From waste to valuable secondary products. · From waste to valuable secondary products. Turn-key...
Transcript of From waste to valuable secondary products. · From waste to valuable secondary products. Turn-key...
Electronic Scrap Recycling
From waste to valuable secondary products.yTurn-key plants for E-scrap processing.
Electrical and Electronic Scrap Recycling Plant
Fully compliant with EU-Directive No. 2002/96 (WEEE)
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Definition
Disposal of electric and electronicp
equipment according to the
European WEEE-directive.
Recovery of the metals, plastics
and other components.
Separation of contaminated parts.
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
The Input-Focus: All 10 categories of the WEEE-DirectiveException: CRT`s and Lighting equipment
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Explosion Control
Vibrating Screen Overband Magnet
Sorting CabineExplosion Control Sorting Cabine
Bunker Conveyor
QZ
Granulator
Overband Magnet
Eddy Current Separator
Infeed Conveyor
Fine Grinder
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Infeed
Manual pre-sorting Storage facilities
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Simple and efficient infeed methods
One piece conveyor ith h i t l f di
Separate bunker conveyorth fl d F di
Separate bunker conveyorL d i t th fl dwith horizontal feeding zone
on the floor or loweredon the floor and Feeding conveyor
Lowered into the floor and Feeding conveyor
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Infeed conveyor
Ex-proof hopperDismantling with the QZ
Vibrating discharge with integrated screen
(Only for QZ 1200-QZ1600)
Ext screen for QZ 2000 and QZ 2500
Explosion proof measures and
fire extinguishersfire extinguishers
Foaming unit (against explosions)
Cooling unit
Optional
Bunker conveyor
Anti noise cabin
Aspiration (if required)
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
The QZ for all purposes
QZ 1600 HD QZ 2000 HD QZ 2500 HD
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Manual sorting of processed valuable materials...
... or ...
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Automatical sorting of valuable materials
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Manual sorting cabins
Infeed conveyor
Manual sorting cabins
Infeed conveyor
Screen < 100 mm (QZ 2000 and QZ 2500)
Overband magnet
Vibrating divider
2 or 3 sorting conveyors + sorting bay’s
Noise isolated sorting house with
ventilation, aicro, heating, lights, EM switch
and PLC control panel
Optional
Additional discharge conveyors
External dust aspiration systemand PLC control panel
Steelworks, conveyors
External dust aspiration system
Customer required design
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Sorting cabin with storage facilitiesSorting cabin with storage facilities
Manual Sorting > 100 mm: Fe, Alu, Copper, Cabels, PC-Boards, Plastics
Manual Sorting < 100 mm: Batteries, Condensators, Copper
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Manual sorting cabinsManual sorting cabins
2 sorting lines for Fe-fraction and NF-fraction2 sorting lines for Fe fraction and NF fraction
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Various infeed conveyors
Vibrating dividersOptical Sorting ModuleOptical or all metal separators
(depends customer preference)
Optical Sorting Module
Fe and NF separators
Various discharge conveyors
Structural steelworkStructural steelwork
acc H&S
Optional
Ventilation system
Compressed air for optical
separating units (usually supplied
by customer)
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Automated Sorting
Single step operation
Reducing labor costg
Raising quality
Raising recycling rates
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Bunker conveyor
Infeed conveyorGranulation LineGranulator UG
Vibrating discharge
Granulation Line
Bouncing conveyor + overband magnet
Anti noise cabin
Eddy current separatorEddy current separator
Steelworks, conveyors
acc H&S
Optional
Module can be expanded by a fine
grinding process (Hammer mill or
Cutting mill)
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Output
Advantages of the QZ
Dismantled in seconds
Unsensitive towards unshreddables
Very careful process
Approx. 80 % ready to sell products
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Output
Household devices
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
OutputComputers and telecommunication equipment
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Ferro Aluminium Motors, shaftsStainless steel Tin plate
OutputVarious fractions
Cables Copper / Brass PC Boards
Sorted plastics Batteries, capacitorsMixed plastics Sorted plastics
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
Technical SpecificationsTechnical Specifications
Capacity: 2 – 15 tons / h S d d 60 35 M t H i ht 9 5 M tSpace needed: approx. 60 x 35 Meters; Height 9,5 Meters
(incl. Pre-sorting, storage and logistics)Noise protection: ≤ 85-80 dB(A)Personnel requirement (per shift): 4 to 15 (depends on automated equipment)Electrical connection: 200 - 550 kW; average approx. 70% Air purity after filter: < 10 mg/Nm³ p y g
MACHINES PLANTS PROCESS SOLUTIONS
Electronic Scrap Recycling
ReferencesSüdRec EGN EntsorgungsgesellschaftSüdRecIllingen, Germany
SWEEP Ltd.
EGN EntsorgungsgesellschaftNiederrhein, Germany
e-cycle solutionsSittingbourne, UK
Veolia PropretéGonesse France
Calgary, CanadaQuébec, Canada
Viridor ElektrorecyclingGonesse, France
Wincanton Group Ltd.Daventry und Billingham, UK
Viridor ElektrorecyclingPerth, SchottlandSt. Helens, UK
EAR Elektronik Altgeräte Recycling WestTelfs, Austria
SC Gremlin ComputerBukarest, Romania
Les Ateliers FauesnautairesE-ElektraDunaujvaros, Hungary
Les Ateliers FauesnautairesBrest, France
MACHINES PLANTS PROCESS SOLUTIONS