front cover - Conares · 2019-09-17 · 4.2 Rounds: EN 16 Size Range NPS OD Series Thick Weight...
Transcript of front cover - Conares · 2019-09-17 · 4.2 Rounds: EN 16 Size Range NPS OD Series Thick Weight...
4.3 Sections
4.2 Rounds
4.4 Certifications
Manufacturing Process5.1
20
22
1. Overview
2. Timeline
3. Rebars
4. Pipes
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........................................................................................................................................
5
6
7
9
10
12
13
15
5. Color Coated ......................................................................................................................... 23
25
Specifications5.2 26
16
INDEX
Working 24/7 to serve growing demands of steel,Conares produces more than 1,000,000 MT annually.
The world never stops,so do we
Since its inception in 1988, Conares initially focused on steel trading. Having built extensive partnerships with renowned steel plants across the world, it brought the world-best competencies to the region, by setting up its own state of art manufacturing facility in UAE.
Our Experience
As the Middle East focuses on infrastructure development, Conares serves as the perfect partner to meet the growing industry requirements for steel rebars & pipes. A diversified & full-fledged manufacturing facility based in the UAE, the strategic hub between the East & the West, Conares today is the premier producer of quality steel products for wide-ranging needs; having a total manufacturing capacity of more than 1,000,000MT annually.
Our Production
From its central location in Dubai, UAE; Conares serves an extensive network of clientele including pre-engineering companies, steel trading companies and construction majors not in the Middle East but across wider markets that are easily accessed from its headquarters.
Our Location
Led by a team of experienced & skilled professionals, Conares has set new benchmarks in the steel industry through its commitment to quality, excellence & service standards. A trusted name in the industry, Conares is led by the vision to support the region’s infrastructure development by providing world-class steel products through long-term partnerships.
Our Team
At Conares every business partnership, each product, every process & any aspect of service is defined by three core values – Trust, Quality & Strength.
Years
Metric Tonnes
Dubai
Employees
Since 2011, Conares manufactures Rebars with a size range of 8 to 40 mm. The Rebar Mill has an annual production capacity of 500,000 MT per year. Being regionally & internationally certified, the rebars are accepted globally. Conares has supplied rebars to milestone projects like Abu Dhabi Airport, Dubai Tram, Dubai Canal & Dubai Mall.
Rebars
In 2019, Conares will commence the project of its Color Coated Mill which has an annual productioncapacity of 60,000 MT. Color Coated products have numerous applications like roofing & decoration,heavily consumed by the construction industry.
Color Coated
Rebar
Color Coated
Since 2005, Conares manufactures Pipes with a size range of 1/2” to 4”. The Pipe Mills have an annual production capacity of 210,000 MT per year, coupled with the Galvanizing Mill of 40,000 MT per year. The pipes are produced in circular, rectangular & square sections conforming to leading international standards. Apart from its strong demand regionally, the pipes have a growing presence internationally.This drove Conares to enhance its size range to 12” & increasing its Pipe production by 200,000 MT peryear as of end 2018.
Pipes
Pipe
Overview1
5
Renamed asMech-Weld Trading
Established asUnited Metal Supply
Renamed asConares Metal Supply
Installed 1st & 2nd Pipe MillsTotal Production: 180,000 MT
Installed its Galvanizing MillTotal Production: 250,000 MT
Rebranded as Conares
Installed its Color Coated MillTotal Production: 1,010,000 MT
Installed itsSteel Service Center
Installed 3rd Pipe MillTotal Production: 210,000 MT
Installed its Rebar MillTotal Production: 750,000 MT
Installed its 4th Pipe MillTotal Production: 950,000 MT
Introduced Russian Steelin Dubai
Official Representativesof Yieh Phui & Al Jazeera
Founded asAbu Abdullah Trading 1988
1989
1995
1997
1999
2000
2002
2005
2009
2010
2011
2013
2018
2019
6
Timeline2
REBARS
Manufacturing Process3.1
9
Siemens VAI, Italy, has supplied the Rebar Mill. The mill was one of the first projects where Siemens supplied both mechanical and electrical components together.
Process
Loading
Quenching
Cooling
Finishing
Packaging
Furnace
Rolling
Billets are loaded into the furnace.
The bars are air-cooled on the cooling bed.
The cooled bars are cut into commercial lengths up to 18 meters.
The commercial bars are counted precisely to form uniform bundles.The bundles are machine strapped to secure tight wrapping.The wrapped bundles are weighed & tagged.
Billets are required to reach a minimum temperature of 1100°C.After which, the hot billets are pushed out of the furnace.
The hot billet passes through 18 stands to form bars of desired shape & size.
DescriptionStep
1
4
5
6
7
2
3
The bars pass through THERMAX, a patented quenching system.Quenching helps the bars to attain the required mechanical propertiesas per the standard (Tensile Strength, Yield Strength & Elongation).
