From concept to completion. - SICK Metering...

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From concept to completion.

Transcript of From concept to completion. - SICK Metering...

From concept to completion.

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As an experienced system integration company SICK Metering Systems is specialist in design, production and implementation of mainly complete integrated flow metering solutions for custody transfer oil and gas projects, worldwide. Besides the flow metering solutions, SICK Metering Systems can also be your partner in gas filtration, pressure reduction, flow control or gas treatment installations.

Our customized solutions ranges from consultancy, design, engineering, project management, procurement, system integration, installation, commissioning and after sales services.

SICK Metering Systems directly employ a team of dedicated, industry professionals with a wealth of knowledge and experience, to meet even the most demanding and sophisticated engineering challenge.

Profile Profile

Put your trust in years of

know-how and field experience

Profile

SICK Metering Systems works closely with their customers to provide the most cost-effective and highest quality solutions. Every solution we deliver is a trailor made job; designed, engineered and built based on the customer’s specifications and requirements, as well as international industry standards and best practices

Commitment to our customers is our number one priority, which we back up with a network of professionals, around the world, to anticipate the needs of our customers and deliver our products on the most efficient manner.

This unmatched combination of industry knowledge, project management skills, hands-on experience and customer-focused commitment, makes SICK Metering Systems an ideal choice to manage your project needs.

SICK Metering Systems delivers flow metering systems for both offshore and onshore locations… around the globe.

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With experienced engineers and reliable and open solution portfolio, SICK Metering Systems has the ideal arsenal to meet any challenge. As an independent system integration Company, with contin-uous quest for quality, we ensure offering our customers a choice of best-of-breed products and technologies. Not being connected to any particular manufacturer allows us to comply with our customers preferred makes or models.

SICK Metering Systems are based on the best available tech-nology on the market. Instrumentation is selected purely on its suitability for the purpose, application and customer/end user preferences.

Strategic application with best fit products.

We strive to create higher value for our customers. As such we have established strategic alliances with the leading product manufacturers in the market tovide only reliable, most effective and field proven equipment for our solutions.

Turnkey solutions Turnkey solutions

Turnkey solutions for oil and gas SICK Metering Systems offers:

Customized engineering capabilities, consulting, reliable products, and project management with industry expertise and services to provide innovative, integrated custody transfer measurement solutions for both oil and gas measurement.

These comprehensive capabilities coupled with leading edge technology are the key to our customer’s success. We have

in-house knowledge of numerous types of operations and products which we can demonstrate and back-up with our extensive list of references and recommendation letters.

Repeat orders from our valued customers are our best recommendations.

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SICK Metering Systems follows a

360° solution-driven project approach

Total commitment; support in every phase of the project.

Since system manufacturing involves custom design and fabrication, SICK Metering Systems’s highly skilled project management and engineering teams offer complete support in every phase of the project.

Project approach Project approach

SICK Metering Systems multidisciplinary expertiseSICK Metering Systems supplies innovative, engineered solutions. Our engineering and project management practices deliver consistent results.

As oil and gas projects become increasingly demanding and face ever-tighter schedules and regulatory restrictions, engineering expertise in these fields becomes a vital concern

Our core business is System Integration. Our attention to detail and quality is apparent in the finished project. When SICK Metering Systems is involved at the front end of Project Development, our concept engineers work closely with you to determine the enclosure features and requirements of your system. Once the requirements are finalized, we design, integrate, and manufacture your metering applications into a single turnkey measurement system.

SICK Metering Systems has an experienced in-house team of specialists in mechanical engineering, (flow) instrumentation, electrical engineering and process automation. (PLC, DCS/ SCADA).

Quality assurance is the key to any project, from project definition to engineering and on-site installation. The flow-metering systems are constructed in accordance with national and international standards, manufacturing codes and company requirements. Essential to any project are on-time delivery to meet customer planning commitments.

Based on mutual cooperation we analyze your unique requirements and provide answers to your technical and business problems. We have the people, the technology and the expertise to optimize performance, conserve recourses and exceed regulations.

Consider us as your global partner for all your oil and gas measurement needs. We supply low-risk solutions, high performing products and the finest customer support.

