSE, 18-000-09

3

7

6

1

4


1 18-006-00 1 COUPLING, DRIVE2 18-013-01 1 LABEL, FEED-METRIC (NOT SHOWN)3 18-302-00 1 FSE HOUSING ASSEMBLY4 18-408-00 1 DRIVE, CORDLESS 110V METABO5 18-MAN-02 1 MANUAL (NOT SHOWN)6 21-014-00 1 NAME PLATE7 90-049-01 4 SCREW, 3/16 U-DRIVE8 90-800-19 1 WRENCH, 5/32 HEX LONG ARM (NOT SHOWN)9 90-800-39 1 WRENCH, 1/8 HEX TEE HANDLE (NOT SHOWN)


FSE Housing Assembly, 18-302-00

NO

TES:

ITEM

PART

NU

MBE

R Q

TY.

DES

CRIP

TIO

N


FSE

TSE and FSE Stand, 18-402-00

110 V Cordless Electric Drive, 18-408-00

2

1

3


1 18-035-00 1 BASE, STAND2 18-036-00 1 SUPPORT, STAND3 90-093-13 1 FHCS, 1/2-13 X 2-1/2

2

1ITEM PART NUMBER QTY. DESCRIPTION

1 18-059-01 1 18V CORDLESS MOTOR (110V, 2-BAT. PACKS)2 19-034-01 1 ADAPTER, MOTOR


Shoe Set, 18-403-XX

ITEM

PART

NO

.Q

TY.

SHO

E SE

TPA

RT N

O.

DES

CRIP

TIO

N

-TA

BLE-

SHO

E SE

TPA

RT N

O.

ITEM

DES

CRIP

TIO

NPA

RT N

O.

-TA

BLE

(CO

N'T

.)-

QTY

.


FSE

FSE Full Shoe Kit, 18-413-00

FSE Common Size Shoe Kit, 18-413-01

1

2

3

4

5

6

7


1 18-403-00 1 SHOE SET .125 DIA. [3.18mm]2 18-403-01 1 SHOE SET .188 DIA. [4.78mm]3 18-403-02 1 SHOE SET .250 DIA. [6.35mm]4 18-403-04 1 SHOE SET .375 DIA. [9.53mm]5 18-403-06 1 SHOE SET .500 DIA. [12.70mm]6 18-403-08 1 SHOE SET .625 DIA. [15.88mm]7 18-403-10 1 SHOE SET .750 DIA. [19.05mm]8 18-403-14 1 SHOE SET 1.000 DIA. [25.40mm]

1

2

3

4


1 18-403-02 1 SHOE SET .250 DIA. [6.35mm]2 18-403-04 1 SHOE SET .375 DIA. [9.53mm]3 18-403-06 1 SHOE SET .500 DIA. [12.70mm]4 18-403-10 1 SHOE SET .750 DIA. [19.05mm]5 18-403-14 1 SHOE SET 1.000 DIA. [25.40mm]



To place an order or to get more detailed information on any E.H. Wachs products, call us at:1-800-323-8185.

ORDERING REPLACEMENT PARTS

Please use parts list provided in manual. Have part description and part number of required replacementpart or parts to help expedite order and insure proper parts are being ordered.

REPAIR INFORMATION

Please call E.H. Wachs Company prior to returning any equipment for repair. We will advise you ofshipping and handling. Please enclose with equipment to be repaired your name, address, phonenumber and a brief description of problem or work to be done or estimated.

All repair work done at our plant will be estimated and the customer advised of cost and time requiredto complete repair.

WARRANTY INFORMATION

Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H.Wachs. Retain the owners registration record and warranty card for your information.

RETURN GOODS ADDRESS

E.H. Wachs Company100 Shepard Street

Wheeling, Illinois 60090

Call or Write:

E.H. Wachs CompanyP.O. Box A

100 Shepard StreetWheeling, Illinois 60090

847-537-8800

FAX: 847-520-1147 • 847-520-1168

Toll-Free: 1-800-323-8185

17

SECTION X FSE ORDERING INFORMATION

Enter Your Machine's Serial Number Here ForProper Record Keeping and Ordering Reference.

TUBE & PIPECUT-OFF MACHINES

Mod. FSE Ser.No.

600 Knightsbridge Parkway • Lincolnshire, IL 60069847-537-8800 • www.ehwachs.com

FSE Fitting & Squaring Machine...Exposure and ANSI S12.6 Hearing Protectors. 2. Personal hearing...

Documents

Transcript of FSE Fitting & Squaring Machine...Exposure and ANSI S12.6 Hearing Protectors. 2. Personal hearing...