Size RangeLengthsPackaging
Standard Grades
Parameters used in above table
8mm to 40mm6, 9, 12 or 18 meters (as per customer requirement)BundlesWeight of Bundle - 1, 2 or 3 MTDiameter of Bundle - 150-300mm (varies according to the bar diameter)Straps per Bundle - Minimum 4 (2 end straps will 0.5m from the end)
Mechanical Properties
YS
460
500
420
500
460
500
500
415
415
500
500
500
E
14
-
≤20mm 922-25mm 8>25mm 7
14
12
-
14
14.5
18
12
16
-
TS
1.08YS
1.08YS
620
1.08YS
506
1.08YS
1.05YS
1.10YS
1.12YS
1.08YS
1.10YS
1.08YS
Agt
5
5
-
5
-
5
2.5
-
5
-
5
5
GL
5d
-
200mm
5d
5d
5d
5d
5.65√A
do
do
do
5d
Chemical Composition % max
C
0.25
0.22
-
0.22
0.33
0.22
0.22
0.30
0.25
0.30
0.25
0.22
Cu
-
0.80
-
-
-
0.80
0.80
-
-
-
-
0.60
S
0.05
0.05
0.06
0.05
0.05
0.05
0.05
0.06
0.045
0.055
0.04
0.05
Mn
-
-
-
1.60
-
-
-
-
-
-
-
-
Ceq
0.51
0.50
-
0.50
0.54
0.50
0.50
0.53
do
do
do
0.50
N
0.012
0.012
-
0.012
0.013
0.012
0.012
0.012
do
do
do
0.012
P
0.05
0.05
-
0.05
0.05
0.05
0.05
0.06
0.045
0.055
0.04
0.05
Si
-
-
-
0.60
-
-
-
-
-
-
-
-
BS4449:1997 Gr 460B
BS4449:2005 Gr 500B
ASTM A615 Gr 60
KWS GSO ISO69352/2012 Gr B500BWR
SASO SSA 2/1992High Tensile
CS2:2012 Gr 500B
SLS 375:2009 Gr RB500
IS 1786:2008 Gr Fe415
IS 1786:2008 Gr Fe415D
IS 1786:2008 Gr Fe500
IS 1786:2008 Gr Fe500D
DIN 488:2009 Gr 500B
Bending Test
BD
-
-
≤16mm - 3.5d18-25mm - 5d≥28mm - 7d
≤16mm - 3d16-32mm - 6d>32mm - 7d
3d
-
3d
≤20mm - 3d>20mm - 4d
≤20mm - 2d>20mm - 3d
≤20mm - 4d>20mm - 5d
≤20mm - 3d>20mm - 4d
-
Angle
-
-
180°
180°
180°
-
180°
180°
do
do
do
-
Re-BendingTest
Angle
45°-23°
90°-20°
-
90°-20°
45°
90°-20°
90°-20°
135°-157.5°
do
do
do
90°-20°
RBD
≤16mm - 5d>16mm - 7d
≤16mm - 4d>16mm - 7d
-
≤16mm - 5d16-25mm - 8d>25mm - 10d
5d
≤16mm - 4d>16mm - 7d
≤16mm - 4d>16mm - 7d
≤10mm - 5d>10mm - 7d
≤10mm - 4d>10mm - 6d
≤10mm - 5d>10mm - 7d
≤10mm - 4d>10mm - 6d
≤16mm - 5d16-28mm - 8d
28-32mm - 10d
Yield Strength (N/mm2)Tensile Strength (N/mm2)Elongation (%, min.)Total Elongation at Maximum Force (%, min.)
YSTSEAgt
Gauge Length (mm)Bending/Rebending Angle (° Degree)Bending Mandrel Diameter (mm)Rebending Mandrel Diameter (mm)
GLAngleBDRBD
Specifications3.2
Grade
10
Mill Standard Bar Count12m Length*
8
10
12
14
16
18
20
22
25
28
32
40
Nominal Diameterin mm
NominalMasskg/pc
4.74
7.40
10.66
14.52
18.96
24.00
29.64
35.76
46.20
57.96
75.72
118.37
UnitMasskg/m
0.395
0.617
0.888
1.210
1.580
2.000
2.470
2.980
3.850
4.830
6.310
9.864
Pieces/Bundle
422
270
188
138
106
84
68
56
44
34
26
17
Weight/Bundle
MT
2.000
1.999
2.003
2.004
2.010
2.016
2.016
2.003
2.033
1.971
1.969
2.012
BS4449:1997 Gr 460B
BS4449:2005 Gr 500B
ASTM A615 Gr 60
KWS GSO ISO69352/2012 Gr B500BWR
SASO SSA 2/1992High Tensile
CS2:2012 Gr 500B
SLS 375:2009 Gr RB500
IS 1786:2008 Gr 415
IS 1786:2008 Gr Fe415D
IS 1786:2008 Gr Fe500
IS 1786:2008 Gr Fe500D
DIN 488:2009 Gr 500B
StandardGrade
Mass
Dia. mm
8 - 10>8≤8>8
10 - 40≤8
10 + 1214 + 2225 + 40
≤812 - 2022 - 32
>32
≤8>8≤8>8
≤812 - 16
>16
≤8>8
Dev. %
± 6.5± 4.5± 6.0± 4.5
- 6.0± 8.0± 6.0± 5.0± 4.0± 8.0± 6.0±5.0± 4.0
± 6.0± 4.5± 6.0± 4.5
± 7.0± 5.0± 3.0
± 6.0± 4.5
Length
Dev. mm
+40 - 0
+40 - 0
in m
6
9, 12, 18
Permissible Deviationfrom Mass & Length
*Rebars can be supplied upto 18m Length*Plain Round Bars 6m Length only From 14mm to 40mm dia
As per requirement of the specifications, the rebars are marked as follows:
DCL-UK CARES Grade 500BBS 4449:2005
ASTM A615 Grade 60
Bar Markings
11
C M S U A E
D C L - -
C M S U A E 1 2 S 4
Certifications3.3
12
Civil Engineering &Development Dept - Hong KongCertificate No. GCST 4/20/9-16
Certificate No. 201
Quality Mark - State of KuwaitISO 6935 - 2/2012
Hong Kong
Kuwait
Sri Lanka StandardCertificate No.