Benefits of using the SICK Project approach:

• Improved schedules: engineering, commissioning and start-up time reduced• Lower costs: reduced spending on engineering, start-up and maintenance• Increased productivity: total plant availability and throughput improve maximization of the plants profit margin• Best use of technology: truly integrated best-in-class as well as fit-for-purpose solutions that build-in long-term benefits• Project execution excellence: a single integrated team with global reach and resources• Life-cycle management: from competency to post commissioning support to full service• Lower project risk: everything works directly from te start

Project ManagementDesign & Engineering Manufacturing

Calibration &Integrated tests (FAT/SAT)

Shipping & Packing

Consultancy feed

Training & Service

Start-up & Commisioning

Single-source ResponsibilityFrom Concept to Completion

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SICK Metering Systems provides turnkey flowmetering systems, including:

• Fully integrated metering skids: flowmeters (ultrasonic, turbine, Coriolis mass, et cetera), valves and piping and instrumentation (temperature, pressure, et cetera)• Analyzer houses with sampling systems, and analyzer systems for density, viscosity and gas composition• Supervisory and flow computer systems including flow computers, control panels and customer interfaces• Validation systems

SICK Metering Systems designs and manufactures Custody Transfer Flow Metering Systems for Gas and Liquid ap-plications. These systems are manufac-tured in line with the latest international relevant standards and with the most reliable design.

The complete system design and detailed engineering complimented by proper

sub-vendor selection ensures a high lev-el of measurement accuracy, which is the primary requirement of Custody

Transfer Flow Metering Systems. Our metering systems comprise of filtration, pressure reduction, metering section and also enjoy the flexibility to be inter-faced with external systems like flow computers, gas chromatographs etc.

Custody Transfer Flow Metering

Systems for Gas and Liquid

SICK Metering Systems is specialized in the design and assembly of turn-key skid mounted solutions. Offering a wide range of advantages during installation, commissioning and start-up phases, as valves, equipment, instruments, piping, mechanical and electrical are preassembled at our workshop, making on-site installation easier.

Systems Systems

Mastering Custody Transfer with SICK Metering Systems

“ We have the biggest range

You have the biggest choice.”

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FLOWSIC600 4-PathFLOWSIC600 2-Path FLOWSIC600 QuaTrOFLOWSIC600 2plex

At a glance

The FLOWSIC600 4-Path is designed as a direct chordal path ultrason-ic meter in the well-proven Westinghouse design.

Ideal for high accuracy custody transfer applications.

At a glance

The FLOWSIC600 2-Path is the basic model with two measuring paths to be used in all branches of industry where gas flow is measured.

Ideal for process control and internal billing.

At a glance

The redundant design of the FLOWSIC600 Quatro provides two 4-path fiscal meters with equal accuracy within one meter body.

Ideal for fully redundant systems ”One Body - Two Brains”.

At a glance

The FLOWSIC600 2plex combines a fiscal and a diagnostic meter - the fiscal meter with four paths and the diagnostic meter with one path.

Ideal for advanced Condition Based Maintenance

FLOWSIC600: Best Product Portfolio for Operational &

Fiscal Flow Measurement

Product Range Product Range

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Product Range Product Range

STaTIOn COnTrOL unITS

At a glance

• Supervisory systems specifically dedicated to the metering are part of our portfolio• SICK Metering Systems has a reputation for reliability, this is an important feature to supervisory systems.• We can supply from simple stand-alone flow computers to so phisticated panels incorporating dual redundancy and the latest in supervisory & HMI systems. • Systems for station control, monitoring, automation verification, and communication with the main plant control system.

Your benefits

• Sick Metering Systems has extensive experience in supervisory systems specific to gas applications• Such systems solutions are designed in house by Sick Metering Systems• We have experience with all major suppliers of flow computers.• All of our solutions can be fully integrated into the operator´s own DCS/SCADA/PCDA systems and can include additional features such as remote communication.

SuPervISOrY SYSTeMS

At a glance

• Sick Metering Systems designs, engineers, build, test and installs complete control systems.• Usually as an integral part of a turnkey metering system but also as a separate systems to complete existing installations.• From simple stand, stand-alone flow computers to sophisticated panels incorporating dual redundancy and the latest in super- visory & HMI systems. • For station control, monitoring, automation, verification and com munication with the main plant control system.

