FRONT VIEW SIDE VIEW GENERAL ARRANGEMENT€¦ · · 2016-05-01side view top view 112 rear view...

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DRAWN BYJDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:[email protected]

TITLEJ.A.M. DE WAALJ.A.M. DE WAAL

20-SEPT-2006 AS SHOWN

000SINGLE CYLINDER HORIZONTAL STEAM ENGINEGENERAL ARRANGEMENT

REMOVE ALL BURRS AND SHARP EDGES

DO NOT SCALE OF DRAWING

DATE

PLEASE NOTE: THIS STEAM ENGINE WAS ORIGINALLY DESIGNED AND BUILT BY Mr W.A. van SCHAIK - REFER NVM DRAWING NUMBER 60.01.44 SHEETS 1 TO 4

REV DESCRIPTION DATENOV/O6ISSUED TO NVMA

REVA

ASSEMBLY 100

ASSEMBLY 101

ASSEMBLY 102

ASSEMBLY 103

ASSEMBLY 106

1

2

3

6

7

5

7A1658

R5

R4

R4

R4

R20

R5R4

96

116

1025

100

DRILL THRU 2.5mmC/SINK BOTTOM 4mm10 PLACES

200-01

13

5

15

30

0

1010

FILLET0.5mm

200-05

7

4

8

M3

618

4 M2.5

M2.5

20

R13

1715

15 15

3

5 522

32

0

10 10

R14

200-06

M3

7

4

8ALL FILLETS0.5mm

4

99

M2.5 M2.5R1

15

2 5100-04101-04

PRESS FITINTO 100-02& 101-03

12

R10

2632

4047

191010

37

19

44

11

R4

19

1119

32

3 3

0 0100-02

4

ALL FILLETS1mm

2

2632

48

M2.5 M2.5

5

10 2

DRILL THRU AFTERBEARING ASSEMBLY

101-03

FOR ALL DIMENSIONS REFER ITEM 100-002

20 22

3 36 9

2

R1

R1

102-07

33

16

2

28PCD

45° 45°

23

1

2 6.5

6.5

R4R4

10 25

1025

R4 R4

36

R1

25 6

10

10

M2.5 M2.5

ALL FILLETS0.5mm

SECTION B-B

102-08

001001001001001001001001001001001001001001001001001001001001002002002002002002

R1121

84

M3

B

B

22

3

3 3

22

3

32

22 5

45° 45°

103-09

SECTION ON CL

33

M2

5

2028PCD

45° 45°

2 FACES

1

31820

1

R0.5

5

8

2

33

28PCD

45° 45°

22

8.5

103-10

16

47

55

M2

1

3

6

8

7.5

R0.5

33

5

8.5

2

22

45° 45°

28PCD

103-11

15

47

55

2

2645

°

R0.5103-12

22

33

2

28PCD

103-13

0.5mm THICK

R13

11 3

14

4.5

5

7

ALL FILLETS0.5mm

225

2 2

5

89

26

32

320

22

R1

5

5

SECTION ON CL

M2REAR VIEW 106-21

ITEM NO. ASSEMBLY 200 DWG

No QTY.1 01-BASE 12 05-BEARING HOLDER SPACER 13 06-CROSSHEAD GUIDE BEARER 14 100-L-H BEARING ASSEMBLY 1

02-L-H CRANK SHAFT BEARING HOLDER 1 04-CRANK SHAFT BEARING 2

5 101-R-H BEARING ASSEMBLY 1 03-R-H CRANK SHAFT BEARING HOLDER 1 04-CRANK SHAFT BEARING 2

6 102-CROSS HEAD GUIDE ASSEMBLY 1 07-CROSSHEAD GUIDE 1 08-CROSSHEAD GUIDE SUPPORT BRACKET 1

7 103-CYLINDER ASSEMBLY 1 09-CYLINDER 1 10-CYLINDER TOP COVER 1 11-CYLINDER BOTTOM COVER 1 12-CYLINDER BOTOM COVER PRESSURE PLATE 1 13-CYLINDER GASKET 2 106-VALVE HOUSING ASSEMBLY 1 21-VALVE HOUSING BASE 1 22-VALVE HOUSING 1 23-VALVE HOUSING GASKET 2 24-VALVE HOUSING COVER 1 25-VALVE HOUSING SPINDEL BEARING 1 26-VALVE HOUSING DOME 1 27-VALVE HOUSING PRESSURE PLATE 1