1146
Sri Lanka
Bureau of Indian StandardCertificate No.CM/L-4034744
India
Sustainable Constructional SteelCertificate No. 1377
BRE BES 6001 Issue 3.0Certificate No. 1470 EN 15804:2012+A1:2013
BREG EN EPD No. 000180 Issue 2
BS 4449: 2005Certificate No. CL11020151
UAE
Dubai Central LaboratoriesCertificate No.
CL11020151
UK CaresCertificate No.
110701
International
International
110701
110701
Environmental Management SystemISO 14001:2015
Certificate No. 1368
Management Systems
Occupational Health & SafetyManagement System
OHSAS 18001:2007Certificate No. 1394
1394
Quality Management SystemISO 9001:2015
Certificate No. 1284
1284
Product Conformity
Certificate No.MCR 882/2014
Bahrain Ministry of Works
Bahrain
Sustainability
SUSTAINABILITY1377 1234*
1368
Environment Product Declaration
PIPES
Manufacturing Process4.1
15
*These processes are order specific.
Process
Slitting
Annealing
Shear Cut
Testing
Galvanizing
Entry
Forming
Hot Rolled Coil is loaded to a slitting machine.The slit coils are used to form the pipe.
Cut into commercial lengths & End Faced*
The online non destructive testing equipment measures the quality of the weld.Most reject products are recovered by Straightener*If necessary, Hydro Test* is conducted.
To preserve steel for a long period, it is galvanized to avoid corrosion.It is dipped into a series of chemicals for surface preparation & is bathed inmolten Zinc.
Uncoilers unwind the slit coil.Multiple unwound coils are accumulated to maintain a continuous feed.
The slit passes through different rolls to form the desired pipe shape & size.The seam is welded to hold its shape.
DescriptionStep
1
4
5
6
7
Finishing Threaded & Socketed*, Cooled, Painted and Packed as required.8
2
3
Annealing is the process of treating the weld to maintain uniform propertiesof steel across the seam of the pipe. This is carried out on the basis of client’srequirement.
Rounds: EN4.2
16
Size Range
NPS Series ThickOD Weight (kg/m) NPS Series ThickOD Weight (kg/m)
INCHMM
1/215
0.84021.3
L1L2MH
102551025510255102551021910219102
2.302.002.603.202.002.503.00
1.1371.0121.2571.485
INCHMM PLAIN TCTYPE SPEC MM
3/420
1.05026.9
L1L2MH
10255102551025510255102191021910219
2.302.302.603.202.002.503.00
1.4711.4711.6331.944
125
1.31533.7
L1L2MH
10255102551025510255102191021910219
2.902.603.204.002.002.503.00
2.3012.0942.5053.026
11/4
321.6642.4
L1L2MH
1025510255102551025510219102191021910219
2.902.603.204.002.002.503.004.00
2.9582.6853.2253.918
250
2.37560.3
L1L2MH
102551025510255102551021910219102191021910219
3.202.903.604.502.002.503.004.005.00
4.7154.3155.2426.399
11/2
401.9048.3
L1L2MH
Type 3Type 4
1025510255102551025510219102191021910219EN 39EN 39
2.902.903.204.002.002.503.004.003.204.00
3.4053.4053.7174.526
21/2
653.0076.1
L1L2MH
1025510255102551025510219102191021910219
3.202.903.604.502.503.004.005.00
6.0356.0356.7188.225
380
3.5088.9
L1L2MH
1025510255102551025510219102191021910219
3.603.204.005.002.503.004.005.00
7.9327.1238.734
10.702
1.1261.0011.2461.4741.0011.2061.400
1.4571.4571.6191.9301.2911.5661.829
2.2802.0732.4843.0051.6432.0022.349
2.9252.6523.1923.8852.0942.5613.0143.885
4.6504.2505.1776.3343.0223.7094.3845.6966.959
3.3613.3613.6734.4822.4002.9393.4664.4823.6734.482
5.9375.9376.6208.1274.7235.5937.2958.947
7.7886.9798.59010.5585.5456.5728.59010.558
1.0890.9631.2101.440
PLAINBLACK GALVANIZED
TC
1.4101.4101.5721.885
2.2242.0152.4282.951
2.8582.5853.1273.821
4.5724.1715.1006.258
3.2913.2913.6044.415
5.8515.8516.5348.044
7.7166.9068.518
10.489
1.0780.9521.1991.4290.9521.1591.35410219
10217102171021710217102
1.802.002.302.602.90
1.2571.485
0.9151.0011.1261.2461.362
1.2101.440
0.8660.9521.0781.1991.31610217
10217 3.20 1.4751.429
1.3961.3961.5581.8711.2281.5051.768
1021710217
1.802.00
1.1771.291
1.1141.228
10217 2.30 1.4581.39610217 2.60 1.6191.55810217 2.90 1.7771.71710217 3.20 1.9311.871
2.2031.9942.4072.9301.5641.9242.272
1021710217
1.802.00
1.4961.644
1.4161.564
