FRONT TYPHOON WHEELS - | HARLEY-DAVIDSON ... · PDF file-J04221 REV. 2011-06-03 FRONT TYPHOON...

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-J04221 REV. 2011-06-03 FRONT TYPHOON WHEELS GENERAL Install only wheels and installation kits approved for your model motorcycle. Contact a Harley-Davidson dealer to verify fitment. Mismatching wheels and installation kits or installing wheels not approved for your model can cause loss of control, which could result in death or serious injury. (00610c) Kit Numbers 44615-08, 40882-08, 40141-10, 40774-10, 44627-08, 44657- 08, 43300053, 43300055 Models For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only). NOTE Accessory hub caps are not compatible with this wheel. Kit Contents See Table 2 for kit contents. Additional Parts Required Proper installation of this kit requires the separate purchase of the following parts which are available at a Harley-Davidson dealer: Wheel Installation Kit (See Table 3 and Table 8 to determine required installation kit.) Brake Disc Screws (See Figure 1 and Table 1.) Wheel Bearing Remover and Installer (94134-09A) If installing kit 44615-08, 40774-10, 44657-08 or 43300053 on a Dyna model with stock laced wheels, the separate purchase of stock brake disc (44553-06A) or polished brake disc (41500012) is required. The following Harley-Davidson Genuine Motor Accessories are recommended for proper maintenance and cleaning: Harley ® Bright™ Chrome Cleaner (94683-99) Harley ® Glaze™ Polish and Sealant (99701-84) Harley ® Wheel and Spoke Brush (43078-99) Harley-Davidson ® Wheel and Tire Cleaner (94658-98) Harley ® Preserve Bare Aluminum Protectant (99845-07) Touch-up paint for painted wheels is available from a Harley- Davidson dealer: Touch-Up pen, wheel, black (94482) The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a) NOTE This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer. 1 2 is06470 1. Closed brake disc 2. Open brake disc or floating rotor Figure 1. Front Brake Disc Styles Table 1. Front Disc Hardware Fitment Hardware Brake Disc 5 Stock disc screws (3655A) Closed disc Chrome screw kit (46646-05) includes 5 screws 5 Stock disc screws (3762M) and 5 disc washers (6966M) Open disc NOTE: Models equipped with dual front brakes and models being equipped with a wheel with dual brake mounting sur- faces require twice as many screws/washers (10 total screws or 2 chrome screw kits if available). INSTALLATION NOTE Use plastic protectors on tire mounting tools and rim clamps when mounting a tire to a painted wheel. For wide low profile tires a tire mounting machine with a second arm to press down on the sidewall while the wheel is rotating is recommended. -J04221 1 of 6 R o s t o c k n . e . G e r m a n y w w w . h d o n l i n e s h o p . d e

Transcript of FRONT TYPHOON WHEELS - | HARLEY-DAVIDSON ... · PDF file-J04221 REV. 2011-06-03 FRONT TYPHOON...

Page 1: FRONT TYPHOON WHEELS - | HARLEY-DAVIDSON ... · PDF file-J04221 REV. 2011-06-03 FRONT TYPHOON WHEELS GENERAL Install only wheels and installation kits approved for your model motorcycle.

-J04221 REV. 2011-06-03

FRONT TYPHOON WHEELS

GENERAL

Install only wheels and installation kits approved for yourmodel motorcycle. Contact a Harley-Davidson dealer toverify fitment. Mismatching wheels and installation kits orinstalling wheels not approved for your model can causeloss of control, which could result in death or seriousinjury. (00610c)

Kit Numbers

44615-08, 40882-08, 40141-10, 40774-10, 44627-08, 44657-08, 43300053, 43300055

Models

For model fitment information, see the P&A Retail Catalog orthe Parts and Accessories section of www.harley-davidson.com(English only).

NOTE

Accessory hub caps are not compatible with this wheel.

Kit Contents

See Table 2 for kit contents.

