FORMULATION OF PERSONAL CARE PRODUCTS WITH BIO- …
Transcript of FORMULATION OF PERSONAL CARE PRODUCTS WITH BIO- …
FORMULATION OF PERSONAL CARE PRODUCTS WITH BIO-
SURFACTANTS
A thesis submitted to The University of Manchester
for the degree of Doctor of Philosophyin the Faculty of Science and Engineering
2021
Chi Zhang
School of EngineeringDepartment of Chemical Engineering amp Analytical Science
1
Table of Contents
Chapter 1 Introduction 17
11 Research System 17
12 Research Motivation 18
13 State-of-the-Art 19
14 Research Objectives and Aims 30
15 Overview of Thesis 30
16 Nomenclature 31
Chapter 2 Literature Review 32
21 Surfactants 32
211 Structure of Surfactants 33
212 Classification of Surfactants 33
213 Surfactant Behaviour in Water Solution 39
22 Bio-surfactants 44
221 Classification of Biosurfactants (BSs) 45
222 The Production and Extraction of Biosurfactants (BSs) 46
223 Characterization of Biosurfactants (BSs) 48
224 Application of Biosurfactants (BSs) in Various Fields 49
225 Potential Cosmetic-applicable Biosurfactants (BSs) 51
23 Emulsion 65
231 Overview of Emulsion 66
232 Emulsion Formation 66
233 Mechanisms of Emulsion Instability 73
24 Rheology 75
241 Rheology of Emulsions 75
242 Rheometry and Rheometers 77
Chapter 3 Materials and Methodology 81
31 Sophorolipids (SLs) Production 81
311 Producing Microorganisms 81
312 Chemicals 81
313 Production Strategies 81
32 Mannosylerythritol Lipids (MELs) Production 84
2
321 Producing Microorganisms 84
322 Chemicals 84
323 Production Strategies 85
33 Preliminary Trials on Cream Formulation 86
331 First Trial for Formulation of Cream without Sodium Lauryl Ether
Sulfate (SLES) Using a Homogenizer 86
332 Second Trial for Formulation of Cream with Sodium Lauryl Ether
Sulfate (SLES) Using an overhead stirrer 87
34 Modified and Standard Experimental Procedure for Cream Formulation
90
341 Chemicals 90
342 Recipes 90
343 Apparatus and Configurations 95
344 Preparation Procedure for Standard Formulation 96
35 Modification of Preparation Process 97
351 Formulation of Model Creams 98
352 Preparation Procedure with Different Mixing Time During Heating
Procedure 98
353 Preparation Procedure with Different Mixing Speed During Heating
Procedure 99
354 Preparation Procedure with Different Cooling Procedure 100
36 Characterisation Methods 100
361 Rheology 101
362 Differential Scanning Calorimetry (DSC) 121
363 Droplet Size Distribution Analysis 126
364 Microscopy 132
365 Surface and Interfacial Tension Measurement 132
366 Mass Spectrometry (MS) and Tandem Mass Spectrometry (MS-
MS) 136
Chapter 4 Preliminary Characterisation of E45 Cream 139
41 Rheological Characterisation of E45 cream 139
411 Preliminary Testing Conditioning Step Determination 139
412 Rheological Characterisation on E45 Cream 146
42 Droplet Size Distribution (DSD) Analysis 152
421 Experimental Procedure 152
422 Results and Conclusions 154
3
43 Differential Scanning Calorimetry (DSC) Analysis 155
431 Experimental Procedure 155
432 Results and Conclusions 156
44 Summary of Chapter 4 156
Chapter 5 Variation of Mimic Creams Prepared with Different Emulsifying
System 158
51 Explorer Formulation of Mimic Creams 158
511 First Trial of Cream Formulation without Sodium Lauryl Ether
Sulfate (SLES) Using a Homogenizer 158
512 Second Trial of Cream Formulation with Sodium Lauryl Ether
Sulfate (SLES) Using an Overhead Stirrer 159
52 Formulation_Ⅰ of Cream Formulation Using a Simplified Configuration
161
521 Appearance of Mimic Creams in Formulation_Ⅰ 161
522 Rheological Characterisation of Mimic Creams in Formulation_Ⅰ
163
523 Droplet Size Distribution Analysis of mimic creams in
Formulation_Ⅰ 180
524 Thermodynamic Properties of Mimic Creams in Formulation_Ⅰ 182
53 Complementary Rheology Study of Creams Formulated in
Formulation_Ⅱ 184
54 Summary of Chapter 5 187
Chapter 6 Variation of Creams Prepared with Different Processes 188
61 Effect of Mixing Time on Cream Formulation During Heating Procedure
188
62 Effect of Mixing Speed on Cream Formulation During Heating Procedure
192
63 Effect of Cooling Procedure on Cream Formulation 193
64 Summary of Chapter 6 198
Chapter 7 Production of Bio-surfactants 199
71 Sophorolipids (SLs) 199
711 Structural Analysis of Sophorolipids (SLs) 201
712 Surface Tension Analysis of Sophorolipids (SLs) 202
72 Mannosylerythritol Lipids (MELs) 204
721 Structural Analysis of MELs 204
73 Thermodynamic Properties of Sophorolipids and MELs 207
4
74 Summary of Chapter 7 208
Chapter 8 Production of bio-creams using Continuous Configuration
in Formulation_Ⅲ 209
81 Reformulation of Mimic Creams Using Continuous Configuration 209
82 Creams Formulated with Bio-surfactants in Mixed Paraffin OilsWater
System 210
821 Appearance of Creams 211
822 Rheological Properties of Creams 211
823 Thermodynamic Properties of Creams 223
83 Creams Formulated in Vegetable OilsWater System 225
831 Appearance of Creams 225
832 Rheological Properties of Creams 227
833 Thermodynamic Properties of Creams 241
84 Summary of Chapter 8 244
Chapter 9 Conclusion and Future Work 245
References 249
5
List of Figures
Figure 21 Dependence of surface tension on the concentration of various solutes 32
Figure 22 Schematic diagram of surfactant molecule 33
Figure 23 schematic diagram of different types of surfactant molecules alignment at
water surface 39
Figure 24 Dependence of structure and phase formation on the surfactant
concentration and temperature adapted from Guo et al 2018 42
Figure 25 General structure of sophorolipids (SLs) 55
Figure 26 General structure of mannosylerythritol lipids (MELs) 61
Figure 27 Instability phenomena of emulsions 74
Figure 31 Schematic diagram of simplified configuration and photo of overhead stirrer
89
Figure 32 Schematic diagram of continuous configuration and corresponding container
parameters that applied in Formulation_Ⅲ 96
Figure 33 Flow behaviour of fluids plotted in shear stress-shear rate (left) and viscosity-
shear rate (right) diagram according to Mezger 2020 103
Figure 34 Schematic diagram of steady state shear and generated shear profile
according to Mezger 2020 104
Figure 35 Qualitative S-shape rheological curve for typical shear thinning fluids and
corresponding model fitting range according to Tatar et al 2017 105
Figure 36 Typical hysteresis loop of shear stress-shear rate behaviour for thixotropic
and rheopectic material according to Maazouz 2020 108
Figure 37 Schematic diagram of spring represents elastic behaviour (left) and dashpot
represent for viscous behaviour (right) 108
Figure 38 Creep and recovery test (a) and expected response of different materials
response of linearly elastic material (b) response of viscous liquid (c) 109
Figure 39 Schematic diagram of Maxwell model 110
Figure 310 Creep and recovery test (a) and expected response of Maxwell model (d) 110
Figure 311 Schematic diagram of Kelvin-Voigt model 111
Figure 312 Creep and recovery test (a) and expected response of Voigt model (b) 112
Figure 313 Typical creep and recovery response (a) for Burgers model accompanied
with its schematic diagram (b) 112
Figure 314 Response of viscous material and elastic material to creep test expressed
with creep compliance with time in log-log plot 113
Figure 315 Two-plate model for oscillatory shear test and the applied oscillatory shear
profile 114
Figure 316 Typical frequency response of Maxwell model for a viscoelastic liquid (a) and
Voigt model for a viscoelastic solid (b) 117
Figure 317 Physical model of rheological measuring system 118
Figure 318 Schematic diagram of cone and plate geometry 119
Figure 319 Schematic diagram of power compensation DSC adapted from Danley 2002
122
Figure 320 Schematic diagram of heat flux DSC 123
Figure 321 Schematic diagram of Tzero measurement model for DSC 124
6
Figure 322 Schematic diagram of Laser diffraction when encountering different size of
particles 126
Figure 323 Diffraction patterns and the corresponding radial intensity for two spherical
particles 1 (a) and 2 (b) in different sizes 127
Figure 324 Schematic diagram of laser diffraction particle size analyser 127
Figure 325 Droplet size distribution of a sample and the corresponding illustration of
size classes 128
Figure 326 Illustration of instrument Mastersizer 3000 connecting to the wet dispersion
unit 130
Figure 327 Schematic diagram of force that applied to increase the surface area and
the surface tension is proportional to this measured force 133
Figure 328 Physical model of tensiometer 134
Figure 329 Schematic illustration of Du Nouumly ring method (left) and its cross-section
view (right) 135
Figure 330 Schematic diagram of the theory of a mass spectrometry 137
Figure 331 Schematic diagram of the theory of mass spectrometry 138
Figure 41 Exploratory flow characterisation of E45 cream for pre shear stress
determination where viscosity varied as a function of shear stress 143
Figure 42 Oscillatory amplitude sweep of E45 cream for determination of oscillatory
stress within linear viscoelastic range 144
Figure 43 Oscillatory time sweep of E45 cream for determination of equilibrium time
145
Figure 44 Steady state shear test on E45 cream where viscosity varied as a function of
shear stress ranging from 10 Pa to 300 Pa 149
Figure 45 Shear ramp test on E45 cream for determination of hysteresis loop where
shear stress ramped up and down as a function of shear rate 151
Figure 46 Oscillatory frequency sweep on E45 cream where Grsquo and Grsquorsquo varied as
function of angular frequency from 001 rad s-1 to 1000 rad s-1 at controlled oscillatory
stress of 4 Pa 152
Figure 47 Comparison of the droplet size distribution curves between sample A of pre-
treated E45 cream and sample B of pre-treated E45 cream with additional 2wt of SLES
154
Figure 48 DSC thermogram of E45 cream (screen shot directly from the software) 156
Figure 51 Appearance of mimic cream prepared in the first trial using CA as the sole
surfactant and a homogenizer for mixing 158
Figure 52 Appearance of mimic cream prepared in the second trial using CA and SLES as
surfactants and a stirrer with pitched blade turbine for mixing 159
Figure 53 Comparison of representative flow behaviour between E45 cream and mimic
cream that emulsified by SLES and cetyl alcohol where viscosity varied as a function of
shear stress ranging from 5 Pa to 300 Pa 160
Figure 54 Appearances of mimic creams prepared in Formulation_Ⅰ 162
Figure 55 Flow profiles of 12 mimic creams prepared in the Formulation_Ⅰ using
simplified configuration where viscosity varied as a function of shear stress from 5 Pa to
300 Pa 164
7
Figure 56 Respective comparison of average of limit viscosity and corresponding yield
stress among mimic creams formulated with varied emulsifying system 166
Figure 57 Oscillatory strain sweep on mimic creams formulated with 6 wt CA and 2
wt GM with varied concentration of SLES where G and G varied as function
of strain ranging from 001 to 100 169
Figure 58 Oscillatory frequency sweep on mimic creams formulated with 6 wt CA and
2 wt GM with varied concentration of SLES where G G and |η| varied as a function
of frequency ranging from 001 Hz to 100 Hz 173
Figure 59 Comparison between steady shear viscosity and complex viscosity
respectively varied as a function of shear rate and angular frequency for cream
containing 2 wt SLES 6 wt CA and 2 wt GM 174
Figure 510 Comparison of storage and loss moduli among creams containing 6 wt CA
and 2 wt GM with varied concentration of SLES where storage and loss moduli varied
as a function of frequency ranging from 001 Hz to 1000 Hz 175
Figure 511 Comparison of dissipation factor among creams containing 6 wt CA and 2
wt GM with varied concentration of SLES where dissipation factor varied as a function
of frequency ranging from 001 Hz to 1000 Hz 177
Figure 512 Comparison of the compliance (J) response among creams containing 6 wt
CA and 2 wt GM with varied concentration of SLES where compliance varied as a
function of time Curve illustrated with mean values and standard deviations were
00002 1Pa for 2 wt SLES involved 00002 1Pa for 4 wt SLES involved 00003 1Pa
for 6 wt SLES involved 178
Figure 513 Typical plot of compliance varied as a function of time in a creep-recovery
test for a viscoelastic material 179
Figure 514 Mechanical model for interpretation of creep-recovery result 179
Figure 515 Comparison of droplet size distribution among creams containing 6 wt CA
2 wt GM with varied concentrations SLES where volume density varied as a function
of diameter Mean values are presented in curve for each cream 180
Figure 516 Microscopic observation of mimic creams containing 6 wt CA 2 wt GM
with varied concentrations of SLES 181
Figure 517 DSC thermogram of cetyl alcohol and glycerol monostearate 182
Figure 518 DSC thermogram of light liquid paraffin and white soft paraffin 183
Figure 519 DSC thermogram of sodium lauryl ether sulfate (screen short directly from
software) 183
Figure 520 Comparison of thermal behaviour among creams containing 6 wt CA 2
wt GM with varied concentrations SLES where heat flow varied as a function of
temperature ranging from 25 degC to 90 degC 184
Figure 61 Effect of varied mixing time during heating procedure on droplet size
distribution of creams containing 6 wt CA and 2 wt GM with varied concentrations of
SLES at controlled mixing speed of 500 rpm 189
Figure 62 Effect of varied mixing time during heating procedure on droplet size
distribution of creams containing 6 wt CA and 2 wt GM with varied concentrations of
SLES at controlled mixing speed of 700 rpm 190
8
Figure 63 Comparison of droplet size distribution among creams containing 6 wt CA
and 2 wt GM with 2 wt SLES respectively being mixed at 500 rpm 700 rpm and 900
rpm for 3 minutes Data presented as the mean value 192
Figure 64 Comparison of D [3 2] values among creams containing 6 wt CA and 2 wt
GM with varied concentrations of SLES respectively being mixed at 500 rpm 700 rpm
and 900 rpm for 3 minutes Data is presented with the standard deviation as error bar
193
Figure 65 Comparison of different cooling procedures on cream containing 6 wt CA
and 2 wt GM with 4 wt SLES where viscosity varied as a function of shear stress
ranging from 1 Pa to 300 Pa 195
Figure 66 Comparison of varied stirring speed during cooling procedure for 10 min on
cream containing 6 wt CA and 2 wt GM with 4 wt SLES where storage modulus
varied as a function of frequency ranging from 01 Hz to 100 Hz 197
Figure 67 Comparison of varied stirring duration during cooling procedure at controlled
stirring speed of 200 rpm on cream containing 6 wt CA and 2 wt GM with 4 wt
SLES where storage modulus varied as a function of frequency ranging from 01 Hz to
100 Hz 197
Figure 71 Phase separation of media broth of sophorolipids production 199
Figure 72 Appearance of extracted sophorolipids (a) right after rotary evaporation and
(b) after 24h dried in fume cupboard 200
Figure 73 Result of HPLC measurement of sophorolipids 201
Figure 74 Representative mass spectrum of sophorolipids obtained from mass
spectrometry 202
Figure 75 Surface activity of SLs in water solution where surface tension varied as a
function of the concentration of sophorolipids 203
Figure 76 Appearance of MELs products from (a) batch fermentation and (b) fed-batch
fermentation 204
Figure 77 Results of mass spectrometry of mannosylerythritol lipids 205
Figure 78 Representative mass spectrum of mannosylerythritol lipids with mz ranging
from 600 to 750 205
Figure 79 DSC thermogram of sophorolipids where heat flow varied as function of
temperature ranging from -20 degC to 90 degC 207
Figure 710 DSC thermogram of mannosylerythritol lipids where heat flow varied as
function of temperature ranging from -20 degC to 90 degC 207
Figure 81 Comparison of flow profile among creams formulated in Formulation_Ⅰ
using simplified configurations and that in Formulation_Ⅲ using the continuous one 210
Figure 82 Appearance of bio-creams formulated with 6 wt CA and 2 wt GM
respectively incorporated with varied concentrations of SLs and MELs in mixed paraffin
oils-water system 211
Figure 83 Comparison of flow behaviour among creams containing 6 wt CA and 2wt
GM with varied concentrations of SLs in mixed paraffin oils-water system where
viscosity varied as a function of shear stress ranging from 1 Pa to 300 Pa 213
9
Figure 84 Comparison of flow behaviour among creams containing 6 wt CA and 2wt
GM with varied concentrations of MELs in mixed paraffin oils-water system where
viscosity varied as a function of shear stress ranging from 1 Pa to 300 Pa 214
Figure 85 Oscillatory strain sweep on bio-creams formulated with 6 wt CA and 2 wt
GM with varied concentration of SLs where G and G varied as function of strain
ranging from 001 to 10 216
Figure 86 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt
GM with varied concentration of SLs where G G and |ƞ|varied as function of
frequency ranging from 001 Hz to 100 Hz 218
Figure 87 Specific oscillatory frequency range of oscillatory frequency sweep test for
SLs-involved cream including the range between 001 and 01 (left) and that between 10
and 100 (right) showing crossover of G and G 219
Figure 88 Comparison of G and G as function of frequency ranging from 001 Hz to 10
Hz among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of
SLs in mixed paraffins-water system 221
Figure 89 Comparison of G and G as function of frequency ranging from 001 Hz to 10
Hz among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of
MELs in mixed paraffins-water system 221
Figure 810 Comparison of compliance as a function of time among bio-creams
containing 6 wt CA and 2 wt GM with varied concentrations of SLs in mixed paraffins-
water system 222
Figure 811 Comparison of compliance as a function of time among bio-creams
containing 6 wt CA and 2 wt GM with varied concentrations of MELs in mixed
paraffins-water system 223
Figure 812 DSC thermograms of bio-creams formulated with varied concentrations of
SLs in mixed paraffins-water system 224
Figure 813 DSC thermograms of bio-creams formulated with varied concentrations of
MELs in mixed paraffins-water system 224
Figure 814 Appearance of mimic creams formulated involving SLES respectively with
coconut oil and vegetable shortening in water containing surfactant system of 6 wt
cetyl alcohol and 2 wt glycerol monostearate with varied concentrations of sodium
lauryl ether sulfate 225
Figure 815 Appearance of bio-creams formulated involving SLs and MELs respectively
with coconut oil in water containing surfactant system of 6 wt cetyl alcohol and 2 wt
glycerol monostearate with varied concentrations of sodium lauryl ether sulfate 226
Figure 816 Appearance of bio-creams formulated involving SLs and MELs respectively
with vegetable shortening in water 227
Figure 817 Comparison of flow behaviour among mimic creams containing 6 wt CA
and 2 wt GM with varied concentrations of SLES in coconut oil-water system where
viscosity varied as a function of shear stress ranging from 1 to 300 Pa 229
Figure 818 Comparison of flow behaviour among mimic creams containing 6 wt CA
and 2 wt GM with varied concentrations of SLES in vegetable shortening-water system
where viscosity varied as a function of shear stress ranging from 1 to 300 Pa 229
10
Figure 819 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2
wt GM with varied concentrations of SLs in coconut oil-water system where viscosity
varied as a function of shear stress ranging from 1 to 300 Pa 230
Figure 820 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2
wt GM with varied concentrations of SLs in vegetable shortening-water system where
viscosity varied as a function of shear stress ranging from 1 to 300 Pa 231
Figure 821 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2
wt GM with varied concentrations of MELs in coconut oil-water system where
viscosity varied as a function of shear stress ranging from 1 to 300 Pa 232
Figure 822 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2
wt GM with varied concentrations of MELs in vegetable shortening-water system
where viscosity varied as a function of shear stress ranging from 1 to 300 Pa 233
Figure 823 Oscillatory strain sweep on mimic creams containing 6 wt CA and 2 wt
GM with 6 wt SLES in coconut oil-water system where Gand G varied as function of
strain ranging from 001 to 100 234
Figure 824 Oscillatory strain sweep on bio-creams containing 6 wt CA and 2 wt GM
with 6 wt MELs in coconut oil-water system where G and G varied as function of
strain ranging from 001 to 100 234
Figure 825 Oscillatory frequency sweep on mimic creams containing 6 wt CA and 2
wt GM with varied concentrations of SLES in coconut oil-water system where G G
and |ƞ|varied as function of frequency ranging from 001 to 100 Hz 235
Figure 826 Oscillatory frequency sweep on mimic creams containing 6 wt CA and 2
wt GM with varied concentrations of SLES in vegetable shortening-water system
where G G and |ƞ|varied as function of frequency ranging from 001 to 100 Hz 236
Figure 827 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt
GM with varied concentrations of SLs in coconut oil-water system where G G and
|ƞ|varied as function of frequency ranging from 001 to 100 Hz 236
Figure 828 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt
GM with varied concentrations of SLs in vegetable shortening-water system where G
G and |ƞ|varied as function of frequency ranging from 001 to 100 Hz 237
Figure 829 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt
GM with varied concentrations of MELs in coconut oil-water system where G G and
|ƞ|varied as function of frequency ranging from 001 to 100 Hz 237
Figure 830 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt
GM with varied concentrations of MELs in vegetable shortening-water system where G
G and |ƞ|varied as function of frequency ranging from 001 to 100 Hz 238
Figure 831 Comparison of compliance as a function of time among mimic creams
containing 6 wt CA and 2 wt GM with varied concentrations of SLES in vegetable
shortening-water system 240
Figure 832 Comparison of compliance as a function of time among bio-creams
containing 6 wt CA and 2 wt GM with varied concentrations of MELs in coconut oil-
water system 240
Figure 833 Comparison of compliance as a function of time among bio-creams
containing 6 wt CA and 2 wt GM with varied concentrations of SLs in coconut oil-
water system 241
11
Figure 834 DSC thermograms of mimic creams containing 6 wt CA and 2 wt GM with
varied concentrations of SLES in vegetable shortening-water system 242
Figure 835 DSC thermograms of bio-creams containing 6 wt CA and 2 wt GM with
varied concentrations of MELs in vegetable shortening-water system 242
Figure 836 DSC thermograms of bio-creams containing 6 wt CA and 2 wt GM with
varied concentrations of SLs in coconut oil -water system 243
12
List of Tables
Table 11 Classification of ingredients formulated in E45 cream based on function 18
Table 21 Examples of cationic surfactants and corresponding chemical structures 34
Table 22 Examples of anionic surfactants and corresponding chemical structures 35
Table 23 Example of non-ionic surfactants and corresponding chemical structures 37
Table 24 Classification of bio-surfactants adapted from Shoeb et al 2013 45
Table 25 Typical shear rate ranges of emulsions and creams during different industrial
applications adapted from Mezger 2020 76
Table 26 Theoretical values of shear rate related to different processes of cream
application adapted from Langenbucher and Lange 1970 76
Table 31 Default settings for HPLC measurement for analysing SLs concentration
(Dolman et al 2017) 84
Table 32 Formulation of first trial cream with cetyl alcohol as sole emulsifying agent 86
Table 33 Formulation of second trial cream with cetyl alcohol and SLES as mixed
emulsifying system 88
Table 34 Classification of ingredients in the cream formulation 90
Table 35 Formulation_Ⅰ of mimic creams prepared with varied proportion of
surfactant system 91
Table 36 Formulation_Ⅱ of mimic creams prepared with varied concentrations of fatty
alcohols 92
Table 37 Formulation_Ⅲ of mimic creams and bio creams with optimized surfactant
system 94
Table 38 Ingredients for cream preparation in Formulation_Ⅰand Formulation_Ⅱ 96
Table 39 Formulation of model creams used for studying the effect of different
manufacturing strategies on cream performance 98
Table 310 Parameters of different mixing durations applied for study the effect of
different mixing procedure on product performance 99
Table 311 Specification of different mixing speeds during heating procedure applied for
study the effect of different mixing procedure on product performance modified from
Boxall et al 2010 100
Table 312 Specification of different cooling procedures applied for study the effect of
different cooling procedures on product performance adapted from Roslashnholt et al 2014
100
Table 313 Classification of Non-newtonian fluids according to Mezger 2020 103
Table 314 Non-Newtonian models with constitutive equations according to Mezger
2020 105
Table 315 Parameters for steady state shear test (SSS) 120
Table 316 Parameters for oscillatory strain sweep test (OSS) 120
Table 317 Parameters for oscillatory frequency sweep test (OFS) 120
Table 318 Parameters for creep and recovery test 121
Table 319 Details for SOP applied in droplet size analysis for mimic cream 132
13
Table 41 Parameters of pre-shear stress determination for E45 cream characterisation
140
Table 42 Parameters for preliminary linear viscoelastic range (LVER) determination for
E45 cream characterisation 141
Table 43 Parameters for equilibrium time determination for E45 cream characterisation
142
Table 44 Parameters for steady state shear test on E45 cream 146
Table 45 Parameters for continuous shear stress ramp test on E45 cream 147
Table 46 Parameters for new linear viscoelastic range (LVER) determination for E45
cream characterisation 147
Table 47 Parameters for oscillatory frequency sweep on E45 cream 148
Table 48 Details of SOP applied in droplet size analysis for E45 Cream 153
Table 51 Results of steady state shear measurement for E45 and mimic cream
containing SLES and CA 161
Table 52 Key parameters derived from viscosity profiles of creams containing 6 wt CA
and 2 wt GM with varied concentrations of SLES 166
Table 53 Key parameters derived from viscosity profiles of cream containing 2 wt SLES
and 2 wt GM with varied concentrations of CA 185
Table 54 Key parameters derived from viscosity profiles of cream containing 4 wt SLES
and 2 wt GM with varied concentrations of CA 186
Table 61 Sauter mean diameter D[3 2] in cream containing 6 wt CA and 2 wt GM
with varied concentrations of SLES being mixed at 500 rpm at ifferent mixing time The
value is presented as mean value plusmn standard deviation 189
Table 62 Sauter mean diameter D [3 2] in cream containing 6 wt CA and 2 wt GM
with varied concentrations of SLES respectively being mixed at 700rpm and 900rpm at
different mixing time The value is presented as mean value plusmn standard deviation 191
Table 63 Parameters for cooling process where mixing speed and mixing time are
specified 194
Table 64 Key parameters derived from viscosity profile of cream containing 4 wt SLES
with 6 wt CA and 2 wt GM formulated with different cooling procedure 195
Table 71 Prediction of MELs structure and corresponding possible fatty acid chains 206
14
Abstract
Personal care products are necessities in peoplersquos daily life especially cosmetic
creams and lotions Cosmetic creams are semi-solid emulsions most of which are
normally at a thermodynamically metastable state thus surfactants play a key role
in the formulation Most industrially applied surfactants are chemically synthesized
which are poorly biodegradable and biocompatible With the increase in concern
for environment protection considerable attention has been given to biosurfactants
due to their environmentally friendly merits and higher surface activity
This project aims to study the preparation of cosmetic cream formulated with
biosurfactants compared to a system of containing cetyl alcohol (CA) glycerol
monostearate (GM) and sodium lauryl ether sulfate (SLES) with paraffin in water
Instead of applying the petroleum-based surfactants the cream will be
reformulated with microbial-derived surfactants eg sophorolipids (SLs) and
mannosylerythritol lipids (MELs) Key parameters for the performance of the cream
are analysed to allow understanding of the production process and the effect of
replacing the surfactant Droplet size analysis was performed using a Mastersizer
3000 The d32 of the distributions were used to determine the dependencies of the
surfactant concentrations the rotor speed and the mixing time used to
manufacture the cream Rheological properties of the cream were also examined
eg shear stress sweep and linked to the droplet size distributions As a result
structural mixture of SLs mainly consisting of diacylated acidic SLs of C181
diacylated acidic SLs with C201 and diacylated lactonic SLs with C181 that
extracted from c bombicola cultivation consuming glucose and rapeseed oil as
substrates was successfully incorporated with fatty alcohols for cream formulation
in replacement of anionic surfactant SLES In this study bio cream with 6 wt SLs
exhibited smooth texture with sufficient stiffness reflecting as an average
maximum viscosity of approximate (2plusmn07)times105 Pamiddots And a primary creep was
obtained from creep test indicating a solid behaviour of the system Also higher
concentration of SLs formulated in cream system led to better result with good
performance Vegetable oils that formulated as alternatives to mixed paraffin oils
were well emulsified in water with surfactant system containing SLES and fatty
alcohols especially coconut oil In addition 2 wt MELs incorporating with cetyl
alcohol and glycerol monostearate formulated with coconut oil in water could
prepare cream with average maximum viscosity of (118plusmn08)times105 Pamiddots which is
comparable to that of system with 2 wt SLES instead
15
Declarations
No portion of the work referred to in the thesis has been submitted in support of
an application for another degree or qualification of this or any other university or
other institute of learning
i The author of this thesis (including any appendices andor schedules to this
thesis) owns any copyright in it (the ldquoCopyrightrdquo) and has given The
University of Manchester the rights to use such Copyright including for any
administrative purposes
ii Copies of this thesis either in full or in extracts and whether in hard or
electronic copy may be made only in accordance with the Copyright
Designs and Patents Act 1988 (as amended) and regulations issued under
it or where appropriate in accordance with licensing agreements which the
University has from time to time This page must form part of any such
copies made
iii The ownership of certain Copyright patents designs trademarks and other
intellectual property (the ldquoIntellectual Propertyrdquo) and any reproductions of
copyright works in the thesis for example graphs and tables
(ldquoReproductionsrdquo) which may be described in this thesis may not be owned
by the author and may be owned by third parties Such Intellectual Property
and Reproductions cannot and must not be made available for use without
the prior written permission of the owner of the relevant Intellectual Property
and or Reproductions
iv Further information on the conditions under which disclosure publication
and commercialisation of this thesis the Copyright and any Intellectual
Property andor Reproductions described in it may take place is available
in the University IP Policy in any relevant Thesis restriction declarations
deposited in the University Library The University Libraryrsquos regulations and
in The Universityrsquos policy on Presentation of Theses
16
Acknowledgements
I am very grateful to my supervisors Dr Thomas Rogers and Dr James Winterburn
for their careful guidance and useful advice throughout the project Thanks to my
seniors who gave me care and support in both of life and study to Ben Dolman for
his help with biosurfactant production to Sergio Carrillo De Hert for his training on
rheometer and Mastersizer to Sara Bages estopa for her training on surface
tension measurement Appreciate for the support of Reynard Spiess with mass
spectrometry measurement Thanks to University of Manchester for providing the
top educational resources for me
Last but not least I would like to sincerely express my appreciation to my parents
and my lovely fianceacute for their understanding all along this PhD period giving me
material and emotional support that are essential to rely on
17
Chapter 1 Introduction
11 Research System
