Frank MPF Validation 2010€¦ · CFX Model Validation MT-Loop & TOPFLOW Test Matrix • M01...
Transcript of Frank MPF Validation 2010€¦ · CFX Model Validation MT-Loop & TOPFLOW Test Matrix • M01...
Development and Development and Development and Development and Validation of Validation of EulerianEulerian
Multiphase Flow Multiphase Flow Models in ANSYS CFDModels in ANSYS CFD
Validation of Validation of EulerianEulerianMultiphase Flow Multiphase Flow
Models in ANSYS CFDModels in ANSYS CFDModels in ANSYS CFDModels in ANSYS CFDModels in ANSYS CFDModels in ANSYS CFD
Thomas FrankThomas FrankANSYS GermanyANSYS Germany
[email protected]@ansys.com
Thomas FrankThomas FrankANSYS GermanyANSYS Germany
[email protected]@[email protected]@[email protected]@ansys.com
© 2010 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary© 2010 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary
Outline
• IntroductionMPF d l lid ti f• MPF model validation for adiabatic air-water flows
• Polydisperse MPF model• Polydisperse MPF model validation – MUSIG model
• Validation of the RPI wall• Validation of the RPI wall boiling model
• The FRIGG testcase for• The FRIGG testcase for boiling flow in rod bundles
• RPI & MUSIG model
© 2010 ANSYS, Inc. All rights reserved. 2 ANSYS, Inc. Proprietary
RPI & MUSIG model• Summary & Outlook
ANSYS as Part of the German CFD Network in Nuclear Reactor Safety
FZ Dresden- ANSYS FZ KarlsruheRossendorf /
TOPFLOWGermany
GRS
Becker Technologies International Guest
AREVA Univ. Applied Sciences
gThAI test facility Visitors
AREVA
TU München:TD N l E
Univ. Applied SciencesZittau-Görlitz: IPM
Univ. Stuttgart: N l E
© 2010 ANSYS, Inc. All rights reserved. 3 ANSYS, Inc. Proprietary
TD, Nucl. Energy Nuclear Energy
Methodology of CFD Model Development & Validation
ExperimentExperiment
phys.phys.--math.math.ModelModel
Complex Complex GeometryGeometry
3d CFD Model3d CFD Model Complex Flow Complex Flow ConditionsConditions
ValidationValidationCombination with Combination with other Modelsother Models
© 2010 ANSYS, Inc. All rights reserved. 4 ANSYS, Inc. Proprietary
Eulerian MPF Modeling- The Particle ModelMass weighted averaged conservation equations• Mass, momentum, energy transport equations for each phase
1
N
k k k k k klll k
r rt
Ul k
kk k k k k k k k k k kr r r P r
t
U U U F I
secondary drag lift turbulentwall virtual mass
mom. transfer dispersionlubrication
L WL TD Mk D V FF F FI F F
• turbulence models for each phase (e.g. k- / k- SST model, 0-eq. disp. phase turb. model, Sato model)
• heat transfer equations for each phase with interfacial transfer closurei t f i l f d i i l l
© 2010 ANSYS, Inc. All rights reserved. 5 ANSYS, Inc. Proprietary
• interfacial forces need empirical closure• high void fraction effects, bubble induced turbulence, etc.