Additional Parts Required

Proper installation of this kit requires the separate purchaseof the following parts which are available at a Harley-Davidsondealer:

• Wheel Installation Kit (See Table 3 and Table 8 todetermine required installation kit.)

• Brake Disc Screws (See Figure 1 and Table 1.)

• Wheel Bearing Remover and Installer (94134-09A)

If installing kit 44615-08, 40774-10, 44657-08 or 43300053 ona Dyna model with stock laced wheels, the separate purchaseof stock brake disc (44553-06A) or polished brake disc(41500012) is required.

The following Harley-Davidson Genuine Motor Accessoriesare recommended for proper maintenance and cleaning:

• Harley® Bright™ Chrome Cleaner (94683-99)

• Harley® Glaze™ Polish and Sealant (99701-84)

• Harley® Wheel and Spoke Brush (43078-99)

• Harley-Davidson® Wheel and Tire Cleaner (94658-98)

• Harley® Preserve™ Bare Aluminum Protectant (99845-07)

Touch-up paint for painted wheels is available from a Harley-Davidson dealer:

• Touch-Up pen, wheel, black (94482)

The rider's safety depends upon the correct installationof this kit. Use the appropriate service manual procedures.If the procedure is not within your capabilities or you donot have the correct tools, have a Harley-Davidson dealerperform the installation. Improper installation of this kitcould result in death or serious injury. (00333a)

NOTE

This instruction sheet references service manual information.A service manual for your model motorcycle is required for thisinstallation and is available from a Harley-Davidson Dealer.

1 2

is06470

1. Closed brake disc2. Open brake disc or floating rotor

Figure 1. Front Brake Disc Styles

Table 1. Front Disc Hardware Fitment

HardwareBrake Disc

5 Stock disc screws (3655A)Closed disc

Chrome screw kit (46646-05) includes 5 screws

5 Stock disc screws (3762M) and 5 discwashers (6966M)

Open disc

NOTE: Models equipped with dual front brakes and modelsbeing equipped with a wheel with dual brake mounting sur-faces require twice as many screws/washers (10 total screwsor 2 chrome screw kits if available).

INSTALLATIONNOTE

Use plastic protectors on tire mounting tools and rim clampswhen mounting a tire to a painted wheel.

For wide low profile tires a tire mounting machine with a secondarm to press down on the sidewall while the wheel is rotatingis recommended.

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When mounting tires, liberally use tire lube on the wheel andtire.

For tire removal, use plastic inserts between the rim and tireafter breaking the bead to create a large enough gap for therim clamps.

1. Remove existing front wheel assembly. Save axle, axlenut, brake disc (except when replacing a stock laced wheelon a Dyna model) and wheel spacers for kit installation.Refer to FRONT WHEEL in service manual.

For FXSTD models: Discard tapered spacer. Refer toFRONT WHEEL in service manual.

NOTEInstall long valve stem (43206-01) included in the installationkit. Discard all other valve stems.

2. See Figure 2. Install valve stem assembly (M) on wheel.Refer to TIRES in service manual.

Do not re-use brake disc/rotor screws. Re-using thesescrews can result in torque loss and damage to brakecomponents. (00319c)

NOTESInstall the primary bearing first using appropriate servicemanual and WHEEL BEARING REMOVER/INSTALLER.

For Kits 44615-08, 40774-10, 44657-08, 43300053:

• The lettering on the left side of the wheel indicates theprimary bearing side.

• For 2008 and later Dyna models: Install bearing shim(41450-08) under the primary bearing.

For Kits 40882-08, 40141-10, 44627-08 and 43300055:

• For 2006 and later FXDWG Models: When correctlyinstalled, the tire will be 0.08-0.2 in (2-5 mm) off of center,compared to the fender.

• The left side of the wheel has DOT markings.

• For 2006 and earlier FX Softail models and 2007 andearlier FXDWG models: The right side of the wheel isthe primary bearing side.

• For 2007 and later FX Softail models and 2008 andlater FXDWG models: The left side of the wheel is the

primary bearing side. Install the shim indicated in theinstallation kit table.