Personal care and cosmetics include a wide variety of items that people commonly
get access to in their everyday life including for example shampoos and soaps
for cleaning skin creams and lotions for protecting and nourishing foundation and
lipstick for beautifying Occupying a large portion of market share around the world
cosmetic creams are served as necessities that applied by people for various
purpose which are multicomponent systems usually forming by two immiscible
liquids oil and water where one is dispersed in the other (Ying 2010) As
thermodynamically unstable systems having tendency to demix into two liquids
surfactants are usually applied in the formulation for facilitating emulsion formation
through adsorbing at the interface during homogenization and reducing the
interfacial tension to promote droplet dissociation (Khan et al 2011) In addition
as for the formulation of a cream namely semisolid emulsions mixed surfactant
system is largely applied instead of single surfactants consisting of different types
of surfactants or emulsifiers such as ionic or non-ionic ones combined with fatty
amphiphiles Researchers extensively studied the microstructure of oil in water
cream stabilized by a mixed surfactant system finding a general four-phase-
system presented as (Colafemmina et al 2020b)
a CrystallineHydrophilic gel phase consisting of bilayer of the mixed
emulsifier system and intralamellarly fixed water
b Lipophilic gel phase consisting of the superfluous co-emulsifiers which is
not aligned in the mixed emulsifier system
c Bulk water
d Dispersed oil phase which is immobilized by the lipophilic gel phase
The microstructure of multicomponent emulsion system is macro-reflected by its
flow property When the balance between thermal and interparticle forces reaches
an equilibrium the system is correspondingly in various states from the liquid-like
viscous microstructures with low resistant to external force to the semisolid-like
viscoelastic dispersions with three-dimensionally self-bodying structure exhibiting
as yield stress or storage moduli (Ha et al 2015) The original structure and
relevant properties will be altered and rebuilt when the system subject to an
external driving force where the introduced hydrodynamic forces interact with
thermal and interparticle forces leading to a sophisticated microstructure involved
18
melting or deforming and so on As one of the most significant characteristics of a
cream during production and application processes flow property is closely related
to the quality stability and efficacy of product Rheology is a subject that studies
the behaviour of flow and deformation of materials Being as a useful method for
cream production and improvement rheological characterisation help understand
the nature of system select raw materials and control manufacturing processes
(Tatar et al 2017) In addition the end use of creams could be predicted by
conducting rheological measurements from removing from the container to
applying on the skin As the success or failure of final products is greatly
determined by their flow properties rheological study is significant for the
improvement of manufacturing process and the development of customer-satisfied
products
In this project cream E45 was used as a standard model cream purchased from
Boots Sourcing from product label the ingredients of E45 shown in Table 11 were
classified based on their functions where the weight concentration of three key
components are specified according to its product introduction
Table 11 Classification of ingredients formulated in E45 cream based on function
12 Research Motivation
Surfactant system generally accounts for 10~20 wt of cream playing significant
roles in the production with which a three-dimensional gel structure will be formed
Traditional surfactants that widely applied in commercial cosmetic creams are
chemically synthesized and petroleum derived which have been suggested to be
ingredients Weight
concentration (wt)
function
White soft paraffin 145
Emollient skin lubricant moisturizer
Light liquid paraffin 126 Hypoallergenic anhydrous
lanolin 10
Glyceryl monostearate
Surface active compounds (emulsifiers
surfactants) Cetyl Alcohol
Sodium Cetostearyl Sulphate
Sodium Hydroxide
Neutralizing agents adjust acidbase balance Citric Acid Monohydrate
Carbomer Thickenerviscosity enhancerstabilizer
Methyl Hydroxybenzoate Anti-fungal agent preservative Propyl Hydroxybenzoate
Purified water
19
harmful to both of marine or land environment and human body due to their
hazardous origin and poor biodegradability (Mujumdar et al 2017) It has been
reported that petrochemical surfactants destroy the external mucous layer of
aquatic animals and cause damage to the gill of fishes Moreover some of them
will accumulate in the food chain which indirectly cause threat to human health
(Sajna et al 2015) In addition synthetic surfactants have great potential of
causing skin irritation as their close contact They denature proteins and strip lipids
in stratum corneum (SC) By penetrating through the SC layer synthetic
surfactants further pose a threat to cells in deeper skin layers and interfere with the
function of the cell membrane (Seweryn 2018) Especially ionic surfactants which
strongly bind to proteins due to electrostatic interactions exhibit more sever skin
irritation compared to non-ionic surfactants which interact with protein via weak
forces of hydrogen and van der Waals bonds (Mulligan 2005) As the increasing
of peoplersquos eco-friendly awareness surfactants that widely applied in industries are
expected to be ldquogreenerrdquo for the sake of environment and human beings Based
on this microorganism-derived biosurfactants are gradually drawn attention from
both of the academia and the industry for replacing those petroleum-derived
surfactants in products directly linked to human health such as food
pharmaceuticals and personal cares
13 State-of-the-Art
Surfactant is generally known as surface active ingredient which has been widely
studied and commercially applied since very long before With the development of
economy a sharp increase was witnessed in the production of surfactants since
early 20th century Up to today surfactants are already not simply applied for
cleansing but are multifunctional substances used for emulsifying dispersing
solubilizing defoaming and wetting in various fields such as petroleum industry
detergent industry environmental pollution treatment food industry personal care
industry and so on (Awad et al 2011) Owing a polar head group showing affinity
to water and a non-polar tail group having opposite affinity surfactant molecule
behaves amphiphilicity and functions at interfaces of wateroil or waterair to modify
the properties of the interface
For the surfactantsrsquo application in oil industry more recent studies focused on
surfactant flooding technique for tertiary phase of oil recovery known as enhanced
oil recovery (EOR) With combined mechanisms of surface activities including
interfacial tension reduction reservoir rock wettability alteration foam generation
20
and water-oil emulsification the optimised surfactant formulation was injected into
specific reservoir therefore minimizing capillary forces presented in oil production
and improving the overall oil displacement efficiency (Alsinan et al 2019) Those
mechanisms of different types of surfactants have been widely investigated The
interfacial tension reduction by non-ionic surfactants anionic surfactants
zwitterion surfactants and polymeric surfactants on oil-water interface were
assessed to be capable for their application for EOR More recently researchers
started to look at the possibility of using natural surfactants in EOR applications
for eco-friendly purposes Eslahati et al found that 4 wt of Saponin solution
helped increase the total oil recovery by 192 using spontaneous imbibition (A et
al 2020) And in another study during the tertiary oil recovery phase 521 of
original oil in place (OOIP) in reservoirs was recovered with 5g L-1 Saponin solution
added In the study of Dashtaki et al a natural surfactant was developed from
Vitagnus plant extract which obtained the OOPI recovery of 106 when 3000
ppm applied (Dashtaki et al 2020) In order to bypass the problem of alkalis
involvement when single surfactant applied mixed surfactant system was also
designed for EOR Surfactant-polymer system was formulated and helped achieve
recovery of 245~348 OOIP without alkali involved (Han et al 2019) also the
anionic and zwitterionic surfactant mixtures lowered oil-water interfacial tension
below 0001 dynes cm-1 leading to a displacement of 63~75 of residual oil which
could not be achieved by single surfactants (Han et al 2019)
In the field of pollution abatement surfactants are capable of dealing with
contaminated soil through mobilizing or solubilizing organic pollutants petroleum
hydrocarbons and heavy metals and enhancing the degradation of organic
contaminants known as chemical surfactant flushing technique which could be
carried out both in situ and ex situ (Ali et al 2017) The principles for the viability
of the technique focused on solubilisation of hydrophobic substances by
surfactants (Zhu 2011 Garciacutea-Cervilla et al 2020) behaviour of surfactants in
aqueous solution (Xia et al 2020 Jardak et al 2016 Li et al 2017) interactions
between different types of surfactants and pollutants (Sharma et al 2017
Katarzyna et al 2017) and for the improvement of the technique focused on
increasing surfactant efficiency (Naghash and Nezamzadeh-Ejhieh 2015 Hailu et
al 2017 Bankole et al 2017) optimizing the formulation of surfactant flushing
solutions have been extensively studied From the perspective of cost saving and
environmental protection more scientific researchers have found cheaper
alternatives for surfactant solutions in flushing processes such as surfactant foam
21
(Bertin et al 2017 Wang and Peng 2015 Karthick et al 2019 Li et al 2020)
colloidal gas aphron (Mukhopadhyay et al 2015 Zhang et al 2019b Aiza et al
2019) and so forth But this new subject is still need more studies to support its
perfect implementation in contaminated soil treatment
The study of application of surfactants in food pharmaceutical and cosmetic
industry has been extensively studied most of them focused on formulating high-
performance and innovative products through both theoretically and
experimentally analysing the roles of different types of surfactants on product
systems (Wang and Marangoni 2016 Drakontis and Amin 2020b) Still the
unique molecular structures endow surfactants with their ability to adsorb to the
interfaces self-assemble into micelles and further various structures of liquid
crystallines therefore playing significant roles in the formulation (McClements and
Gumus 2016) Emulsion-based products are ubiquitous in above mentioned
industries the system of which usually contains multiple components such as oil
water fragrances preservatives active ingredients and surfactants Thus it is
obvious to notice that the microstructure and interaction between those
components should be well designed in order to achieve a perfect product that
meets their required standards such as consistency texture appearance and
stability Researchers have already made efforts to clarify unique amphiphilicity-
based properties of surfactants that lays foundation for their potential applications
in actual product development including solubility micellization cloud point krafft
point adsorptivity and so on (Bnyan et al 2018 Song et al 2018 Pengon et al
2018 Shibaev et al 2019 Kirby et al 2017 Tao et al 2017 Tummino et al
2018) Also the synergistic effects of using mixed surfactant system surfactant-
polymer mixed system and surfactant-nanoparticle system have also been
characterised in some literature papers (Bera et al 2013 Kumari et al 2018
Sintang et al 2017 Kumar et al 2016 A et al Agneta et al 2019 Zhou et al
2019 Qian et al 2020 Fuzhen et al 2018 Ren et al 2019 Wang et al 2018d)
As for formulation technology more recent studies utilize the combination of
experiments and computer-aided tools such as simulations modelling and
thermodynamics to provide guidance and achieve optimal results when studying
the properties and phase behaviours of surfactants in specific systems instead of
traditional model-based and trial-and-error methods (Preux et al 2020 Chen et
al 2017b Ali et al 2018)
The large market share of surfactants directly demonstrates their widely industrial
application According to the report the global surfactant market revenue
22
generation was $413 billion in 2019 and is projected to reach $585 billion by 2027
growing at a CAGR of 53 from 2020 to 2027 (Pooja et al 2018) Similarly
another statistic analysis indicated that the global surfactants market is expected
to reach $524 billion by 2025 from $421 billion in 2020 at a CAGR of 45 from
2020 to 2025 (Markets and Markets 2020) Nowadays the surfactant market is
dominant by chemically synthesized surfactants which are mostly petroleum
derived It is the large scale usage of surfactants in industries that researchers
gradually pay more attention to their safety study Scientists found that the
presence of corrosive elements in the structure of synthetic surfactants and long
hydrophobic part consisting of C-C and -CH leads to their toxicity and unstable in
product systems (Lukic et al 2016) Sodium dodecyl sulfate (SDS) has been found
to have side effect on gastrointestinal tract And the presence of sulphur in SDS
boosts corrosive the existence of quaternary ammonium component in CTAB
inhibits the enzymatic activity the accumulation of hydrophobic moiety in Tween
20 destabilize the air and inhibits formation of stable foam (Guzman et al 2016
Lin et al 2016b)
At the same time the concept of ldquogreen chemistryrdquo always drives scientists and
engineers to seek for novel formulations that are more sustainable eco-friendly
and safer for both human and environment Microbial-based surfactants generally
known as microbial biosurfactants are the emerging sustainable alternatives for
their chemical synthetic counterparts It should be pointed out that in this thesis
ldquomicrobial biosurfactantrdquo will be simplified as ldquobiosurfactantsrdquo representing for those
surfactants that obtained through microorganisms metabolism or synthesis as
researchers indicated that the term of ldquobiosurfactantsrdquo has to be clarified because
some plant-based surfactants such as saponin are also named as biosurfactants
(Ahmadi-Ashtiani et al 2020)
Actually studies related to biosurfactants began in the 1960s and they are
gradually applied into industries in recent times Researchers have carried out
extensive investigations on biosurfactants in the aspect of detecting and screening
potential production microorganisms structural analysis physicochemical
properties characterisation media optimization for increasing the yield
improvements and innovation of fermentation and downstream technology and
their potentially industrial application (Spina et al 2018 Schultz and Rosado
2020)
23
Biosurfactants are promising as their high biodegradability low toxicity low
environmental impact structural diversity and high activity at extreme conditions
especially their human-friendly and eco-friendly natures (Schultz and Rosado
2020) Early in the 1990s rhamnolipids secreted by Pseudomonas aeruginosa had
been shown low toxicity compared to chemically synthesized ones (Kuyukina et al
2015) When comparing to synthetic surfactant ldquoMarlon A-350rdquo rhamnolipids
exhibited nontoxicity and non-mutagenicity (Irfan-Maqsood and Seddiq-Shams
2014) Gein et al found that glycolipid biosurfactant derived from Rhodococcus
ruber is non-cytotoxic towards human lymphocytes (Gein et al 2011) In a study
of Kim et al no inactivation of mouse fibroblast L929 cells was witnessed after 48-
hour exposure to a biosurfactant mannosylerythritol lipid (MEL-SY16) And
Pseudozyma spp-produced mannosylerythritol lipids (MELs) exhibited protective
effect on skin through activating the fibroblast and papilla cells (Kim et al 2002)
Vollbrecht et al carried out the irritation test on trehalose tetraester that produced
by Phodococcus spp 51 T7 and the chemically synthesized sodium dodecyl
sulfate (SDS) indicating less irritation of trehalose lipids against keratinocytes and
fibroblasts compared to chemical surfactant SDS (Kuumlgler et al 2014 Makkar et
al 2011) In the same aspect sophorolipids were also studied and displayed low
cytotoxicity on human keratinocytes (Lydon et al 2017) In addition 5~10 of
MELs (MEL-A solutions) have potential ability to moisturize human skin cells
suffering damage of a chemically synthesized surfactant The biodegradability
tests of biosurfactants have already been extensively conducted Rhamnolipids
were proved to be biodegradable under anaerobic and aerobic conditions showing
greater ability compared to Triton X-100 which only partially biodegrade under
aerobic conditions (Reddy et al 2018) In the study of Chrzanowski et al
biodegradability of rhamnolipids when being cultivated in different types of soils
were studied where the final results indicated degradability of 92 of total amount
of rhamnolipids in all soils after seven-days incubation (Liu et al 2018
Chrzanowski et al 2012) Candida bombicola-produced sophorolipids even
exhibited almost instant degradation after the production of the compound by
cultivating the strain (Goswami et al 2020 Minucelli et al 2017) Similarly in the
biodegradation study of MELs Candida antarctica-produced biosurfactant were
productively biodegraded by activated sludge microorganisms in five minutes or so
(Wada et al 2020 Saika et al 2017)
Over the past decades the commercial-scale of products that incorporated with
biosurfactants have been developed in a few companies A Belgian manufacturer
24
Ecover Eco-Surfactant formulated multi-purpose cleansing products using
sophorolipids that originated from Evonik (Germany) (Tang et al 2020) Soliance
(France) SyntheZyme LLC (USA) Kaneka Ltd (Japan) and Saraya (Japan) have
also applied sophorolipids for their application in detergents cosmetics and other
products (Hilares et al 2018) Kanebo Cosmetics Inc (Japan) have produced
Mannosylerythritol lipid B (MEL-B) applying in cosmetic industry (Adu et al 2020)
Rhamnolipids are widely produced in a range of companies such as Jeneil
biosurfactant (USA) Paradigm Biomedical Inc (USA) AGAE technologies Ltd
(USA) TeeGene Biotech Ltd (UK) Urumqi Unite Bio-Technology Co Ltd (China)
Rhamnolipids Companies Inc (USA) (Arauacutejo 2018) Nevertheless comparing to
the global production of surfactants which is expected to reach more than 24 million
tons annually by 2020 (Hrůzovaacute et al 2020) statistic research estimated the
biosurfactant production to be only around 462 kilo tons per year by then (Souza
et al 2018) indicating about 2~3 occupation in the annually global surfactant
production In addition market share of microbial-derived biosurfactants only
account for less than 01 of the global market despite some chemically
synthesized biosurfactants such as alkyl polyglycosides (APGs) and plant-based
biosurfactants take up 4 of the total (Roelants et al 2019b)
The commercialisation of microbial-derived biosurfactants is promising but also
need to expand by breaking through the bottleneck As reported the impediments
to the large-scale application of biosurfactants are mainly ascribed to their highly
money-consuming production process and sometimes low yield (Olasanmi and
Thring 2018) The price of biosurfactants is approximate 20 higher than
chemically synthesized surfactants (Silva et al 2019a) where 10 to 30~50
of the total cost of biosurfactants refers to feedstock and substrates and 60 to
70~80 of that arises from production aspect including biotechnology processes
and downstream strategies (Drakontis and Amin 2020a de Almeida et al 2019
Hrůzovaacute et al 2020) Thus more recent studies in this field aim to improve their
cost performance by investigating low-cost substrates which are from either
renewable or waste materials optimizing processes and selecting novel strains
for production enhancement Utilization of renewable substrates for biosurfactant
production was review by Banat et al (Thavasi and Banat 2019b) Cheap and non-
conventional substrates for strain cultivation were highlighted in their studies
including those from agro-industrial wastes and crop residues (Bran beet
molasses cassava rice hull of soy corn and sugar cane molasses) animal fat
wastes coffee processing residues (coffee pulp and coffee husks) plant oils (palm
25
oil and soybean oil) distillery wastes oil-containing wastes (coconut cake peanut
cake olive oil wastes soapstock and lubricating oil waste) food processing by-
products (frying edible oils olive oil and potato peels rape seed oil) fruit processing
by-products (pine apple carrot industrial waste and banana waste) (Borah et al
2019 Pele et al 2019 Devaraj et al 2019 Lima et al 2020 Verma et al 2020
Kezrane et al 2020 Louhasakul et al 2020 Das and Kumar 2019) Vecino et al
carried out biosurfactant production using vineyard pruning waste (VPW) as low
cost substrates where lingnocellulosic wastes were applied as carbon sources for
L paracasei consumption achieving two types of biosurfactants When growing
on glucose-based medium from VPW Lparacasei produced glycolipopeptide
while glycoprotein was achieved when the strain consuming lactose instead
(Thavasi and Banat 2019a) However researcher suggested that lignocellulose
feedstock is needed pre-treatment using fractionation strategy for enabling
cellulose saccharification (Wang et al 2020a Mota et al 2019) In another study
wood hydrolysates from birch and spruce woodchips were applied as glucose
source for rhamnolipids production by cultivating P aeruginosa DBM 3774
although the yield of rhamnolipids when applying renewable sources (231plusmn010 ~
234plusmn017 g L-1) was only about half of that when pure glucose (418plusmn019 g L-1)
was used as a carbon source (Hrůzovaacute et al 2020)
Animal fat combined with corn steep liquor was applied as carbon source for
glycolipid biosurfactant production by cultivating yeast Candida lipolytica UCP0988
where a maximum yield was achieved when comparing to other applied substrates
(Souza et al 2016) Whey the by-product of food processing is full of lactose (75
of dry mass) protein organic acids minerals and vitamins When growing
Streptococcus thermophiles Lactobacillus acidophilus and Lactobacillus
rhamnsus on medium of whey wastes biosurfactants were produced and exhibited
emulsifying inhibitory and antiadhesive properties (Soukoulis et al 2017 Santos
et al 2019 Jiang et al 2016) In the study of Kaur et al sophorolipids were
secreted by yeast Starmerella bombicola when consuming restaurant leftover food
waste as substrates and the yield was comparable to traditional cultivation (Kaur
et al 2019 Wang et al 2020b) In the study of Jadhav et al sunflower acid oil
refinery waste was applied as substrates for sophorolipids production using S
bombicola as production strain (Jadhav et al 2019) Also another report claimed
sophorolipid production by cultivating strain on residual oil cake medium (Jimeacutenez‐
Pentildealver et al 2020) Both of above two investigations determined the effective
emulsification ability of biosurfactants Very recently a biosurfactant extract was
26
obtained from waste stream of corn wet-milling industry showing capability for
increasing the stability of vitamin C in aqueous solution for cosmetic application
(Rincoacuten-Fontaacuten et al 2020)
From another aspect researchers also looked at various methods for increasing
the production of biosurfactants to further maximize their profit such as optimizing
media components and growth conditions applying modified strains through
metabolic engineering or altering their composition and the emerging recombinant
DNA technology (Jimoh and Lin 2019a) This technology refers to construct and
develop recombinant or mutilative hyperproducing microorganisms for increasing
biosurfactant yield also producing associated effective bio-products (Kandasamy
et al 2019) A bio-dispersant originated from a mutant defective Acinetobacter
calcoaceticus A2 was produced in a higher level and its further downstream
treatments including purification recovery and application were relieved due to the
less protein involved in the product (Saacuteenz-Marta et al 2015) Researches on
biosurfactants biosynthetic genes and enzymes are significant The heterologous
expression of surfactin synthetase genes was depicted from B licheniformis NIOT-
06 in the study of Anburajan et al and the modified strain can synthesize
biosurfactant at high rates (Anburajan et al 2015) Bunet et al proposed that the
polyketide synthases non-ribosomal peptide synthases and fatty acid synthases
could be activated by the cloned Sfp-type phophopantetheinyl transferases for bio-
synthesizing fatty acids and antibiotics (Bunet et al 2014) Similarly Jimoh and
Lin reported lipopeptide production through cloning of biosurfactant genes from B
subtilis SK320 and Paenibacillus sp D9 (Jimoh and Lin 2019c) In addition to that
they also studied the optimization of medium and growth conditions for lipopeptide
production using Paenibacillus sp D9 where effect of carbon nitrogen carbon to
nitrogen ratio metals supplementation pH temperature and inoculum size on the
production have been thoroughly investigated (Jimoh and Lin 2019b) Earlier than
that another study was carried out by Parthipan et al analysing similar conditions
for B subtilis A1 cultivation to produce lipopeptide (Parthipan et al 2017) Except
experimental path Kiran et al carried out statistical model based optimization of
media components in order to obtain lipopeptide through cultivating Brevibacterium
aureum MSA13 where full-factorial central composite design was applied (Kiran
et al 2010) Mnif et al applied statistical model of Box-Behnken design for media
components optimization where B subtilis SPB1 was cultivated to produce a
biosurfactant (Mnif et al 2013) The glycolipid mannosylerythritol lipids was
27
secreted by P aphidis ZJUDM34 growing on a medium that optimised using
statistical model (53)
As for downstream processes complex mixtures of biosurfactant after
manufacture and molecular variants of microbial-derived surfactants could make it
harder if specific species is required Organic solvent extraction was proved to
achieve high yield of biosurfactant but hazard and toxic chemicals harming human
and environment health is inevitable compensated for this strategy More recent
studies focused on applying new biosurfactant recovery method for the production
such as gravity separation (Dolman et al 2017 Dolman et al 2019) foam
fractionation (Bages-Estopa et al 2018 Najmi et al 2018) On top of that some
novel biotechnologies supported energy-saving production processes Perfumo et
al suggested the production of low-temperature biosurfactants through cultivating
cold-adapted microorganisms where no heat was required during the cultivation
therefore introducing a low-energy-demand process of biosurfactant production
(Perfumo et al 2018)
Properties characterisations of biosurfactants along with their potential application
have been extensively studied which provides its high possibility for their
commercialisation In personal care industry the demand for biosurfactants in
personal care is expected to reach 507 kilo tons by 2020 accounting for more
than 10 of total biosurfactant market which is in the second place just after 446
occupation of the market by household detergent growing at a CAGR of 45 from
2014 to 2020 (Pham et al 2018) Bezerraa et al studied the comparison of
emulsifying properties between vegetable-based (Chenpodium quinoa) and
microorganism-derived (Pseudomonas aeruginosa) biosurfactants for their
application in cosmetic industry (Bezerraa et al 2020) As a result higher
emulsification index of oils when biosurfactant originated from P aeruginosa was
used as emulsifier which reached 71 (oil of rosemary) whereas C quinoa-
derived biosurfactant maximally led to 51 emulsification index of coconut oil In
addition both of biosurfactants were stable until the temperature was up to 100degC
and their resistance to pH variation was also studied where vegetable-based
biosurfactant remained stable within pH rang of 4~8 and that for microorganism-
based biosurfactant was within pH range of 6~10 Also another research was
carried out introducing the potential application of biosurfactant in cosmetic
industry where a biosurfactant extract combined with Tween 80 in a shampoo
formulation was applied for the stabilization of Zn pyrithione in tea tree oil with
28
water emulsion An optimal formulation was proposed giving the emulsion good
stability of 91 after 30 days achieving highest solubility of Zn pyrithione of 59
(Lukic et al 2016)
Very recently a lip gloss of water-in-oil emulsion was formulated using different
concentrations of rhamnolipids and sophorolipids as stabilizer showing a stable
product via rheological analysis However silica particles were involved in the
formulation for building up the viscosity in the continuous phase and larger
diameter size of silica particle imparted a more rigid network (Drakontis and Amin
2020b) Resende et al studied the formulation of toothpastes incorporating
biosurfactants that produced by P aeruginosa Bacillus methylotrophicus and
Cbombicola combined with chitosan that extracted from fungus Mucorales where
properties of toothpastes were analysed including pH foamability cytotoxicity
and antimicrobial action and the results showed comparable to commercial
products (Resende et al 2019) Similarly another mouthwash formulation
involving biosurfactants also presented lower toxicity comparing to commercial
ones (Farias et al 2019) Some researchers found the possibility of formulating
Lactobacillus paracasei derived biosurfactants in essential oils and natural
antioxidant emulsified in water for enhancing the stability of the emulsion (Ferreira
et al 2017 Vecino et al 2016) therefore providing new eco-friendly cosmetic
formulations
The application of biosurfactants in pharmaceutical industry mainly focused on
drug delivery improvements and their abilities of antimicrobial anti-adhesive
antiviral anticancer anti-inflammatory and immunomodulatory (Rodriacuteguez-Loacutepez
et al 2019 Sandeep and Rajasree 2017 Janek et al 2019 Adu et al 2020) It
has been suggested that sophorolipids with amino acids presented antibacterial
activities against gram-positive and gram-negative organisms anti-HIV and anti-
spermicidal activities (Xu et al 2019) Also sophorolipids have been proved to
help in wound healing and dermatological care through binding to silk fibroin
protein therefore accelerating its gelation (Maxwell et al 2020) Lactoacilli spp-
and marine bacteria-produced biosurfactants all exhibited effective anti-biofilm
activity against S aureus CCM 3953 and P mirabilis CCM 7188 (Englerovaacute et al
2018) In food industry researchers recently proposed the application of glycolipids
as food additives and preservatives in formulations due to their anti-biofilm and
antioxidant activities (Merghni et al 2017 Nataraj et al 2020) A glycolipid
produced via cultivating Saccharomyces cerevisiae URM 6670 in a medium
containing agricultural by-product was incorporated into the cookie dough
29
formulation as the substitute for egg yolk presenting an excellent thermal stability
and comparable properties of firmness and elasticity to standard formulation
(Ribeiro et al 2020) From another aspect by-products in food industry could be
converted to high value substances during biosurfactants synthesis (Satpute et al
2017) realizing the same goal as growing microorganisms on waste or renewable
substrates for biosurfactant production Kiran et al found a biosurfactant producing
strain which was isolated Nesterenkonia sp from a marine sponge Fasciospongia
cavernosa and proposed the biosurfactant as a potential food addictive (Kiran et
al 2017) In a recent study rhamnolipids were investigated in terms of their
activities in different conditions showing their antibacterial ability in food usage by
controlling the growth of pathogens but pH alteration and basic conditions may
hinder its application (de Freitas Ferreira et al 2019) Another glycolipid
sophorolipids that extracted from Calbicans and C glabrata exhibiting excellent
antibacterial activities against B subtilis and E coli This providing their potential
as emulsifiers and antibacterial agents applying in food industry (Gaur et al 2019)
Through the mechanisms including increasing substrate bioavailability for