10217 2.30 1.8601.78110217 2.60 2.0721.99410217 2.90 2.2802.20310217 3.20 2.4842.40710217 3.60 2.7492.67310217 4.00 3.0052.9310217 4.50 3.3143.241
2.8252.5523.0943.7881.9932.4602.9153.788
102171021710217
1.802.002.30
1.9042.0952.376
1.8021.9932.275
1021710217
2.602.90
2.6522.924
2.5522.82510217
1021710217
3.203.60
3.1933.543
3.0943.445
1021710217
4.004.50
3.8844.302
3.7884.207
4.5074.1065.0356.1932.8763.5644.2405.5546.820
10217102171021710217
1.802.002.302.60
2.7443.0233.4363.845
2.5972.8763.293.7
102171021710217
2.903.203.60
4.2504.6515.178
4.1064.5075.035
102171021710217
4.004.505.00
5.6956.3336.959
5.5546.1936.82
3.2473.2473.5604.3712.2842.8243.3524.3713.5604.371
1021710217102171021710217
1.802.002.302.602.90
2.1812.4002.7263.0463.361
2.0642.2842.612.9313.247
10217 3.20 3.6733.561021710217
3.604.00
4.0814.482
3.9694.371
10217 4.50 4.4824.861
5.7545.7546.4377.9474.5385.4097.1138.768
102171021710217
2.302.602.90
4.3734.8985.420
4.1874.7135.236
102171021710217
3.203.604.00
5.9376.6197.294
5.7546.4377.113
102171021710217
4.505.005.40
8.1278.9479.594
7.9478.7689.416
7.5746.7648.376
10.3475.3286.3568.376
10.347102171021710217
2.602.903.20
5.7516.3676.979
5.5346.1516.764
1021710217
3.604.00
7.7888.589
7.5748.376
1021710217
4.505.00
9.58010.558
9.36810.347
10217 5.40 11.33111.121
INCHMM
31/2
904.0
101.6 1021910219
10219
10219
INCHMM TYPE SPEC
4100
4.50114.3
L1L2MH
1025510255102551025510219102191021910219
5125
5.50139.7
MH
1025510255102191021910219
2.803.004.005.00
PLAIN TCMM
4.003.604.505.403.004.005.006.00
11.38810.33712.69215.007
5.005.404.005.006.00
17.30518.580
7.0727.5449.874
12.156
11.15910.10812.46314.778
8.51511.15913.75416.299
16.95018.22513.72916.95020.12219.786
PLAINBLACK GALVANIZED
TC
11.10910.05612.41414.731
16.96318.238
6.8237.2969.629
11.913
10.8829.829
12.18714.504
8.23610.88213.47916.027
102171021710217
2.903.203.60
8.2489.048
10.107
7.0688.7699.829
1021710217
4.004.50
11.15912.463
10.88212.187
1021710217
5.005.40
13.75414.778
13.47914.504
10217 5.60 15.28715.014
16.61217.88713.38816.612
10217 4.00 13.38810217 4.50 15.00610217 5.00 16.61210217 5.40 17.88710217 5.60 18.522
Type Black | Galvanized | Threaded & Coupled Length 3m to 12.8m
235
275
355
195
235
360-510
410-560
470-630
320-520
340-520
0.17
0.20
0.18-0.22
0.20
0.20
S235
S275
S355
All Series
Type 3/4
1.40
0.50-1.50
0.90-1.65
1.40
1.40
0.040
0.030
0.030
0.035
0.040
0.04
0.03
0.03
0.030
0.035
0.40
0.55
0.04
0.02
0.02
0.01
0.01
0.02
0.35
0.40
0.45
24
20 - 24
20 - 22
20
24
MechanicalChemical (% max)C Mn P S YS TS E%
EN 10219
EN 10219
EN 10219
EN 10255
EN 39
GradeSpecSi AI N Cev
± 1%
Min ± 0.5mm
Max ± 1.0mm
As Per Spec
± 0.5 mm
T 5mm ± 10%
T> 5mm ± 0.5mm
As Per Spec
± 10%
± 6
As Per Spec
195 320-3400.13P195TR1 0.025 20EN 10217 ± 1% or ± 0.5 mm
whichever is greater
± 1% ±10% or 0.3 mm
whichever is greater
As perEN 10220
+ 10, -7.5
0.7 0.02 0.35
235 360-5000.16P235TR1 1.2 0.025 0.02 20EN 10217 0.35
0.4 265 410-5700.20P265TR1 0.0251.4 0.02 20EN 10217
ToleranceOD Thick Weight %
Specifications
6150
6.50165.1
MH
1025510255
6150
6.625168.3
1021910219102191021910219
12300
12.75323.9 10219
1021910219102191021910219
10250
10.75273.0
10219102191021910219102191021910219
8200
8.625219.1
1021910219102191021910219102191021910219
5.005.40
20.62022.145
4.005.006.006.308.00
6.0010219 5.00
6.308.00
10.0012.0012.50
20.14721.672
16.62320.54924.42625.58032.033
20.21321.739
19.74421.270
16.21020.13924.01825.17331.630
10217102171021710217
4.004.505.005.40
16.1218.18
20.13921.697
102171021710217
5.606.307.10
22.47325.17328.229
10217 8.00 31.63
4.005.006.006.308.00
10.0012.0012.50
21.76226.94232.07233.60142.18452.09961.81764.216
21.22226.40431.53633.06641.65451.57461.29763.697
5.006.006.308.00
10.0012.0012.50
33.05139.51341.44252.28964.86877.25080.314
39.32847.04549.35162.33377.42292.31596.007
Rounds: EN4.2
17
Size Range
NPS Series ThickOD Weight (kg/m) NPS Series ThickOD Weight (kg/m)
INCHMM
INCHMM PLAIN TCTYPE SPEC MM PLAIN
BLACK GALVANIZEDTC
INCHMM
INCHMM TYPE SPEC PLAIN TCMM PLAIN