Lift force, Wall lubrication force & turbulent dispersion
Lift force:• due to asymmetric wake and deformed asymmetric particle shapeTomiyama CL correlation
( )L G L LL G LrC F U U U (Re ,Re , )L L PC C EoWall lubrication force:• surface tension prevents bubbles from approaching solid wallsAntal, Tomiyama & Frank W.L.F. modelsAntal, Tomiyama & Frank W.L.F. models
T b l t di i f
2
WL G L rel rel W W WwallC r F U U n n n P(Eo, y/d )wall WC C
Turbulent dispersion force:• turbulent dispersion = action of turb. eddies via interphase drag
3 tFD P FC r rU U F FAD model by
© 2010 ANSYS, Inc. All rights reserved. 6 ANSYS, Inc. Proprietary
34
tFD P FTD F F P P
P rF P F
C r rU U rd r r
F FAD model by
Burns et al. (ICMF’04)
Bubbly Flow Model Validation FZR MT-Loop and TOPFLOW Database
TOPFLOW
MT Loop
© 2010 ANSYS, Inc. All rights reserved. 7 ANSYS, Inc. Proprietary
MT-Loop
CFX Model Validation MT-Loop & TOPFLOW Test Matrix
• M01 experimental test series on MT-Loop• evaluation based on air volume fraction profiles at L/D=59,2
(z=3 03m) from the sparger system(z=3.03m) from the sparger system• - numerically investigated test case conditions
finely disperse bubbly flow
y J_
L [m
/s]
bubbly flow with near wallvoid fraction maximum
bubbly flow in the transition
wat
er v
eloc
ity regime
bubbly flow with void fraction maximum at pipe center
b bbl flo ith oid
supe
rfici
al bubbly flow with void
fraction maximum at pipe center, bimodal
slug flow
© 2010 ANSYS, Inc. All rights reserved. 8 ANSYS, Inc. Proprietary
superficial air velocity J_G [m/s]
Validation: Bubbly FlowsTurbulent Dispersion Force
3 00
k-eps + RPI TD (0.5)
3,00
e Fr
actio
n
k-eps + FAD TD
SST + RPI TD (0.5)
SST + FAD TDModel improvement
2,00
. Air
Volu
me
Data
1,00
Nor
m.
0,000 5 10 15 20 25
Radius, mm
© 2010 ANSYS, Inc. All rights reserved. 9 ANSYS, Inc. Proprietary
Monodispersed Bubbly Flow MT-Loop Test Case FZR-019
3 5FZD 019
2.5
3.0
3.5
n [-
]Experiment FZR-019
Antal W.L.F., Grid 2
Tomiyama W.L.F., Grid 2
FZD-019:
JL=1.017 m/sJG=0.004 m/s
1.5
2.0
d vo
lum
e fr
actio
y ,
Frank W.L.F., Grid 2
JG 0.004 m/sdP=4.8 mm
Grace dragTomiyama lift
0.5
1.0
norm
aliz
eTomiyama liftT./A./F. Wall L. ForceFAD Turb. Disp.SST turb. modelS t d l
0.00.00 5.00 10.00 15.00 20.00 25.00
Radius [mm]
Sato modelt=0.002s2210 Iterations
© 2010 ANSYS, Inc. All rights reserved. 10 ANSYS, Inc. Proprietary
Monodispersed Bubbly Flow MT-Loop Test Case FZR-052
FZD 052 5 5FZD-052:
JL=1.017 m/sJG=0.0151 m/s 4.0
4.5
5.0
5.5n
[-]
Experiment FZR-052
Antal W.L.F., Grid 2
Tomiyama W.L.F., Grid 2JG 0.0151 m/sdP=4.4 mm
Grace dragTomiyama lift
2.5
3.0
3.5
d vo
lum
e fr
actio
n Tomiyama W.L.F., Grid 2
Frank W.L.F., Grid 2
Tomiyama liftT./A./F. Wall L. ForceFAD Turb. Disp.SST turb. modelS t d l 0 5
1.0
1.5
2.0
norm
aliz
ed
Sato modelt=0.002s2400 Iterations
0.0
0.5
0.00 5.00 10.00 15.00 20.00 25.00Radius [mm]