microorganisms interacting with the cell surface to increase cell surface
hydrophobicity for easily associating hydrophobic substrates with bacterial cells
biosurfactants are capable of applying in environmental bioremediation (Karlapudi
et al 2018) Researchers have found the application of biosurfactants for
removing heavy metal contaminants (Tang et al 2017 da Rocha Junior et al
2019 Chen et al 2017a Lal et al 2018 Sun et al 2020) treating wastewater
(Bhosale et al 2019 Ndlovu et al 2016 Damasceno et al 2018 Guo and Gao
2020) cleaning up oil spill and other aspects (Shah et al 2019 Patel et al 2019
De Souza et al 2018) It has been reported that adding rhamnolipids with
concentration higher than CMC value enhanced solubilisation of petroleum
components leading to an increase of biomass growth from 1000 to 2500 mg L-1
and 40~100 of diesel biodegradation (Mostafa et al 2019) In addition a few
marine bacterial strains were reported to have the potential application for
biosurfactant production when consuming hydrocarbons (Xu et al 2020) thus
proving the possibility of using biosurfactants in marine environment abatement
For soil bioremediation Pseudomonas aeruginosa W10 secreted biosurfactant
W10 effectively biodegraded polycyclic aromatic hydrocarbons (PHAs) including
phenanthrene and fluoranthene (Chebbi et al 2017) Similarly glycolipids
obtained from Pseudomonas sp MZ01 has been applied for PHAs elimination
through electrokinetic-microbial remediation (EMR) method (Lin et al 2016a)
30
Another research was conducted using lipopeptide (Paenibacillus dendritiformis
CN5-derived) for removing PHA indicating that higher concentration of lipopeptide
(600 mg L-1) enhancing the biodegradation of pyrene (Hanano et al 2017)
Bacillus Acinetobacter Sphingobium Rhodococcus and Pseudomonas Spp
isolated from polluted soil all presented total petroleum hydrocarbons removal
ability (up to 50) after seven-days incubation in peptone medium from beef
extract (Wang et al 2020c) The application of biosurfactant for oil recovery is
highly promising where crude product or even the whole cell broth could be used
due to no requirements for the purity thereby economizing on downstream
processing Nocardia rhodochrous produced trehalose lipids increased total oil
recovery from underground sandstone by 30 (Le Roes-Hill et al 2019)
Traditional EOR could be enhanced through involving biosurfactants production
process resulting in microbial enhanced oil recovery (MEOR) technique Specific
microbes tailored to oil reservoir are involved in MEOR experiencing metabolic
events and facilitating biosurfactants synthesis therefore enhancing oil recovery
(Purwasena et al 2019)
14 Research Objectives and Aims
This project primarily aims to provide information for formulation design of personal
care creams incorporating with biosurfactants with understanding of the
production process and the effect of replacing the surfactant As standard models
for comparison lab-made mimic creams formulated with simplified surfactant
system that modified from commercially available E45 cream would be helpful
The objectives of the project are
1 to produce biousurfactants using fermentation technology and characterise
their structure
2 to formulate mimic creams and bio-creams with the system of respective
containing chemically synthesized surfactants and biosurfactants with mixed
paraffin oils in water for understanding the effect of surfactant alteration on
cream performance
15 Overview of Thesis
Chapter 1 described the project background aims and objectives Chapter 2 serve
as literature reviews related to the concepts involved in this project Chapter 3
31
illustrated the methodology and corresponding theories that has been used in the
project Chapter 4 and Chapter 5 respectively described the characterisation of
commercial E45 cream and production of mimic creams containing different
concentrations of SLES Chapter 6 discussed the effect of manufacturing process
on the performance of creams Chapter 7 presented the results of biosurfactants
production and their structural analysis The final chapter 8 exhibited the
production of bio-creams that formulated with biosurfactants and discrepancies
between bio-creams and mimic creams in terms of their property variations
16 Nomenclature
Specific nomenclatures that applied in this thesis are indicated in the text For
supplementary some of frequently used nomenclatures are listed here
Sodium lauryl ether sulfate SLES
Cetyl alcohol CA
Glycerol monostearate GM
Sophorolipids SLs
Mannosylerythritol lipids MELs
Biosurfactants BSs
32
Chapter 2 Literature Review
In this chapter concepts relating to the project are introduced in details including
chemically-synthesized and bio-derived surfactants cream formulation and
rheology
21 Surfactants
Surfactants are known as surface active agents that reduces the surface or
interfacial tension of a solvent and changes interfacial condition of the system
thereby playing a key role in wetting emulsifying foaming solubilizing dispersing
and so on Due to these functions surfactants are wildly used in households
personal cares foods pharmaceuticals and various fields (Kumari et al 2018)
It has been studied that the surface tension of aqueous solutions will be changed
with the variation of solution concentrations presenting three type of dependence
as shown in Figure 21 (Hiemenz 1986) Most organic solutes lower the surface
tension at water-air interface by adsorbing at the surface resulting in exhibition of
attracted forces between molecules at surface due to weaker intermolecular forces
of organic solute (compared to that of water) and larger intermolecular distance of
molecules at surface (compared to that in bulk liquid) while inorganic electrolytes
remaining in bulk solution tend to slightly increase the surface tension because the
interaction between attractive ion and water molecules in the bulk leads to
destabilize water interaction at surface (Boyer et al 2017)
Among organic solutes surfactants (Green curve in Figure 21) are able to sharply
reduce surface tension within low concentration range before the concentration
surf
ace
ten
sio
in
concentration of component
surfactant solutes
inorganic electrolytes
Figure 21 Dependence of surface tension on the concentration of various solutes
33
reaching a critical value and there is no further reduction afterwards (Mittal and
Shah 2013)
211 Structure of Surfactants
The surfactant molecule consists of a water-favouring hydrophilic head group
comprising charged ion group or uncharged polar group mainly determining
different types of surfactants and an oil-favouring hydrophobic tail moiety which is
usually an alkyl chain with or without side chain (Mitru et al 2020) This unique
amphiphilic structure of surfactant molecules determines its ability in reducing the
surface and interfacial tension of different phases Figure 22 shows the general
diagram of a surfactant molecule
212 Classification of Surfactants
Based on the molecular mass surfactants are classified into low molecular mass
surfactants and polymeric surfactants In respect to low molecular mass
surfactants differences of ldquotailrdquo moieties between different surfactants are not
significant but hydrophilic ldquoheadrdquo group is of great varieties Anionic cationic non-
ionic and amphoteric surfactants are four main categories of petroleum-derived
surfactants which are classified according to the nature of their head groups (Peffly
et al 2016)
a) Cationic surfactants
The hydrophilic head group of cationic surfactant molecules dissociates cations in
aqueous solutions Most commercially valued cationic surfactants are the
derivatives of organic nitrogen compound having positive ion charge carried by
nitrogen atom such as amine salt cationic surfactant and quaternary ammonium
cationic surfactant (Ozkan et al 2020) Some examples of quanternary
Hydrophilic head
(Polar)
Hydrophobic tail (Non polar)
Figure 22 Schematic diagram of surfactant molecule
34
ammonium coumpounds (QAC) and corresponding chemical structures are listed
in Table 21
Table 21 Examples of cationic surfactants and corresponding chemical structures
Name and Structure
Stearalkonium
Chloride
Cetrimonium
Chloride
Dicetyldimonium
Chloride
In personal care industry QACs are one of the most effective classes of cationic
surfactants (Falbe 2012) Due to carried positive charge QACs have an
advantage in antistatic applications Based on this they are wildly used in hair care
products for softening hair and making it easy to rinse (Pati and Arnold 2020) A
research (Ran et al 2009) has been done to investigate the adsorption kinetics of
dimethylpabamidopropyl laurdimonium tosylate (DDABDT) onto the corneum of
scalp in which the wettability of hair fibers changed from hydrophobic to
hydrophilic with the concentration of DDABDT only increasing from 005 mmol L-1
to 015 mmol L-1 Also the formation of bilayer structure is responsible for the
enhancement of the wettability application
Besides QACs are also frequently used as antibacterial agents In the study of
Nakata et al (Nakata et al 2011) after treating the bacterial Escherichia Coli cell
with cetyltrimethylammonium bromide (CTAB) a state of superoxide and hydrogen
peroxide generation was witnessed This indicates that the generation of
superoxide in the cell becomes the main reason for the antibacterial function of
cationic surfactant But it has not made clear that how superoxide and hydrogen
peroxide generated in the cell treated by CTAB Regarding to stearalkonium
chloride and cetrimonium chloride a patent has claimed that the combination of
these two QACs in the formula offers an advantageous of minimizing the total
35
amount of usage of QACs thus the manufacturing cost of personal care products
will be decreased (Verboom and Bauer 2003)
b) Anionic surfactants
In slightly acidic neutral or alkaline aqueous solutions the hydrophilic lsquolsquoheadrsquorsquo
groups of anionic surfactants are negative charged for example carboxylates
(alkane carboxylate salts) alkane sulfate esters sulfonates (alkane-aromatic
sulfonic acid salts) and phosphoric acid esters In aqueous solutions anion head
group forms a structure with counter ions such as Na+ or K+ (Caracciolo et al
2017) Examples of anionic surfactants are listed in Table 22 including most
frequently used functional groups of anionic surfactants and the corresponding
representatives
Table 22 Examples of anionic surfactants and corresponding chemical structures
By ionization anionic surfactants increase the negative potential of the interface
between substance and granular dirt enhances the repulsive force between
substance and dirt (Li and Ishiguro 2016) Therefore they have good effects on
removing granular dirt and preventing it from redepositing It has been reported
that anionic surfactants such as linear alkylbenzene sulfonates and alkyl sulfates
Type Name and Structure
Carboxylates
(-COOM)
Sodium Stearate
C17H35-COO--Na+
Sulfonates
(-SO3M)
Sodium Dodecyl Benzene Sulfonate (SDBS)
C18H29-SO3--Na+
Sulfate
esters
(-OSO3M)
Sodium Cetostearyl Sulphate
C16H33-O-SO3--2Na+
36
are normally used in heavy duty detergents (Tai et al 2018) Besides it can also
be used as an emulsifier in different types of cosmetic creams food industry and
pharmaceutical fields such as Triethanolamine salt of dodecyl benzene sulfonic
acid (TDS) which showed the ability to stabilize the oil in water emulsion (Zhang
et al 2017b)
Carboxylated salts are a subgroup of carboxylates generally applied as cleansing
agents for hand wash skin cleansers shaving products and so on The typical
product is soap which is metal fatty acid (Sharma 2014) Sodium stearate a very
common carboxylate anionic surfactant is used in various commercial products
such as the brand LUSH and other brandsrsquo soap product
Sulfate surfactants (R-SO3M) are soluble in water and also have a good effect on
cleaning emulsifying and foaming The most common used products are alkyl
sulfates alkyl ether sulfates amide ether sulfates and alkyl glyceride sulfates
(Tiwari et al 2018) Properties of alkyl sulfates depend on their chain length and
the degree of branching of the hydrocarbon chain Although presenting excellent
foaming properties and widely being applied in cosmetics shampoos and skin
cleansers relatively sever irritation of alkyl sulfates to human skin is nonnegligible
(Seweryn 2018) Thus even though alkyl sulfates are the most commonly used
type of anionic surfactants in various personal care products their safety still
remains controversial From this aspect amide ether sulfates with magnesium
salts are promising alternatives showing good skin compatibility also with perfect
foaming ability providing a potential surfactant for mild personal care cleansing
formulation (Ananthapadmanabhan 2019) Compared to sulfate compounds
sulfonates are suggested as anionic surfactants with less irritation The linear alkyl
benzene sulfonate (LAS) is one of the most common used sulfonates (Tai et al
2018) Due to its better solubility stronger decontamination and lower cost LAS
plays an important role in detergent industry (Metian et al 2019 Ziacutegolo et al 2020)
c) Non-Ionic Surfactants Surfactants
Non-ionic surfactants do not dissociate into ions in an aqueous solution Their
hydrophilic moieties are made up of a number of oxygen-containing groups such
as ether group or hydroxyl group which can form hydrogen bonds with water to
implement dissolution (Porter 2013) The classification of non-ionic surfactants
depends on the type of their hydrophilic moiety Common types are fatty alcohols
ethoxylated fatty alcohols alkylphenol ethoxylates alkyl polygycosides
37
ethoxylated fatty acids alkyl carbohydrate esters amine oxides and so on (van Os
et al 2012)
Compared to ionic surfactants non-ionic ones have a higher stability which is not
susceptible to the existence of strong electrolyte inorganic salt (Deyab 2019)
Thus they are capable of being used in hard water due to the invulnerability of
Mg2+ and Ca2+ In addition they exhibit excellent effect on emulsifying and
solubilizing such as alcohols and esters that are commonly applied in personal
care industry Another significant characteristic of non-ionic surfactants is their
good skin compatibility maintaining their dominant application in products for
sensitive skin or baby skin However as weak foaming ability non-ionic surfactants
are generally applied as emulsifier combing with ionic surfactants or other
stabilizers in formulations (Shubair et al 2020 Zhang et al 2018a)
In the formula of cosmetic cream cetyl alcohol stearyl alcohol and glycerol
monostearate are normally used to help emulsify and stabilize the product Besides
Spans and Tweens are two common non-ionic surfactants that are reported to
perform much better than ionic surfactants (Koneva et al 2017) Table 23
presents chemical structures of representative non-ionic surfactants
Table 23 Example of non-ionic surfactants and corresponding chemical structures
Name and Structure
Cetyl
alcohol
Glycerol
mono-
stearate
Sorbian
mono-
stearate
(Span 60)
Polyethylene glycol sorbian mono-stearate
(Tween 60)
38
d) Amphoteric surfactants
The hydrophilic group of amphoteric (zwitterionic) surfactants carry both of positive
and negative charge such as RN+(CH3)2CH2COO- They dissociate into anions
and cations based on the pH in aqueous solution (Guzmaacuten et al 2020 Ren et al
2017) thus neither like ionic surfactants that only adsorb on a positively charged
surface followed by changing it into cationic surface nor the cationic ones that only
adsorb on a negatively charged surface and change it into positive one amphoteric
surfactants are capable of adsorbing on both positively and negatively charged
surfaces without alter surface charge (Yarveicy and Haghtalab 2018) Due to their
versatile properties amphoteric surfactants are gradually applied in various
industries as an alternative to other type of surfactants In recent amino sulfonate
amphoteric surfactants attract attention among researchers due to their different
properties from conventional amphoteric surfactants that endowed by their unique
molecular structure consisting of one or more latent cationic centres and a small
range of isoelectric points (Ren et al 2017) Ren et al studied the mixed surfactant
system consisting of an amino sulfonate amphoteric surfactant (C12AS) that
carried two positive charges on its hydrophilic head group and a non-ionic
surfactant (OP-n) providing an agreement between critical micelle concentration
value of the system predicted using molecular-thermodynamic method and that
obtained from experimental work with deviation due to hydrophilicity of the
micellization of nonionic surfactant (Ren 2017) Also different co-solvents are
applied to study the micelllization More recently a study carried out micellization
and interfacial properties analysis of system consisting of C12AS and different
types of alcohols of 70 g L-1 and further explained the electronic delocalization
structure of C12AS molecule presented at air-liquid interface or in bulk phase
laying theoretical fundamental for their industrial applications (Huang and Ren
2020)
39
213 Surfactant Behaviour in Water Solution
When surfactant molecules dissolve in aqueous solutions surfactants experience
the process of self-assembly and different structures are gradually formed from
the initial monomers to micelles and then liquid crystals
2131 Monomers
When dissolving in water surfactant molecules align at the surfaces or interfaces
and form monolayers (Saad et al 2019) Figure 23 shows diagram of the
alignment of different types of surfactant molecules at water surface
Surfactants exhibits various surface or interfacial activities where surface tension
reduction is the basic representative for identification of the presence of a
surfactant in the solution Through surfactant molecules adsorbing and
accumulating at surfaces some of water molecules in the surface are replaced by
surfactant molecules and forces of attraction between surfactant and water
molecules are less than those between two water molecules thus the contraction
force is reduced leading to the reduction in the surface tension (Hantal et al 2019)
From another aspect the alignment of surfactant monomers at the surface reduces
the increased system free energy that caused by the dissolution of single
surfactant molecule in water thereby maintaining the stability of the system
(Rehman et al 2017)
After monomolecular film at surface is saturated surfactant molecules begin to
migrate into bulk liquid The individual surfactant molecule that presented in the
air
water
a) cationic
b) anionic
c) Non-ionic
d) Amphoteric
(Take Spans as an example)
Figure 23 schematic diagram of different types of surfactant molecules alignment at water surface
40
volume phase of solution is known as monomer which is in constant motion Thus
the consistent exchange between monomers in solution and that aligned at the
surface help minimize interactions between water molecules and hydrophobic
groups of monomers in solution (Saad et al 2019) Surfactant monomers are also
directly associated with the occurrence of skin irritation through adsorbing on the
skin surface interacting with the stratum corneumrsquos keratin protein causing
denaturation of its α-helix structure (Morris et al 2019b) Rhein et al presented
the work showing that the severity of skin irritation was high during skin exposure
to surfactant solution before critical micelle concentration was achieved where
surfactants in volume phase are in the form of monomers (Rhein 2017)
2132 Micelles
Further increasing surfactant concentration in the solution results in the self-
assemble and aggregation of monomers After a specific concentration known as
critical micelle concentration (CMC) is exceeded the aggregate structures namely
micelles are formed (Kelleppan et al 2018) The value of CMC varies depending
on different surfactant types The formation of micelles in solution is caused by
hydrophobic effect of surfactants interacting with water molecules with their
hydrophobic groups displaying molecule clusters with hydrophilic groups towards
solvent molecules to protect hydrophobic moieties in the core from contacting with
solution (Ramadan et al 2018)
The size of the micelle (micellar weight) is usually measured using light-scattering
method and the number of associated molecules in the micelle could be calculated
by dividing micellar weight with surfactant molecular weight which is determined
by surfactant molecular shape (Ritter et al 2016) Within low concentration range
the number of molecules only depend on the environment conditions It has been
reported that higher temperature leads to larger micelles of non-ionic surfactants
whereas when the concentration of counter ions increases in solution ionic
surfactant forms larger micelles (Hu et al 2019)
Simple surfactant molecules with a single alkyl chain boned to a large polar head
group generally form spherical or oval micelles with a packing factor (VlmiddotS) of less
than 13 (V represents for the volume of a single surfactant molecule l indicates
molecular length and S is the surface area occupied by a molecule) (Manohar and
Narayanan 2012) Change in concentration results in a micellar shape difference
Take sodium dodecyle sulfate (SDS) as an example when the concentration of its
41
solution reaches CMC (0008 mol L-1) spherical micelles forms when the solution
concentration increases to 10 times of CMC rod-shaped micelles forms Further
increasing the concentration of SDS solution will aggregate rod-like micelles
together to form hexagonally packed rod micelles eventually forming palisade
layer micelles (Bang et al 2010)
Depend on different type and structure of surfactants the shape of micelles that
they form varies Cylindrical micelles showing packing factor of 13~12 are
formed by one-chained surfactants with a smaller polar group or ionic surfactants
in the presence of electrolyte (Xu et al 2018) While double-chain surfactants with
a large hydrophilic head group and flexible chains tend to form vesicles or
bimolecular structures (VlmiddotS = 12~10) and when a small head group is boned to
two chains that are stiff planar or stretched micelles (VlmiddotS = 10) are formed
instead Reverse micelles (Vl middotS gt 10) are formed if two-chained surfactants
connected with a small polar head group and large non-polar head group
((Faramarzi et al 2017 Manohar and Narayanan 2012)
2133 Liquid Crystals
Liquid crystalline phases are usually involved in the surfactant system formulated
in structured fluids where concentration of surfactant is high enough and micelles
aggregate together forming distinct structures (Jing et al 2016) The shape
structures and optical properties of liquid crystrals (LCs) are different from micelles
As seen in Figure 24 where schematically presents the change of phase
conditions in the surfactant solution depending on the temperature and
concentration surfactants of concentration higher than CMC are preliminary
crystal hydrates (insoluble) when temperature is below the phase transition
temperature Tc Increasing the temperature over Tc leads to molecular soluble
phase gradually changing from spherical micelles to rodlike micelles with
concentration increased further forming lyotropic LCs with the relocation and
aggregation of micelles (Guo et al 2018)
42
Liquid crystals (LCs) are matters in mesomorphic state which show the properties
of both liquid and solid (Guo et al 2010) Phases of LCs that usually formed are
hexagonal LCs (H1 and H2) cubic LCs nematic LCs and gel phase (Lβ)
intermediate phase lamellar phase (Lα) LCs
Lamellar phase (Lα) lays fundamention for other structured phases which involves
bilayers of surfactant molecules trapping abundant interlamellar water in between
Lamellar phase is originated from coagels which is in a bilayer structure (trans-
zigzag) of hydrated solids at low temperature then through a gel phase (Lβ) where
the temperature is over Tgel (gel phase transition temperature) but below Tc Almost
no water exists between hydrophilic groups of coagels while Lβ behaves the same
trans-zigzag structure but involves plenty of water in between No alignment of
hydrocarbon chains is found in Lα imparting lamellar phase more flexible and
easier to move thus the viscosity in lamellar phase is lower than that in gel phase
This property is applied in the formulation of cream products where cooling helps
transfer Lα to Lβ achieving a more rigid product (Kim et al 2020a)
LCs that self-assembled from surfactant molecules have been wildly used in food
cosmetic oil exploration and many other aspects related to peoplersquos daily life
which should be given more attention in the following research Some researchers
have proved that the liquid crystalline phase in the cosmetic emulsion exerts the
Tem
pe
ratu
re H
igh
Surfactant concentration High
Critical
Micelle
Concentrati
on (CMC)
Hydrated Solid (Lamellar Structure)
Molecular
soluble phase
Krafft
Point
So
lid
Are
a
Micelle Solution
Phase Liquid Crystal Formation
Area
Middle Phase
(Hexagon
form)
Lamellar
Phase
Cubic
Phase
Tc boundary
Cloud Point
boundary
Liquid-liquid
phase Separation
Spheric
Micelle
s
Rodlike
Micelle
s
Figure 24 Dependence of structure and phase formation on the surfactant concentration and temperature adapted from Guo et al 2018
43
advantage of stabling the emulsion and increasing its viscosity through
surrounding dispersed droplets and acting as barriers to prevent coalescence or
structuring the three-dimensional network in continuous phase to inhibit the
mobility of droplets (Racheva et al 2018 Terescenco et al 2018a Chellapa et
al 2016) LCs in emulsions are capable of combining with water oil or other active
ingredients (Kulkarni 2016) where combined water is generally in two forms when
LCs exist in an emulsion interlamellarly fixed water (bound water) and bulk water
(free water) Bound water in emulsions tends to improve the moisturising properties
of the product due to the low evaporation rate of interlamellarly fixed water (Savic
et al 2005) Through analysing an alkyl polyglycoside stabilized emulsion it has
been suggested that LCs were formed during the cooling stage and the lamellar
liquid crystal structure provided a good spreadability to the product (Terescenco et
al 2018b) Besides it has been reported that increasing the liquid crystal structure
in an emulsion helps reduce the transepidermal water loss indicating the hydrating
effect of LCs on the emulsion (Zhang and Liu 2013)
44
22 Bio-surfactants
Bio-surfactants (BSs) natural surface active agents are synthesized by a range of
microorganisms Possessing the similar structure as chemically synthesized
surfactants their molecules also consist of both hydrophilic part which comprise
an acid peptide cations or anions mono- di- or polysaccharides and hydrophobic
portion which comprise unsaturated or saturated hydrocarbon chains or fatty acids
(Silva et al 2019c) Although most BSs are regarded as secondary metabolites
they play a significant role in promoting microbial growth BSs are secreted by
microorganisms which in turn have the ability to enhance the consumption of
nonpolar and undissolved hydrocarbon substrates by microorganisms through
adjusting the hydrophobicity of microbial cell surface (Yang et al 2012)
BSs possess advantages over chemically synthesized surfactants in terms of low
toxicity high biodegradability high resistance to extreme environment and
excellent surface activity (Singh et al 2019) Many BSs are claimed with
bactericidal activity and this advantage is exerted in the activity of bacteria gliding
through interface and during the metabolic process tolerating environmental
extremes (Sana et al 2018) The aggregate forming capacity generally presented
with critical micelle concentration (CMC) is an indicator for surfactant efficiency
Specifically lower CMC value endows a surfactant powerful surface activity To
some extent CMC value of BSs are proved to be much lower than that of a few
chemically synthesized surfactants In the study of Bharali et al CMC of the BS
secreted by P aeruginosa JBKI was around 540 mg L-1 and produced by strain
S5 was 965 mg L-1 (Bharali et al 2014) which were lower than CMC value of
chemically synthesized surfactants such as sodium dodecyl sulphate (SDS) with
CMC of 2010 mg L-1 (Wang et al 2018c) tetradecyl trimethyl ammonium bromide
(TTAB) with CMC of around 2000 mg L-1 (Whang et al 2008) cetyltrimethyl
ammonium bromide (CTMAB) with CMC of 322 mg L-1 Triton X-100 with CMC of
181 mg L-1 (Liang et al 2014) B subtilis ATCC 21332 produced surfactin was
capable of reducing surface tension to 279 mN m-1 with CMC value of 45 mg L-1
(Silva et al 2010) Similarly lipopeptides from Bacillus sp ZG0427 showed high
surface activity by lowering surface tension of water to 246 mN m-1 with CMC of
50 mg L-1 (Hentati et al 2019) Both of them are powerful than chemical synthesis
surfactant sodium lauryl sulfate which was reported as decreasing surface tension
to 565 mN m-1 (Hamed et al 2020 Bhattachar et al 2011) In addition
researchers found the surface activity of BSs has close relationship with their
purification process (Silva et al 2010) It has been studied that crude
45
biosurfactants that produced by strain FLU5 decreased surface tension of ultra-
pure water from 72 to 34 mN m-1 while purified lipopeptides further lowered the
value to 28 mN m-1 (Hentati et al 2019)
221 Classification of Biosurfactants (BSs)
Biosurfactants (BSs) are classified according to their microbial sources chemical
structure production method and applications Basically five categories are
identified based on different structures neutral lipids glycolipids lipopeptides
phospholipids and polymetric bio-surfactants (Sobrinho et al 2013 Shah et al
2016)
In addition according to molecular weight Rosenberg and Ron (Rosenberg and
Ron 1999) divided the microbial surface active compounds into BSs (low
molecular weight) and bio-emulsifiers (high molecular weight) The low-molecular-
weight BSs such as glycolipids phospholipids and lipopeptides are applied for
lowering the surface and interfacial tension while the bio-emulsifiers such as
polysaccharides lipopolysaccharides proteins are more capable of stabilizing
emulsions (Satpute et al 2010) In Table 24 representative BSs examples are
listed (Shoeb et al 2013)
Table 24 Classification of bio-surfactants adapted from Shoeb et al 2013
Type of BSs Examples
Low mass BSs
Glycolipids
Rhamnolipids Sophorolipids
Mannosylerythritol lipids
Trehalolipids
Lipopeptides and
lipoprotein
Surfactin Gramicidin S
Polymyxin
Phospholipids fatty acids
and Neutral lipids Phosphatidyleth-anolamine
High mass BSs
Polymeric BSs Emulsan Bio-dispersan
Liposan mannoprotein
Particulate BSs Vesicles and fimbriae
Wholecells
Glycolipids are one of BSs that have been deeply studied Regarding to their
structure long-chain fatty acid is linked by a covalent bond to carbohydrates
where alkyl of fatty acid constitutes the hydrophobic group and saccharide makes
46
up the hydrophilic group (Caffalette et al 2020) Not only possessing excellent
surface activities glycolipids also have various functions such as antioxidant
emulsification foaming washing dispersion and antistatic which makes them as
a promising alternative to chemically synthesized surfactants in various fields such
as food pharmaceutical and cosmetic industries (Onwosi et al 2020)
222 The Production and Extraction of Biosurfactants (BSs)
BSs can be produced via three methods microbial fermentation enzymatic
synthesis and natural biological extraction Most biological surface active
compounds are secreted by bacterial yeast or fungus Different microorganisms
produce different types of BSs under different conditions and researches have
screened different types of microorganisms that are capable of producing BSs with
various structures (Nayarisseri et al 2018 Wang et al 2017 Hassan et al 2018
Кайырманова et al 2020) Compared to microbial fermentation enzymatic
synthesis is an organic reaction where exogenous enzymes are used to catalyse
bio-surfactant synthesis Through this production process BSs of simplified
structures and single varieties are produced due to the selectivity of enzyme
(Enayati et al 2018 Marcelino et al 2020 Torres et al 2020) Natural biological
extraction refers to the extraction of effective BSs from natural bio-ingredients To
exemplify this phospholipid and lecithin are also BSs that derived from egg yolks
and a soybean However due to the limitation of raw materials this method is
hardly applied in a large scale production (Wan et al 2017)