DRAWING NUMBER

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20-SEPT-2006 1:1@A3 OR AS SHOWN

001SINGLE CYLINDER HORIZONTAL STEAM ENGINEASSEMBLIES AND PARTS



DATE


A ISSUED TO NVM NOV/O6DATEDESCRIPTIONREV

AREV

5 2232

32026

2

5.5

15

3 R1

106-22

8

6.5

13

813

13

6.53

4 6.5

16

32

26

320

5 22

3 26

R1

2

0.25mm THICK

106-23

5 2232

32026

2

2mm THICK

ALLFILLETS0.5mm

106-24

7

73

5

PRESS FITINTO ITEM106-23

106-25

R7.5

8

55

6.5 6.5

M2

138

R3

R6

2.5

315

3

PRESS FITINTO ITEM106-23106-26

52

60° 7

R7.5

55

6.5 6.5

2106-27

5 ASSEMBLY 111

ASSEMBLY 1054

13

2

1

51

6

6 8

1104-14PRESS FITINTO ITEM103-16 6 68

106 6

PRESS FITINTO ITEM103-16104-15

66 10

66

22

5

104-16

17

83 75

105-17

8

60°60°

8

8

8

8

8

65

105-18

75

12

8

R20

30°

333.5105-19

SECTION ON CL

20 18 18

M315°

6 64 4

8

8

8

8

8

8

8

105-20

1.75

1

2

20

24108

M27 7

3.5

111-41

ALLFILLETS0.5mm

4

2M22

ALL DIMENSIONSAS PER ITEM111-41 EXCEPTWHERE INDICATED

111-42

21

3

44 3

16.5 3 5 32R2

27

58.5

107-28

11.5

002002

002002002002

002002002

002002002002002002002002002002002

1610

15 9

3

3 SECTION ON CL

311

R1.5

6.75

4.5

4.53

3

4.75

55

3

4 2 12

3

5

002002002002002

20

6

10

108-30

20

3

4

103

M3

4.5

10

M3

4.549

108-31

4

R13

8

1

12

13

108-32

M316

4

1.5

M348

2 28

108-33

1 2 3 4

4

5

8

109-34

BUSH PRESS FITDRILL THRU AFTERASSEMBLY

2.5

2

PRESS FIT ONITEM 109-35

7.5

2 4

1.5

2.5 1.5

4

45

6

34

109-35

2 7

R4

109-36

30°1

30°1

1 1

4

DRILL THRUAFTERASSEMBLY

M2

66

8

4

8

16

PRESS FIT ONITEM 109-35

28

16

AS PERITEM109-36

R4

7

8

109-37

3 2 1

R14

20 4

21

10

21

2

110-40

M3

2

4

22.35M3

M3

54

110-39

R35

9110-40

4 M2

5

2 6

M3

7

1.51.5

1

PIN TO BE INSERTEDAFTER ASSEMBLY

107-29

108-30


No QTY.1 14-CRANK SHAFT 22 15-CRANK BIG END 13 16-CRANK CHEEK 24 105-FLYWHEEL ASSEMBLY 1

17-FLYWHEEL OUTER RING 1 18-FLYWHEEL INNER RING 1 19-FLYWHEEL SPOKE 6 20-FLYWHEEL HUB 1

5 111-EXCENTRIC DISCS ASSEMBLY 1 41-EXCENTRIC DISC-1 1 42-EXCENTRIC DISC-2 1


No QTY.1 28-VALVE SPINDLE 12 29-VALVE 1


No QTY.1 30-PISTON 12 30-PISTON END 23 31-PISTON ROD 14 32-CROSS HEAD 15 33-CROSS HEAD PIN 1


No QTY.1 34-CON ROD HEAD 12 35-CON ROD 13 36-CON ROD BIG END PART-1 14 37-CON ROD BIG END PART-2 1


No QTY.1 38-EXCENTRIC COUPLER 12 39-EXCENTRIC SPINDLE 13 40-EXCENTRIC HOUSING 1

DRAWING NUMBER

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20-SEPT-2006 1:1@A3 OR AS SHOWN