Your benefits

• Sick Metering Systems can interface to any third party supervisory or scada system and integrate PLC´s or other devices as required to exactly meet your project’s needs.• Help and advice on the best technology choice to meet your preferences, application or budget• Experience with all major suppliers of flow computers.• The system will be completely wired, integrated and thoroughly tested by experienced SICK Metering Systems engineering teams.• According to international standards and regulations

At a glance

• Cutting-edge technology: ultrasound• Diagnostics and permanent operational check• Robust and reliable without moving parts• Replacable cartridge• Straight inlet/outlet piping not required• Overload-proof• Optional integrated volume correction/data registration• Battery or intrinsically safe power supply

FLOWSIC500

Your benefits

• Ultimate measurement certainty and safety of continuous gas supply• Reduction of installation costs due to integrated volume correction• Simple installation, compatible with conventional technologies (turbine and rotary displacement meters)• Minimal operating costs as nearly maintenance-free• Simplified recalibration due to straightforward cartridge replacement• Reliable under dynamic load changes• Self-sufficient operation

anaLYzer SYSTeMS

At a glance

• Gas Chromatograph systems with or without sample condition fully assembled in pre-fabricated analyzer shelters with dedicated air- conditioning, fire and gas detection and extinguishing systems.• Automatic sampling systems• Density analyser systems• Dew point analysers• H20 analysers• H2S analysers

Your benefits

• Sick Metering Systems designs and builds sampling, analyzer and quality measurement systems to suit your specific metering application.• Carefully integrated into the metering system being the key to accuracy.• Support in selecting and installing the most appropriate system.• The best technology suited for any particular case• Full consideration taken of ambient and climatic conditions• According to international standards and regulations

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References

Application

Fiscal Flow Metering System

Equipment• FLOWSIC600 USM: 5 x 20” ANSI 600• Metering runs: 5 x 20” ANSI 600• Metering Panel• Control Panel

• Redundant Supervisory System

Operating conditions • Pressure: 45 – 78 Barg• Temperature: 2 – 50 °C• Flowrate: 920.000 Sm³/hr

References

Germany

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References

Application

Metering System for Custody Transfer

Equipment• FLOWSIC600 USM: 6 x 24” ANSI 600• Metering Runs: 6 x 24” ANSI 600• Metering Panel• Control Panel• Redundant Supervisory System• Redundant PLC

• Analyzer Shelter: Gas Chromatograph

Operating conditions • Pressure: 32 Barg• Temperature: 5 °C

• Flowrate: 775.883 Sm³/hr

References

Kuwait

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References References

Korea

ApplicationOffshore Custody Transfer Metering System

Equipment• FLOWSIC600 USM: 1 x 18” ANSI 150 GCU/Re-gas• FLOWSIC600 USM: 1 x 18” ANSI 150 DFDE• FLOWSIC600 USM: 1 x 24” ANSI 150 Boil Off Gas• Caldon USM: 2 x 24” ANSI 150 LNG• FLOWSIC600 USM: 2 x 16” ANSI 900 Send Out Gas• Metering Runs: 2 x 18” ANSI 150• Metering Runs: 3 x 24” ANSI 150• Metering Runs: 2 x 16” ANSI 900• Metering Panel• Control Panel• Single Supervisory System• Single PLC• Analyzer Shelter: Gas Chromatograph

Operating conditions LNG• Pressure: 2 – 11 Bara• Temperature: – 163 °C

• Flowrate: 10.000 m³/hr

Operating conditions Boil Off• Pressure: 1,06 – 3 Bara• Temperature: – 140 °C• Flowrate: 32.000 m³/hr

Operating conditions GCU/Re-gas• Pressure: 1 – 2,2 Bara• Temperature: 130 °C• Flowrate: 17.000 Sm³/hr

Operating conditions Send Out Gas• Pressure: 100 Barg• Temperature: 50 °C• Flowrate: 14.000 Sm³/hr

Operating conditions DFDE• Pressure: 1 – 6,5 Bara• Temperature: 60 °C• Flowrate: 17.000 m³/hr

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References

Application

Metering System for Custody Transfer

Equipment• FLOWSIC600 USM: 2 x 20” ANSI 600• Metering Runs: 2 x 20” ANSI 600• Pressure Reduction: 2 x 20” ANSI 600• Metering Panel• Control Panel• Redundant Supervisory System• Redundant PLC• Analyzer Shelter: Redundant Gas Chromatograph

Operating conditions • Pressure: 25 – 63,5 Barg• Temperature: 10 – 40 °C• Flowrate: 141.585 Sm³/hr

References

united arab emirates

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References

algeria

References

ApplicationMetering System for Custody Transfer and Pressure Control System

Equipment• FLOWSIC600 USM: 2 x 4” ANSI 600• Inlet/Outlet Headers: 8” ANSI 600• Metering Runs: 2 x 4” ANSI 600• Pressure Reduction: 2 x 3” ANSI 600• Metering Panel• Control Panel• Single Supervisory System• Redundant PLC

• Analyzer Shelter: Gas Chromatograph

Operating conditions Boil Off• Pressure: 55 – 72 Barg• Temperature: 18 – 60 °C• Flowrate: 34.649 Sm³/hr