At present mainly due to high cost of production and purification of BSs it cannot
deny that the replacement of chemically synthesized surfactants by microbial BSs
that produced through fermentation for commercial use is still difficult although the
efficacy of BSs in lab-scale and small-volume production has been extensively
manifested It has been reported that the high yield of rhamnolipids is greatly
determined by the usage of hydrophobic substrates which is relatively more
expensive than those hydrophilic ones (Varjani and Upasani 2017) indicating the
high cost of raw materials for their large-scaled production Thus as stated
previously more recent researchers started to carried out fermentation with
renewable and inexpensive substrates for strain cultivation (Dalili et al 2015) In
addition to that downstream process contributes the most to the higher operational
cost of BSs production due to the sometimes their low concentration and unique
amphiphilic nature with various structure making it difficult for separation them from
medium broth (Moutinho et al 2020) Chemical solvent extraction and
47
vaporization are the most widely used technique that reported to help reach the
maximum BSs recovery rate but this conventional method is high-priced and
energy-intensive also with a tendency to cause irreversible damage to producing
cell (Dolman et al 2017) In addition chemical solvent extraction is not feasible
for the commercial-scale production of BSs due to the large productivity
benchmark of no less than 2 g L-1h-1 is required (Roelants et al 2019b) As an
alternative path to that a reverse extraction was recently proposed for
rhamnolipids separation where alkaline aqueous solution (equimolar NaOH to
rhamnolipids) was used for their back extraction achieving 97 of total
rhamnolipids recovery in aqueous phases (Invally et al 2019) Integrated
separation methods are of great interests as their ability for higher productivity and
yield such as gravity separation foam fraction and membrane separation
Gravityndashbased integrated separation method is emerging that help overcome
drawbacks of low production and costly extraction process As suggested in the
study of Dolman et al where a fermentation of highly viscous sophorolipids
production yielded volumetric productivity of 062 g L-1h-1 the integrated recovery
method controlled oxygen limitation during production and alleviated inhibition for
genes biosynthesis caused by continuously produced sophorolipids with high
viscosity thereby enhancing productivity and yield (Dolman et al 2017) Moreover
the technique was successfully applied in a pilot scale working volume of
fermentation (30 L) indicating the possibility of wider application of in situ gravity
separation method in BSs extraction process Compared to this a two-stage
separation system was proposed by Zhang et al where applying a novel
bioreactor with dual ventilation pipes and dual sieve-plates in the fermentation
achieved higher productivity of 159 g L-1h-1 but this configuration obviously
increased the cost (Zhang et al 2018b) Other methods such as crystallization
and precipitation combining flotation standing rotary vacuum filtration and
centrifugation to remove cell pellet are also reported in literatures Acid
precipitation is frequently used for rhamnolipids recovery from broth medium
followed by solvent extraction and chemical evaporation As stated in a study
applying alcohol precipitation for biopolymer removal prior to normal acid
precipitation for rhamnolipid extraction increase the purity from 66 to 87 before
further extraction process (Invally et al 2019) More recently the integrated foam
fractionation method wass widely studied especially for rhamonolipid extraction
(Jiang et al 2020) as the technology has the ability to alleviate foaming problem
specifically liquid foam during fermentation process by continuous isolating
rhamnolipids from broth medium (Heyd et al 2011) which could be promoted by
48
introducing foam breaker with perforated plates for further enhancing foam
destabilization (Liu et al 2013) But more efforts are needed for its large-scale
application due to the complexity of the configuration However extraction
methods are established specific to the type and nature of BSs For example
flotation and standing are not applicable for separating BSs that produced by
bacterial cell (Daverey and Pakshirajan 2010) Regarding to new technologies for
BSs extraction ultra-filtration is one of the most effective ones Using ultrafiltration
membrane with molecular weight cut-off (MWCO) of 10000 (YM210) to extract
rhamnolipids the yield reaches 92 Also the yield of 80 and 58 was obtained
when using ultrafiltration membrane with MWCO of 30000 (YM230) and 50000
(YM250) respectively (Pereira et al 2012)
223 Characterization of Biosurfactants (BSs)
BSs could be characterized by several conventional methods such as thin layer
chromatography (TLC) mass spectrometry (MS) and high performance liquid
chromatography (HPLC) in order to study their structures and properties (Ndlovu
et al 2017 Ankulkar and Chavan 2019 Ong 2017)
Mass spectrometry is usually applied to identify the structure of different BSs The
principle of this technology is that the chemical species are ionized and then the
ions are classified according to the mass-to-charge ratio Conducting mass
spectrometry measurement the structure of dirhamnolipids (Rha-Rha-C10-C10)
was identified from the Rhamnolipid where the rhamnolipid was extracted using
21 chloroformmethanol solvent mixture (Rahman et al 2002) High performance
liquid chromatography (HPLC) is proved to be an effective method used for the
detection of BSs and even their separation This measurement system is made up
of mobile phase stationary phase and a detector The commonly used detectors
are evaporating light scattering detectors UV refractive index and so on During
the measurement the sample is carried by mobile phase flowing over the
stationary phase which is a solid where components are separated and pass
through the detector successively Then the detector records the data and gives
the response in terms of each peak on a chromatogram For determining
rhamonolipids structure HPLC measurement was carried out where the
Supelcosil LC-18 column was used with a CH3CNTHF (5545 vv) mobile phase
at the flow rate of 075 ml min-1 The result was detected through a UV detector at
the wavelength of 225 nm The following anthrone analysis compensated for the
49
inaccurate result from HPLC before which Rhamnolipids were acid hydrolyzed to
avoid the presence of carbon substrates (Chayabutra and Ju 2001)
224 Application of Biosurfactants (BSs) in Various Fields
BSs have a great potential in application in a wide range of fields such as
petroleum exploitation pharmaceuticals industry cosmetic industry food industry
and agriculture (Kiran et al 2017 Patowary et al 2018 Santos et al 2017
Ribeiro et al 2019 Adu et al 2020 Xu and Amin 2019 Bai and McClements
2016)
In the field of oil recovery microbial- enhance oil recovery (MEOR) is proposed as
a cost-effective and eco-friendly technique in replacement of conventional
enhanced oil recovery (EOR) that heavily consumes chemical synthesized
surfactants resulting in relatively high cost (Ribeiro et al 2020) MEOR is
implemented by introducing indigenous or exogenous microorganisms in
reservoirs for the production of metabolites (BSs) that are capable of demulsifying
and separating oil-water mixed system in order to optimize oil production from
existing reservoirs and recycle waste crude oil for reprocessing or energy recovery
in petroleum industry (Yang et al 2020) Cultivating strain Azotobacter vinelandii
AV01 was reported to produce BSs which showed ability of emulsifying the crude
oil up to 90 leading to a 15 increase in the recovery efficiency of crude oil
(Helmy et al 2010) Similarly Salehizadeh et al have done another research and
found that the BSs produced by Alcaligenes faecalis MS103 showed 107
increase of the crude oil recovery efficiency (Salehizadeh and Mohammadizad
2009) More recently rhamnolipid secreted by different microorganisms showed
excellent performance in oil recovery application The efficacy of MEOR by
rhamnolipids was evaluated through cultivating Pseudomonas aeruginosa that
isolated from artificially contaminated soil with crude oil achieving an optimal result
that rhamnolipids with concentration of 100 (higher than its CMC which is 127
mg L-1) effectively recovered 1191 plusmn039 of oil with API gravity of 2190 (Cacircmara
et al 2019)
Although lots of efforts have been made to screen aerobic functional
microorganisms for their ex situ application in MEOR and investigate the oil
recovery efficiency of ex situ production of BSs (Haloi et al 2020 Saravanan et
al 2020) where BSs are externally produced and then injected into oil reservoir
in situ application of BSs in MEOR is proposed to be more beneficial compared to
that for their cost effective without transportation and complex configurations for
50
BSs production (Du et al 2019) But this process is relatively disadvantageous if
aerobic microorganisms are used due to additional air pumping in the reservoirs
leading to higher cost poorer operation and lower safety (Zhao et al 2015) Thus
microorganisms that are capable of producing BSs under anoxic conditions are
required Zhao et al identified Pseudomonas aeruginosa SG that isolated from
Xinjiang oil field as a promising strain that could produce rhamnolipid under anoxic
condition by consuming various type of organic substrates In their study an extra
833 of original crude oil in the core was extracted through in situ production of
rhamnolipid by the strain (Zhao et al 2015) but the production was inhibited by
H2S which is produced from sulfate-reducing bacteria (SRB) widely existing in the
petroleum industry Thus introducing a recombinant Pseudomonas stutzeri Rhl
helped effectively remove H2S and at the same time produce rhamnolipids under
S2- stress below 333 mg L-1 (Zhao et al 2016)
Glycolipids possess strong medicinal activity which can be used to prepare tablets
including semi-synthetic penicillin and macrolide antibiotics This can increase the
load of drug in blood per unit time thereby facilitating the drug absorptivity of
digestive system (Nguyen et al 2010) BSs also plays an important role in
bioremediation The contamination of industrial waste water solid wastes
pesticides heavy metal and other pollution sources has become increasingly sever
to water body and soil and BSs produced by microorganisms help improve the
hydrophilicity and bio-accessibility of hydrophobic compounds which displacing
pollutants into environment with continuously degradation (Kreling et al 2020)
In food industry BSs favours for their application as antimicrobial and anti-biofilm
agents foaming agents wetting agents emulsifiers food additives and so forth
(Rai et al 2019) The emulsifying activity of BSs has been extensively evaluated
with different oils or hydrocarbons In a study of sophorolipids production from
yeast strain Candida albicans SC5314 and Candida galabrata CBS138 their
emulsifying ability was determined against castor oil with the emulsification index
of 51 and 53 separately for C albicans and C glabratag providing their ability
as food emulsifiers In addition the stability of sophorolipids were confirmed within
a wide range of pH (2~10) and temperature (4~120 degC) as well as salt
concentration (2~14) (Gaur et al 2019) In addition lipopeptide BSs and
rhamnolipids were confirmed to form stable emulsions with various oils such as
soybean oil coconut fat and linseed oil (Nitschke and Pastore 2006) showing
high potential of application in food industry Similarly a glycolipid that produced
by cultivating marine bacteria Kluyveromyces marxianus FRR1586 on lactose-
51
based medium was able to emulsify corn oil in water and stabilize the system at
pH varying from 3 to 11 and salt concentration varying from 2 to 50 g NaCl L-1
(Fonseca et al 2008) Marine strain Enterobacter cloacae was identified for
producing bioemulsifier which showed excellent ability to enhance viscosity of
acidic solution confirming its application in food industry (Dubey et al 2012) In
addition to emulsify and stabilize the system BSs could be food additives for
improving the texture and consistency of dairy products by preventing
aggregations of fat droplets In the study of Mnif et al more cohesive texture of
dough was obtained when adding a lipopeptide BS in the formulation than that
formulated with soy lecithin resulting in a higher quality of bread (Mnif et al 2013)
Similar result was also achieved when incorporating sophorolipids in bread
formulation where the bread volume was increased and desirable appearance
was presented Owning antibacterial ability BSs are capable of keeping food safe
to use Lipopeptide BSs including lichenysin pumilacidin iturin gramicidin S and
polymyxins that produced by Bacillus sp were proposed in large amount of
studies for their application in foods (Coronel Leoacuten et al 2016 Saggese et al
2018 Kim et al 2020c Wenzel et al 2018 Nirosha et al 2016)
Apart from above mentioned functions of BSs in food industry surfactants of
microbial origin could be alternatives for chemical surfactants in the formulation of
nano-sized delivery system (Nirosha et al 2016) the molecules of that self-
aggregate to form unique structures trapping hydrophobic or hydrophilic
compounds within the structural core thereby forming microemulsions
nanoparticles and liposomes It has been studied that sophorolipids and
rhamnolipids were capable of forming biocompatible microemulsions when mixing
with lecithins in system (Nguyen et al 2010) Rhamnolipids was demonstrated to
facilitate partition of ω-3 polyunsaturated fatty acids for preparing emulsion-based
fish oil delivery system (Liu et al 2016) In another study for developing drug
delivery system of vitamin E a self-emulsifying system of high quality was
established when having surfactin in the system showing higher emulsification
efficiency dissociation rate and oral bioavailability (Nirosha et al 2016) which
indicates the merits and potential of applying BSs in food industry
225 Potential Cosmetic-applicable Biosurfactants (BSs)
The application of surfactants is significant in cosmetic industry especially for
biosurfactants owing to their low toxicity antibacterial property moisturising
capacity to skin The mechanisms of interaction between surfactants and skin have
52
been studied When surfactant monomers damage the secondary and tertiary
structure of stratum corneum (SC) through adsorbing on skin surface SC may
expose sites for binding water molecules and become swelling Also SC keratin
protein may be degraded and washed from the skin as well as solubilizing lipid of
the intercellular cement within the SC Longer-term interaction may lead to
penetration of surrounding stimulus such as chemical compounds and pathogens
to deeper SC layers for inducing living cellsrsquo immune response showing as topical
red on skin or itching (Seweryn 2018) Researchers found that both surfactant
monomers and micelles exhibited irritation to skin as the irritation activity was
detected when the CMC was exceeded Some of them attributed this to the
disintegration of micelles into monomers after contacting with skin while other
researchers claimed it may because smaller-sized submicelles were formed
(Morris et al 2019b) Also when the surfactant concentration was over CMC
significant increase of skin irritation effect caused by sodium dodecyl sulfate (SDS)
was witnessed where micelles that formed were small to easily penetrate into hair
follicle orifices while the lower increase was presented when ethoxylated sodium
dodecyl sulfate was involved (Cohen et al 2016)
However opposite to those synthetic surfactants BSs of natural origin comprising
of sugars lipids and proteins that are compatible with skin cells membrane Thus
they are not only pose no threat to living organisms but they generally have
antioxidant and antibacterial effects on skin exhibiting promising efficacy for
application in skin care products BSs of plant origin such as phospholipids have
various benefits in cosmetic product such as improving the dispersibility of
cosmetics maintaining skin moist and adjusting acidity of skin (van Hoogevest and
Fahr 2019) And sucrose ester takes advantage in improving washing property of
cosmetics increasing skin smooth and tender (Laville et al 2020) As for microbial
BSs Vecino et al evaluated the antimicrobial and anti-adhesive activities of
glycolipopeptide that produced by lactic acid bacteria (ldquoGenerally Recognized As
Saferdquo by the American Food and Drug Administration) showing that approximately
50 mg mL-1 glycolipopeptides exhibited antimicrobial activities against
Pseudomonas aeruginosa streptococcus agalactiae Staphylococcus aureus
Escherichia coli Streptococcus pyogenes and Candida albicans (Vecino et al
2017) Similarly another study also investigated the cell-bound glycoprotein that
produced by Lactobacillus agilis CCUG31450 5 mg mL-1 of which inhibited growth
of Staphylococcus aureus Pseudomonas aeruginosa and Streptococcus
agalactiae (Gudintildea et al 2015) In addition to that the antimycotic activity of
53
sophorolipids that obtained from Rhodotorula babjevae strain YS3 against
dermatophytes was in vitro and in vivo evaluated indicating that the biosurfactant
effectively treated dermatophyte by interacting with the cell membrane of pathogen
and disturbing the membrane integrity although only one resistance strain T
mentagrophytes was investigated (Sen et al 2020)
Glycolipids may be the most frequently used type of biosurfactants in the
formulation of personal care products due to their multifunctional properties
Generally they consist of aliphatic acids or hydro-xyaliphatic acids and a
carbohydrate group (Lukic et al 2016) Two attractive glycolipids sophorolipids
(SLs) and mannosylerythritol lipids (MELs) that has potential in skin care products
formulation will be introduced in details
2251 Sophorolipids (SLs)
SLs are non-ionic biosurfactants (BSs) that having various effects on personal care
products such as emulsifying detergency wetting defoaming and most
significantly biocompatible to human with low toxicity exhibiting high potential of
application in cosmetic industry Sophorolipids (SLs) is suggested to be affinitive
with human skin which is capable of acing as a humectant to keep skin moist also
it can be used in the manufacture of detergent It has been reported that SLs of 1
mol L-1 are highly affinity with skin which can be used as an excellent moisturizer
(Pekin et al 2005) A Japanese company has applied SLs in various cosmetic
products such as conditioner emulsion and lipstick as a moisturizer using Sofina
as its trade name Also the fermentation procedure of SLs has been studied by
this company and industrialized (Mujumdar et al 2017) From another Japanese
company Saraya SLs have also been commercially produced and used as
cleaning agents in cosmetics catering and dry cleaners (Kim et al 2020b) In
addition SLs also play a role in the production of baby skin care products by a
France company named Soliance (Baccile Nassif et al 2010)
22511 Structures and Properties of Sophorolipids (SLs)
The SLs is mainly produced by yeasts which is naturally a mixture of SLs
molecules with different structures These SLs molecules all consist of hydrophobic
and hydrophilic moieties Among them hydrophilic part is sophorose which is the
diglucose combined with belta-1 2 glycosidic bond and hydrophobic group is
made up of saturated or unsaturated long chain omega- (or omega-1) hydroxylated
fatty acid (Gaur et al 2019) These two parts is connected by belta-glycosidic bond
54
The structures of SLs molecules are mainly varied in two aspects which are
acetylation and lactonization (Figure 25) The diglucose hydrophilic part of SLs
molecules may either contain acetyl groups at the 6rsquo andor 6rsquorsquo positions or not the
carboxylic end of fatty acid of hydrophobic group can either be free acidic form
(open form) or internally esterified (closed ring) at the position of 4rsquorsquo 6rsquo or 6rsquorsquo
(carboxylic group of fatty acid esterified reacts with hydroxyl group at the 4 rsquorsquo 6rsquo or
6rsquorsquo) Other differences of structures are the hydrophobic group including length of
carbon chains (generally contain 16 or 18 carbon atoms) saturation and the
position of hydroxylation (Kim et al 2020b) SLs with various structures show
different physicochemical properties Lactonic SLs possess better surface
properties and antibacterial activities while acidic forms show better foamability
and solubility The lactonization decreases the atomic free rotation angle thereby
easily forming the transparent crystal However acidic SLs tends to exist in the
form of viscous oil (Van Bogaert et al 2011) Besides although the introduction
of acetyl groups decreases the solubility of SLs the antiviral property will be
enhanced
Lactonic Sophorolipid
55
It has been reported that the surface tension in water can be reduced from 73 mN
m-1 to 30~40 mN m-1 by SLs and the CMC value was 40~100 mg L-1 In addition
CMC value of SLs has a correlation to carbon chain length of fatty acid Specifically
the longer carbon chains the SLs had the lower the CMC value it presented
(Minucelli et al 2017) In the study by Zhang et al where SLs akyl (methyl ethyl
and butyl) esters were synthesized by chemically modification of SLs CMC value
was reduced by halving the introduction of one ndashCH2 to the akyl group of SLs akyl
ester This also manifests that the biodegradability is enhanced with the increase
of carbon chain length of molecules of SLs derivatives (Zhang et al 2004) Shin
et al also found that the SLs methyl ester containing oleic acid (C18) is more
difficult to biodegrade than that containing erucic acid (C22) (Shin et al 2010)
22512 Production of Sophorolipids (SLs)
When cells enter stationary phase SLs begin to form generally after being
inoculated 24~48 hours During stationary phase of cells SLs are well produced
It has been reported that 10 days is an optimal value for the whole process for SLs
production (Van Bogaert et al 2011) As extracellular glycolipids SLs are
produced by a number of microorganisms includes Candida apicola Starmerella
bombicola Torulopsis bombicola Candida bombicola Candida Batistae Candida
stellate Candida riodocensis where Candida bombicola is the most wildly applied
which produces SLs of the highest yield (Konishi et al 2018) Researchers have
also discovered novel producing strains such as Candida keroseneae GBME-
R1=R2=Ac Diacylated SLs
R1=R2=H Non-acylated SLs
R1=H R2=Ac R1=AcR2=H Monoacylated SLs
Acidic Sophorolipid
Figure 25 General structure of sophorolipids (SLs)
56
IAUF-2 Issatchenkia orientalis Meyerozyma guilliermondii YK32 and Candida
rugose for SLs production (Roelants et al 2019a Ganji et al 2020) through
screening surface active ingredients in environmental isolates using different
methods such as haemolytic activity drop-collapse assays and mostly applied
biochemical data analysis But misidentification occurred of producing strains when
assigning names of novel described BSs producers only according to biochemical
data As reported a novel SLs producer named Wickerhamiella domercqiae var
SL in the study of Chen et al was identified based on BIOLOG analysis showing
excellent SLs productivity while it was realized that no dissimilarity of their whole
genome sequences compared to previously described S bombicola sequences
(Ma et al 2014 Li et al 2016) Apart from that it was suggested that molecular
techniques can applied for yeast species identification (Silva et al 2019b) For
instance Nwaguma et al isolated BSs producing yeast from oil palm and Raphi
palm identifying six promising producers as Candida haemulois SA2 Pichia
kudriavzevii SA5 SB3 SB5 SB6 and SB8 using molecular and phylogenetic
evolutionary methods (Nwaguma et al 2019)
a) Substrates
Two types of substrates are needed in the production of SLs hydrophilic (glucose
or sugar-rich molasses) and lipophilic substrates (oil alkanes fatty acids or fatty
esters) but SLs can still be produced if both substrates are not simultaneously
contained in the medium even though the combination results in the highest yield
(Van Bogaert et al 2014) As found in a study the production from the media
containing both glucose and Turkish corn oil (40 g L-1) was higher than that
containing Turkish corn oil as the sole carbon source (30 g L-1) (Pekin et al 2005)
Also when the concentration of carbon source decreased the SLs may be
decomposed to supplement the strain with carbon source For instance S
bombicola restarted produce fatty acids for SLs production consuming more time
and energy compared to the process where hydrophobic substrates initially added
(Shah et al 2017) Based on this controlling the concentration of hydrophilic and
hydrophobic carbon sources has a crucial effect on improving the SLs yield
Glucose of 100 g L-1 is generally used as hydrophilic carbon source in the
fermentation medium for SLs production which is also suggested as the best value
Less SLs were produced when cultivating cells on 200 g L-1 or 300 g L-1 glucose
(Joshi-Navare et al 2013) Some hydrophilic carbon sources have been tried
such as sucrose galactose and lactose deproteinized whey as the replacement
57
of glucose but the yield of SLs was relatively lower than that with glucose (Jadhav
et al 2019)
The hydrophobic carbon source can be alkane fatty acid or oil Through comparing
the influence of different hydrophobic carbon sources to SLs production fatty acid
methyl esters or ethyl esters that derived from vegetable oils were superior to the
corresponding vegetable oils and both of them had an advantage over alkanes
(Shah et al 2017 Ma et al 2020) Oleic acid is a kind of free fatty acid with
specific carbon length which can achieve a relatively high SLs yield (Solaiman et
al 2007) Due to vegetable oil containing the oleic acid which is the most suitable
for SLs formation it can facilitate the production Rapeseed oil is an ideal vegetable
oil substrate (Kim et al 2009) The effect of alkanes on SLs production depends
on their carbon length When using hexadecane (C16) heptadecane (C17) or
octadecane (C18) to cultivate stains the production of SLs is higher than using
other hydrophobic carbon sources The possible reason for this may be that they
can directly transform into hydroxyl fatty acid and then integrated into SLs
molecules (Ma et al 2020 Habibi and Babaei 2017 Ashby and Solaiman 2019)
This direct conversion mode of alkanes obviously affects the composition of fatty
acid chain in SLs mixtures Hydrophobic substrates also have an influence on the
SLs composition There is an equilibrium of the proportions of lactonic and acidic
forms in SLs mixture which is affected by substrate species especially the type of
hydrophobic carbon sources (Shah et al 2017 Konishi et al 2018) To exemplify
this 85 of lactonic forms SLs was produced when using n-hexadecane as the
substrates while only 50 of that was produced when soybean oil was used
(Callaghan et al 2016) Also when using fatty acid esters or the by-product of
biodiesel as the substrates more acidic SLs were produced
Nitrogen source is also required for the production where the yeast extract of 1~5
g L-1 is often used However that the time for entering the stationary phase should
be determined by the limitation of nitrogen for instance higher carbon nitrogen
ratio (CN ratio) ensured the SLs formation by specific strains (Callow et al 2016
Da Costa et al 2017 Sanchuki et al 2017) Other compositions in medium such
as non-essential nutritional source citric acid buffer substances and inorganic ions
(Mg2+ Fe3+ and Na+) are sometimes included in the medium for strain cultivation
and appropriate amount help enhance SLs production
b) Biosynthesis Pathway
58
In the biosynthesis pathway of SLs production glycolipid and fatty acid chain are
mainly involved Target yeasts begin to synthesize SLs from the hydroxylation of
fatty acid Fatty acid is obtained either directly from media or from hydrolysis of
triglyceride or fatty acid methyl ester by extracellular lipase (Ma et al 2020)
Another indirect method to achieve fatty acid is cultivating yeast cells with a
medium containing alkane Candia bombicola is able to growth in the media that
has alkane as the only carbon source This means that intracellular enzyme that
catalyses the terminal oxygenation of alkane stepped oxidizes alkane to
corresponding fatty acid (Yang et al 2019) When no hydrophobic carbon source
is provided in the media fatty acid will be formed through de novo synthesis which
starts from acetyl-coenzyme A (COA) derived from glycolysis pathway The de
novo synthesis has been confirmed by the related research about Cerulenin which
is the inhibitor of fatty acid synthesis (Van Bogaert et al 2008)
After fatty acid transfers to hydroxyl fatty acid two active UDP-glucose molecules
are added to the hydroxyl fatty acid consecutively Glucose in medium is not
directly used for SLs production but only go through glycolysis path to complete
gluconeogenesis which is necessary in the formation of SLs (Minucelli et al 2017)
This explains that the head group of SLs will not be altered by changing the
provided different types of saccharides also SLs can still be produced even if
under the condition of no glucose or other polysaccharide involved that can
degrade to glycolipid (Saerens et al 2011)
c) Fermentation Parameters
The production of SLs is affected by various fermentation parameters Generally
the optimal growth temperature of C bombicola is 288 ordmC However 21 ordmC was
determined to be the optimal temperature (Elshafie et al 2015 Goumlbbert et al
1984) Most widely used temperature in literatures ranging from 25 ordmC to 30 ordmC
and no big difference of SLs yield was witnessed Nevertheless the biomass
increment is lower and the utilization of glucose is higher when cultivating the cell
at 25 ordmC (Pulate et al 2013)
Different pH value in broth can influence the type of SLs that produced It has been
found that when the pH value is 35 lactonic SLs was the major product from C
bombicola cultivation (Ciesielska et al 2016) In addition it has been discovered
that C apicola mainly produced acidic form of SLs when the pH value was lower
than 20 and when adjusting the pH value to 30 more lactonic SLs were formed
(Konishi et al 2018) The pH value of fermentation broth decreases sharply during
59
exponential phase In order to maintain the cell growth and increase SLs yield
NaOH solution frequently added into the broth for maintaining pH value at 35
(Delbeke et al 2016) In addition lower pH values that maintained during
fermentation process can reduce the potential of bacterial contamination
Dissolved oxygen is an important factor that will influence SLs production Due to
the highly viscous of SLs that continuously produced during fermentation tending
to hinder oxygen dissolving and inhibit cell growth much longer time will induce
lower production effectiveness for a single batch of fermentation Apart from that
the cell growth during exponential phase and the biosynthesis of SLs will be
affected where low oxygen supply has potential for limiting biological activity but
no effect on fermentation if a threshold was exceeded (Almeira et al 2015) A
study manifested that the optimal oxygen supply was between 50 to 80 mM O2 L-1
H-1 in terms of oxygen transfer rate (Guilmanov et al 2002) In the study of Pedro
et al the optimal aeration rate was investigated as 030 L kg-1 min-1 achieving an
optimized solid-state fermentation process for SLs production by cultivating
Starmerella bombicola on a residual oil cake substrate also no further increase of
SLs yield with higher aeration rate supplied as the threshold of oxygen air flow was
exceeded (Jimeacutenez-Pentildealver et al 2016) SLs containing saturated fatty acid will
be mainly achieved when lower oxygen dissolved in the broth (Elshikh et al 2017)
d) Extraction and Purification
Due to the density difference between SLs and the media it can be preliminary
separated from media by decanting after natural sedimentation or centrifugation
as proposed gravity-based separation method in the study of Dolmann et al
(Dolman et al 2017) Solvent extraction is a frequently used method for SLs
further purification usually with the help of ethyl acetate followed by vacuum rotary
evaporation to get rid of the solvent in the product (Ma et al 2011) Many methods
have been conducted to separate SLs into different specific structures according