© 2010 ANSYS, Inc. All rights reserved. 11 ANSYS, Inc. Proprietary
TOPFLOW Test Facility @ FZDTOPFLOW Test Facility @ FZD
movable diaphragmwire mesh sensorwire-mesh sensor
movable diaphragm
i j ti
© 2010 ANSYS, Inc. All rights reserved. 12 ANSYS, Inc. Proprietary
gas injection
TOPFLOW-074 Test Case Conditions from Test Matrix• Selection of test case conditions:
• TOPFLOW-074 test case was subject of validation in the past• TOPFLOW-074 test case was subject of validation in the past• Superficial velocities: JG=0.0368 m/s
JL=1.017 m/sWi h t t l ti
© 2010 ANSYS, Inc. All rights reserved. 13 ANSYS, Inc. Proprietary
• Wire-mesh sensor measurements at locations:z=10, 15, 20, 40, 80, 160, 250, 520mm
3d Bubbly Flow Around ObstacleWater Velocity Comparisony
• ComparisonCFD Experiment
CFD Exp.CFD Experiment
• Absolute water velocity distribution in symmetry plane
• Import of exp. data into CFX Postinto CFX-Post
• Pre-interpolation of exp. data to pz=0.01m
© 2010 ANSYS, Inc. All rights reserved. 14 ANSYS, Inc. Proprietary
3d Bubbly Flow Around ObstacleAir Void Fraction Comparison
• ComparisonCFD Experiment
CFD Exp.CFD Experiment
• Air void fraction distribution in symmetry plane
© 2010 ANSYS, Inc. All rights reserved. 15 ANSYS, Inc. Proprietary
3d Bubbly Flow Around ObstacleAir Void Fraction Comparison
4) z=40mm 8) z=520mm
7)
8)
3) z=20mm 7) z=250mm
6)
5)
2)
3)
4)
2) z=15mm 6) z=160mm1)
2)
1) z=10mm 5) z=80mm
© 2010 ANSYS, Inc. All rights reserved. 16 ANSYS, Inc. Proprietary
3d Bubbly Flow Around ObstacleCross-Sectional Air Void Fraction
5) z=80mm TOPFLOW ExperimentCFX Simulation
© 2010 ANSYS, Inc. All rights reserved. 17 ANSYS, Inc. Proprietary
ANSYS CFX Experimental Data Quantitative Comparison
• Quantitative data comparison @ cross sectionsz=±10 ±15 ±20 ±40 ±80 ±160 ±250 ±520mm:z ±10, ±15, ±20, ±40, ±80, ±160, ±250, ±520mm:– absolute water velocity– air volume fraction
z=520mm
x=-35mm x=+35mm
obstacle
© 2010 ANSYS, Inc. All rights reserved. 18 ANSYS, Inc. Proprietary
y=0mm z=-520mm
ANSYS CFX Experimental Data Quantitative Comparison
z=-80mmy=0mm
2.0
2.5
actio
n [-]
Experiment (z=-80mm)
CFX Simulation (z=-80mm)y=0mm
1.0
1.5A
ir Vo
lum
e Fr
a
0.0
0.5
-100 -75 -50 -25 0 25 50 75 100
[ ]
Nor
m. A
x [mm]
1.0
1.5
eloc
ity [m
/s]
0.5
olut
e W
ater
Ve
Experiment (z=-80mm)
CFX Simulation (z=-80mm)
© 2010 ANSYS, Inc. All rights reserved. 19 ANSYS, Inc. Proprietary
0.0-100 -75 -50 -25 0 25 50 75 100
x [mm]
Abs
o ( )
ANSYS CFX Experimental Data Quantitative Comparison
z=-20mmy=0mm
2.0
2.5
actio
n [-]
Experiment (z=-20mm)
CFX Simulation (z=-20mm)y=0mm
1.0
1.5A
ir Vo
lum
e Fr
a
0.0
0.5
-100 -75 -50 -25 0 25 50 75 100
[ ]
Nor
m. A
x [mm]
1.5
2.0
eloc
ity [m
/s]
0.5
1.0
olut
e W
ater
Ve
Experiment (z=-20mm)
© 2010 ANSYS, Inc. All rights reserved. 20 ANSYS, Inc. Proprietary
0.0-100 -75 -50 -25 0 25 50 75 100
x [mm]
Abs
o
CFX Simulation (z=-20mm)