002SINGLE CYLINDER HORIZONTAL STEAM ENGINEASSEMBLIES AND PARTS



DATE



REVA

BRASSBRASSBRASSBRONZEBRASSBRASSBRASSBRASSBRONZE

BRASSBRASSBRASSBRASS

BRASS

BRONZEBRONZEBRONZENEOPRENESILVER STEELSILVER STEEL

BRONZEBRONZE

BRONZEBRONZESILVER STEEL

BRONZE

NEOPRENEBRASS

BRASSTEFLONBRASSSILVER STEELSTEELSTEELSTEEL/BRONZESTEELBRASSBRASSBRASSBRONZEBRONZESTEELSTEELCOPPERCOPPERBRASSBRASSBRASSBRASSBRASSBRASSBRASSBRASSBRASSBRASSBRASS

NOTES:1. PARTS WHICH HAVE BEEN PRESS FIT SHOULD BE EITHER SOFT OR HARD SOLDERED TOGETHER.2. ALL FILLETS TO BE BETWEEN 0.25mm AND 0.5mm DEPENDING ON THE SIZE OF PART OR AS INDICATED ON THE DRAWING.3. TOLERANCES OF ALL NON MOVING PARTS TO BE BETWEEN +/- 0.1mm. 4. TOLERANCES OF ALL MOVING PARTS TO BE BETWEEN +/- 0.05mm.5. FOR PART NUMBERS REFER TO DRAWINGS 001 AND 002

LEGENDXXX-YY

ASSEMBLY NoPART No

ITEM NO. DESCRIPTION MATERIAL QTY.1 01-BASE 12 02-L-H CRANK SHAFT BEARING HOLDER 13 03-R-H CRANK SHAFT BEARING HOLDER 14 04-CRANK SHAFT BEARING 45 05-BEARING HOLDER SPACER 16 06-CROSSHEAD GUIDE BEARER 17 07-CROSSHEAD GUIDE 18 08-CROSSHEAD GUIDE SUPPORT BRACKET 19 09-CYLINDER 110 10-CYLINDER TOP COVER 111 11-CYLINDER BOTTOM COVER 112 12-CYLINDER BOTOM COVER PRESSURE PLATE 113 13-CYLINDER GASKET 214 14-CRANK SHAFT 215 15-CRANK BIG END 116 16-CRANK CHEEK 217 17-FLYWHEEL OUTER RING 118 18-FLYWHEEL INNER RING 119 19-FLYWHEEL SPOKE 620 20-FLYWHEEL HUB 121 21-VALVE HOUSING BASE 122 22-VALVE HOUSING 123 23-VALVE HOUSING GASKET 224 24-VALVE HOUSING COVER 125 25-VALVE HOUSING SPINDEL BEARING 126 26-VALVE HOUSING DOME 127 27-VALVE HOUSING PRESSURE PLATE 128 28-VALVE SPINDLE 129 29-VALVE 130 30-PISTON 131 30-PISTON END 232 31-PISTON ROD 133 32-CROSS HEAD 134 33-CROSS HEAD PIN 135 34-CON ROD HEAD 136 35-CON ROD 137 36-CON ROD BIG END PART-1 138 37-CON ROD BIG END PART-2 139 38-EXCENTRIC COUPLER 140 39-EXCENTRIC SPINDLE 141 40-EXCENTRIC HOUSING 142 41-EXCENTRIC DISC-1 143 42-EXCENTRIC DISC-2 144 STEAM INLET PIPE 145 STEAM OUTLET PIPE 246 M2x6 CYLINDERHEAD SCREW 647 M2x10 CYLINDERHEAD SCREW 848 M2x15 CYLINDERHEAD SCREW 249 M2x20 CYLINDERHEAD SCREW 450 M2x4 CRUB SCREW 451 M2 NUT 752 M2.5x15 COUNTERSINK SCREW 653 M2.5x18 COUNTERSINK SCREW 454 M3x15 CYLINDERHEAD SCREW 555 M3x5 CRUB SCREW 156 M3 NUT 5

DRAWING NUMBER

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20-SEPT-2006 AS SHOWN

00ASINGLE CYLINDER HORIZONTAL STEAM ENGINEGENERAL ARRANGEMENT & PARTS LIST



DATE


AREV


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