to their physiochemical properties As reported lactonic SLs was soluble in ethanol
and the solubility was increased with the temperature rising while the acidic SLs
was slightly soluble in ethanol and the solubility may not change with temperature
(Ashby and Solaiman 2019) Thus the lactonic SLs can be extracted firstly by
dissolving the SL product in ethanol at high temperature and then cooling down
the solution to crystallize lactonic forms But this method has the potential of losing
lactonic SLs in ethanol Based on different solubility in water especially high pH
water where acidic form is soluble and lactonic SLs is insoluble Hu et al
separated acidic and lactonic forms in phthalates and phosphate buffers This
60
method has the advantages such as no use of organic solvent and relatively high
recovery (Hu and Ju 2001)
2252 Mannosylerythritol lipids (MELs)
Mannosylerythritol lipids (MELs) not only has favourable emulsifying capacity
biodegradability and other high surface activity it also has antimicrobial activities
such as inducing cell differentiation and cytometaplasia and strong coordinate
ability with glycoprotein (Banat et al 2010) Thus it has great potential for applying
in the field of cosmetics food and pharmaceutical industry
22521 Structures and properties of MELs
MELs generally contain 4-O-β-D-mannopyranosyl-erythritol as the hydrophilic
head group attaching to fatty acid chains as hydrophobic group There are four
different structures of MELs according to the number and position of the acetyl
group on mannose or erythritol it can be classified as MEL-A (diacetylated) MEL-
BMEL-C (monoacetylated at C6 position and C4 position respectively) and MEL-
D (deacetylated) (Niu et al 2017) The structure of MELs is schematically shown
in Figure 26 The structure includes three moieties mannopyranosyl (in red circle)
erythritol (in orange circle) and acyl chain (in blue circle) (Niu et al 2019)
61
Different strains tend to produce MELs with different structures Ustilago maydis
DSM4500 mainly produce MEL-A Pseudozyma antarctica tends to produce the
mixture of MEL-A MEL-B and MEL-C where MEL-A dominate the product
accounting for 70 (Saika et al 2018a) In addition cultivating same strain under
different fermentation conditions leads to the synthesis of different types of MELs
Pseudozyma parantarctica Pseudozyma Antarctica and Pseudozyma rugulosa
produced MELs (including MEL-A MEL-B and MEL-C) while when consuming 4
wt olive oil and 4 wt mannose as carbon source a new surfactant was
synthesized named MML (Morita et al 2009a)
Due to the difference in chirality of carbon atom in erythrityl a variety of diversity
of MELs structures exist including many kinds of diastereoisomers A new type of
extracellular MELs diastereomer has been reported by Fukuoka et al through
cultivating Pseudozyma crassa In the study the structure of the new MELs is
similar to that of MEL-A MEL-B and MEL-C but the stereostructure of erythritol is
totally different which is 4-O- β-D-mannopyranose-(2R3S)-erythritol Also
compared to the general medium resulted fatty acid chain partial short fatty acid
chain (C2 or C4) and long fatty acid chain (C14 C16 or C18) are attached to
mannosyl moiety leading to different properties of the product (Fukuoka et al
2008) By cultivating Pseudozyma antarctica and Pseudozyma rugulosa in the
consumption of soybean oil as carbon source Kitamoto et al produced MELs with
high hydrophobic property containing three acetyl group (Morita et al 2013)
O O
CH2
C
C
CH2
OH
OH
H
H OR1
CH3
CH3
R2
O
MEL-A R1=R2=Ac (CH3CO) MEL-B R1=Ac R2=H MEL-C R1=H
R2=H MEL-D R1=R2=H
Figure 26 General structure of mannosylerythritol lipids (MELs)
62
Similar structure was also reported where Pseudozyma churashimaensis that
separated from sugarcane was used as the producing strain (Morita et al 2011a)
Researchers have studied the properties of MELs of various structures Takahashi
et al investigated the DPPH radical- and superoxide anion- scavenging activities
of MEL-A -B and ndashC indicating that all MEL derivatives exhibited anioxidant
activities although most of them were less effective than arbutin Especially for
MEL-C that secreted by P hubeiensis KM-59 using soybean oil as carbon source
highest DPPH radical scavenging activity of 503 at 10 mg mL-1 and highest
superoxide anion-scavenging activity of 60 at 2 mg mL-1 were showed In
addition to that it has been found that the activity was stronger as increasing the
concentration of MELs and MEL-A with higher unsaturated ratio (557) exhibited
higher activities when compared to MEL-A with that ratio of 412 (Lukic et al
2016) Yamamoto et al applied MEL derivatives on skin that pre-treated with
sodium dodecyl sulfate and found that MELs worked similar as natural ceramide
to recover the viability of skin cells at a high recovery rate of over 80 (Yamamoto
et al 2012) In addition to their moisturising effects on skin Morita et al also found
the healing power of MELs on damaged hair where the cracks on damaged
artificial hairs were repaired by treating with MEL-A and ndashB and the tensile strength
was also increased The inhibition of increase of the average friction coefficient
from 0126plusmn0003 of damaged hair to 0108plusmn0002 when MEL-A was applied and
to 0107plusmn0003 when MEL-B was applied which indicated the ability of MEL
derivatives to smooth hair (Morita et al 2010) Antibacterial capacity of MELs was
studied by Shu and the group where MELs of at a minimum concentration of 0625
mg mL-1 secreted by Pseudozyma aphidis (80 MEL-A dominated) showed
significant inhibitory effects against approximately 80 Gram-positive Bacillus
cereus spores germinated and grew into vegetative cells through disrupting the
formation of cell membrane (Shu et al 2019) It has been demonstrated that this
antibacterial activity against Gram-positive bacteria was affected by the alkyl
chains and pattern of CH3CO group on the mannopyranosyl moiety of MELs
(Nashida et al 2018) More recently MEL-A was evaluated to show antibacterial
activity against another Gram-positive bacteria Listeria monocytogenes that bear
in food indicating their promising application as food preservatives (Liu et al
2020)
63
22522 Production of MELs
Many researches have successfully produced MELs using strains of the genus
Ustilago and Pseudozyma which obtained from rotten fruit (Morita et al 2011b)
factory wastewater (De Andrade et al 2017) and so on Different microorganisms
utilize different carbon sources and synthesize MELs with different structures It
has been found that MELs containing unsaturated fatty acids were greatly
produced when the microorganisms consuming vegetable oil as carbon source
(Lukic et al 2016) Soybean oil sunflower oil and olive oil are reported to be
suitable carbon sources for the cultivation of P rugulosa NRBC 10877 and P
parantarcitica JCM11752 (Yu et al 2015 Morita et al 2013 Recke et al 2013)
Using oily substrates as carbon source normally leads to a higher production of
MELs For example Rau obtained 165 g L-1 MELs by cultivating Paphidis DSM
14930 in the consumption of soybean oil (Rau et al 2005a) However difficulties
are heavily induced for the downstream process of product purification Based on
this some researchers suggested that water-soluble carbon sources such as
glucose glycerol and cane sugar are good alternatives (Faria et al 2014 Yu et
al 2015 Saika et al 2018b Madihalli et al 2020 Kinjo et al 2019) In the
cultivation of Ustilago scitaminea NBRC 32730 in the medium containing
sugarcane juice (224 wt sugars) as sole carbon source Morito reported a yield
of 127 g L-1 MELs in the form of MEL-B (Morita et al 2009b) Also Pseudozyma
Antarctica T-34 was reported to produce MELs when consuming glucose as sole
carbon source (Morita et al 2015) Although the utilization of water-soluble carbon
source for strain cultivation results in relatively lower production of MELs and only
a few strains grow well when consuming water-soluble substrates as single carbon
source it can help reduce the cost and is in favour of downstream purification
22523 Separation and Purification of MELs
Similar as other BSs organic solvent extraction is the most widely used purification
method for MELs isolation where equal volume ethyl acetate is frequently used for
the extraction (Shen et al 2019 De Andrade et al 2017 Wada et al 2020 Shu
et al 2020) followed by a rotary evaporation to get rid of organic solvent or silica
gel column chromatography Solvent extraction method is simple and easy to carry
out But due to large consumption of solvents resulting in higher cost and
contamination to environment development of new technologies for MELs
isolation are uninterrupted Rau et al combined adsorption method with solvent
extraction in the separation of MELs obtaining good separation effect In the study
ion-exchange resin adsorption organic solvent extraction and heating up media
64
broth to 100~121 degC were carried out During the heat treatment MELs transferred
to solid state continually achieving a recovery of MELs of 93 and the purity of
87 (Rau et al 2005b) With only hydrophilic carbon source cassava wastewater
applied in medium cultivating P tsukubaensis for MEL-B production was proposed
by Andrade et al using a novel separation strategy where the overflow was
integrated with ultrafiltration As a result for small scale configuration of 20 mL
centrifugal device 80 of MEL-B was isolated in one step using 100 kDa MWCO
membranes also scaling up to ultrafiltration of 500 mL is feasible where similar
result was obtained (De Andrade et al 2017)
In order to get rid of residual oils and fatty acids in the crude MELs product n-
hexane is typically applied Some studies suggested the usage of chemical
mixtures combing hexane methanol and water in various compositions Rau et al
proposed hexanemethanolwater at a ratio of 163 (pH=55) for lipid removal (Rau
et al 2005b) and recently Shen et al developed an extraction method for oil and
free fatty acids removal using the solvent system containing n-
hexanemethanolwater at a ratio of 121 (pH=2) for MELs extraction as the first
step achieving a recovery of MELs of 80 followed by extraction with solvent
mixture at a ratio of 131 which isolated 14 of MELs and after the last step where
equal volume of n-hexane and methanol was mixed for purification over 90
MELs were extracted (Shen et al 2019) The combination of hexane and methanol
should realize a better removal due to the reason that hexane is non-polar solvent
which is only used for extract lipid of low polarity (neutral lipid) while methanol is
polar solvent which is miscible with medium to high polar lipid
22524 Phase Behaviour of MELs in water
As being synthesized from fatty alcohols and sugars MELs are able to self-
assemble into vesicles self-assembled monolayer sponge phase bicontinuous
cubic phase and three-dimensional ordered lyotropic liquid crystral phase that is
stabled by hydrogen-bond between glycosyl van der waals force and interaction
between molecules (Imura et al 2007) Moreover the thermal stability is
influenced by the chirality of carbon atom The liquid crystal structure endows
MELs with excellent wetting properties It has been reported that presence of multi-
lamellar vesicles facilitated the fusion of MELs and membrane favouring for the
effect of active substance on cell and the enhancement of gene transfection
efficiency (Worakitkanchanakul et al 2008 Coelho et al 2020 Kitamoto et al
2009) Different structures of MELs tend to self-assemble into different structures
65
MEL-A was suggested to form sponge phase (L3 phase) when the concentration
is higher than 1 mM (Imura et al 2007) The structure morphology was interpreted
as coacervates that derived from bilayer structure Besides MEL-A is a natural
compound which can spontaneously form this structure without the aids of other
co-surfactants (Morita et al 2013 Niu et al 2019) In terms of MEL-B and MEL-
C due to the lack of 4rsquo-O-acetyl group or 6rsquo-O-acetyl group causing self-bend
during self-assembling process to change coacervates to vesicles and they can
form vesicles with large diameter over 10 μm (Konishi and Makino 2018 Fan et
al 2018) When the bend curvature becomes zero lamella phase (Lα) is formed
Thus MEL-B and MEL-C can form Lα phase which is stabled by hydrogen-bond
between hydroxyl in C-4rsquo or C-6rsquo (Worakitkanchanakul et al 2009 Fukuoka et al
2011 Fukuoka et al 2012)
The phase behaviour of ternary system of MELs in water has been studied by
Worakitkanchanakul et al where MEL-Awatern-decane and MEL-Bwatern-
decane systems were analysed When using n-decane as oil phase diacetylated
MEL-A formed single phase system namely microemulsion (WO) And MEL-A
formed L3 V2 and Lα phase While monoacetylated MEL-B only formed one phase
and bicontinuous microemulsion (Worakitkanchanakul et al 2009) Noticeably
Lα+oil region of OW emulsion in the system of MEL-Bwatern-decane was easily
to be formed which helped stable emulsion for over a month (Saika et al 2018c
Saika et al 2018b) As the amphiphilic molecules of MELs are different from
traditional ones the study of liquid phase may help reveal the relationship between
MELs structure and its function (Madihalli and Doble 2019 Ohadi et al 2020
Beck et al 2019)
23 Emulsion
Cosmetic creams and emulsions can be used as the skin protector which prevents
skin from the environmental damage such as windy dusty chilly dryness and
humidity and moisturizes the outermost layer of the skin namely stratum corneum
providing oily components to the skin Apart from that emulsions are also good
carriers of active ingredients and drug making them easy to be absorbed by skin
thereby nourishing and regulating the skin (Aswal et al 2013 Banerjee et al
2019)
66
231 Overview of Emulsion
An emulsion is a multiphase colloid system consisting of one or more liquid
dispersing as small droplets in another immiscible liquid Generally emulsions can
be classified as simple emulsions and multiple emulsions where simple emulsion
refers to the system of one liquid dispersing (dispersed phase) as droplets in
another immiscible liquid phase (continuous phase) (Zhu et al 2018) Oil-in-water
emulsions (oil droplets dispersed in continuous water phase) OW and water-in-
oil emulsions (water droplets dispersed in oil phase) WO are two common types
of simple emulsion In comparison the system of multiple emulsions is more
complex where one or more droplets exist in multiple emulsion globule forming
oil-in-water-in-oil (OWO) multiple emulsions or water-in-oil-in-water emulsions
(WOW) (David et al 2019 Bonnin 2019) Microemulsions are isotropic and
thermodynamically stable system with dispersed droplets sizing from 1 to 100 nm
While for macroemulsions with droplet size of larger than 200 nm and
nanoemulsions with that less than 200 nm are thermodynamic instable systems
as the generated two-phase boundary (interface) is large and the energy of the
system is relatively high On account of this emulsifiers are usually added in the
formulation to stable the emulsion system (Patel and Joshi 2012)
232 Emulsion Formation
Emulsions are generally formed through either low- or high- energy technologies
Low-energy method refers to spontaneous emulsification where no external
energy is required and the emulsion system that internally changed in a specific
way under the environment or composition alteration provides stored chemical
energy for itself Researchers proposed transitional inversion where hydrophile-
lipophile balance (HLB) was affected by changing factors such as temperature or
electrolyte concentration and catastrophic inversion methods where volume
fraction of the disperse phase is increased for emulsion preparation (Solans et al
2016 Perazzo et al 2015) However most of accessible surfactants or emulsifiers
are not capable of involving in this type of methods especially those natural
surfactants thus at present high energy emulsification (dispersion) is commonly
applied for commercial use where four main elements are generally required in
the preparation of emulsions water phase oil phase surfactants and energy
(external force) (Cantero del Castillo 2019 Caritaacute et al 2020)
67
2321 Mechanism of high energy emulsification
The change in free energy of emulsification can be expressed according to the
Equation 21 (Leal-Calderon et al 2007)
∆G = ∆Aγ minus T∆S 21
Where T is the temperature ΔS is the change of entropy of dispersion γ is the
interfacial tension between oil and water ΔA is the increase of interfacial area of
oil and water after the formation of emulsion
Generally during the process of emulsification ΔAγ is no smaller than TΔS
namely free energy is always positive If the component in the system is unable to
acquire energy from their own the emulsification process is non-spontaneous
where the energy input is needed Typically mechanical applications such as
homogenizers and mixers are applied for providing energy in order to fragment
dispersed phase into small droplets and intermingle two immiscible phases
Noticeably large energy is needed to generate disruptive forces for overcoming
the Laplace pressure (ΔPL) of the droplets thereby realising fine droplets disruption
(Wang et al 2018b)
∆119875119871 =4120574
11988922
Where ΔPL is the Laplace pressure γ is the interfacial tension between oil and
water d is the droplet diameter
From Laplace equation (Equation 22) when destructive force is higher than
Laplace pressure smaller droplets are obtained In another aspect lowering down
the interfacial tension and maintaining energy input at a certain level can also
produce smaller droplets Thus from this aspect surfactants or emulsifiers involved
in the formulation for emulsification could help facilitate the fragmentation of
dispersed phase into fine droplets through adsorbing onto the droplet surfaces
and reducing the interfacial tension (Lian et al 2019) But this is only worked when
the surfactant adsorbing rate to interface is faster than the droplet disruption rate
for ensuring that the droplets are fully covered by surfactant molecules before they
break down (Agrawal et al 2017) Different types of surfactants or emulsifiers
showing various surface activities help generate droplets in different sizes It has
68
been indicated that biopolymers do not effectively active water and oil interface
(surface tensionasymp15~25 mJ m-2) when compared to small molecular surfactants
(surface tension lt5 mJ m-2) so that they help form larger droplets during mixing
(Zembyla et al 2020 Xie et al 2017 Hantal et al 2019) Another role of
surfactants or emulsifiers play in emulsification is their ability of inhibition of droplet
coalescence for stabilizing the system (Dao et al 2018)
2322 Surfactants in Formulation
Actually instead of using single surface active agent blending of different types of
surfactants in the formulation is more advantageous (Hantal et al 2019 Patil et
al 2015) Mixed emulsifier system containing two or more types of surfactants or
emulsifiers could exhibit better emulsification effect (Vilasau et al 2011b) On the
contrary the interfacial film that formed by highly pure surfactant may not be
closely packed thus the mechanical strength is low It has been found that liquid
paraffin with cholesterol dispersed into sodium hexadecyl sulphate solution will
produce stable oil in water emulsion while only use cholesterol or sodium
hexadecyl sulphase will form an instable one (Ahmadi et al 2020)
Generally mixtures of ionic surfactants and non-ionic surfactants in the formulation
combining both of steric and electrostatic forces could significantly inhibit instability
of the product and present the favourable synergistic effects (Vilasau et al 2011a)
Take Sorbitan esters (Spans) and Polyoxyethylene sorbitol fatty acid esters
(Tweens) mixed surfactant system as an example because the derivative of
polyoxyethylated sorbitol has strong interaction with water phase its hydrophobic
group stretches more into water phase than non-ethoxylated sorbitol thus the
hydrophobic groups of them got closer to each other at the interface Based on this
the interaction between the molecules of two types of surfactants was stronger
than using alone thereby forming an interfacial film with higher strength (Koneva
et al 2017 Posocco et al 2016 Yoo et al 2020) Also the mixed emulsifier
system containing sodium dodecyl sulphate (sodium lauryl sulphateSLS) and
lauryl alcohol can effectively help stable the emulsion (Ade-Browne et al 2020
Morris et al 2019a Penkina et al 2020) In the study of Mandal et al in
comparison with single surfactant-water-oil system the synergistic effect of
combined anionic surfactant (sodium dodecylbenzenesulfonateSDBS) and non-
ionic surfactant (Tween 80) system on the modification of wettability of a reservoir
rock was studied with a ration of SDBSTween 80 at 11 wt And optimal results
69
were obtained from mixed surfactant system showing that the contact angle of
quartz substrate was dramatically decreased with time for realising the complete
alteration of quartz from oil wet to water wet under ambient conditions (Mandal et
al 2016) In the study of surface adsorbed film of surfactant solution polar organic
compounds such as fatty alcohol in the film will greatly increase the surface activity
and the film strength Because fatty alcohols have relatively small hydrophilic head
group (-OH) it can effectively adsorb at the interface and insert into the adsorption
layer of adjacent surfactant molecules thereby causing large surface excess and
low interfacial tension (Falbe 2012) Ibrahim et al studied the formulation of palm
methyl ester-in-water system with different mixed non-ionic surfactants indicating
that the hydrophilic moiety of the non-ionic surfactants affected the stability of
emulsions And an optimal combination of fatty alcohol POE (25 EO) with DLS1
(HLB 11plusmn1) was obtained with highest stability where the stable zeta potential was
ranged from -3791 mV to -408 mV and low surface tension value was
31186~32865 mN m-1 (Ibrahim et al 2015)
Moreover the concentration of surfactants is important for emulsion formation
When adding surfactants or emulsifiers in the system surfactant molecules adsorb
at the interface forming interfacial film which has certain strength This film protects
dispersed droplets to prevent coalescence when crashing into each other
(Marquez et al 2018) Sufficient surfactants in the system namely higher
concentration of surfactants are likely to form interfacial film of strong strength
consisting of tightly arranged surfactant molecules resulting in stronger resistance
to the coalescence of droplets and the emulsion will be formed easily and remain
stable (Kanouni et al 2002) In a study where an emulsion system containing non-
ionic surfactant with oil in water increasing the concentration of surfactant from 2
to 6 led to formation of an emulsion with narrower droplet size distribution
microstructure with enhanced stability (Feng et al 2018) This is also proved by
the theory of composite membrane indicating that only when the molecules of
emulsifier closely aligned to form condensed film can the emulsion be stable
(Poerwadi et al 2020) However the addition of co-emulsifiers may also cause
too high viscosity or even phase separation which directly results in a way too rigid
cream and crystallisation precipitation during the storage (Ballmann and Muumleller
2008) Thus appropriate concentration of surfactants in the formulation is required
Hydrophile-lipophile balance (HLB) is a key factor that affects the choice of
surfactants and the performance of emulsion system especially for its stability
70
Generally more hydrophobic surfactants with HLB value ranging from 3 to 6 are
suitable for emulsifying WO emulsion and OW emulsion is generally prepared
using the HLB value ranged from 8 to 18 (Tadros 2009) Feng et al studied the
effect of different HLB values of surfactants on the polyoxyethylene castor oil ether
(non-ionic surfactant)oil+lambda-cyhalothrinwater (at ratio of 65+584)
emulsion preparation for pesticide appliations It showed that increasing HLB value
of surfactants from 105 to 155 resulted in larger droplets in the system (sized from
044μm to 427μm) and wider droplet distribution thereby resulting in the instability
of the system (Feng et al 2018) However the value of HLB for selected
surfactants andor emulsifiers should be similar to the value that required by the
emulsion system (Hong et al 2018) In another study from Hong et al the effect
of HLB value of a mixed non-ionic surfactant system on the formation and stability
of the OW emulsion was investigated Two mixed surfactant systems MS-01 and
MS-02 respectively containing different concentrations of Span 60ampTween 60 and
Span 80ampTween 80 were studied in the formulation of the emulsion with required
HLB value of 1085 The minimum droplets and highest zeta-potential value
standing for a more stable emulsion system for MS-01 involved emulsion were
observed at HLB=108 and that for MS-02 incorporated emulsion were at
HLB=107 both of the HLB values were close to the required HLB of the system
Also the cream index further provided similar results indicating more stable system
obtained with a HLB value of surfactants similar to the required value of emulsion
system (Hong et al 2018)
2323 Process of Formulation
The preparation of emulsion refers to dispersing one liquid in forms of droplets into
another immiscible liquid Theoretically an emulsion can be formed by simply
mixing two immiscible liquids together and then giving it thoroughly shaking but
the resulted emulsion will be super unstable Thus a more rational method is
suggested as firstly dissolving emulsifiers into the phase in which it is most soluble
following by the adding of another phase Then a high speed mixing or vigorous
agitation is used to shear the mixture (Tadros 2013) Apart from that the addition
sequence of organicaqueous phases and initial location of emulsifiers may also
affect the performance of emulsions Feng et al studied the effect of changing
addition sequence of beta-cypermethrinaqueous phase and different types of
emulsifiers on the nanoemulsions using low-energy emulsifying process finding
that the emulsion prepared by adding aqueous phase into organic phase with
71
emulsifiers exhibited the highest stability compared to other sequences (Feng et
al 2016)
Mixing provides external shear force for the fraction of dispersed phase into small
droplets facilitating formation of emulsions Liquid-liquid mixing is often under
turbulent condition where the interaction between two phases exists (Naeeni and
Pakzad 2019) The turbulent fluctuation in continuous phase facilitates the
breakage of dispersed droplets resulting in the formation of smaller droplets and
big contacting area (Boxall et al 2012) On the contrary dispersed phase has a
damping effect on the turbulence of continuous phase which may reduce its
strength Thus breaking mechanism of dispersed droplets is significant for liquid-
liquid heterogeneous intensive mixing (Theron et al 2010) Research showed that
there were two main factors of droplet breaking in hydraulics 1) viscous shear
stress caused by velocity gradient 2) instant shear stress and local pressure
fluctuation (Reynolds shear stress) caused by turbulence (Liu et al 2010)
Podgorska et al studied the breaking mechanism of silicon oil droplet in a stirred
tank equipped with Rushton agitator and four baffles indicating that droplets
breaking happened mainly around stirring blade due to high system average
energy dissipation rate in this region Besides high viscosity of dispersed phase
helped stabilize droplets in pressure pulse thus having adverse influence on the
deformation and breaking of droplets (Podgoacuterska 2006)
In the system of liquid-liquid dispersion droplets collide followed by coalescence
or separation is based on velocity pulse The collision course can be seen as the
process of film drainage of continuous phase between two droplets and
coalescence time and contact time of droplets determine whether collided droplets
merge immediately or separate apart Namely two droplets will coalesce when the
contact time is longer than coalescence time In the study of modelling droplets
coalescence in liquid-liquid dispersions in flow through fibrous media where a
model formulation named coalescence efficiency was used in order to estimate the
tangible effect of coalescence a simplified model of Coulaloglou was applied
(Krasinski 2013)
120578119888119900119886119897 = exp (minus119905119889
119905119888) 23
Where td is the drainage time (referred to coalescence time) tc is the contact time
The coalescence time is required for thinning the film between two droplets to a
72
certain value (critical thickness) Ban et al studied the coalescence behaviour of
the system with methylbenzene droplets in water suggesting that concentration of
acetone in methylbenzene direction of mass transfer contact time of droplets and
flow velocity of continuous phase have influence on the coalescence of
methylbenzene droplets Among them the concentration of acetone and direction
of mass transfer determined the duration of coalescence time When acetone
transferred from dispersed phase to continuous phase average coalescence time
decreased with the concentration of acetone increases in the opposite direction
the coalescence of droplet was easily be blocked (Ban et al 2000)
During the mixing process droplet coalescence and breakage is in a dynamic
equilibrium The minimum stable droplet size dmin is a judgement for whether
droplets coalesce or not When droplet size is smaller than dmin droplets are
instability and easily coalesce According to the analysis of isotropic turbulent
dispersed system Liu proposed a model for calculating dmin (Liu and Li 1999)
119889119898119894119899311 =
120574138119861046
00272120583119888120588119888084휀089
24
Where dmin is the minimum stable droplet size γ is the interfacial tension B is the
van der Waals constant μc is the viscosity of continuous phase ρc is the density
of continuous phase ε is the energy dissipation The equation directly reflects the
relationship between minimum droplet diameter and physical properties of system
In order to achieve homogeneously mixed products the mixing equipment should
allow the fluid system either flow entirely to avoid any stagnation area or under
high shear or high flow mixing to break the inhomogeneity (Gao et al 2016)
Mechanical devices that wildly used for mixing are mixing stirrers colloid mills
homogenizers and ultrasound generators Mixing stirrers are generally divided into
high speed stirrers and low speed ones which refers to agitating liquid under a
turbulent flow and viscous flow respectively (Vikhansky 2020) The former ones
(such as blade propeller and turbine type) are applicable for mixing low viscous
liquid and the latter ones (such as anchor) are normally used for high viscous and
non-Newtonian fluid (Uhl 2012) Homogenizers consist of a rotor-stator system
creating shearing behaviour between the gap of rotor and stator which is usually
applied for liquid emulsification and solid-liquid material crush dispersing and
mixing (Castellano et al 2019 Farzad et al 2018)
73
Some parameters should also be taken into account for cream preparation such
as emulsification temperature time and the agitation speed Generally the
temperature of oil and liquid phase should be controlled between 75˚C and 85˚C
for semi-solids production During the cooling stage although higher cooling rates
will generate smaller droplets too high cooling rate may also lead to materials with
high melting point or low solubility crystalize thereby bringing poor emulsification
effect (Moens et al 2019) For the same system and dispersion method the
droplets size will decrease as increasing the emulsification time But it will reach
an equilibrium that is to say when the droplets become small enough further
emulsification will not change its size Thus the emulsification time should be
controlled to a rational value in case of meaningless economic loss (Pivsa-Art et
al 2019) The agitating speed also has significant effects on the emulsification
Too fast speed will entrap air into the system which tends to make the emulsion
unstable Thus as a general rule higher speed agitating is helpful at the beginning
of emulsification when the process enters cooling stage medium or lower speed
of mixing is preferred for the purpose of minimize the trapping of air (Colafemmina
et al 2020a Chizawa et al 2019 Santos et al 2016)
233 Mechanisms of Emulsion Instability
As mentioned above the emulsification process is generally non-spontaneous In