• For FXSTS models: The right side is the brake disc side.

• For all other models: The left side is the brake disc side.

3. Assemble wheel installation kit components and brakedisc(s) to wheel, using the appropriate service parts table.Refer to FRONT WHEEL in Service Manual.

4. For FXSTD models: Install wheel kit and wheel spacerprovided in installation kit in place of the tapered right sidespacer discarded in Step 1. Refer to FRONT WHEEL inservice manual.

For FXSTS models: Install the spacer provided in theinstallation kit between the stock left side spacer and theleft fork.

For all other models: Install previously removed wheelspacers. Refer to FRONT WHEEL in service manual.

5. Install front wheel (1), stock axle and stock axle nut. Referto FRONT WHEEL in service manual.

MAINTENANCE AND CLEANINGChrome and aluminum parts must be maintained regularly tokeep their original shine and luster.

1. Clean heavily-soiled wheel surfaces using Harley-DavidsonWheel and Tire Cleaner, applied with Harley Wheel andSpoke Brush.

2. Thoroughly clean chrome with a good quality chromecleaner, such as Harley Bright Chrome Cleaner.

3. For bare aluminum features on 40141-10, 40774-10,43300053 and 43300055 wheels, use Harley PreserveBare Aluminum Protectant.

4. After cleaning and polishing, seal the finish with a goodquality sealer, such as Harley Glaze Polish and Sealant.

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SERVICE PARTS

H

A J

1

A

I

B KF

C

D

E

L

M

N

G

is04595b

Figure 2. Service Parts: Front Typhoon Disc Wheel (19-inch wheel shown)

Table 2. Service Parts and Wheel Kit Contents

Part NumberDescription (Quantity)ItemKit

Not Sold SeparatelyWheel144657-08, 44615-08,40774-10, 43300053

Not Sold SeparatelyWheel144627-08, 40882-08,40141-10, 43300055 43995-00Hub cap2

Table 3. FRONT 3/4 Inch Bearing Wheel Installation Kit (43833-07A)

ITEM (Quantity Used and Description)FRONT 3/4 Inch Bearing Wheel Installation Kit (43833-07A)

MLIHGEDCAWheel SizeFitment

**000010216 x 3.0 in2000-2006 FLST and FLSTF (except 2006 FLSTFSE2)

**100010216 x 3.0 in2000-2006 FLSTC and FLSTN

**100010217 x 3.5 in2006 FLSTFSEi

**00***0***0218 x 3.5 in2008-later FLSTSB

**000100219 x 2.5 in2000-2007 XL; 2000-2003 Dyna (except FXDWG)

**000100221 x 2.15 in2000-2007 XL; 2000-2003 Dyna (except FXDWG)

**000001221 x 2.15 in2000-2006 FXST/B/C; 2000-2005 FXDWG**

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Table 3. FRONT 3/4 Inch Bearing Wheel Installation Kit (43833-07A)

ITEM (Quantity Used and Description)FRONT 3/4 Inch Bearing Wheel Installation Kit (43833-07A)

MLIHGEDCAWheel SizeFitment

**010001221 x 2.15 in2000-2006 FXSTS**

**001001221 x 2.15 in2000-2006 FXSTD (Except FXSTDSE)**

9267Bearing, regular (2)AInstallation kits are designed to work with many different wheel styles and fitments.Contact a Harley-Davidson dealer to verify that the wheel and installation kits areboth designed and approved for the motorcycle they are being installed on.

43536-00Axle sleeveC

43608-00Axle sleeveDNOTES:* See NOTE above valve installation step in INSTALLATION to determine whichvalve stem to use for your particular kit. Discard other valve stem(s).

43613-00Axle sleeveE

40910-00ASpacer, axleG** The right side of the wheel is the primary bearing side for this fitment.*** See INSTALLATION section for separate hardware kit to be used for FLSTSBmodels.