ANSYS CFX Experimental Data Quantitative Comparison
z=20mmy=0mm
2.0
2.5
actio
n [-]
Experiment (z=20mm)
CFX Simulation (z=20mm)
y=0mm
1.0
1.5A
ir Vo
lum
e Fr
a
0.0
0.5
-100 -75 -50 -25 0 25 50 75 100
[ ]
Nor
m. A
x [mm]
1 5
2.0
2.5
eloc
ity [m
/s]
Experiment (z=20mm)
CFX Simulation (z=20mm)
0.5
1.0
1.5
olut
e W
ater
Ve
© 2010 ANSYS, Inc. All rights reserved. 21 ANSYS, Inc. Proprietary
0.0-100 -75 -50 -25 0 25 50 75 100
x [mm]
Abs
o
ANSYS CFX Experimental Data Quantitative Comparison
z=80mmy=0mm 2.5
3.0
3.5
actio
n [-]
y=0mm
1.0
1.5
2.0
2.5
Air
Volu
me
Fra
0.0
0.5
0
-100 -75 -50 -25 0 25 50 75 100
[ ]
Nor
m. A Experiment (z=80mm)
CFX Simulation (z=80mm)
x [mm]
1 5
2.0
2.5
eloc
ity [m
/s]
Experiment (z=80mm)
CFX Simulation (z=80mm)
0.5
1.0
1.5
olut
e W
ater
Ve
© 2010 ANSYS, Inc. All rights reserved. 22 ANSYS, Inc. Proprietary
0.0-100 -75 -50 -25 0 25 50 75 100
x [mm]
Abs
o
ANSYS CFX Experimental Data Quantitative Comparison
z=250mmy=0mm
2.0
2.5
actio
n [-]
y=0mm
1.0
1.5A
ir Vo
lum
e Fr
a
0.0
0.5
-100 -75 -50 -25 0 25 50 75 100
[ ]
Nor
m. A Experiment (z=250mm)
CFX Simulation (z=250mm)
x [mm]
1 5
2.0
2.5
eloc
ity [m
/s]
Experiment (z=250mm)
CFX Simulation (z=250mm)
0.5
1.0
1.5
olut
e W
ater
Ve
© 2010 ANSYS, Inc. All rights reserved. 23 ANSYS, Inc. Proprietary
0.0-100 -75 -50 -25 0 25 50 75 100
x [mm]
Abs
o
Polydispersed Bubbly Flow Caused by Breakup & Coalescence
Transition from disperse bubbly flow to slug flow:
Balance between:• coalescence of bubbles• turbulent bubble breakup• turbulent bubble breakup
bubble size distribution;l di b bbl flpolydisperse bubbly flow
counter-current radial motion of small and large bubbles;
th l it fi ldmore than one velocity field
new population balance model (i h MUSIG)
© 2010 ANSYS, Inc. All rights reserved. 24 ANSYS, Inc. Proprietary
(inhomogeneous MUSIG)
Inhomogeneous MUSIG Model
• momentum equations are solved for N gas phases (vel. groups)• size fraction equations for Mi bubble size classes in each vel. group
bubble coalescence and break up over all M MUSIG groups• bubble coalescence and break-up over all Mi MUSIG groups
N(dP)breakup/
coalescence/evaporation d
1
d3
d4
d5
d6
d7
d8
d2
breakup/conden-sation
v1 v2 v3
Velocity group mass transfer
© 2010 ANSYS, Inc. All rights reserved. 25 ANSYS, Inc. Proprietary
dPdP,krit Break up Coalescence
Validation of 3x7 Inhomogeneous MUSIG Model on TOPFLOW-074
• good agreement at levels A, L through R• too fast spreading of the bubble plume from inlet due to too
intensive turbulent dispersionintensive turbulent dispersion
20 0
25.0Exp. FZR-074, level AExp. FZR-074, level CExp. FZR-074, level FE FZR 074 l l I
15.0
20.0
fract
ion
[-]
Exp. FZR-074, level IExp. FZR-074, level LExp. FZR-074, level OExp. FZR-074, level RCFX 074-A, Inlet level (z=0.0m)CFX 074-A, level C
10.0
Air
volu
me
,CFX 074-A, level FCFX 074-A, level ICFX 074-A, level LCFX 074-A, level OCFX 074-A, level R