the opposite when the droplets coalesce interfacial area of system will decrease
namely the free energy of system (G) decreases This is a spontaneous process
Therefore emulsion system is thermodynamic instable where the
physicochemical properties will change with time Four phenomena of emulsion
instability have been reported coalescence flocculation creaming and breaking
which are illustrated in figure 27 (Khan et al 2011)
Flocculation is a process where two or more small emulsion droplets associate
together to form large aggregates which is reversible because each droplet still
remains its individual integrity Some researchers made a statement that the
reason for this process is due to the depletion effect when excess surfactant exists
in the continuous phase of an emulsion system (Huck-Iriart et al 2016) In detail
excess surfactant will form micelles flowing around in the bulk liquid If two droplets
are very close to each other (droplets distance smaller than the diameter of the
micelles) there may be low concentration of micelles in the inter space between
two droplets (Koroleva et al 2015) As a result the osmotic pressure difference
74
drives micelles flow out of the gap between the droplets and induces the
aggregation of them (Dickinson 2019)
Creaming phenomenon is happened when the dispersed phase separates and
then forms a layer upon the continuous phase Christopher and Dawn pointed out
that the increase of the viscosity of continuous phase will help inhibit this
phenomenon which is also proved by Stokersquos law (Langley and Belcher 2012)
V =1198632(120588119878 minus 120588119874)119892
1812057825
Where V is the creaming rate D is the diameter of dispersed droplets ρs is the
density of dispersed phase ρ o is the density of continuous phase η is the
continuous phase viscosity and g is gravitational acceleration (Shinoda and
Uchimura 2018) Over time when the droplets merged together to form a large
droplet a new process occurred which is known as coalescence followed by the
breaking of emulsions (Trujillo-Cayado et al 2016) Factors that influence the
stability of emulsions normally can be divided into two aspects internal factors and
external factors The internal factors include the interfacial tension the intensive of
interfacial film effect of interfacial charge droplet size distribution and phase
volume ratio and so on (Marquez et al 2018 Neumann et al 2018 Sun et al
2017) As for external factors mixing temperature mixing speed and time will affect
the stability of emulsion (Wang et al 2018a)
Good emulsion
Coalescence Flocculation
Creaming Breaking
Figure 27 Instability phenomena of emulsions
75
24 Rheology
Flow properties of cosmetic materials directly associate with the quality of final
products and peoplersquos preference which could be characterised with the help of
rheology (Colo et al 2004) Cream products applied by consumers for end-use
undergo sampling rubbing to after-feeling Sampling refers to the process when
consumer taking the cream out from the container with the fingertip where
appropriate thickness and consistency of the cream is expected The physical and
chemical parameters related to this stage are hardness cohesiveness springiness
and adhesiveness During rubbing the cream is expected to exhibit good
spreadability and absorbency After spreading the cream on the skin the
consistency of cream without any granular sensation is expected after which
appropriate amount of greasy leftovers on the skin are also key factors determining
customersrsquo satisfaction (Moravkova and Stern 2011)
241 Rheology of Emulsions
Some cosmetic products such as toothpastes lipsticks foundations anhydrous
cream parts of emulsions are plastic fluids When the system is at rest particles
form three-dimensional space structure (Brummer 2013) The existence of yield
value is due to the strong three-dimensional space force which makes the system
possess the property of the solid-like and have relatively high viscosity during low
shear range Once the extra shear stress surpasses this critical value the structure
will be collapsed and then fluid begins to flow When this external stress is
removed the structure of the system will gradually recover to some extent (Akbari
and Nour 2018) In real practice semi-solid creams show both viscosity and
elasticity responses to external force thus these substances are known as
viscoelastic materials (Tschoegl 2012) In this type of fluid system after the
external force is removed part of deformation energy is used to return to its original
state and part of that is converted to heat and lost thereby performing like both
viscous liquid and elastic solid
Most cosmetic emulsions and creams possess sophisticated shear related and
time related flow characteristics Thus from the blending process to filling process
then until any time during consumers use the viscosity of the cosmetic changes
with applied shear rate or stress Table 25 presents typical shear rate ranges of
emulsions and creams occurring in different industrial applications (Mezger 2020)
76
Table 25 Typical shear rate ranges of emulsions and creams during different industrial applications adapted from Mezger 2020
However Sherman suggested that when consumers dispensed and rubbed
creams on hand or face the shear rate is in a certain range (Sherman 1968) The
choice of the measurement range of rheological behaviour aims to provide the
information of properties that related to the product at rest or during the usage of
consumers (Salehiyan et al 2018) Applying the Equation 26 which defines the
shear rate ṙ along with some assumptions specific shear rate values for different
processes are calculated by Langenbucher et al (Langenbucher and Lange 1970)
ṙ =V
h26
Where V refers to the speed of rubbing by hand h refers to the thickness of cream
layer on skin surface Table 26 shows calculation values of shear rate occurring
in different applications of creams under certain assumptions (Langenbucher and
Lange 1970)
Table 26 Theoretical values of shear rate related to different processes of cream application adapted from Langenbucher and Lange 1970
Process Assumptions in
calculation
Calculation
values of shear
rate
ṙ (s-1)
Taking cream from the jar Layer thickness 2cm
Velocity 2cms
1
Rubbing on
the skin
Layer thickness 02cm
Velocity of dispensing and
extending 24 cms
120
primary stage Layer thickness 01cm
Velocity of dispensing and
extending 10 cms
100
intermediate stage Layer thickness 001cm
Velocity of dispensing and
extending 10 cms
103
ending stage Layer thickness 0001cm
Velocity of dispensing and
extending 10 cms
104
Process Shear rate range ṙ (s-1)
Sedimentation of particles 10-6 to 10-3
Mixing or stirring 10 to 104
Rubbing the cream on the skin 103 to 105
77
242 Rheometry and Rheometers
Rheometry is the technology which is used to measure rheological behaviour of
the flow and determine the corresponding rheological data with the help of a
rheometer where the flow phenomena are studied allowing the materials subject
to various external forces (Coussot 2005 Salehiyan et al 2018) Typically two
main measurements are normally carried out to investigate flow properties steady
state test and dynamic oscillatory test The steady state tests are non-linear which
is used to characterize the viscous behaviour Within a range of shear stresses
and shear rates the viscosity is measured as a function of the imposed parameters
(Malkin 2013) There are two modes in rotational tests tests with controlled shear
rate (CSR) that usually applied for the investigation of liquid presenting self-
levelling behaviour and tests with controlled shear stress (CSS) where the shear
stress or torque is pre-set and controlled by the rheometer (Zhao et al 2013 Li et
al 2012) CSS method is generally used to determine yield points of dispersions
or gels and more viable for determining rheological behaviours of non-Newtonian
flows especially with semi-solid properties compared to CSR (Coussot 2005
Kukla et al 2016 Ahmed 2019)
Dynamic oscillatory test refers to adding oscillatory stress or stain to the
viscoelastic materials to measure the generated shear strain that related to time
Generally a function of frequency or time will be measured including measuring
parameters such as storage and loss moduli (Grsquo and Grsquorsquo) phase lag complex
modulus (G) and viscosity (η) These properties are normally confined to a
specific range of strains or stresses where no visually movement of the material is
observed This range is known as linear viscoelastic range where the storage and
loss moduli are independent with oscillatory strain or stress (Pan et al 2018
Kaspchak et al 2017 Sanz et al 2017 Zhang et al 2019a)
Rheological studies were carried out in order to understand flow properties and
viscosity profiles of emulsions and surfactant solutions that applied in emulsion
formulation The rheological behaviour of systems where cetyltrimethylammonium
chloride (CTAC) behenyltrimethylammonium chloride (BTAC)
CTAChydroxyethyl cellulose (HEC) respectively mixed with fatty alcohols (FAs)
were studied showing that higher concentration of FA increased the storage
moduli the yield stresses and the zero-shear-rate viscosity in CTACFA and
BTACFA emulsions (Nakarapanich et al 2001) This behaviour was also
investigated by Ade-Browne et al where the increase the amount of lauryl alcohol
78
in sodium lauryl sulfate with different degrees of ethoxylation enhanced the system
viscosity and the formation of a gel (Ade-Browne et al 2020) Similar higher
concentration of an individual alcohol cetyl alcohol in the system of sodium
dodecyl sulfate (SDS) facilitated the formation of stronger gel with higher storage
modulus (Grewe et al 2015) The mechanisms of solubility limits of fatty alcohols
(FAs) in sodium laureth sulfate (SLES)cocoamidopropyl betaine (CAPB) mixed
micellar solutions were studied indicating that the solubility limits were positively
associated with the surfactant concentration and negatively related to the alcohol
chain length (Tzocheva et al 2015) Mitrinova et al studied rheological impacts of
co-surfactants of various structures on mixed surfactant solutions containing
sodium laureth sulfate (SLES) and zwitterionic cocoamidopropyl betaine (CAPB)
They revealed that viscoelasticity of SLESCAPB system was affected by the
chain-length and head-group size of cosurfactants In addition to that the head-
group charge gave priority to govern this behaviour (Mitrinova et al 2018)
Rheological behaviour of mixed surfactant solutions of sulfonated methyl esters
(SME) and cocamidopropyl betaine (CAPB) were also investigated which
exhibited a higher viscosity compared to the system containing sodium dodecyl
sulfate (SDS) and CAPB It also showed that further addition of the fatty alcohol
1-Dodecanol exceeding their concentration limit led to the decrease in viscosity
and precipitation was witnessed due to giant micelles transforming into drops or
crystallites However the addition of the non-ionic surfactant cocamide
monoethanolamine (CMEA) as thickener only promoted the growth of micelle and
increase of system without causing precipitation (Yavrukova et al 2020) CMEA-
SLES binary mixtures were investigated by Pandya et al revealing that CMEA
solubilized in SLES solution facilitated the micellar transition from sphere-like to
rod-like and the increase in viscosity (Pandya et al 2020) Some studies also
investigated systems that stabilised by biosurfactants A concentrated emulsion
containing 50 wt oil that emulsified by rhamnolipids were formulated in the study
of Li et al and shear-thinning behaviour and low consistency coefficient of the
emulsion were determined (Li et al 2018) In addition to that ternary system of
sodium laureth sulfate (SLES) zwitterionic cocamidopropyl etaine
(CAPB)rhamnolipids (monodirhamnolipids mixture) was characterised with the
help of rheology It was found that the addition of rhamnolipids biosurfactant on
SLESCAPB system led to a decrease in viscosity providing rheological
understanding of surfactantsbiosurfactants ternary system for bio-based product
formulation (Xu and Amin 2019)
79
In order to obtain relatively accurate rheological result different measuring
systems are used based on the natures of materials The most common measuring
systems are concentric cylinder measuring system cone and plate system and
parallel plate system (Song et al 2017) In the rheological measurements for a
cream system containing water oil and sorbitan monoester as surfactant a
rheometer equipped with a concentric cylinder system (diameter of 15 mm) was
applied The LVR was obtained using the oscillatory stress sweep at the constant
frequency of 1Hz where the oscillatory stress increased from 006 to 100 Pa The
end point of LVR was determined in terms of oscillatory stress when the storage
modulus value was decreased by 10 from the linear plateau After that a value
within LVR was selected using in a creep recovery test where the sample was
imposed the stress for 120 s and then the recovery was set to 360 s As a result
the creep compliance J changed depending on time was obtained This can also
be used to indicate the elastic and viscous structure of the cream (Korhonen et al
2002)
When using cone and plate geometry much less sample is required than using
concentric cylinder Normally the angle between the surface of the cone and the
plate is of the order of 1deg and the cone is rotated and the force on the cone is
measured (Maazouz 2020) This type of measuring system is more suitable to
measure samples with medium and high viscosity (Kulik and Boiko 2018) In order
to study the influence of different polymers in an OW emulsion Gilbert et al
applied rheological measurements in the study where the flow properties of natural
natural modified and chemically synthetic polymers of 1 wt that respectively
formulated in an emulsion were tested Continuous flow test was conducted using
a rheometer equipped with cone-plate geometry (an angle of almost 1deg diameter
of 40 mm) The gap between cone and plate was set to be 27 μm The viscosity
was recorded under the imposed shear rate ranging from 001 to 1000 S-1 for 150
s From the result it was obtained that all the emulsions showed shear thinning
behaviour Also three emulsions exhibited a yield stress (Gilbert et al 2013)
During the viscoelastic properties study oscillatory measurements were carried
out using a cone and plate with an angle of 4deg (diameter of 40mm) and the gap
was changed to 130 μm An oscillatory strain sweep was conducted from the strain
ranging from 001 to 100 at the frequency of 1 rad s-1 to obtain the linear
viscoelastic region (LVR) Besides a time sweep and a creep-recovery test were
also carried out to characterize the viscoelastic properties of each emulsion with
different polymers (Gilbert et al 2013) Another study was conducted rheological
80
measurement on cosmetic emulsions using rheometer equipped with a cone and
plate sensor system (2deg for measuring body lotions and facial creams 1deg for sun
lotions and eye creams) Through carrying out a steady state shear with shear rate
increasing from 0 to 600 S-1 the fluid type of each cosmetic emulsion was obtained
Also the yield stress was obtained for some types of emulsions By comparing the
rheological analysis and sensory assessment the former was proved to be more
applicable in the evaluation of stability of cosmetic emulsions (Moravkova and
Stern 2011)
However the cone and plate measuring system is not applicable to measure
dispersion system with large particles as the particles in the cone angle area are
needed to be forced out to contact with cone plate The normal forced is required
to measure the radicle flow of sample in the gap If the sample has very high yield
stress the radicle squeezing flow will be hindered Sometimes radicle secondary
flow will happen which has the opposite effect on the annular main flow This can
influence the laminar condition of main flow (Moravkova and Stern 2011) Thus
parallel plate measuring system seems to be a good substitute for cone and plate
one which uses an upper plate to replace the cone plate This design avoids the
problem of radicle secondary flow thus it is suitable to measure materials with
large particles (Mezger 2006) However if the viscosity of measured material
greatly depend on shear rate the constant shear rate cannot be obtained under
the given spinner speed Thus the results from parallel-plates measurement are
required to be corrected using Weissenberg-Rabinowitsch corrections (Stan et al
2017 Morillas and de Vicente 2019) Another study of the application condition of
cream and lotion was conducted using a rheometer equipped with parallel plate
system (diameter of 25 mm gap of 2 mm) The steady state shear test was carried
out at the temperature of 35 ˚C with the shear rate ranging from 001 to 625 S-1
As a result yield stress was witnessed and the value of cream was 10 times
greater than that of lotion In addition both of cream and lotion showed shear
thinning behaviour In the oscillatory tests oscillatory frequency sweep tests within
angular frequencies range from 0025 to 100 rad s-1 was performed on the cream
and lotion under a constant strain of 1 and 02 respectively The result also
showed that both for both of cream and lotion the storage modulus was over loss
modulus through the whole measuring range indicating elastic behaviour was
predominant within small amplitude (Kwak et al 2015)
81
Chapter 3 Materials and Methodology
This chapter summarised experimental work involved in this project where
theories and experimental procedures will be introduced It is classified into three
sections bio-surfactant production cream formulation and characterisation
methods
31 Sophorolipids (SLs) Production
The production of SLs in this work is referenced from the study of Ben et al
(Dolman et al 2017) in our group including selection of producing microorganisms
media preparation and strain cultivation strategy
311 Producing Microorganisms
The yeast Candida Bombicola ATCC-22214 was selected as the producer strain
for SLs production in this project and the working stock was stored in cell vials at
-80 degC
312 Chemicals
Chemicals and organic solvents that used for the media broth preparation and
product purification including yeast extract peptone and monohydrate glucose
were obtained from Sigma Aldrich (UK) and Crisp ~N Dry oil providing rapeseed
oil that was obtained from Tesco For purification of bio-surfactant product ethyl
acetate and n-Hexane (Sigma Aldrich UK) were applied
313 Production Strategies
3131 Fermentation Technology
In order to obtain single colony of cell Candida bombicola from working stock was
firstly inoculated to the agar plate from cell vial followed by cultivation for 48 h at
25 degC Shake flask fermentation was used for SLs production In order to produce
a high cell concentration and keep cell viability and peak cells at the same growth
stage a pre-cultivation was carried out before the shake flask fermentation 10
(vv) inoculum from pre-culture was added into fermentation media (Dolman et al
2019)
The composition of pre-culture media is the same as that of fermentation culture
which contained yeast extract of 6 g L-1 peptone of 5 g L-1 glucose of 100 g L-1
and Crisp ~N Dry oil of 100 g L-1 250 mL Erlenmeyer shake flask containing 25
82
mL media and 500 mL Erlenmeyer shake flask containing 50 mL media were
respectively prepared for pre-cultivation and shake flaks fermentation (Dolman et
al 2019)
Except oil and glucose the other ingredients were firstly added into the shake flask
and prepared according to the composition as mentioned above Then they were
sterilized via autoclave along with oil separately and other auxiliary glassware
The glucose was filtered with 02 nm membrane to get sterilization
After 48 hours of cultivation in agar plate single colonies were inoculated to the
pre-culture shake flask followed by incubation for 30 h at 25 degC with a rotating
speed of 200 rpm Then the optical density (OD) of cells was measured using
spectrophotometer with the wavelength of 600 nm The value of that could be taken
as a representative to immediately measure cell concentration thereby
determining the percentage of pre-culture that used for further inoculation As the
OD value of 20 was needed in this experiment the pre-culture media was mixed
with supplementary culture media containing only 6 g L-1 peptone and 5 g L-1 yeast
extract Subsequently 10 (vv) of the mixture with OD value of 20 was inoculated
into fermentation culture in 500 mL Erlenmeyer shake flask stored in the incubator
for 8 days at 25 degC with the same shaking speed as pre-culture incubation All
inoculation procedures were carried out under aseptic condition (Dolman et al
2019)
3132 Isolation and Purification
31321 Chemicals and Solvents
Solvent extraction was carried out for SLs isolation and purification where ethyl
acetate (VWR UK) and n-hexane (Fisher Scientific UK) were used
31322 Experimental Procedure
Equal volume of n-hexane to culture media was firstly added into broth in order to
remove residual oil thus the oil was extracted with the solvent in the supernatant
After washing the broth with n-hexane twice and pipetting out the supernatant SLs
was isolated by adding equal volume of ethyl acetate to the rest media broth
(Dolman et al 2017) The solvent phase consisting of ethyl acetate and SLs was
separated from the broth by gravimetric method with the help of separating funnel
In order to get rid of ethyl acetate and achieve purified SLs product this solvent
phase was evaporated using rotary evaporator Extracted SLs was stored in a
bottle and kept in the fridge at around 4 degC for further analysis
83
3133 SLs Concentration Determination
31331 Gravimetric Method
Ethyl acetate (VWR UK) and n-hexane (Fisher Scientific UK) were applied in the
concentration determination on SLs using gravimetric method
Gravimetric method for SLs concentration determination was carried out right after
the fermentation 3 mL media broth was pipetted into centrifuge tubes Equal
volume of n-Hexane (3mL) was twice added into the broth to extract the residual
oil presenting in the upper layer After removing this supernatant media broth that
left in the tube was mixed with equal volume of ethyl acetate With the help of
vortex to achieve a well mixing and complete extraction glycolipids were fully
dissolved in ethyl acetate in the supernatant Then this supernatant was poured
into pre-weighed drying dishes denoted as W10 After being left in the fume
cupboard for 24 h the solvent was fully evaporated and the dish was weighed and
denoted as W1 Thus the concentration of glycolipids can be estimated using
Equation 31
1198821 minus 11988210
119881times 100 31
Where W1 is the dish and dried SLs W10 is pre-weighed dish V is the media broth
31332 Exploratory Measurement with high performance
liquid chromatography (HPLC)
Acetonitrile in HPLC grade for gradient analysis (Fisher Scientific UK) and water
in HPLC grade (Fisher Scientific UK) were used in the measurement
High performance liquid chromatography (HPLC) for SLs concentration analysis
was preliminary carried out with the help of UltiMate 3000 instrument equipped
with a UV detector C18 column was selected as the analytical column
Sample for the measurement was prepared by scooping a quarter spoon amount
of extracted SLs (nearly 50 mg) using a Nickel Dual SpoonSpatula utensil (Fisher
Scientific UK) and fully dissolving in 20 (vv) acetonitrile solvent The mixture
was then filtered through a 022 microm membrane and stored in HPLC sample vials
(Dolman et al 2017) Five bottles were prepared of the measurement
The parameters for the measurement were pre-set and displayed in Table 31
(Dolman et al 2017) 20 microl sample solution was injected into HPLC and then
being measured according to the settings
84
Table 31 Default settings for HPLC measurement for analysing SLs concentration
(Dolman et al 2017)
32 Mannosylerythritol Lipids (MELs) Production
321 Producing Microorganisms
Pseudozyma aphidis DSM 70725 was selected as the producing strain for MELs
production As train was freshly purchased working stock was prepared prior to
the experiment The purchased strain was streaked onto an agar plate containing
30 g L-1 glucose 1 g L-1 NH4NO3 03 g L-1 KH2PO4 and 1 g L-1 yeast extract then
grown for 2 days at 30 degC (Dolman et al 2019) Single colonies were inoculated
from agar plate to 50 mL cultivation media followed by incubation for 30 h at 30 degC
with the rotating speed of 200 rpm The media broth was centrifuged after which
sterile media was added to replace the supernatant After few times of this
refreshment 15 mL of 30 glycerol 3 mL of 30 g L-1 glucose and media was mixed
together and added up to 50 mL 1 mL of the mixture was aseptically transferred
into each cryovial using sterile pipette tips and stored at -80 degC as working stock
for further use
322 Chemicals
Chemicals that used for MELs production included monohydrate glucose
Ammonium Nitrate (NH4NO3) Monopotassium Phosphate (KH2PO4) yeast extract
Sodium Nitrate (NaNO3) Magnesium Sulfate Heptahydrate (MgSO4middot7H2O) and
Crisp ~N Dry oil Except Crisp ~N Dry oil as the rapeseed oil source which was
purchased form supermarket other chemicals were obtained from Sigma Aldrich
The purification of MELs was also performed using solvent ethyl acetate and n-
Hexane
Parameters Input
Elution Method Gradient
Mobile Phase Acetonitrile-Water
Elution Procedure Concentration of acetonitrile was increased from
20 to 70
Elution Duration (min) 75
Flow Rate (mL min-1) 1
Wavelength of UV
Detector
207
85
323 Production Strategies
3231 Fermentation Technology
Shake flask fermentation was initially carried out for the production of MELs which
was partially adapted from the strategy applied for SLs production (Dolman et al
2019) The strain was inoculated from stock culture to agar plate for cultivation of
2 days at 30 degC Single colonies were transferred and incubated in 250 mL
containing 25 mL pre-culture media (seed culture) [30 g L-1 glucose 1 g L-1 NH4NO3
03 g L-1 KH2PO4 1 g L-1 yeast extract] at 30 degC under rotating of 200 rpm After 2
days of incubation in pre-culture the optical density of cells was measured to get
a preliminary understanding of the growth condition After diluting the cell
concentration to OD value of 20 10 (vv) of seed culture was sterilely added into
500 mL Erlenmeyer flask containing 50mL culture media [30 g L-1 glucose 72 g L-
1 rapeseed oil 2 g L-1 NaNO3 02 g L-1 KH2PO4 02 g L-1 MgSO4middot7 H2O 1 g L-1
yeast extract] followed by the cultivation of 10 days at 30 degC in the incubator with
a shaker rotating at 200 rpm
Fed-batch fermentation was performed afterwards aiming to achieve higher
production of MELs In Fed-batch culture concentrated media containing 500 g L-
1 glucose 28 g L-1 NaNO3 24 g L-1 yeast extract was added into each experimental
Erlenmeyer flask as well as the Crisp ~N Dry oil offered rapeseed oil According
to the analysis of pre-culture maximum consumption rate of glucose NaNO3 and
yeast extract by Rau L et al (Rau et al 2005b) the feeding rate of concentrated
medium was set as 01 mL h-1 and that of oil was set as 002 mL h-1 They were
added into the culture media after 4 days of cultivation
3232 Isolation and Purification
32321 Chemicals and Solvents
Ethyl acetate (VWR UK) n-hexane (Fisher Scientific UK) and methanol in
analytical grade (Fisher Scientific UK) were used during this procedure
32322 Experimental Procedure
Solvent extraction was also applied for MELs purification After 10 days of batch
cultivation and 20 days of fed-batch cultivation the culture broth was mixed with
an equal volume of ethyl acetate to extract MELs where the upper organic phase
was separated Vacuum rotary evaporator was then applied to get rid of solvent
and then the sticky crude MELs product was obtained Three-time wash of the
86
crude MELs was carried out using the solvent of Hexane-methanol-water (163)
mixture where two separated phases were obtained one is the upper organic
phase containing oil and fatty acid the other is the aqueous phase containing
MELs After that the aqueous layer was washed with hexane twice and the solvent
was then evaporated followed by a freeze drying to get rid of water
33 Preliminary Trials on Cream Formulation
At very first beginning creams were formulated to investigate a feasible recipe and
proper mixing apparatus thus this chapter conclude the exploratory experiments
for cream formulation The recipe was preliminary created based on E45 cream
where only active ingredients and some specified surfactants were applied And
the weight concentration for each component was determined based on a nigh
cream formula from a formulation book (Flick 2001)
331 First Trial for Formulation of Cream without Sodium
Lauryl Ether Sulfate (SLES) Using a Homogenizer
3311 Chemicals
A trial cream was preliminary prepared where light liquid paraffin (Scientific
Laboratory Supplies) white soft paraffin (Fisher Scientific) 1-Hexadecanol (Cetyl
AlcoholCA) (95 Sigma-Aldrich) and deionized water were applied in the
formulation
3312 Recipes
400 g of mimic cream was formulated where only cetyl alcohol was applied as the
emulsifying agent in the formulation Details of the composition is introduced in
Table 32
Table 32 Formulation of first trial cream with cetyl alcohol as sole emulsifying agent
Ingredients Weight Concentration
(wt)
Mass
(g)
Oil Phase (A)
White soft paraffin
Light liquid paraffin
Cetyl alcohol
145
126
12
58
504
48
Aqueous Phase (B)
Deionized water
609
2346
Fragrance and preservatives NA
87
3313 Apparatus and Configurations
A homogenizer (IKA T25 Ultra Turrax Homogenizer IKA England LTD) was
applied for preparing cream at the first trial equipped with a PYREX beaker of 500
mL as the mixing vessel A stir and heater was used as the heating source for the
mixing
3314 Formulation procedure
Cream was prepared following the procedure introduced below
1 White soft paraffin liquid paraffin and CA were weighed separately using
an electronic scale followed by mixing together in a laboratory beaker and
heating up to 70 degC with the help of a stir and heater Then the beaker
containing oil phase mixture was kept in a water bath for keeping
temperature constant
2 Specific amount of deionized water was measured using a cylinder and
then added into the mixing beaker While being heated to reach 70 degC by
the heater water was also being stirred using homogenizer at lower speed
3 Oil phase was slowly poured into aqueous phase while mixing at 8000 rpm
using the homogenizer and temperature was controlled at 70 degC
4 Leave the mixture of oil phase and aqueous phase to be mixed for 10
minutes Regularly check the temperature to maintain it at 70 degC
5 After 10 min of mixing the heater and stirrer was powered off The cream
was cooled down for 10 min and reached room temperature (25plusmn2 degC) by
immersing the mixing beaker in another plastic container filled with tap
water
332 Second Trial for Formulation of Cream with Sodium
Lauryl Ether Sulfate (SLES) Using an overhead stirrer
For the second trial sodium lauryl ether sulfate (SLES) was added into the formula
and an overhead stirrer was applied instead of the homogenizer for mixing
3321 Chemicals
Light liquid paraffin (Scientific Laboratory Supplies) white soft paraffin (Fisher
Scientific) 1-Hexadecanol (Cetyl AlcoholCA) (95 Sigma-Aldrich) Sodium
Laureth Sulfate (SLES) (Scientific Laboratory Supplies) and deionized water were
applied in the formulation
88
3322 Recipes
400g of mimic cream was formulated where CA and SLES were applied as mixed
emulsifying agents in the formulation Details of the composition is introduced in
Table 33
Table 33 Formulation of second trial cream with cetyl alcohol and SLES as mixed emulsifying system
3323 Apparatus and Configurations
A modification in the configuration of formulation was made in the second trial of
cream preparation An overhead stirrer (IKA Overhead Stirrer RW 20 digital IKA
England LTD) equipped with a pitched 6-blade impeller which was an agitator
providing axial flow was introduced to replace the homogenizer
As sketched in Figure 31 along with the photo of overhead stirrer this simplified
configuration consisted of a 500 mL beaker (PYREX USA) that used as the mixing
vessel an overhead stirrer and a heater (IKA Magnetic Stirrer C-MAG HS 7 IKA
England LTD)
Ingredients Weight Concentration
(wt)
Mass
(g)
Oil Phase (A)
White soft paraffin
Light liquid paraffin
Cetyl alcohol
145
126
6
58
504
24
Aqueous Phase (B)
Deionized water
SLES
609
2346
6 24
Fragrance and preservatives
NA
89
3324 Formulation procedure
Cream was prepared following the procedure introduced below