BLACK GALVANIZEDTC
Type Black | Galvanized | Threaded & Coupled Length 3m to 12.8m
4.2
1/215
0.84021.3
STD
5103040
0.0650.0830.0950.109
1.652.112.412.77
0.540.670.760.85
0.80.9991.1231.266
3/420
1.05026.7
STD
5103040
0.0650.0830.0950.113
1.652.112.412.87
0.690.860.971.13
1.0191.281.4441.687
125
1.31533.4
STDXS
510304080
0.0650.1090.1140.1330.179
1.652.772.903.384.55
0.871.411.461.682.17
1.2922.0932.1822.5033.238
11/4
321.66042.2
STDXS
510304080
0.070.110.120.140.19
1.652.772.973.564.85
1.111.811.932.273.00
1.6582.7082.8883.41
4.492
11/2
401.90048.3
STDXS
510304080
0.0650.1090.1250.1450.200
1.652.773.183.685.08
1.282.092.372.723.63
1.8993.1113.5394.055.415
250
2.37560.3
STD
XS
5
1030
40
80
0.0650.0830.1090.1250.1410.1540.1720.1880.218
1.652.112.773.183.583.914.374.785.54
1.612.032.643.013.373.664.054.405.03
2.3873.0283.9314.485.0085.4386.0386.5467.483
21/2
652.875
73
STD
10
3040
0.1090.1200.1250.1410.1560.1720.1880.203
2.773.053.183.583.964.374.785.16
3.223.533.674.124.534.975.405.80
4.7985.2625.4766.136.7437.3978.0438.634
380
3.5088.9
STD
10
3040
0.1090.1200.1250.1410.1560.1720.1880.216
2.773.053.183.583.964.374.785.49
3.954.344.515.065.586.126.667.58
5.8856.4586.7237.5348.2969.1119.91811.294
31/2
904.00101.6
STD
10
3040
0.1200.1250.1410.1560.1720.1880.226
3.053.183.583.964.374.785.74
4.985.185.826.417.047.669.12
7.4147.7198.6659.53710.48
11.41513.571
4100
4.50114.3
10 0.1200.125
3.053.18
5.625.85
8.3698.716
4100
4.50114.3
30
40STD
STD
0.1410.1560.1720.1880.2030.2190.237
10
40
0.1340.1560.1880.2190.258
3.583.964.374.785.165.566.02
6.577.247.968.679.3210.0210.80
9.77710.77711.84912.91213.89014.91216.078
5125
5.563141.3
3.403.964.385.566.55
7.789.0210.812.5114.63
11.564 13.41416.09518.61521.769
8200
8.625219.1
10
2030
40
60
STD
0.1480.1560.1880.2030.2190.2500.2770.3120.3220.3440.3750.406
3.763.964.785.165.566.357.047.928.188.749.5210.31
13.4114.1216.9618.2819.6822.3824.7227.7328.5830.4533.0735.67
19.97021.01325.26827.22829.28433.32136.82241.25342.55545.34749.21153.094
12300
12.750323.8
0.1560.1720.1800.1880.2030.2190.2500.2810.3120.3300.3440.3750.406
3.964.374.574.785.165.566.357.147.928.388.749.5310.31
20.9923.1424.1825.2727.2329.3433.4137.4641.4843.8145.6249.6153.57
31.23934.43035.98337.61240.55343.64249.71955.76661.70565.19467.91773.87179.718
10250
10.750273.0 10
20
30
40
10
20
30
40STD
STD
0.1560.1650.1880.2030.2190.2500.2790.3070.3440.365
3.964.194.785.165.566.357.097.808.749.27
27.6518.6721.2322.8924.6528.0631.2334.2738.2740.52
26.27827.78031.62234.08836.67641.76346.50051.02056.96660.300
6150
6.625168.3
40
10
STD
0.1400.1560.1720.1880.2030.2190.2500.2800.312
3.56 3.964.374.785.165.566.357.117.92
9.7110.7911.8712.9413.9415.0017.0418.9921.06
14.4650.134 3.40 9.30 13.829
16.05117.66919.27920.76322.31725.36528.26731.329
1
205
240
NA
NA
230
290
315
250
330
415
NA
NA
310
400
425
400
As Per Spec
As Per Spec
NA
NA
25
23
21
23
−12.5
−12.5
01 ±
± 10
± 5
± 10
0.25
0.30
0.25
0.30
0.30
0.30
0.27
0.30
A
B
A
B
A
B
C
D
0.95
1.20
0.95
1.20
1.40
1.40
1.40
1.40
0.050
0.050
0.035
0.035
0.045
0.045
0.045
0.045
0.045
0.045
0.035
0.035
0.045
0.045
0.045
0.045
0.050
0.050
0.050
345
415
455
205
240
310
30
25
20
MechanicalChemical (% max)C Mn P
0.40
0.40
0.18
0.18
0.18
0.18
CuS YS TS E %Tolerance
OD Thick % Weight %A53
A53
A795
A795
A500
A500
A500
A500
1
2
3
A252
A252
A252
GradeSpec
≤11/2” ± 0.4 mm
>11/2” ± 1%
≤11/2” ± 0.4 mm
>11/2” ± 1%
≤ 11/2” ± 0.50%
≥ 2 ”1/2 ± 0.75%
Specifications
Size Range
Type Black | Galvanized | Threaded & Coupled Length 3m to 12.8m
NPS SCH ThickOD Weight
INCHMM
INCHMM
LBS/FOOT
KG/METERASTM INCH MM
NPS SCH ThickOD Weight
INCHMM
INCHMM
LBS/FOOT
KG/METERASTM INCH MM
Rounds: ASTM
± 1%
± 1%
± 1%
-12.50%
-12.50%
-12.50%
.+15% & -5%
.+15% & -5%
.+15% & -5%
Rounds: AS4.2
19
20195 0.400.0450.045
L
M
H
MechanicalYS Mpa EL%
AS1074
AS1074
AS1074
GradeSpecminmin
As Per Spec
As Per Spec
As Per Spec
+Unlimited-8%
+Unlimited-10%
+Unlimited-12.5%
+10-8
+10-8
+10-8
Tolerance
OD Thick Weight %