0.0
5.0
0 0 25 0 50 0 75 0 100 0
A
© 2010 ANSYS, Inc. All rights reserved. 26 ANSYS, Inc. Proprietary
0.0 25.0 50.0 75.0 100.0
x [mm]
MUSIG Model Extension
• Basic population balance equationsNew terms
dn(m, r, t) n(m, r, t) U(m, r, t)n(m, n(m, r, t) m(r, t)dt
r, t)m tt r
B D B D
• Size fraction equations
B B C CB D B D Bubble number density
Breakup/Coalescence terms
Size fraction equations
B B C C
ji d i i d i i B D B Dj i( r f ) ( r U f ) S S S S
t xS
i ii i 1
i i 1 i 1 i
m mm m m m
Si=
for evaporation
≈≈© 2010 ANSYS, Inc. All rights reserved. 27 ANSYS, Inc. Proprietary
i ii 1 i
i i 1 i 1 i
m mm m m m
Si
for condensation iii
i
ii ≈≈
TOPFLOW Test Facility @ FZD8m
L~ 8
D=195mm
© 2010 ANSYS, Inc. All rights reserved. 28 ANSYS, Inc. Proprietary
Courtesy of FZD
Condensation Test Case
• P=2 [MPa]• Jw=1.0 [m/s]• Js=0.54 [m/s]s [ ]• Ts=214.4 [C]• Tw=210.5 [C] ∆Tw=3.9 [K]Tw 210.5 [ C] ∆Tw 3.9 [K]• Dinj = 1 [mm]• Detailed experimental data:Detailed experimental data:
– Bubble size distribution– Radial steam volume fraction distribution
© 2010 ANSYS, Inc. All rights reserved. 29 ANSYS, Inc. Proprietary
Dirk Lucas, Horst-Michael Prasser: “Steam bubble condensation in sub-cooled water in case of co-current vertical pipe flow”,Nuclear Engineering and Design, Volume 237, Issue 5, March 2007, Pages 497-508
Physical Model Setup
• Standard MUSIG & Extended MUSIG– 25 bubble size classes– 3 velocity groups:
03 [ ] 36 [ ] 630 [ ]03 [mm],36 [mm], 630 [mm]– Arranged in accordance with critical Tomiyama bubble
diameter for bubble size dependent lift forcediameter for bubble size dependent lift force– Break up model: Luo & Svendsen (FB=0.025)– Coalescence model: Prince & Blanch (FC=0.05)
© 2010 ANSYS, Inc. All rights reserved. 30 ANSYS, Inc. Proprietary
TOPFLOW Condensation Testcase
Inlet BC Inlet Position WLF TD Force Heat Transfer
Config 1 Dinj = 4mm Source point @ Wall - CTD=1.0 Nu=2+0.6Rep
0.5Pr0.3
Config 2 Dinj= 4 mm Source point @ 75 mm FWLF CTD=1.5 Nu=2+0.15Rep
0.8Pr0.5
C fi 3 D 1 Source point @ F CTD 1 N 2 0 1 R 0 8P 0 5Config 3 Dinj= 1 mm Source point @ 75 mm FWLF CTD=1.5 Nu=2+0.15Rep
0.8Pr0.5
© 2010 ANSYS, Inc. All rights reserved. 31 ANSYS, Inc. Proprietary
Results: Vapor Volume Fraction
© 2010 ANSYS, Inc. All rights reserved. 32 ANSYS, Inc. ProprietaryConfig 2 Config 3Config 1
Results: Vertical Averaged Steam Distribution
© 2010 ANSYS, Inc. All rights reserved. 33 ANSYS, Inc. Proprietary
Results: Radial Steam Distribution
© 2010 ANSYS, Inc. All rights reserved. 34 ANSYS, Inc. Proprietary
Results: Radial Steam Distribution
© 2010 ANSYS, Inc. All rights reserved. 35 ANSYS, Inc. Proprietary
Results: Bubble Size Distribution
© 2010 ANSYS, Inc. All rights reserved. 36 ANSYS, Inc. Proprietary
Results: Bubble Size Distribution
© 2010 ANSYS, Inc. All rights reserved. 37 ANSYS, Inc. Proprietary
CFD Simulation for Fuel Assemblies in Nuclear Reactors