1 Oil phase components including white soft paraffin liquid paraffin and CA
were weighed separately using an electronic scale followed by mixing
together in a laboratory beaker and heating up to 70 degC with the help of a
stir and heater Then the beaker containing oil phase mixture was kept in a
water bath for keeping temperature constant
2 Aqueous phase consisted of SLES and water SLES was weighed using
electronic scale Specific amount of deionized water was then measured
using a cylinder and added into the mixing beaker The mixture was heated
up to 70 degC while mixing using the agitator at lower mixing speed (200 rpm)
3 Oil phase was slowly poured into aqueous phase followed by being mixed
at 500 rpm for 10 min and temperature was controlled at 70 degC Regularly
check the temperature to maintain it at 70plusmn2 degC
4 After 10 min of mixing the heater and stirrer was powered off The cream
was cooled down for 10 min and reached room temperature (25plusmn2 degC) by
immersing the mixing beaker in another plastic container filled with tap
water
Oil
phase
Aqueous
phase
Figure 31 Schematic diagram of simplified configuration and photo of overhead stirrer
90
34 Modified and Standard Experimental Procedure for
Cream Formulation
Based on the previous trials for cream formulation the standard formulation
system was established where the selection of emulsifying system the
composition and preparation process were determined This chapter will introduce
the modified cream formulation process where creams were formulated in lab
scale with different emulsifying systems consisting of various concentration of
surfactant components In this thesis those formulated using chemically
synthesized surfactants are named mimic creams and those involved bio-
surfactant are bio-creams
341 Chemicals
Ingredients applied in the formulation included light liquid paraffin (Scientific
Laboratory Supplies) white soft paraffin (Fisher Scientific) Groovy Food Organic
Extra Virgin Coconut Oil Stork Original Baking Block (containing 75 vegetable
oils) 1-Hexadecanol (Cetyl AlcoholCA) (95 Sigma-Aldrich) Glycerol
Monostearate (GM) (purified Alfa Aesar) Sodium Laureth Sulfate (SLES)
(Scientific Laboratory Supplies) biosurfactants (SLs and MELs that produced in
lab) deionized water As summarised in Table 34 these ingredients are classified
into different groups according to roles that they played in the formulation
Table 34 Classification of ingredients in the cream formulation
Phases Components
Oils Mixed paraffin oils Light liquid paraffin mixed with white soft paraffin
Bio-oils Groovy Food Organic Extra Virgin Coconut Oil Stork Original Baking
Block
Emulsifying system
Chemical surfactants
Sodium laureth sulfate 1-Hexadecanol (cetyl alcohol) glycerol
monostearate
Biosurfactants Sophorolipids mannosylerythritol lipids
Water Deionized water
342 Recipes
3421 Formulation_Ⅰ
The selection of oil and surfactants and the determination of oil concentration was
referenced from the recipe of E45 cream In order to formulate a mimic cream
91
exhibiting similar performance to the E45 recipes were created with different
surfactant compositions in the emulsifying system This began with the formulation
of a night cream in Flickrsquos book (Flick 2001) after which a few groups of
emulsifying systems were applied in the formulation These mimic creams were
prepared in Formulation_Ⅰ details of which is presented in Table 35
Based on different compositions of fatty alcohols (cetyl alcohol and glycerol
monostearate) 16 creams 50 g of each were prepared and classified into four
groups denoted as F1 F2 F3 and F4 where different concentrations of sodium
laureth sulfate (SLES) were involved An assumption was made that 5 wt of
residuals were not applied in the Formulation_Ⅰ such as fragrances and
preservatives
Table 35 Formulation_Ⅰ of mimic creams prepared with varied proportion of
surfactant system
3421 Formulation_Ⅱ
In order to further investigate the effect varied concentrations of fatty alcohols on
the performance of creams Formulation_Ⅱ was prepared where two groups of
creams were formulated with different concentrations of CA in two emulsifying
systems containing different concentration of SLES denoted as F5 and F6
Mimic Creams
Ingredients F1 F2 F3 F4
Component (wt)
White soft paraffin
145 145 145 145
Light liquid paraffin
126 126 126 126
SLES 0 2 4 6 0 2 4 6 0 2 4 6 0 2 4 6
Cetyl Alcohol (CA)
6 6 2 2
Glycerol Monostearate
(GM) 6 2 6 2
Deionized water added up to 95
Residuals 5
92
separately The composition of Formulation_Ⅱ was introduced in Table 36 50 g
of each cream was prepared
Table 36 Formulation_Ⅱ of mimic creams prepared with varied concentrations of
fatty alcohols
3422 Formulation_Ⅲ
After preliminary analysis of mimic creams formulated with different concentrations
of chemically synthesized surfactants in Formulation_Ⅰ and Formulation_Ⅱ the
recipe was optimized and determined for bio-creams preparation In order to
compare the different performance between mimic creams and bio-creams those
mimic creams containing specific concentration of surfactants were freshly
prepared in Formulation_Ⅲ Details of the formulation were displayed in Table 37
other components such as preservatives fragrances and viscosity enhancers were
also not considered in this formulation with an assumption of 5 wt as residuals
In addition in replacement of paraffin mixed oils consisting of white soft paraffin
and light liquid paraffin plant oils including coconut oil and vegetable shortening
were introduced as bio-oils in the Formulation_Ⅲ for the preparation of eco-friendly
products Vegetable shortening is a fat made from vegetable oil which is in solid
state at room temperature
As a summarise in Formulation_Ⅲ nine big groups of creams were formulated
namely group P1 P2 and P3 referring to creams that formulated using paraffin
mix oils (white soft paraffin and light liquid paraffin) with SLES SLs and MELs as
surfactants respectively group C1 C2 and C3 referring to creams that formulated
using coconut oil instead group V1 V2 and V3 referring to creams that formulated
Mimic Creams
Ingredients F5 F6
Component (wt)
White soft paraffin 145 145
Light liquid paraffin 126 126
SLES 2 4
CA 5 6 7 5 6 7
GM 2 2
Deionized water added up to 95
residuals 5
93
using vegetable shortening with SLES SLs and MELs as surfactants respectively
Prepared creams were stored in wide-opened plastic bottles for further analysis
94
Table 37 Formulation_Ⅲ of mimic creams and bio creams with optimized surfactant system
Mimic creams (P1) Bio-SLs-creams (P2) Bio-MELs-creams (P3)
Ingredients Component (wt)
Ingredients Component (wt)
Ingredients Component (wt)
Paraffin mix 271 Paraffin mix 271 Paraffin mix 271
SLES 2 4 6 Sophrolipids 2 4 6 MELs 2 4 6
CA 6 6 6 CA 6 6 6 CA 6 6 6
GM 2 2 2 GM 2 2 2 GM 2 2 2
Deionized water Up to 95 Deionized water Up to 95 Deionized water Up to 95
Mimic creams (C1) Bio-SLs-creams (C2) Bio-MELs-creams (C3)
Ingredients Component (wt)
Ingredients Component (wt)
Ingredients Component (wt)
Coconut oil 271 Coconut oil 271 Coconut oil 271
SLES 2 4 6 Sophrolipids 2 4 6 MELs 2 4 6
CA 6 6 6 CA 6 6 6 CA 6 6 6
GM 2 2 2 GM 2 2 2 GM 2 2 2
Deionized water Up to 95 Deionized water Up to 95 Deionized water Up to 95
Mimic creams (V1) Bio-SLs-creams (V2) Bio-MELs-creams (V3)
Ingredients Component (wt)
Ingredients Component (wt)
Ingredients Component (wt)
Vegetable shortening 271 Vegetable shortening 271 Vegetable shortening 271
SLES 2 4 6 Sophrolipids 2 4 6 MELs 2 4 6
CA 6 6 6 CA 6 6 6 CA 6 6 6
GM 2 2 2 GM 2 2 2 GM 2 2 2
Deionized water Up to 95 Deionized water Up to 95 Deionized water Up to 95
95
343 Apparatus and Configurations
3431 Simplified Configuration
The simplified configuration applied for Formulation_Ⅰand Formulation_Ⅱ of
cream formulation was similar to the one introduced in chapter 3323 (see Figure
31) including a 300 mL Tall-form beaker (PYREX USA) an overhead stirrer (IKA
Overhead Stirrer RW 20 digital IKA England LTD) with a pitched blade impeller
and a heater (IKA Magnetic Stirrer C-MAG HS 7 IKA England LTD) The cooling
procedure was independent from this which is realised by removing the beaker
from the configuration followed by immersing in a big plastic container filled with
cold tap water
3432 Continuous Configuration
By upgrading the simplified apparatus a lab-scaled stainless jacket container
used as the mixing vessel was designed to replace the previous Tall-form beaker
which realized the continuous heating and cooling procedure This continuous
apparatus and its corresponding parameters are presented in Figure 32
For assembling this refined configuration a ThermosHAAKE DC1-L Heating
Circulator Bath (Thermo Scientific HAAKE Germany) was used for maintaining the
temperature while mixing connecting to the mixing vessel using heat resistant
silicon rubber tubes Rubber tube (a) was connected water bath out let with vessel
inlet and tube (b) was between vessel outlet and water bath inlet
For cooling rubber tube (c) controlled the transportation of cold water from the
water tap and circulated cooling was realized by simultaneously piping out water
to the storage sink with tube (d) opened Each rubber tube was equipped with a
stainless-steel clamp for flow control as required
96
344 Preparation Procedure for Standard Formulation
3441 Formulation_Ⅰand Formulation Ⅱ
The preparation procedure could be referred to that described in chapter 3324
Tiny change was made according to the composition of oil phase and aqueous
phase which is specified in Table 38
Table 38 Ingredients for cream preparation in Formulation_Ⅰand Formulation_Ⅱ
3442 Formulation_Ⅲ
Creams (50g of each) in Formulation_Ⅲ were prepared using continuous
configuration The procedure for the cream preparation was introduced as below
Ingredients
Oil phase Aqueous Phase
White Soft Paraffin
Light Liquid Paraffin
Cetyl Alcohol (CA)
Glycerol Monostearate (GM)
Deionized Water
Sodium lauryl ether sulfate
(SLES)
Water Tap
Water
Bath
D
H
T
Parameters Values
D (mm)
H (mm)
T (mm)
60
137
70
Clam
p
Clamp
Clam
p
Clamp
(b)
(a) (c)
(d)
Storage
Sink
Figure 32 Schematic diagram of continuous configuration and corresponding container
parameters that applied in Formulation_Ⅲ
97
1 Oil phase consisting of different oils CA and GM was prepared where
those components were weighed separately and mixed together in a
beaker followed by melting at 70 degC using a stir and heater
2 Liquid phase was then prepared while oil phase was kept homothermal by
the heater Surfactant in aqueous phase including SLES SLs and MELs
was weighed in the jacket container (mixing vessel) as required based on
the recipe Then specific amount of deionized water measured using
cylinder was added
3 The configuration was set up where rubber tubes were applied to connect
water bath jacked vessel and water tap As specified before tubes were
numbered (a) water bath outlet and vessel inlet (b) water bath inlet and
vessel outlet (c) vessel inlet and water tap and (d) vessel outlet and sink
4 Lower down the stainless-steel impeller in order to make sure that the
pitched blade was fully submerged in the water phase mixture Throttle the
connection between mixing vessel and water tap (c and d) and turn on the
water bath to fill the jacked of container Adjust the temperature of water
bath and set to 72plusmn2 degC Meanwhile power on the stirrer in order to mix
aqueous phase at 200 rpm
5 Monitoring the temperature in mixing vessel using a thermometer When it
reached to 70plusmn2 degC oil phase was added into the aqueous phase and the
mixing speed was increased to 500 rpm
6 After 10 minutes mixing water bath was turned off immediately and the
speed of agitator was turned down to 200 rpm Then the clamp on tube (c)
and (d) was removed while flow between water bath and mixing vessel
was chocked by clamping tube (a) and (b) Turn on the water tap in order
to cool the cream down for another 10 minutes to reach the room
temperature
7 When the preparation finished tubes were unplugged from the nozzles of
water bath and the tap and the rest circulated water in the jacket of the
container was poured out into storage sink for the reuse in the water bath
Creams were transferred into 100 mL wide-open plastic pots
35 Modification of Preparation Process
Effects of different mixing time mixing speed and different cooling procedure on
cream formulation was studied separately where a model cream was prepared
using different procedures and cream performances were analysed with the help
of droplet size distribution analysis and rheological measurements
98
351 Formulation of Model Creams
50 g of each model cream was prepared according to the recipe presented in Table
39
Table 39 Formulation of model creams used for studying the effect of different manufacturing strategies on cream performance
352 Preparation Procedure with Different Mixing Time During
Heating Procedure
Effect of different mixing time on the cream performance was studied with the help
of droplet size distribution measurement Model cream was prepared following
recipe mentioned above in the simplified configuration (see Figure 31) The
measurement was carried out following the procedure
1 Oil phase consisting of white soft paraffin liquid paraffin CA and GM was
prepared where those components were weighed separately and mixed
together in a beaker followed by melting at 70 degC using a stir and heater
Then the beaker containing oil phase mixture was kept in a water bath for
keeping temperature constant
2 Liquid phase was then prepared while oil phase was kept homothermal in
the water bath SLES was weighed in another beaker using as the mixing
vessel then specific amount of water was added Then the configuration
was set up where the heater and overhead stirrer was assembled properly
3 Put the mixing beaker containing liquid phase mixture on the heater then
lower the stainless steel impeller in order to make sure the pitched blade
fully submerged in the mixture Turn the heater on The temperature was
set at 90 degC at the beginning and controlled by a thermometer at around
Component
Weight concentration
(wt)
Weight concentration
(wt)
Weight concentration
(wt)
White soft paraffin 145 145 145
Light liquid paraffin
126 126 126
SLES 2 4 6
CA 6 6 6
GM 2 2 2
Residules
(not in the
formulation)
5 5 5
Deionized water added up to 100 added up to 100 added up to 100
99
70degC while mixing Meanwhile stirrer was powered on and mixing speed
was set at 200 rpm
4 When the temperature of liquid phase reached and maintained at 70 degC oil
phased was poured into aqueous phase and the mixing speed was
increased to 500 rpm
5 3 mL sample was then sequentially pipetted out from the mixing vessel at
different mixing times of 3 min 5 min 10 min 15 min and 20 min marking
as cream sample A B C D and E which is summarised in Table 310
Table 310 Parameters of different mixing durations applied for study the effect of
different mixing procedure on product performance
6 Each cream sample was directed to Mastersizer 3000 for droplet size
distribution analysis
353 Preparation Procedure with Different Mixing Speed
During Heating Procedure
Effect of different mixing speed during heating procedure on the performance of
cream was studied and droplet size distribution measurement was carried out for
the analysis Model cream was prepared using the recipe specified in Table 39
using simplified configuration The measurement was carried out following the
procedure
1 Preparation of oil phase and liquid phase also the setting up of
configuration could be refer to the procedure introduced in chapter 352
2 Creams A B and C were then separately prepared at three different mixing
speed of 500 rpm 700 rpm and 900 rpm (Boxall et al 2010) For each
cream mixing time of 10 min was pre-set Then each of 1 mL hot cream
was pipetted out from the mixing vessel and transferred into different 20 mL
glass vials These 1 mL sample was prepared for the following droplet size
distribution analysis Mixing parameters are summarised in Table 311
Cream Sample
Mixing Procedure
Mixing Speed
(rpm)
Mixing Duration
(min)
A
500
3
B 5
C 10
D 15
E 20
100
Table 311 Specification of different mixing speeds during heating procedure applied for study the effect of different mixing procedure on product performance modified from Boxall et al 2010
354 Preparation Procedure with Different Cooling Procedure
Effect of different cooling procedure on the performance of cream production was
studied creams named A B C D and E were respectively prepared with different
cooling procedure (Roslashnholt et al 2014) and then the cream products were
analysed by rheological measurement The mixing procedure was kept constant
for each cream and the continuous configuration was applied Parameters for
different cooling procedures were introduced in Table 312
Table 312 Specification of different cooling procedures applied for study the effect of different cooling procedures on product performance adapted from Roslashnholt et al 2014
The procedure for the cream preparation could be referenced from that of
Formulation_Ⅲ in chapter 3442 After resting for 20 min prepared creams were
analysed with the help of rheometer
36 Characterisation Methods
Creams were characterised using rheological measurements for analysing their
flow properties and differential scanning calorimetry for analysing their
thermodynamic properties Microscopy and droplet size distribution were also
Cream Sample
Mixing Procedure
Mixing Speed
(rpm)
Mixing Duration
(min)
A 500
10 B 700
C 900
Cream
Mixing Procedure Cooling Procedure
Mixing Speed
(rpm)
Mixing Duration
(min)
Stirring speed
(rpm)
Cooling Duration
(min)
A
500
10
200 10
B 0 10
C 300 10
D 200 5
E 200 20
101
conducted on some desired creams for providing information for microstructure
analysis
361 Rheology
Rheological test is a useful method for rapidly predicting the performance of a
material such as spreadability rigidity and thixthotropy where non-linear steady
state rotational test and linear oscillatory test are two main rheological
characterisation methods Basic principles and background knowledge of rheology
applied in this study will be preliminary introduced mainly including viscosity with
corresponding flow models and viscoelasticity with corresponding models
3611 Theory of Flow Behaviour
The two-plate model generally used to express the rotational tests and define
rheological parameters where flow goes through two parallel plates (Barnes et al
1989) An external force is applied constantly to the upper plate along positive
direction of axis resulting a velocity while the lower plate is stationary With the
assumption that no wall-slip effects and laminar flow is involved the adherence of
flow to surfaces of both plates and the flow is imagined in the form of numerous
layers that clinging to each other The flow rate of one flow layer is different from
another leading to relative movement and velocity gradient between flow layers
and the velocity Therefore a shear force F which is parallel to the flow layer arises
between two layers If the shear area is A the shear stress τ can be expressed in
Equation 32
120591 =119865
11986032
Where τis shear stress F is shear force A is shear area
Shear strain 120516 is defined as the displacement (deformation) of the plate (Δx)
divided by the distance between two plates (Δy) shown in Equation 33
120574 =∆119909
∆11991033
Where γis shear strain Δx is displacement of the plate Δy is distance between
two plates
Shear rate is defined as the time rate of shear strain which is notated using
with a unit of s-1 shown in Equation 34 This value is applied to indicate the flow
velocity u
102
=119889120574
119889119905=
119889
119889119905(
119889119909
119889119910) =
119889
119889119910(
119889119909
119889119905) =
119889119906
11988911991034
Where is shear rate u is flow velocity
For Newtonian fluids shear stress is proportional to the velocity gradient and the
coefficient is known as viscosity μ with a unit of Pa∙s which is shown in Equation
35 and 36
120591 = minus120583 (119889119906
119889119910) 35
120583 =120591
36
Where μis the viscosity for Newtonian fluids
Viscosity μ is constant for Newtonian fluids indicating an independent of internal
flow resistance is independent of external forces Whereas for non-Newtonian
fluids known as structured or complex fluids the viscosity η is inconstant that
alters with the external stress (see Equation 37) The classification of non-
Newtonian fluids is shown in Table 313 and their flow behaviours are plotted in
Figure 33 displaying shear stress (τ) and viscosity (η) dependent on shear rate
() (Mezger 2020)
120591 = minus120578 (119889119906
119889119910) 37
Where η is the viscosity for non-Newtonian fluids
103
Table 313 Classification of Non-newtonian fluids according to Mezger 2020
3612 Theory of Rheological Measurements
Various rheological measurements were carried out experimentally to study the
flow properties of materials such as steady state shear test dynamic oscillatory
sweep test creep-recovery test and stress relaxation test Generally these
experiments are carried out by exerting an external force (shear or sweep) on the
product sample simulating conditions that encountered during product life and the
obtained rheological profiles will be introduced in this part
Categories Classification
Pure viscous
fluid
Time independent
Newtonian fluid
Pseudoplastic fluid Dilatant fluid
Non-Newtonian fluid
Binghamrsquos fluid Plastic fluid
Yield- Pseudoplastic fluid Yield- dilatant fluid
Time dependent
Thixotropic fluid
Rheopectic fluid
Viscoelastic fluid More types of fluid
Figure 33 Flow behaviour of fluids plotted in shear stress-shear rate (left) and viscosity-shear rate (right) diagram according to Mezger 2020
104
36121 Steady state rotational shear test (non-linear)
Steady state rotational test involves forcing sample being sheared under increased
stress or rate within pre-set range Through simulating processes that the sample
will experience in real practice such as spreading the rheological properties
including shear thinning or thickening behaviour and apparent viscosity could be
predicted (Mezger 2020) Figure 34 schematically illustrates the sample laded
between bob (cone in the fig) and plate geometry provided with the generate shear
profile The profile could be interpreted with two-parallel plate model where flows
are depicted as layers sliding over each other
Rheological profile of time-independent shear thinning fluids
Rotationally shearing sample within a wide range of shear stress from low to high
the change of apparent viscosity of a sample with increased shear stress is
obtained and the rheological profile is usually logarithmic presented Take shear
thinning fluid as an example a typical S-shape flow curve is generally achieved
and plotted in a log (viscosity)-log (shear rate or shear stress 120591) graph shown in
Figure 35 (Tatar et al 2017) During 1st Newtonian plateau zero shear viscosity
(η0 ) indicates the strength of system microstructure to resistant external forces
after exceeding the yield stress it starts to flow and another plateau will be
achieved when molecules already realigned in a same direction and no further
decrease in viscosity witnessed showing infinite shear viscosity (ηinfin ) In addition
the orange curved line in the figure between 1st Newtonian Plateau and shear
Figure 34 Schematic diagram of steady state shear and generated shear profile according to Mezger 2020
105
thinning is defined as the transition region where the microstructure of system
starts to alter
Various mathematical models were developed and applied to interpret time-
independent non-Newtonian flow behaviours The constitutive equations of non-
Newtonian models are summarised in Table 314 (Mezger 2020) where τ is the
shear stress is the shear rate and the apparent viscosity (effective viscosity) is
notated as 120578119890119891119891 The application of models fitting in the S-shape curve is presented
in Figure 35
Table 314 Non-Newtonian models with constitutive equations according to Mezger 2020
Models Constitutive equations
Bingham Model
Describe Bingham plastic
fluids which exhibit a
Newtonian behaviour (linear
relationship between shear
stress and shear rate) when
above yield point
120636119942119943119943 = 120636119942119943119943infin +120649119962
Where
120591119910 is the yield shear stress
120578119890119891119891infin is the limiting viscosity of
plastic fluids above the yield stress
Ostwald-de Waele (power law)
Model
120636119942119943119943 = 119948(119931) ∙ 119951minus120783
Where
119897119900119892 or 119897119900119892120591
119897119900119892
120578
1st Newtonian
Plateau
2nd Newtonian Plateau Shear Thinning
1205780
120578infin
Cross Bird-Carreau-Yasuda model
Ellis model
Sisko model
Figure 35 Qualitative S-shape rheological curve for typical shear thinning fluids and corresponding model fitting range according to Tatar et al 2017
106
Represent shear thinning
region in 119949119952119944120636 minus 119949119952119944 or
119949119952119944120636 minus 119949119952119944120649 curve
Cannot fit in 1st Newtonian
plateau
k is the flow consistency index (dependent on temperature)
n is the flow behaviour index
Herschel-Bulkley Model
Combination of Bingham and
power law model
Describe the fluids which
exhibit shear thinning
behaviour (non-linear
relationship between shear
stress and shear rate) when
above yield point
120649 = 120649119962 + 119948(119931) ∙ 119951
Where
k is the flow consistency index (dependent on temperature)
n is the flow behaviour index
Bird-Carreau-Yasuda Model
Interpret 1st Newtonian
plateau and shear thinning
region in 119949119952119944120636 minus 119949119952119944 curve
Describe pseudoplastic flow or
thermoplastic materials for
which there is a typical
curvature of the viscosity in
the transient area
Involving two fitting
parameters 119847 and 120524
120578119890119891119891() minus 120578infin
1205780 minus 120578infin= (1 + |120582 ∙ |119886)
119899minus1119886
120578119890119891119891() = 120578infin + (1205780 minus 120578infin)
∙ (1 + |120582 ∙ |119886)119899minus1
119886
Where
120582 is the relaxation time constant 1
120582frasl is the critical shear rate at
which viscosity begins to decrease
119899 is the power law index giving the degree of shear thinning
119886 describe the width of the transition region between low shear rate and when the power law region starts equals 2 in original model
When the viscosity (120578infin) at infinite shear rate is negligible the model is simplified
as follow
120636119942119943119943() =120636120782
(120783 + |120640 ∙ |119938)119951minus120783
119938
Cross Model
Similar to the Bird-Carreau-
Yasuda model describing
both Newtonian and shear
120578119890119891119891() minus 120578infin
1205780 minus 120578infin=
1
1 + (119870 ∙ )1minus119899
Where
119870 is the cross constant indicating the onset of shear thinning
107
thinning behaviour in 119949119952119944120636 minus
119949119952119944 curve
Involving two fitting
parameters 119847 and 119818
When 120578infin is negligible the model is simplified
120636119942119943119943() =120636120782
120783 + (120636120782 ∙
120649lowast )120783minus119951
Where 120591lowast =1205780
119870frasl
Ellis Model
Describe time-independent
shear-thinning non-Newtonian
fluids in 119949119952119944120636 minus 119949119952119944120649 curve
focusing on the 1st Newtonian
plateau and shear thinning
region
120636119942119943119943() =120636120782
120783 + (120649
120649120783120784frasl
)
120630minus120783
Where
12059112frasl represents the shear stress
when the apparent viscosity
120578119890119891119891 decreased to 120578119890119891119891
2frasl
When 120578infin is negligible the model is simplified
Sisko Model
Describe time-independent
shear-thinning non-Newtonian
fluids in 119949119952119944120636 minus 119949119952119944120649 curve
focusing on the shear thinning
and 2nd Newtonian plateau
region
120636119942119943119943() = 119922 ∙ 119951minus120783 + 120636infin
Where
K is the cross constant indicating the onset of shear thinning
n is the power law index
Rheological profile of time-dependent fluids
The flow properties of time-dependent non-Newtonian fluid such as thixotropic and
rheopectic fluids depend on both of the amount and the duration of external forces
The hysteresis loop analysis is an applicable method for their study As shown in
Figure 36 where shear stress against shear rate thixotropic fluids presents a
clockwise loop while rheopectic fluids shows an anticlockwise one The larger the
loop area greater extend is the dependent on time (Maazouz 2020) Conversely
if the loop area is zero flow behaviour of the material is time independent Also the
area between curves represents energy loss of the system and maximum viscosity
is identified from the apex
108
36122 Creep and recovery test
Creep test is applied for the analysis of viscoelasticity of complex fluids where the
sample is under a constant shear stress in linear viscoelastic region over a period
of time and the resultant shear strain is measured In the following recovery step
the stress is removed and the shear strain in the system is measured for a period
of time Hookrsquos Law representing by spring as elastic response (Equation 38) and
Newtonrsquos Law representing by dashpot as viscous element (Equation 39) are
basic theories for viscoelasticity interpretation which is schematically presented in
Figure 37 (Mezger 2020)
Shea
r st
ress
120591
Shear rate
Thixotropic fluid
Rheopectic fluid
Fτ
Fτ
Δx
Δx
Figure 36 Typical hysteresis loop of shear stress-shear rate behaviour for thixotropic and rheopectic material according to Maazouz 2020
Figure 37 Schematic diagram of spring represents elastic behaviour (left) and dashpot represent for viscous behaviour (right)
109
120590119866 = E ∙ ε119866 38
Where σG is tensile stress E is the Youngrsquos modulus εG is the spring strain
120591120578 = 120578 ∙119889120574120578
119889119905= 120578 ∙ 120578 39
Where τy is the shear stress 120578 is the shear rate η is the viscosity
The responses of linearly elastic material (spring element model) and viscous liquid
(dashpot element model) subjecting to creep and recovery test is presented in
Figure 38 When given an external force at constant shear stress of 1205910 from
time 1199050 = 0 to 1199051 the linearly elastic material responses an instant strain 휀0 =1205910
119864frasl
at 1199050 = 0 lasting until t1 when the load is removed (Figure 38 (b)) However as
Figure 38 (c) presented the strain of dashpot increased gradually when the
external force applied building up the strain to 1205740
=1205910
120578(1199051 minus 1199050) until t1 and the strain
that built up is permanent and irreversible after the force removed
The Maxwell fluid model
Maxwell model consists of a spring representing for the instantaneous response of
the elastic solid in tandem with a dash pot presenting the react of the viscous fluid
showed in Figure 39 In theory when the force added to the Maxwell model the
system is preliminary dominated by elastic E during very short time followed by
the viscous behaviour emerging and η is gradually predominant The equation for
Maxwell model can be deduced to Equation 310
dγ119905119900119905119886119897
dt=
1
119864∙
dτ119905119900119905119886119897
dt+
120591119905119900119905119886119897
120578310
Where E is the Youngrsquos modulus τtotal is the total shear stress γtotal is the total
shear strain η is the viscosity
τ
t t0=0 t1
τ
0
a ε
t t0=0 t1
1205980 1205980 =
1205910119864frasl
b γ
t t0=0 t1
γ
0
1205740 =1205910
120578(1199051 minus 1199050)
c
Figure 38 Creep and recovery test (a) and expected response of different materials response of linearly elastic material (b) response of viscous liquid (c)
110
Maxwell model could be used to predict Newtonian behaviour especially for
viscoelastic liquid Figure 310 shows the stress applied to Maxwell model system
(a) and the strain response of creep and recovery test (b) The model gives an
instant elastic response ( 120634120782 =120649120782
119916frasl ) at t0 then the behaviour during most of creep
loading duration presents strain linearly increasing with time and the model
showing viscous dominant governing by the dashpot When the external force is
removed the elastic strain which is valued 120649120782
119916frasl is recovered right away a
permanent strain (1206341) caused by the dashpot remains (Mezger 2020)
The Kelvin-Voigt solid Model
Kelvin-Voigt is made up of a spring and a dashpot connected in parallel shown in
Figure 311 The spring and the dashpot will undergo the same strain when
external force applied and the total stress is the sum of individually experienced