Chemical Properties
S% P% CEV%
Specifications
max max max
Round
AS1074AS1074AS1074
LMH
LMH
AS1074AS1074AS1074
0.84021.3
0.9471.2101.440
0.9561.221.45
Series ThickOD Weight
INCHMM
NPS
INCHMM SPECTYPE
2.002.603.20
1.050 26.9
1.3801.5601.870
1.391.571.88
2.302.603.20
AS1074AS1074AS1074
LMH
LMH
AS1074AS1074AS1074
1.31533.7
1.9802.4102.940
22.432.96
2.603.204.00
42.4
2.5403.1003.800
2.573.133.83
2.603.204.00
AS1074AS1074AS1074
LMH
LMH
AS1074AS1074AS1074
1.900 48.3
3.2303.5704.380
3.273.614.42
2.903.204.00
2.37560.3
4.0805.0306.190
4.155.1
6.26
2.903.604.50
AS1074AS1074AS1074
LMH
LMH
AS1074AS1074AS1074
2.87576.1
5.7106.4307.930
5.836.558.05
3.203.604.50
3.5088.9
6.7208.370
10.300
6.898.5410.5
3.204.005.00
AS1074AS1074AS1074
LMH
MH
AS1074AS1074
4.50114.3
9.7512.2014.50
10.00012.50014.800
3.604.505.40
AS1074AS1074
MH
6.5165.1
19.7021.30
20.30021.900
5.005.40
5.563139.7
1/215
3/420
125
11/4
32
11/2
40
250
21/2
65
380
4100
6150
5125
16.6017.90
17.10018.400
5.005.40
MM PLAIN END S/S
60.3 2 50
2 1/2 65
120X120 A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
10.84014.24617.55020.75021.690
125X125 A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
13.10514.87416.61718.33520.02621.69222.67928.097
175X175 A500A500A500A500A500A500A500A500
21.15426.18531.11232.57040.65749.78958.50960.624
250X250 A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
45.24247.40759.49773.33986.76990.062
150X150 A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
18.01422.26026.40227.62534.377
200X200 A500A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
27.21530.11035.82237.51646.93757.63967.92970.437
A500 A500A500A500
0.6420.7790.9070.987
A500A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
0.8681.0611.1241.2461.6921.3641.6401.891
A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
1.0561.2971.5282.1001.6782.0322.362
A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
1.4331.7682.0943.1122.3062.8173.304
A500A500A500A500A500A500A500A500
1.3581.6741.9812.1802.7533.1153.7893.947
A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
2.2392.6593.7332.9343.6024.2465.4546.560
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
4.5045.7746.1896.6017.6108.2048.594
10.11510.48511.391
A500A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
6.9997.5089.994
12.37613.9828.014
10.47812.840
A500A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
6.1826.6298.800
10.86912.2557.0729.222
11.270
A500A500A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
3.5624.5504.8715.9626.4147.8543.5624.3875.1886.7108.130
19X19
25X25
30X30
40X40
38X38
50X50
75X75
90X90
80X80
60X60
100X100 A500A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
7.8158.387
11.18713.88315.7098.956
11.73414.41016.892
Sections: ASTM/EN (MM RANGE)4.3
40X20 A500A500A500
A500/EN10219
A500/EN10219
A500A500/EN10219
1.0561.2971.528
2.11.6782.0322.362
60X30 A500A500A500A500A500A500A500A500
1.6212.0032.3762.6203.2103.3253.5523.775
50X25 A500A500A500A500A500A500A500
1.3391.65
1.9522.1492.7132.8923.068
60X40 A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
2.2392.6593.7332.9343.6024.2465.4546.56
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
4.5045.7746.1896.6017.6108.2048.594
10.11510.48511.391
A500A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
6.9997.5089.994
12.37613.9828.014
10.47812.84
A500A500A500A500A500
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
7.8158.387
11.18713.88315.709
8.95611.734
14.4116.982
A500A500A500A500A500A500A500A500
6.7957.2887.7789.695
10.16411.99912.44713.550
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
13.10514.87416.61718.33520.02621.69222.67928.097
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
18.01422.26
26.40227.62534.377
A500A500A500A500A500A500A500A500
21.15426.18531.11232.57040.65749.78958.50960.624
A500A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
27.21530.11
35.82237.51646.93757.63967.92970.437
A500A500A500A500A500
11.73213.30416.37217.86819.337