43313-98Spacer, axleH

43617-00ASpacer, wheelI

43157-83AValve stem, shortL

43206-01Valve stem, longM

Table 4. FRONT 1 Inch Bearing Wheel Installation Kit (43848-08A)

ITEM (Quantity Used and Descrip-tion)

FRONT 1 Inch Bearing Wheel Installation Kit (43848-08A)

MLFEDCAWheel SizeFitment

**0001216 x 3.0 in2000-2007 Touring

**0001218 x 3.5 in2004-2007 Touring

**1000219 x 2.5 in2004-2005 Dyna (except FXDWG)

**0100219 x 2.5 in2006-2007 Dyna (except FXDWG)

**0100219 x 3.0 in2002-2007 VRSC

**0010221 x 2.15 in2006-2007 FXDWG**

**1000221 x 2.15 in2004-2005 Dyna (except FXDWG)

9247Bearing, regular (2)AInstallation kits are designed to work with many different wheel styles and fitments.Contact a Harley-Davidson dealer to verify that the wheel and installation kits are bothdesigned and approved for the motorcycle they are being installed on.

43517-00Axle sleeveC

43633-06Axle sleeveDNOTES:* See NOTE above valve installation step in INSTALLATION to determine which valvestem to use for your particular kit. Discard other valve stem(s).

43641-01Axle sleeveE

43755-04Axle sleeveF** The right side of the wheel is the primary bearing side for this fitment.43157-83AValve stem, shortL

43206-01Valve stem, longM

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Table 5. FRONT 25 mm Bearing Wheel Installation Kit (41455-08C)

ITEM (Quantity Used andDescription)

FRONT 25 mm Bearing Wheel Installation Kit (41455-08C)

NMLKJDCAWheel SizeFitment

***1010216 x 3.0 in2008 Touring; 2009 and later FLHRC (non-ABS) and Trike (non-ABS)

***0010217 x 3.0 in2009 and later Touring (non-ABS)

*****010218 x 3.5 in2008 and later Touring (non-ABS)

0**0**01219 x 2.5 in2008 and later Dyna (except FLD, FXDWG and FXDF)

0**0**01219 x 3.0 in2008 and later VRSCAW, VRSCD, VRSCF and VRSCDX (non-ABS)

***0010219 x 3.5 in2009 and later Touring (non-ABS)

9276Bearing, regular(2)

AInstallation kits are designed to work with many different wheel styles and fitments. Contacta Harley-Davidson dealer to verify that the wheel and installation kits are both designedand approved for the motorcycle they are being installed on. 41748-08Axle sleeveCNOTES:

41900-08Axle sleeveD* See NOTE above valve installation step in INSTALLATION to determine which valvestem to use for your particular kit. Discard other valve stem(s). 41450-08Bearing shim***J** See NOTES for your wheel kit above the wheel assembly step in INSTALLATION todetermine if bearing shim is used for your particular wheel kit and fitment. 43903-08Bearing shim***K

43157-83AValve stem, shortL*** Bearing shim installed under the primary bearing.

43206-01Valve stem, longM

40999-87Valve stem, pullthru

N

Table 6. FRONT 25 mm Bearing Wheel Installation Kit (43851-11A)

ITEM (Quantity Used andDescription)

FRONT 25 mm Bearing Wheel Installation Kit (43851-11A)

NMLJHGCAWheel SizeFitment

***1101216 x 3.0 in2007 and later FLSTC and FLSTN (non-ABS)

***0001216 x 3.0 in2008 and later FXDF

***0001217 x 3.5 in2007 and later FLSTF and FLSTFB (non-ABS)

***0001218 x 3.5 in2008 and later FLSTF and FLSTFB (non-ABS)

***0001218 x 3.5 in2008 and later FXDF; 2012 and later FLD

***1001221 x 2.15 in2007 and later FXS, FXST/B/C (non-ABS); 2008 and later FXDWG***

***1011221 x 2.15 in2007 FXSTD***

9276Bearing, regular(2)

AInstallation kits are designed to work with many different wheel styles and fitments. Contacta Harley-Davidson dealer to verify that the wheel and installation kits are both designed andapproved for the motorcycle they are being installed on. 41349-07Axle sleeveCNOTES:

41504-07Spacer, axleG* See NOTE above valve installation step in INSTALLATION to determine which valve stemto use for your particular kit. Discard other valve stem(s). 41695-07Spacer, axleH** Bearing shim installed under the primary bearing.