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References

Application

Metering System for Custody Transfer

Equipment• Flowsic600 Quattro: 12” ANSI 300• Inlet/Outlet Headers: 12” ANSI 300• Metering Runs: 12” ANSI 300• Control Panel • Single Supervisory System

Operating conditions • Pressure: 10 – 30 Barg• Temperature: 15 – 45 °C• Flowrate: 34.649 Sm³/hr

Lybia

References

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Services Credentials

CERTIFICATE

This is to certify that the Quality Management System of

SICK METERING SYSTEMS NV Onderzeel 6, B-2920 Kalmthout

has been assessed and approved by the "Belgisch Centrum voor Certificatie"

according to the following International Standard:

NBN EN ISO 9001:2008

The Quality Management System is applicable to the following activities:

" Industrial services including (detail)engineering, construction, manufacturing and commission of mechanical and electrical

instrumentation installations, industrial automation and project management. Consultancy and training in above fields. "

The validity of the certificate is subject to the company maintaining the quality system, which will be periodically verified by

the "Belgisch Centrum voor Certificatie"

certificate number date of issue : 15th July 2013 1811222413 expiry date : 18th June 2016

the "Belgisch Centrum voor Certificatie" for the Certification Committee for the Management BCC n.v., Ruisstraat 68, 9140 Temse

017 QMS

Standard complianceSICK Metering Systems is a fully certified ISO 9001:2000 company and works strictly in compliance with these guidelines. SICK Metering Systems received from major international notified bodies numerous approvals. The Quality Management System assures that all products comply fully the CE, VCA and PED regulations.

Systems are supplied based on national regulatory frameworks and international standards such as AGA and ISO and national regulatory frameworks such as DTI, NPD, PTB, NMI, DEA, GOST, ANP, SIRIM, OHSAS and DPR.

Service and SupportSICK Metering Systems services are all focused on making sure you get the maximum value, perfor-mance and efficiency out of your investment.

Whatever your expectations or your installed product and/or the size of your system, SICK Metering Systems has a full portfolio of services resulting in solutions for all events.

Providing local support is the key of our philosophy. SICK Metering Systems has experienced and highly competent service and commissioning engineers available at short notice around the world.

Our service offerings include: • Consulting• Installation and commissioning• Maintenance and field services• Repairs and calibration• Spare parts and consumables• Support, remote service• Training• Maintenance support agreements

Quality

In addition to meet industry regulations and standards, flowmetering systems must also comply with contractual and statutory requirements. Quality in design and manufacture are the foundation of achieving compliance.

With our wealth of experience, we ensure that quality is the key that secures your flowmetering system. The SICK Metering Systems Quality Managements System complements our business and provides the most logical direction to a quality solution.

“ Thinking globally,

acting locally”

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GGS Oil and Gas Systems

GGS oils and Gas Systems services are all focused on making sure you get the maximum value, perfor- mance and efficiency out of your investment.

Joint venture

We deliver “Sensor Intelligence.”

SICK sensor solutions for industrial automation are the result of exceptional dedication and experience. From development all the way to service: The people at SICK are committed to investing all their expertise in provid-ing with the very best sensors and system solutions possible.

Many years of experience

GGS has a flexible and multidisciplinary team of managers, engineers and commissioners who can rely on many years of experience to guarantee excellent service in the gas and oil industry. By working for well recognized market leaders in the field of equipment construction and installation, they gained their specific knowledge for GGS main markets.

An Independent company

The main goal of GGS Oil and Gas Systems is to build a long term relationship with customers all over the world based on trust and technical strength by serving customers with reliable solutions for custody or non-custody gasses and fluid measurement, filtration and or pressure reduction in the energy sector and (petro) chemical industry. Thanks to independency GGS gained the flexibility to work only with the best available equipment on the worldwide market, without being blocked by their own product portfolio.

Outstanding approach

In order to serve the needs of our clients in the best possible way, we handle every project as per requirement of the client, depending on what kind of support or delivery is required. Every project is handled by a dedicated project team of specialists and project managers. This setup provides the best results and efficiency. GGS believes that in every successful project the keyword is “communication”. Clear external communication towards customers and equally important the internal communication in the project team are essential for successful projects. With this “outstanding approach” GGS has become the market leader in offshore metering systems on board of floating storage and regasification vessels for LNG.

SICK

We deliver “Sensor Intelligence.” SICK sensor solutions for industrial automation are the result of exceptional dedication and experience. From development all the way to service: The people at SICK are committed to investing all their expertise in providing with the very best sensors and system solutions possible.

