FPi-4030 Service Manual (Rev.1.2)

Click here to load reader

  • date post

    21-Apr-2015
  • Category

    Documents

  • view

    269
  • download

    24

Embed Size (px)

Transcript of FPi-4030 Service Manual (Rev.1.2)

FPi 4030 Inserting System Service Manual Illustrated Parts List Operator Manual

Release: 07/2006

Revision: Item number:

0 51.0067.1001.00

SERVICE MANUAL FPi 4030 INSERTING SYSTEM

Note If you as a user of these documents should detect any difference to actual practical operation, or simple printing errors, please assist us in publishing error-free documents for the future by forwarding these errors with a copy of the faulty page to the address listed below. Any information and data contained in these documents will thus always be up to date. Thank you.

Your technical trainers

These service instructions contain copyright information. No part of these instructions may be copied or otherwise reproduced without prior written consent by Francotyp-Postalia. 2006 Francotyp-Postalia

Francotyp-Postalia GmbH Triftweg 21-26 16547 Birkenwerder, Germany FP release 07/2006: Ingenieurbro Dr. Helbig, Berlin

Page i2

SERVICE MANUAL FPi 4030 INSERTING SYSTEM

Overview of the Service Documentation

1 2 3 4 5 6 7 8 9 10 11

THIS MANUAL HEALTH, SAFETY AND ENVIRONMENT GENERAL DESCRIPTION USER INTERFACE THE FPI 4030 INSERTING SYSTEM FAULT FINDING UPGRADING AND INSTALLING ACCESSORIES TECHNICAL SPECIFICATIONS ILLUSTRATED PARTS LIST APPENDIX FPI 4030 OPERATOR MANUAL

Please Note: Current versions of the illustrated spare parts list,recommended spare parts stock, wear parts and error messages can be looked up online in the Service Knowledge Database (SKD).

Release: 07/2006

Revision: Item number:

0 51.0067.1001.00 Page i3

SERVICE MANUAL FPi 4030 INSERTING SYSTEM

Page i4

SERVICE MANUAL FPi 4030 INSERTING SYSTEM Contents

Contents 1 This Manual.................................................................................................... 1-11.1 1.2 1.3 Abbreviations ..................................................................................................... 1-1 Terminology ....................................................................................................... 1-1 Release note ...................................................................................................... 1-1

2

Health, Safety and Environment .................................................................. 2-12.1 Safety instructions.............................................................................................. 2.1.1 General ................................................................................................ 2.1.2 Electrical safety .................................................................................... Symbols on the machine and in the manual ...................................................... End of life ........................................................................................................... 2-1 2-1 2-1 2-1 2-2

2.2 2.3

3

General description....................................................................................... 3-13.1 3.2 3.3 3.4 The system......................................................................................................... 3-1 Denominations ................................................................................................... 3-1 Paper flow .......................................................................................................... 3-2 Process Description ........................................................................................... 3-2 3.4.1 Document feeders................................................................................ 3-5 3.4.2 Document transport.............................................................................. 3-5 3.4.3 Collator................................................................................................. 3-6 3.4.4 Document folder................................................................................... 3-7 3.4.5 Envelope feeder ................................................................................... 3-9 3.4.6 Insert and exit track.............................................................................. 3-9 Electronics........................................................................................................ 3-11 3.5.1 PCB functions .................................................................................... 3-11 3.5.2 Schematic overview ........................................................................... 3-12 3.5.3 Connection with PC (Concorde application) ...................................... 3-13 3.5.4 The ID-tag (99.45.04)......................................................................... 3-14 3.5.5 Software package compatibility check ............................................... 3-16 Optional features.............................................................................................. 3-17 3.6.1 Optical Mark Recognition (OMR) ....................................................... 3-17 3.6.2 Flex Optical Mark Recognition (Flex OMR)........................................ 3-17 3.6.3 High capacity BRE MaxiFeederTM .................................................... 3-17 3.6.4 Insertn FrankTM (not available yet)................................................... 3-17 3.6.5 Online services................................................................................... 3-18 3.6.6 Intermediate transport ........................................................................ 3-18

3.5

3.6

4

User interface................................................................................................. 4-14.1 Operator menus ................................................................................................. 4-1

Release: 07/2006

Revision: Item number:

0 51.0067.1001.00 Page i5

SERVICE MANUAL FPi 4030 INSERTING SYSTEM Contents

4.2 4.3

Job and Supervisor menus................................................................................ 4-1 Service menu .................................................................................................... 4-1 4.3.1 System settings ................................................................................... 4-2 4.3.1.1 Configuration ...................................................................... 4-2 4.3.1.2 Localisation......................................................................... 4-2 4.3.1.3 Software versions ............................................................... 4-3 4.3.1.4 Reset data .......................................................................... 4-3 4.3.1.5 Power up............................................................................. 4-3 4.3.1.6 Folder offset........................................................................ 4-3 4.3.1.7 Flap closer offset ................................................................ 4-3 4.3.2 Job settings ......................................................................................... 4-4 4.3.2.1 System output (FPi 4030 only) ........................................... 4-4 4.3.2.2 Document offset.................................................................. 4-5 4.3.2.3 BRE offset........................................................................... 4-5 4.3.2.4 Secure jobs......................................................................... 4-6 4.3.2.5 Flap closer .......................................................................... 4-6 4.3.3 Service Tests....................................................................................... 4-6 4.3.3.1 Photocells ........................................................................... 4-6 4.3.3.2 Digital inputs ....................................................................... 4-7 4.3.3.3 Actuators tests .................................................................... 4-8 4.3.3.4 Run in ................................................................................. 4-8 4.3.3.5 DFC test.............................................................................. 4-9 4.3.4 Service counters................................................................................ 4-10 4.3.5 OMR .................................................................................................. 4-10 4.3.5.1 OMR code definition ......................................................... 4-10 4.3.5.2 Read-code test ................................................................. 4-11 4.3.6 Diagnostics ........................................................................................ 4-13 4.3.6.1 Start test ........................................................................... 4-13 4.3.6.2 Error counters ................................................................... 4-13 4.3.6.3 Last error list ..................................................................... 4-13 4.3.7 Online service.................................................................................... 4-14 4.3.7.1 Server port ........................................................................ 4-14 4.3.7.2 Reset CB data .................................................................. 4-14 4.3.7.3 Test CB............................................................................. 4-14 4.3.8 Remove blockage.............................................................................. 4-15 4.3.9 Sealing on franking machine (not yet available)................................ 4-15

5

The FPi 4030 inserting system .................................................................... 5-15.1 Transport, storage and installation .................................................................... 5-1 5.1.1 Transport ...............................................................