Material PropertiesMaterial Properties Wall Boiling Wall Boiling & & Bulk CondensationBulk Condensationpp Bulk CondensationBulk Condensation
Conjugate Heat Conjugate Heat Transfer (CHT)Transfer (CHT)TurbulenceTurbulence
Multiphase FlowMultiphase Flow FSI: Stresses &FSI: Stresses &Multiphase Flow Multiphase Flow ModelingModeling
FSI: Stresses & FSI: Stresses & DeformationsDeformations
© 2010 ANSYS, Inc. All rights reserved. 38 ANSYS, Inc. Proprietary
Validation againstValidation againstExperimentsExperiments
CFD Simulation for Fuel Assemblies in Nuclear Reactors
Material PropertiesMaterial Properties Wall Boiling Wall Boiling & & Bulk CondensationBulk Condensationpp Bulk CondensationBulk Condensation
Conjugate Heat Conjugate Heat Transfer (CHT)Transfer (CHT)TurbulenceTurbulence
Multiphase FlowMultiphase Flow FSI: Stresses &FSI: Stresses &Multiphase Flow Multiphase Flow ModelingModeling
FSI: Stresses & FSI: Stresses & DeformationsDeformations
© 2010 ANSYS, Inc. All rights reserved. 39 ANSYS, Inc. Proprietary
Validation againstValidation againstExperimentsExperiments
Multiphase Flow Regimes for Boiling Water Flowg
subcooled flow
bubbly flow slug flow
annular flow
spray flow
ONB OSB
Tsat
T wall temperature
mean fluid temperature
x
temperature
subcooled nucleate boiling
© 2010 ANSYS, Inc. All rights reserved. 40 ANSYS, Inc. Proprietary
boiling (saturated boiling)
Flows with Subcooled Boiling (DNB) –RPI-Wall Boiling Model
qqqq Mechanistic wall heat partioning model:
EQFWall qqqq
convective heat flux1 ( )F F W Lq A h T T
evaporation heat fluxE G Lq m (h h )
quenching heat flux2 ( )Q Q W Lq A h T T
y
1A 2A2A
uQuenching heat
flux
Convective heat
flux
© 2010 ANSYS, Inc. All rights reserved. 41 ANSYS, Inc. Proprietary
t*m *m *m
RPI-Wall Boiling Model –Submodels for Model Closure
Submodels for closure of RPI wall boiling model:– Nucleation site density: Lemmert & Chawla , User Defined– Bubble departure diameter:
Tolubinski & Kostanchuk, Unal, Fritz, User Defined– Bubble detachment frequency:q y
Terminal rise velocity over Departure Diameter, User Defined– Bubble waiting time:
Proportional to Detachment Period, User Definedp– Quenching heat transfer: Del Valle & Kenning, User Defined– Turbulent Wall Function for liquid convective heat transfer coefficient
• Correlation for bulk flow mean bubble diameter required:• Correlation for bulk flow mean bubble diameter required: e.g. Kurul & Podowski correlation via CCL
• Supported combination of wall boiling & CHT in the solid
© 2010 ANSYS, Inc. All rights reserved. 42 ANSYS, Inc. Proprietary
pp g– GGI & 1:1 solid-fluid interfaces
RPI Wall Boiling Model in the ANSYS CFX-Pre 12.0 GUI
© 2010 ANSYS, Inc. All rights reserved. 43 ANSYS, Inc. Proprietary
Investigated Boiling Testcases
• Bartolomei et al. (1967,1982) • Bartolomei with recondensation(1980)R = 7.7
mm
Z= 2
m
q=0.