A500A500A500A500A500A500A500A500
21.15426.18531.11232.57040.65749.78958.50960.624
100X50
120X60
125X75
100X75
(150X100)
200X100
200X150
250X150
150X75
250X100
300X200 A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
1.201.501.802.00
1.201.501.601.802.602.002.503.00
1.201.501.802.602.002.503.00
1.201.501.802.802.002.503.00
1.201.501.802.002.603.003.804.00
1.501.802.602.002.503.004.005.00
2.002.602.803.003.503.804.004.805.005.50
2.602.803.804.805.503.004.005.00
2.602.803.804.805.503.004.005.00
2.002.602.803.503.804.802.002.503.004.005.00
2.602.803.804.805.503.004.005.006.00
3.004.005.006.006.30
3.504.004.505.005.506.006.308.00
4.005.006.006.308.00
A500A500A500A500A500
12.55614.24617.55019.16320.750
3.504.005.005.506.00
10.0012.0012.50
6.006.308.00
10.0012.0012.50
4.005.006.006.308.00
4.505.006.006.308.00
10.0012.0012.50
1.201.501.802.002.502.603.00
1.201.501.802.002.502.602.803.00
1.201.501.802.002.602.803.00
1.501.802.602.002.503.004.005.00
80X40 A500A500A500A500A500A500
3.5624.5504.8715.9626.4147.854
2.002.602.803.503.804.80
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
A500/EN 10219
3.5624.3875.188
6.718.13
2.002.503.004.005.00
2.002.602.803.003.503.804.004.805.005.502.602.803.804.805.503.004.005.00
2.602.803.804.805.503.004.005.006.00
2.602.803.003.804.004.805.005.50
3.504.004.505.005.506.006.308.004.005.006.006.308.00
4.005.006.006.308.00
10.0012.0012.50
4.505.006.006.308.00
10.0012.0012.50
3.504.005.005.506.00
4.005.006.006.308.00
10.0012.0012.50
6.006.308.00
10.0012.0012.50
45.24247.40759.49773.33986.76990.062
Square
20
Rectangle
Type Black | Galvanized Length 3m to 12.8m
Series ThickOD Weight
MM SPEC MMKG/
METER
Series ThickOD Weight
MM SPEC MMKG/
METER
Sections: ASTM/EN (INCH RANGE)4.3
A500A500A500A500
A500A500A500A500A500
A500A500A500A500A500A500
0.0590.0780.0950.120
0.0780.0950.1200.1800.188
0.0780.0950.1200.1800.1880.197
0.5110.6610.7890.966
1.1431.3751.7072.4502.544
A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.220
2.4483.5623.7053.8653.9704.264
1.3831.6692.0773.0063.1253.256
A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.220
2.4483.5623.7053.8653.9704.264
2"X1"
3"X2"
4"X2”
4"X3"
5"X2”
5"X3" A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.220
2.8184.1184.2864.4734.5974.944
A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.220
3.1894.6744.8665.0815.2245.623
A500A500A500A500A500A500A500
0.1800.1880.1970.2030.2200.2500.313
6.3416.6086.9067.1047.6618.630
10.698
A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.220
2.8184.1184.2864.4734.5974.944
A500A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.2200.250
3.5605.2305.4475.6905.8516.3037.086
A500A500A500A500A500
0.0780.0950.1200.1800.188
1.1431.3751.7072.4502.544
A500A500A500A500A500A500
A500A500A500A500A500A500
0.0780.0950.1200.1800.1880.197
0.1200.1800.1880.1970.2030.220
1.3831.6692.0773.0063.1253.256
2.4483.5623.7053.8653.9704.264
A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.220
2.8184.1184.2864.4734.5974.944
A500A500A500A500A500A500A500
0.1200.1800.1880.1970.2030.2200.250
3.5605.2305.4475.6905.8516.3037.086
A500A500A500A500A500A500A500
0.1800.1880.1970.2030.2200.2500.313
6.3416.6086.9067.1047.6618.630
10.605
A500A500A500A500A500A500A500A500A500A500
0.1480.1800.1880.1970.2030.2200.2500.3130.3750.500
6.1767.4537.7698.1238.3589.020
10.17412.53814.78519.079
A500A500A500A500A500A500A500A500
0.1880.1970.2030.2200.2500.3130.3750.500
8.9309.3409.612
10.37911.71814.47117.10122.167
7"X7"
8"X8"
10"X10" A500A500A500A500
0.2500.3130.3750.500
14.80618.33721.73328.343
Square
21
A500A500A500A500A500A500A500A500A500A500
0.1480.1800.1880.1970.2030.2200.2500.3130.3750.500
6.1767.4537.7698.1238.3589.020
10.17412.53814.78519.079
A500A500A500A500A500A500A500A500A500A500
0.1480.1800.1880.1970.2030.2200.2500.3130.3750.500
6.1767.4537.7698.1238.3589.020
10.17412.53814.78519.079
A500A500A500A500A500A500A500A500
0.1880.1970.2030.2200.2500.3130.3750.500
8.9309.3409.612