43315-07Bearing shim**J*** The left side of the wheel is the primary bearing side for this fitment.43157-83AValve stem, shortL

43206-01Valve stem, longM

40999-87Valve stem, pull-thru

N

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Table 7. FRONT 25 mm Bearing ABS Wheel Installation Kit (41454-08B)

ITEM (Quantity Used and Descrip-tion)

FRONT 25 mm Bearing ABS Wheel Installation Kit (41454-08B)

NMLKJDCBAWheel SizeFitment

0**10101116 x 3.0 in2008 Touring and 2009 and later FLHRC with ABS

***00101117 x 3.0 in2009 and later Touring with ABS

*******101118 x 3.5 in2008 and later Touring with ABS

0******011119 x 2.5 in2012 and later Dyna with ABS (Except FLD, FXDWG and FXDF)

0******011119 x 3.0 in2008 and later VRSCAW, VRSCD, VRSCF and VRSCDX with ABS

***00101119 x 3.5 in2009 and later Touring with ABS

9276Bearing, regularAInstallation kits are designed to work with many different wheel styles and fitments.Contact a Harley-Davidson dealer to verify that the wheel and installation kits are bothdesigned and approved for the motorcycle they are being installed on.

9252Bearing, ABS***B

41748-08Axle sleeveCNOTES:* See NOTE above valve installation step in INSTALLATION to determine which valvestem to use for your particular kit. Discard other valve stem(s).

41900-08Axle sleeveD

41450-08Bearing shim****J** See NOTES for your wheel kit above the wheel assembly step in INSTALLATIONto determine which bearing shim to use for your particular wheel kit and fitment. 43903-08Bearing shim****K*** Red side of bearing must be installed toward the wheel.The ABS bearing is primary. 43157-83AValve stem, shortL**** Bearing shim installed under the primary bearing.

43206-01Valve stem, longM

40999-87Valve stem, pull thruN

Table 8. FRONT 25 mm Bearing ABS Wheel Installation Kit (43093-11A)

ITEM (Quantity Used andDescription)

FRONT 25 mm Bearing ABS Wheel Installation Kit (43093-11A)

NMLKJGDCBAWheel SizeFitment

***101011116 x 3.0 in2011 and later FLSTC and FLSTN with ABS

***000011116 x 3.0 in2012 and later FXDF with ABS

***000011117 x 3.5 in2011 and later FLSTF and FLSTFB with ABS

***000011118 x 3.5 in2011 and later FLSTF and FLSTFB with ABS

***000011118 x 3.5 in2012 and later FLD with ABS

***000101119 x 2.15 in2011 and later FXCWC with ABS

***010101119 x 2.5 in2011 and later FXCWC with ABS

***100011121 x 2.15 in2011 and later FXS, FXST with ABS

9276Bearing, regularAInstallation kits are designed to work with many different wheel styles and fitments. Contacta Harley-Davidson dealer to verify that the wheel and installation kits are both designed andapproved for the motorcycle they are being installed on.

9252Bearing, ABS**B

41349-07Axle sleeveCNOTES:* See NOTE above valve installation step in INSTALLATION to determine which valve stemto use for your particular kit. Discard other valve stem(s).

41548-08Axle sleeveD

41695-07SpacerG** Red side of bearing must be installed toward the wheel. The ABS bearing is the primarybearing. 41448-08Bearing shim***J*** Bearing shim installed under the primary bearing. 43315-07Bearing shim***K

43157-83A

Valve stem, shortL

43206-01Valve stem, longM

40999-87Valve stem, pull-thruN

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