57M
W/
m2
Gin=900 kg/(s m2)
• Lee et al. (ICONE-16, 2008) • OECD NEA PSBT subchannelbenchmark (1987-1995, 2009)
© 2010 ANSYS, Inc. All rights reserved. 44 ANSYS, Inc. Proprietary
FRIGGFRIGG--6a Test Case6a Test CaseFRIGGFRIGG--6a Test Case6a Test Case((AnglartAnglart & & NylundNylund, , 1967, 1996 & 1997)1967, 1996 & 1997)((AnglartAnglart & & NylundNylund, , 1967, 1996 & 1997)1967, 1996 & 1997)
© 2010 ANSYS, Inc. All rights reserved. 45 ANSYS, Inc. Proprietary© 2010 ANSYS, Inc. All rights reserved. 45 ANSYS, Inc. Proprietary
FRIGG-6a Test CaseDescription
• Geometry (FT-6a)Adiabatic Wall
– Six electrically heated rods placed in a vertical adiabatic pipeadiabatic pipe
• Flow Parameters
LH=4.2 m
– Upward directed subcooled water flowM fl @I l
Heated Rod
f– Mass flux @Inlet Gin = 1163 kg m-2 s-1
– Pressure @Inlet
– Rod wall heat flux qRod = 0.522 MW m-2
– Liquid subcooling @Inlet
© 2010 ANSYS, Inc. All rights reserved. 46 ANSYS, Inc. Proprietary
Pressure @Inlet pin = 5 MPa
Liquid subcooling @Inlet Tsub= 4.5 K
FRIGG-6a Test Case Experimental Data
• Determination of Zone1
experimental data by gamma ray attenuation method:
Zone2
r
– Measurements of area averaged gas volume f ti i diff t
Zone3
fraction in different cross-sectional zones along the test section
Defintion of Zones:Defintion of Zones:• Zone1 (r < 14.6 mm)• Zone2 (14.6 mm < r < 28.6 mm)
Z 3 ( 28 6 )
© 2010 ANSYS, Inc. All rights reserved. 47 ANSYS, Inc. Proprietary
• Zone3 (r > 28.6 mm)
FRIGG-6a Test CaseMesh Refinement Hierarchyy
Mesh01 Mesh02 Mesh03
No. Elements699 x 150(104 850)
2796 x 300(838 800)
11184 x 600(6 710 800)
No. Nodes 116 421 884 639 6 892 869
Max y+ 180 94 51
Min Angle [deg] 51.9 50.4 49.64
Min Determinant 0.84 0.91 0.98
© 2010 ANSYS, Inc. All rights reserved. 48 ANSYS, Inc. Proprietary
Numerical Effort
~ 90 minutes@ 6 CPU’s
~ 17 hours@ 16 CPU’s
~ 6 days@ 40 CPU’s
FRIGG-6a Test CaseBaseline Setup: SST Steam VFp
Outlet OutletOutlet Outlet
T ti l di t ib ti f tPl t f t l f ti (M h03 SST)
© 2010 ANSYS, Inc. All rights reserved. 49 ANSYS, Inc. Proprietary
Two cross-sectional distributions of steam volume fraction (Mesh03,SST)
Plot of steam volume fraction (Mesh03, SST)
FRIGG-6a Test CaseBaseline Setup: SST TLp L
Outlet OutletOutlet Outlet
T ti l di t ib ti f li idPl t f li id t t (M h03 SST)
© 2010 ANSYS, Inc. All rights reserved. 50 ANSYS, Inc. Proprietary
Two cross-sectional distributions of liquid temperature (Mesh03,SST)
Plot of liquid temperature (Mesh03,SST)
FRIGG-6a Test CaseMesh Comparison
© 2010 ANSYS, Inc. All rights reserved. 51 ANSYS, Inc. Proprietary
Turbulence Modeling in Rod Bundles
• So far good comparison, but…– Wall friction in rod bundles leads to secondary flows– Anisotropic turbulence– SST BSL RSM – Does not influence so much cross-sectional averaged
flow propertiesflow properties– Secondary flows affect steam & temperature distributions
on heated wall surfaces Can be relevant for safety!
© 2010 ANSYS, Inc. All rights reserved. 52 ANSYS, Inc. Proprietary
FRIGG-6a Test CaseTurbulence Model Comparison
© 2010 ANSYS, Inc. All rights reserved. 53 ANSYS, Inc. Proprietary
FRIGG-6a Test CaseTurbulence Model Comparison
SST model BSL RSM model
Outlet Outlet
© 2010 ANSYS, Inc. All rights reserved. 54 ANSYS, Inc. Proprietary
Steam volume fraction
FRIGG-6a Test CaseTurbulence Model Comparison
• SST model NO secondary flows
© 2010 ANSYS, Inc. All rights reserved. 55 ANSYS, Inc. Proprietary
Contour plot of steam volume fraction (Outlet)Liquid velocity in cross section (Outlet)
FRIGG-6a Test CaseTurbulence Model Comparison
• BSL RSM model secondary flows
© 2010 ANSYS, Inc. All rights reserved. 56 ANSYS, Inc. Proprietary
Contour plot of steam volume fraction (Outlet)Liquid velocity in cross section (Outlet)
New R&D Consortium
ANSYS Germany
R&D Initiative:“Modeling Simulation & Germany
TUD, Dept. Fluid
Mechanics
Karlsruhe Inst. of
Technology (KIT)
Modeling, Simulation & Experiments for Boiling Processes in Fuel Assemblies of PWR”
FZ Dresden/ TUD, Dept.TUM, Dept.