10.37911.71814.47117.10122.167
A500A500A500A500A500A500A500A500
0.1880.1970.2030.2200.2500.3130.3750.500
8.9309.3409.61210.379
11.71814.47117.10122.167
6"X3"
8"X4"
6"X2"
6"X4"
8"X6"
10"X4"
10"X6"
12"X4"
12"X8" A500A500A500A500
0.2500.3130.3750.500
14.80618.33721.73328.343
A500A500A500A500A500A500
0.0590.0780.0950.1200.1800.188
0.6930.9021.0821.3361.8951.963
A500A500A500A500A500
A500A500A500A500A500
2½"X2½"
3"X3"
3½"X3½"
4"X4"
5"X5"
6"X6"
2"X2"
1"X1"
1¼"X1¼"
1½"X1½" A500A500A500A500
0.0470.0590.0780.0950.120
0.0470.0590.0780.0950.1200.0590.0780.0950.120
0.2680.3290.4200.4950.595
0.3400.4200.5400.6420.7800.5110.6610.7890.966
Rectangle
270
315
345
250
235
275
355
310
400
425
400
360-510
410-580
470-630
0.30
0.30
0.27
0.30
0.17
0.20
0.22
A
B
C
D
S235
S275
S355
1.40
1.40
1.40
1.40
1.40
1.50
1.60
0.045
0.045
0.045
0.045
0.04
0.035
0.030
0.045
0.045
0.045
0.045
0.040
0.035
0.030 0.55
0.02
0.05
0.009
0.009
0.35
0.40
0.45
25%
23%
21%
23%
24%
20%
20%
MechanicalChemical (% max)C Mn P S YS TS E%
A500
A500
A500
A500
EN 10219
EN 10219
EN 10219
GradeSpecSi Al
(min)N Cev
As Per Spec
As Per Spec
±10%
T< 5mm ±10%,
T> 5mm ±0.5mm
± 6%mass onindivisual
length
±10%
ToleranceOD Thick Weight %
Specifications
Type Black | Galvanized Length 3m to 12.8m
Series ThickOD Weight
INCH SPEC INCH
Series ThickOD Weight
INCH SPEC INCHKG/FT
KG/FT
22
QualityManagement System
ISO 9001:2015Certificate No. 5352
Management Systems
Product Conformity
International
UAE Ministry of InteriorDCD General Directorate
DNV.GL
PZHCertificate No. HK-W-0456-01-2016Certificate No.
C0332103-01C0332104-01
NSF/ANSI 372-2016
Certificate No.1162-CPR-0598 Rev.0.06993-2015-CE-IND
Standard No. EN 10219-1:2006
EN 10255:2004 +A1:2007
CE Mark
Certificate No.10554-2017-CE-INDEN 10217-1:2002+A1:2005
UL MarkCertificate No.VIZY. EX15394
International InternationalInternational
4.4 Certifications
COLOR COATED
.1 Manufacturing Process
*The Color Coated Mill is equipped to change colors in between strips to control over-rolling & downtime.
Process
Entry Uncoilers undwind the strip. Multiple unwound strips are accumulated to maintain a continuous feed.
DescriptionStep
1
Degrease The strip passes a set of chemicals for surface preparation.Oil which was used as a rust preventive film is removed.
2
ChemicalTreatment
The degreased strip passes through a different set of chemicals for surfaceconditioning before paint application.
3
Coating Composed of applicator rolls & drying ovens, the paint is applied & dried.4
Exit The strip is recoiled by passing through exit accumulator for storage as coil.5
Packing The coil is weighed & tagged.6
25
Strip ThicknessStrip WidthCoil IDCoil Weight
Standard Grades
Parameters used in above table
0.18 mm - 0.95 mm600 mm - 1250 mm508 mm / 610 mm4 to 10 MT
Mechanical Properties
YS
205/380
340
EL
>_ 20
12
TS
450 / --/410
Chemical Composition % max
C
0.02 to 0.15
0.2
0.6
1.35
0.03
0.2
0.035
0.04
0.25
0.25
0.2
0.2
0.15
0.15
0.06
0.06
0.008
0.008
0.008
0.008
0.025
0.025
PMn CuS CrNi VMo Cb TiB
ASTM A653M / A792M
ASTM A653M / A792M
Yield Strength (N/mm2)Tensile Strength (N/mm2)
Elongation (%, min.)YSTS
EL
Paint TypePE Polyester PU PolyurethaneSMP Silicon Modified PolyesterARS Abrasion Resistant SystemWF Wrinkle Finish
PVDF Polyvinylidene FlourideHDP High Durable PolyesterSDP Super Durable PolyesterRMP Regular Modified PolyesterWIF Wood Finish System
Coating DesignationDry Film Thickness (DFT)BacksideGloss @ 60Colour Shade Available
As per ASTM A653M: Z90 to Z275, As per ASTM A792M: AZM100 to AZM210Topside- Primer 5 to 7µ + Topcoat 20 to 22µ Backcoat 6 to 10µ MIN- 20 , MAX-90 As per RAL K5 Classic (Customized Colour shades)
Spec
YS
205/380
340
EL
>_ 20
12
TS
450 / --/410
Steel Grade
S250GD
S280GD
Steel Number
1.0242 +Z,+ZF,+ZA,+AZ,+AS
1.0244 +Z,+ZF,+ZA,+AZ,+AS
0,20
0,20
0,60
0,60
1,70
1,70
0,10
0,10
Symbols for the types ofavailable coatings SiC Mn P
0,045
0,045
S
EN 10346
Specifications5.2
26
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