A company with a culture of success

Over 5,800 people are on staff, with products and services available to help SICK sensor technology users increase their productivity and reduce their costs. Founded in 1946 and headquartered in Waldkirch, Germany, SICK is a global sensor specialist with nearly 50 subsidiaries and representations worldwide. Our exemplary corporate culture fosters an optimum work-life balance, thus attracting the best employees from all over the world. SICK is one of the best employers – we have been among the winners of the prestigious German “Great Place to Work” award for many years in succession.

Innovation for the leading edge

SICK sensor systems simplify and optimize processes and allow for sustainable production. SICK operates at many research and development centers all over the world. Co-designed with customers and universities, our innovative sensor products and solutions are made to give a decisive edge. With an impressive track record of innovation, we take the key parameters of modernproduction to new levels: reliable process control, safety of people and environmental protection.

A corporate culture for sustainable excellence

SICK is backed by a holistic, homogeneous corporate culture. We are an independent company. And our sensor technology is open to all system environments. The power of innovation has made SICK one of the technology and market leaders – sensor technology that is successful in the long term.

Joint venture

SICK Metering Systems combines the SICK product expertise in the area of ultrasonic metering and the valuable systems know-how and service network of GGS Oil and Gas Systems.

A company to become the global leader of innovative world class metering technology and solutions in an empowering partnership with our customers and metrology authorities. Passionate about delivering the highest standards of customer service.

Joint venture Joint venture

An innovator in metering solutions which enables our customers to reduce their operating costs, generate new business oppor-tunities and improve their business processes.

“Customers, Our people, Leadership, Achievement“ Our values are the behaviors and beliefs that define us and should be at the heart of everything we do.

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Contact Contact

SICK Engeneering Gmbh

Bergener Ring 2701458 Ottendorf-OkrillaGermanyT.: + 49 (0) 3 5205 524 10F: + 49 (0) 3 5205 524 50E: [email protected]

GGS Oil and Gas Systems BVBA,

Onderzeel 62920 KalmthoutBelgium T.: +32 3 217 97 70 F: +32 3 217 97 71 E: [email protected]

www.ggsoilandgassystems.com

SICK Metering Systems NV

Onderzeel 62920 KalmthoutBelgium T.: +32 3 217 97 70 F: +32 3 217 97 71 E: [email protected] www.sickmeteringsystems.com

For safety and productivity: SICK LifeTime Services

SICK at a glance

Leading technologies With a staff of more than 5,800 and nearly 50 subsidiaries and representations worldwide, SICK is one of the leading and most successful manufacturers of sensor technology. The power of innovation and solution competency have made SICK the global market leader. No matter what the project and industry may be, talking with an expert from SICK will provide you with an ideal basis for your plans – there is no need to settle for anything less than the best.

Leading technologies

• Non-contact detecting, counting, classifying, positioning and

measuring of any type of object or media• Accident and operator protection with sensors, safety software and services• Automatic identification with bar code and RFID readers• Laser measurement technology for detecting the volume, position and contour of people and objects• Complete system solutions for analysis and flow measurement of gases and liquids

Leading technologies

• SICK LifeTime Services – for safety and productivity• Application centers in Europe, Asia and North America for the develo- ment of system solutions under realworld conditions• E-Business Partner Portal www.mysick.com – price and availability of products, requests for quotation and online orders

Contact

Worldwide presence with subsidiaries in the following countries:

Belgium/LuxembourgBrasilCeská RepublikaCanadaChinaDanmarkDeutschland

EspañaFranceGreat BritainIndiaIsraelItaliaJapan

MéxicoNederlandNorgeÖsterreichPolskaRomâniaRussia

SchweizSingaporeSlovenijaSouth AfricaSouth KoreaSuomiSverige

TaiwanTürkiyeUnited

SICKLifeTimeServices

RETROFIT

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CONSULT SUP

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SICK LifeTime Services is a comprehensive set of high-quality services provided to support the entire life cycle of products and applica-tions from system design all the way to upgrades. These services increase the safety of people, boost the productivity of machines and serve as the basis for our customers’ sustainable business success.

Consulting & DesignGlobally available experts for cost-effective solutions

Training & EducationEmployee qualification for increased competitiveness

Upgrade & RetrofitsUncovers new potential for machines and systems

Verification & OptimizationChecks and recommendations for increased availability

Product & System SupportFast and reliable, by telephone or on location

SICK Metering Systems NVOnderzeel 62920 KalmthoutBelgium T.: +32 3 217 97 70 F: +32 3 217 97 71 E: [email protected] www.sickmeteringsystems.com