Th
Assemblies of PWR
Dresden/Rossen-
dorf
TUD, Dept. Nucl. Eng.Thermo-
dynamics
TUD Medical Faculty
Univ. Appl.
Univ.Bochum,
Dept. Energy
Systems
© 2010 ANSYS, Inc. All rights reserved. 57 ANSYS, Inc. Proprietary
Univ. Appl. Sciences
Zittau/ Görlitz
Coupling of RPI Wall Boiling Model with Homog./Inhomg. MUSIGg g
Bubble breakup & coalescenceCondensation
CFX 12.1Cust. Solv. v1
& coalescence(MUSIG Model)(MUSIG model
extension)
Cust.
oupl
ing
Cust. Solv. v3
Co
Cust. Solv v2
Bubble departureWall Boiling Model (RPI)
Future model extensions:• Bubble departure diameter
computed from equilibrium
Solv. v2
© 2010 ANSYS, Inc. All rights reserved. 58 ANSYS, Inc. Proprietary
computed from equilibrium of forces
• Include further phenomenaCFX 12.1
DEBORA Testcase: RPI & MUSIG
0.6
ExpCFX 12
3.5UGAS ExpUGAS1 CFX-12
Volume Fraction
Velocity
dashed lines – dB=f(Tsat-TL) ; solid lines – dB as mean Sauter diam. from MUSIG group
0 2
0.4
[-]
CFX-12Gas1Gas2
2.5
3.0
[m/s
]
GAS1
UGAS2 CFX-12ULIQUID CFX-12
• Inhomog.MUSIG
Fraction
0 0.002 0.004 0.006 0.008 0.01R [ ]
0.0
0.2
0 0.002 0.004 0.006 0.008 0.01R [ ]
1.5
2.0MUSIG
• Phasechange
R [m] R [m]
365
370ExpCFX-12TSAT
0.0004
0.0006 • Breakup &• Coales-
cenceTemperature
355
360[K]
0.0002
[m]
ExpCFX-12
cence• RPI
Mean Sauter
© 2010 ANSYS, Inc. All rights reserved. 59 ANSYS, Inc. Proprietary
0 0.002 0.004 0.006 0.008 0.01R [m]
3500 0.002 0.004 0.006 0.008 0.01
R [m]
0.0000
diam.
By courtesy of E. Krepper, FZD
Modeling, Simulation & Experiments for Boiling Processes in Fuel Assemblies of PWR
• Ultrafast electron beam X-ray CT of fuel rod bundle in titanium pipe on TOPFLOW @ FZD:
© 2010 ANSYS, Inc. All rights reserved. 60 ANSYS, Inc. Proprietary
Images by courtesy of U. Hampel, FZD
Modeling, Simulation & Experiments for Boiling Processes in Fuel Assemblies of PWR
Wall boiling simulation insimulation in 3x3 rod bundle with
idspacer grid:
WallWall superheat TW-TSat
© 2010 ANSYS, Inc. All rights reserved. 61 ANSYS, Inc. Proprietary
Summary & Outlook
• Overview on ANSYS CFD multiphase flow model development and validation
• Continuous effort in model improvement, R&D• Emphasis in validation on BPG, comparison to data,
geometry & grid independent modeling• High interoperability of physical models
O tl k• Outlook:– Ongoing & customer driven CFD model development– Research cooperation with Industry & AcademiaResearch cooperation with Industry & Academia– More & more complex MPF phenomena– Coupling of wall boiling model to inhomogeneous MUSIG
© 2010 ANSYS, Inc. All rights reserved. 62 ANSYS, Inc. Proprietary
p g g g– Extension of the wall heat partitioning in wall boiling model