stress of spring and dashpot Equation 311 expressed the responded strain and
time in Kelvin-Voigt model
ε
t t0=0 t1
휀0
b
휀0
τ
t t0=0 t1
τ0
a
휀1
휀1
η η
F F
η
E
∆119909120578
∆119909119864 F
t=T t=T t=T+ΔT
E E 120591119866 = E ∙ ε119866
120591120578 = 120578 ∙119889120574120578
119889119905
Figure 310 Schematic diagram of Maxwell model
Figure 39 Creep and recovery test (a) and expected response of Maxwell model (d)
111
119889γ119905119900119905119886119897
119889119905=
120591119905119900119905119886119897
120578minus
E
120578∙ γ119905119900119905119886119897 311
Where E is the Youngrsquos modulus τtotal is the total shear stress γtotal is the total
shear strain η is the viscosity
From there strain is exponentially decays with time Thus Voigt model could be
used for predicting creep response for viscoelastic materials Figure 312 presents
response of Kelvin-Voigt Model to a constantly external stress 120649120782 lasting from 1199050 =
0 to 1199051 the dashpot hinders the stretching of spring and takes stress 120649120782 and
response with an increasing of strain with a slope of 120649120782
120636frasl As strain increased part
of the stress will transferred to the spring from the dashpot and the slope of the
increased strain changes to 120649120636
120636frasl (where 120649120636 is the residual stress in dashpot)
When all the stress is taken by the spring the maximum strain is reached which
is 120649120782
119916frasl At t1 when the stress is removed the strain decreased gradually No
permanent strain remains eventually and the system will achieve full recovery
because the spring will eventually contract to its original position and the parallel
arrangement allows same strain for spring and dashpot (Mezger 2020)
120574120578
120591120578 = 120578 ∙119889120574120578
119889119905
γ119866
120591119866 = G ∙ γ119866
F 120591119905119900119905119886119897
Figure 311 Schematic diagram of Kelvin-Voigt model
112
Burgers Model
Compared with creep-recovery response between Maxwell and Kelvin-Voigt
models the ever-decreasing strain rate type creep and anelastic recovery could
be predicted with Kelvin-Voigt model but not with Maxwell one but the
instantaneous elastic response and permanent strain could be only witnessed with
Maxwell model In real practice some advanced models involved three or more
elements are proposed for the interpretation of more complex materials such as
the Standard Linear Model and Burgers Model Burgers model is applicable in the
rheological analysis for viscoelastic models which is schematically as a Maxwell
model in series connection with a Kelvin-Voigt model (Figure 313)
As seen in Figure 313 (a) showing strain response of Burgers model to external
stress spring element Ⅰ stretches immediately resulting in an instantaneous strain
followed by a creep strain consisting of a delayed elastic response (E3 η2_C) and a
linear viscous response (η4) As soon as the force is removed an elastic response
caused by spring element Ⅰ (E1) is initially observed after which the recovery of
Kelvin-Voigt element (paralleled system involving viscous element Ⅱ (η2) and
120574
t t0 t1
b τ
t t0=0 t1
τ0
a
F τtotal
E3
Ⅲ
η2
Ⅱ E1
Ⅰ
η4
Ⅳ
120598
t
t0 t1
E1_R
E3 η2_C
η
4
E1_C
E3
η2_R
Creep
strain
Permanent
strain
b) a)
Figure 312 Creep and recovery test (a) and expected response of Voigt model (b)
Figure 313 Typical creep and recovery response (a) for Burgers model accompanied with its schematic diagram (b)
113
spring element Ⅲ (E3)) shows anelasticity Permanent strain exists due to the
viscous deformation by viscous element Ⅳ (η4)
Instead of the strain compliance J(t) is normally applied for the presentation of
creep and recovery response curve which is expressed as the measured strain
divided by the applied stress shown in Equation 312
119869(119905) =120574(119905)
120591312
Where J is the compliance τis the applied stress γ is the measured strain
Figure 314 simply illustrates response of pure viscous and elastic materials
subjecting to creep test in terms of interpretation of creep compliance against time
log t t0
log c
reep
com
pli
ance
J
Elastic material
Viscous material
Figure 314 Response of viscous material and elastic material to creep test expressed with creep compliance with time in log-log plot
114
36123 Dynamic oscillatory sweep test (linear)
Dynamic oscillatory sweep test is often carried out to obtain the similar information
as creep and recovery test for the viscoelasticity characterisation where a shear
strain with a sinusoidal waveform is usually induced to the system expressing with
two-plate model shown in Figure 315
In oscillatory shear test one type is applying stress (torque) to the bob and
measuring the resultant strain γ (angular displacement) the other is controlling
the strain and then measuring the stress When the frequency of sinusoidal wave
is 119891 the complex shear strain that applied to a material is expressed in Equation
313 (Mezger 2006)
120574 = 120574119898119886119909 sin 120596119905 = 120574119898119886119909119890119894120596119905 313
Where 120596 is angular frequency (120596 = 2120587119891 ) with a unit of radmiddots-1 120574119898119886119909 is the
complex shear strain amplitude t is time with unit of second 119894 = radicminus1
Generally the corresponding linear response of material in terms of complex shear
stress is expressed in Equation 314
120591 = 120591119898119886119909 sin(120596119905 + 120575) = 120591119898119886119909119890119894(120596119905+120575) 314
Where 120575 is defined as phase angle with a unit of degree (deg) 120591119898119886119909 is complex stress
amplitude
When 120575 = 0deg the stress in material is proportional to the strain which is known to
be in phase and the material is purely elastic If the phase angle 120575 equals to 90deg
0
deg
90
deg
180
deg
270
deg
360
deg
0deg360
deg
90
deg
180deg
27
0deg
90
deg 27
0deg
Figure 315 Two-plate model for oscillatory shear test and the applied oscillatory shear profile
115
the stress is proportional to the rate of strain where the stress and strain is said to
be out of phase the material is purely viscous For a material showing both of
elastic and viscous properties the response of which contains both in phase and
out of phase contributions so phase angle will lie between of two extremes (0deg lt
120575 lt 90deg) (Lade et al 2019)
Complex shear modulus (119866lowast ) is introduced for quantifying the resistance of a
material to deformation which is the combination of viscous component and elastic
component It could be expressed as the ratio of applied stress (strain) to the
response in terms of strain (stress) see Equation 315
119866lowast =119888119900119898119901119897119890119909 119904119905119903119890119904119904 119886119898119901119897119894119905119906119889119890
119888119900119898119901119897119890119909 119904119905119903119886119894119899 119886119898119901119897119894119905119906119889119890=
120591119898119886119909120574119898119886119909
frasl 315
Where G is complex shear modulus τmax is complex stress amplitude γmax is
the shear strain
The viscous component contributing to complex modulus is defined as loss
modulus (119866primeprime) representing for energy loss the elastic component contributing to
complex modulus is defined as storage modulus (119866prime) representing for energy
storage Equation 316~319 mathematically expressed of relationships between
these terms
119866prime = 119866lowast cos 120575 =120591119898119886119909
120574119898119886119909cos 120575 316
119866primeprime = 119866lowast sin 120575 =120591119898119886119909
120574119898119886119909sin 120575 317
119866lowast = radic119866prime2 + 119866primeprime2 = 119866prime + 119894119866primeprime 318
tan 120575 =119866primeprime
119866prime319
Where Grsquo is storage modulus Grsquorsquo is loss modulus G is complex shear modulus
τmax is complex stress amplitude γmax is the shear strain δis phase angle
Complex viscosity is determined during oscillatory shear test which is the
frequency dependent viscosity indicating the total resistance of material to flow or
deformation defined with Equation 320
120578lowast =119888119900119898119901119897119890119909 119904119905119903119890119904119904 119886119898119901119897119894119905119906119889119890
119888119900119898119901119897119890119909 119904119905119903119886119894119899 119903119886119905119890 119886119898119901119897119894119905119906119889119890=
120591119898119886119909
120574119898119886119909=
120591119898119886119909
120574119898119886119909119894120596=
119866lowast
119894120596320
116
Similar to the definition of 119866lowast 120578lowast could be regarded as the combination of real part
and imaginary part as well see Equation 321 and 322 (Mezger 2020)
120578lowast = 120578prime + 119894120578primeprime 321
120578prime =119866primeprime
120596 120578primeprime =
119866prime
120596322
Where 120578prime represents viscosity for real portion 120578primeprime represents viscosity for the
imaginary portion
Oscillatory amplitude sweep
Oscillatory amplitude sweep refers to the test where a material is being oscillated
sheared by varying the amplitude of the deformation or shear stress (generally
with strain) while keeping the frequency (generally with angular frequency) as
constant The typical response of a complex fluids to an oscillatory amplitude
sweep is shown as the storage modulus 119866prime and loss modulus 119866primeprime changing with the
increased strain or stress (Mezger 2020) Linear viscoelastic region (LVER) is a
key achievement by carrying out oscillatory amplitude tests where moduli are
independent with applied strain or stress and remaining constant at a plateau value
The value of storage modulus 119866prime in LVER gives the information of rigidity of
material at rest while that of loss modulus 119866primeprime reveals the information of viscosity
of undisturbed material Another point of oscillatory amplitude is the determination
of crossover point of curves of 119866prime and 119866primeprime which is known as the flow point after
which the dominate contribution to the material system will change
Oscillatory Frequency sweep
Oscillatory frequency sweep refers to the test where a material is being oscillatory
sheared varying the frequency at a constant strain or stress amplitude The storage
modulus 119866prime and loss modulus 119866primeprime is quantified against angular frequency which
is measured in rad s-1 Lower frequencies indicating longer time scale and high
ones for short time scale Due to time-dependent property of viscoelastic materials
moduli are expected to change with varied frequency Small amplitude oscillatory
frequency sweep that applied in this study refers to the test carried out during LVER
whereas large amplitude oscillatory frequency sweep refers to nonlinear response
of materials due to large deformations or structural disruptions and material
functions are not only dependent on frequency which will not be discussed in
details here
117
Small Amplitude Oscillatory Shear (SAOS)
As previous introduction at low amplitudes of strain range (LVER) material is
expected to give linear response in terms of shear stress when subjecting to
applied strain Introducing relaxation time 120582 (120582 =120578
119866) response of Maxwell model in
terms of 119866prime and 119866primeprime is expressed with Equation 323 is obtained (Mezger 2020)
119866prime =12058212057812059621205740
1 + 12058221205962 119866primeprime =
1205781205961205740
1 + 12058221205962323
It can be conclude from equations above at low frequencies 119866prime ⋉ 1205962 and 119866primeprime ⋉ 120596
indicating that 119866primeprime is larger than 119866prime so the response of Maxwell model-material is
viscous dominant while at very high frequencies the situation is reversed (Figure
316 (a)) As for Voigt model which describes viscoelastic solids storage
modulus 119866prime is a constant value and independent with time and loss modulus 119866primeprime is
linearly increase with frequency At very low frequencies solid behaviour
dominates With the increase of frequency storage modulus remains constant and
loss modulus increases linearly therefore 119866primeprime will be larger than 119866prime at high
frequencies and material behaves more liquid-like (Figure 311 (b)) (Mezger 2020)
Log
mo
dul
us
Log angular frequency
119866primeprime
119866prime
(a)
Maxwell model (For viscoelastic liquid)
Log
mo
dul
us
Log angular frequency
119866prime
119866primeprime
(b)
Voigt model (For viscoelastic solid)
Figure 316 Typical frequency response of Maxwell model for a viscoelastic liquid (a) and Voigt model for a viscoelastic solid (b)
118
3613 Experimental Section
36131 Measuring System and Geometries
In this project the flow properties of manufactured creams were examined after 20
minutes from preparation using a controlled stress AR 2000 rheometer (TA
instrument) equipped with a cone and plate geometry (cone angle of 1deg59 and
radius of 40 mm) Samples were loaded on the plate and the cone was lowered
to reach a gap of 57 mm with the plate The physical model of rheometer system
is presented in Figure 317 As the flow resistance exist in the flow behaviour and
the internal friction process occurring between particles will result in viscous
heating of the sample the water bath is used for controlling the temperature at a
required value for the experiment
In the schematic diagram Figure 318 Ω represents for angular velocity of the cone
(Ω = 212058711989960frasl where n is the rotor speed with the unit of 119903 ∙ 119898119894119899minus1) T represents for
the resulting torque (with the unit of 119873 ∙ 119898) which is needed to rotate the cone Ω
T and the total force F normal to the fixed plate are quantities that were measured
in the experiment Rc is the radius with a unit of m and α is the gap angle with a
unit of rad
According to the research of Khan and Mahmood in the measuring system with
cone and plate geometry the shear rate 119888 could be expressed with the Equation
324 (Hellstroumlm et al 2014)
Water bath Computer Rheomete
r
Figure 317 Physical model of rheological measuring system
119
119888 =1
119905119886119899120572∙ Ω = 119872 ∙ Ω 324
Where M represents for shear rate factor with the unit of rad-1 This value is
constant for a specific cone and plate measuring system 119888 represents for shear
rate with the unit of s-1
The shear stress can be related to the measured torque see Equation 325
assuming that the torque working on the cone equals to that working on the plate
(Mezger 2020)
120591119888 = (3
2120587 ∙ 1198771198623) ∙ 119879 325
Where 120591119888 represents for shear stress on cone and plate with the unit of Pa
Then Equation 326 for viscosity function is obtained
120578(119888) =120591119888
119888= (
3 ∙ 119879
2120587 ∙ 1198771198623) ∙
120572
Ω326
Where 119888 is the shear rate η is the viscosity τc is the shear strain T is the torque
αis the gap angle Ω is the angular velocity Rc is the radius
36132 Measuring Procedure
After 20 min of preparation rheological tests were at least duplicated carried out
for every sample where samples were freshly loaded following consistent routine
in order to achieve the reproducible results The procedure of characterisation is
summarised as below where parameters that selected are according to the results
of characterisation of E45 cream (see Chapter 4)
α
Rc
Cone
Plate
Tested sample
Ω
Transducer for torque measurement Torque T
Figure 318 Schematic diagram of cone and plate geometry
120
1 Steady state shear test (SSS) was firstly performed on creams The
Sample was rotational sheared under varied shear stress thus viscosity
change with shear stress was obtained Details of test including conditions
and setting parameters are displayed in Table 315
Table 315 Parameters for steady state shear test (SSS)
Conditioning Step for SSS
Geometry gap 57 mm Temperature 25 ordmC
Equilibrium time 10 minutes Pre-shear procedure
No pre-shear
Steady State Flow Step
Variables Shear stress ranging from 1 Pa to 300 Pa
Number of points 10 points per decade in log mode
2 Oscillatory sweep test was then performed Oscillatory amplitude (strain)
sweep (OSS) was performed in order to determine linear viscoelastic region
(LVER) Then an oscillatory frequency test (OFS) was carried out at a
constant strain selected within LVER Details of tests are displayed in
Table 316 and 317
Table 316 Parameters for oscillatory strain sweep test (OSS)
Conditioning Step for OSS
Geometry gap 57 mm Temperature 25 ordmC
Equilibrium time 10 minutes
Pre-shear procedure No pre-shear
Oscillatory Strain Sweep Step
Variables strain ranging from 0001 to 1000
Controlled variable Frequency controls at 1 Hz
Number of points 10 points per decade in log mode
Table 317 Parameters for oscillatory frequency sweep test (OFS)
Conditions for OFS
Geometry gap 57 mm Temperature 25 ordmC
121
Equilibrium time 10 minutes Pre-shear procedure No pre-shear
Oscillatory Frequency Sweep Step
Variables Frequency ranging from 001Hz to 100 Hz
Controlled variable strain within LEV range selected from oscillatory amplitude test (01 for mimic creams at 001 for bio creams)
Number of points 10 points per decade in log mode
3 Creep and Recovery test for creams was carried out for further
analysis of their viscoelastic properties Constant stress was applied on
the sample for a period of time followed by a strain relaxation process
where external stress was removed Details of the test are introduced in
Table 318
Table 318 Parameters for creep and recovery test
Conditions for creep and recovery test
Geometry gap
57 mm Temperature 25 ordmC
Equilibrium time
10 minutes Pre-shear procedure No pre-shear
Creep Step
Controlled variable
Shear stress of 10 Pa for mimic creams shear stress of 1 Pa for bio creams
Duration 30 minutes
Recovery Step
Controlled variable
Shear stress of 0 Pa Duration 30 minutes
Number of points
10 points per decade in log mode
362 Differential Scanning Calorimetry (DSC)
3621 Theory
Thermal analysis refers to the measurement that monitors the properties of a
material changing as a function of temperature or time The sample is prone to be
heated melted oxidized and decomposed while increasing temperature as a
122
result melting point crystallization behaviour glass transition temperature and
stability are acknowledged Differential scanning calorimetry (DSC) is a type of
thermos analysis method where the difference in the heat to or from the sample
and the reference (air) was measured against temperature while the sample is
heated or cooled In practice two types of DSC measurement theory are widely
applied which are known as heat-flux DSC and power compensation DSC (Houmlhne
et al 2013)
36211 Power compensation DSC
For power compensation DSC the input energy that applied to the sample and
reference (air) for maintaining their temperature difference close to zero is
measured while the sample is scanned This resulting energy difference is
proportional to heat flow and recorded as a function of sample temperature The
schematic configuration of power compensation DSC is depicted in Figure 319
(Danley 2002)
The sample and reference are enclosed in two separate aluminium or platinum
pans (with lids) placing in two platforms where they are heated up by two individual
heating sources The temperature of sample (TS) and reference (TR) are controlled
to be equal (∆T= TS-TR=0) through supplying differential power input ∆P when the
sample undergoing endothermal or exothermal process which is monitored by
separate two sensors (platinum resistance thermocouples or thermometers) The
power signal ∆P is proportional to the endothermic and exothermic heat
Temperature
programmer
(∆T=0)
Reference Sample
Individual heaters
pans (with lids)
Platinum
resistance
thermomete
rs (TR)
Insulating heat sink
Platinum
resistance
thermomete
rs (TS)
Controller ∆
P
Figure 319 Schematic diagram of power compensation DSC adapted from Danley 2002
123
36212 Heat flux DSC
For heat flux DSC the sample and reference (air) are heated by a single heating
source resulting in same heat flowing into them and the temperature difference
between them due to variation of thermal properties (enthalpy or hear capacity) of
the sample while scanning is measured (Drzeżdżon et al 2019)
In terms of the configuration of heat flux DSC seen from Figure 320 sample and
reference (usually air) encapsulated in pans are placed together in an insulating
heat sink A heat flux plate (usually a constantan disc) is connected to the heater
(not shown in figure) and provide heat flow to the sample and reference platforms
through heat resistor (not shown in figure) Thermocouples junctions that
produces voltage due to temperature difference are used as sensors in the
configuration A Chromel wafer (grey block underneath the pan) is equipped at the
bottom of pans with which chromel-constantan thermocouples are formed for
detecting the differential temperature ∆T between sample and reference This is
measured as the voltage difference ∆U Alumel wires are connected to the chromel
wafer resulting chromel-alumel thermocouple junctions by which the
temperatures of sample (TS) and reference (TR) are measured individually
Temperature programmer helps control temperature to satisfy the experimental
demand with the help of another thermocouple set in the heater As the
temperature difference between sample and reference is directly related to the
Reference Sample
Temperature programmer
T
S
T
R
Heat flux
plate
Pans (with lids)
Insulating
heat sink
Thermocouples
Material 1
(Alumel wire) Material 2
(Chromel wire)
∆
T
Figure 320 Schematic diagram of heat flux DSC
124
differential heat flow for an accurate detection of the differences of temperature a
vacuum working environment with purge gas flow through the sink is practically
applied
In heat flux DSC the response of sample could be expressed with Equation 327
(Houmlhne et al 2013)
119902 =119889119867
119889119905= 119862119901
119889119879
119889119905+ 119891(119879 119905) 327
Where 119902 represents for heat flow with a unit of J min-1 which is the DSC heat flow
signal 119862119901 is the specific heat with a unit of J g-1 ordmC-1 119889119879
119889119905 is the heating rate with a
unit of ordmC min-1 119891(119879 119905) is the kinetic response of sample in terms of heat flow as a
function of time at an absolute temperature
3622 Experimental Section
36221 Measuring System
TzeroTM DSC 2500 system (TA Instrument) was applied for measuring
thermodynamic properties of creams in this project equipped with TRIOS software
As the sample and reference calorimeters are rarely designed to be symmetrical
in real practice the conventional calculation of heat flow based on those
assumptions involves unavoidable error Tzero DSC 2500 system equips with
another Tzero thermocouple as a control sensor in the middle position of sample
and reference platforms which allows measuring the asymmetry in terms of
imbalanced heat flow at sample and reference calorimeters The schematic of
Tzero heat flow model is shown in Figure 321
Sample Reference T0
RS Rr
TS TR
qS qR
CS CR
Tzero
thermocouple
Figure 321 Schematic diagram of Tzero measurement model for DSC
125
Thus the heat balance equation for sample and reference are written as Equation
328 and 329 (Arias et al 2018)
119902119878 =1198790 minus 119879119878
119877119878minus 119862119878
119889119879119878
119889119905328
119902119877 =1198790 minus 119879119877
119877119877minus 119862119877
119889119879119877
119889119905329
Where 1198790 represents the temperature for control 119862119878 and 119862119877 represent for heat
capacity of sample sensor and reference sensor separately Then the resultant
Tzero heat flow equations are obtained (see Equation 330~332)
119902 = 119902119878 minus 119902119877 = minus∆119879
119877+ ∆1198790 (
1
119877119878minus
1
119877119877) + (119862119877 minus 119862119878)
119889119879119878
119889119905minus 119862119877
119889∆119879
119889119905330
∆119879 = 119879119878 minus 119879119877 331
∆1198790 = 1198790 minus 119879119878 332
Where ∆119879 is the measured temperature difference between sample and reference
and ∆1198790 is the measured base temperature difference between sensor sample
36222 Measuring Procedure
a) Sample cells preparation
Proper sample preparation was carried out for the following measurement 5~10
mg of samples including creams and raw materials (mixed paraffin oils Sodium
Laureth Sulphate Cetyl Alcohol Glycerol Monostearate SLs and
Mannosylerythritol lipids) were weighed into the alumina pan respectively
followed by being hermetically sealed using Tzero sample encapsulation press kit
Another empty reference pan was also enclosed with the same procedure
b) Method setting for DSC measurement
Test was edited using TRIOS software Details of sample information was entered
including sample and reference names with assigned pan location number
measured weight of samples and pans (including lid) Autosampler was applied for
precisely picking up sample and reference pans from their location and releasing
them at their position in the cell thereby realising consistent cell closure and
improving the reproducibility of the test
126
A method for analysing mimic cream in terms of thermodynamic properties was
created in the software for the analysis according to cream system The sample
was heated from 25 ordmC to 90 ordmC at a constant rate of 3 ordmC min-1 An equilibration
step was taken at 90 ordmC for three minutes followed by a backward cooling process
to -20 ordmC at the same scan speed of 3 ordmC min-1 After being maintained equilibrium
at -20 ordmC for three minutes the sample was undergoing a heating process to 25
ordmC As a result thermal properties of samples during heating and cooling cycles
were measured presenting as a thermo-diagram
363 Droplet Size Distribution Analysis
3631 Theory
Droplet size distribution (DSD) of the cream was characterised using the technique
of laser diffraction When light from laser beam passing through different sizes of
particles or droplets different angle of light diffraction will be generated As
schematic diagram illustrates (Figure 322) large droplets scatter light at narrow
angles while small droplets scatter light at wide angles (Perlekar et al 2012)
A simplified schematic diagram of optical part of laser diffraction droplet size
analyser is shown in Figure 323 When a sample containing droplets subjects to
the laser beams a light intensity diffraction pattern is generated from the forward
scattered light and displayed on a detecting plane Light being diffracted from side
and backward will be detected by side scatter light sensor and backward scatter
light sensor separately
Incident Light
Small angle scattering Incident Light
Large angle scattering
Figure 322 Schematic diagram of Laser diffraction when encountering different size of particles
127
Simply consider a sample containing spherical particles or droplets of same sizes
Airy Disk could be used as an example in order to interpret diffraction pattern As
can be seen in Figure 324 it consists of an innermost circle surrounding with a
series of concentric rings of decreasing intensity Also the profile of irradiance is
displayed with red wave patterns (Pan et al 2016)
The angular radius of the Airy disk pattern where from the peak of irradiance to the
first minimum is expressed with Equation 333 in the situation when using small
angle (sin 120579 cong 120579) (Pan et al 2016)
∆θ =122120582
119889333
Where ∆θ is the angular resolution 120582 is the wavelength 119889 is the diameter of
particles or droplets
II
(θ) II
(θ)
Sin
θ
Sin
θ
a b
Laser Light source
Sample with droplets
Diffracted image
Incident Light
Side scatter light sensor
Figure 324 Diffraction patterns and the corresponding radial intensity for two spherical particles 1 (a) and 2 (b) in different sizes
Figure 323 Schematic diagram of laser diffraction particle size analyser
128
Thus it is clearly to find that the size of Airy disk is directly proportional to the
wavelength λ and inversely proportional to the size of particle d In addition to that
Δθa which equals to 122 λd1 is smaller than Δθb which equals to 122 λd2
therefore 1198891 is larger than 1198892 indicating that the diffraction pattern of larger
particles is denser than that of smaller ones
A real sample contains droplets or particles of different sizes and may also in
different shapes thus the resulted diffraction pattern is overlapped by each specific
diffraction pattern and the generated intensity profile will be the sum of intensity
plot of each particle The particle analyser records this intensity plot as raw intensity
data and the distinguish individual diffraction patterns from the summed intensity
profile where this profile will be divided into different individual intensity plots
representing for groups of particles in similar size These groups are known as size
classes Theoretically calculated intensity profiles of every size classes using Mie
theory are compared to the experimental ones measured by instrument From
there the percentage of particles in specific size class namely particle or droplet
size distribution is obtained (Wriedt 2012)
As can be seen from Figure 325 droplet size distribution is plotted as the amount
of each size by volume (volume fraction) as the function of diameters also the
illustration of size classes consisting of representative droplets is presented
3632 Interpretation of particle size distribution
The interpretation of the result of droplet size distribution depends on the type of
measurement applied and the corresponding basis of calculation There are three
common distribution-based systems number distribution surface distribution and
Droplet size
Vo
lum
e d
ensi
ty (
)
Figure 325 Droplet size distribution of a sample and the corresponding illustration of size classes
129
volume distribution where a few of statistical parameters are calculated in order to
interpret droplet size distribution data (McClements and Coupland 1996)
Central values including mean median and mode are calculated for interpreting
the commonest droplet size in a sample Noticeability if the droplets size
distribution is a symmetric plot those central values are equivalent namely
mean=median=mode ldquoMeanrdquo refers to a calculated value of the average of droplet
sizes Depending on different distribution based systems including number
distribution surface distribution and volume distribution different definition and
corresponding calculation for mean value is generated such as number means
(eg D [10]) and moment means including surface area moment mean (D [32])
and volume or mass moment mean (eg D [43])
Surface area moment mean is called Sauter Mean Diameter (SMD) termed D [32]
It is calculated by involving both volume and surface area The definition of SMD
refers to the diameter of a sphere that has the same volume-to-surface ratio as a
target droplet or particle in particulate material thus it is also known as surface-
volume mean Equation 334 is applied for SMD calculation when the size
distribution is applied to characterize the material (Canu et al 2018)
D[32] =sum 119899119894119889119894
3119899119894=1
sum 1198991198941198891198942119899
119894=1
334
Where 119899119894 is the number of droplets in a size fraction and 119889119894 is the diameter of
droplets in this size fraction
In terms of the physical meaning SMD for a given droplet is formulated according
to Equations 335~337
D[32] = 11988932 =119889119907
3
1198891199042 335
119889119907 = (6119881119901
120587)
13
336
119889119904 = radic119860119901
120587337
Where 119889119907 is the volume diameter of droplet 119889119904 is the surface diameter of
droplet 119881119901 and 119860119901 represents for volume and surface area of droplet respectively
130
3633 Experimental Section
36331 Measuring System
A particle size analyser Mastersizer 3000 (Malvern Instruments Ltd UK) was
applied equipping with Hydro EV which is a dip-in and semi-automated wet sample
dispersion unit which is illustrated in Figure 326 In this study a 500 mL laboratory
beaker was applied Physical diagram of the instrument is shown in Figure below
With an accuracy of plusmn06 this instrument is capable of measuring particle size
ranging from 10 nm to 35 mm
The dispersion unit is applied to circulate the sample through the cell where the
sample flow passes through the instrumentrsquos laser path Then the sample is
measured by optical unit using red and blue light wavelengths The optical unit is
the key component of the system which directs light through the sample and then
collect the diffracted light by the droplets Cell window is a key art of wet cell which
is the direct path of sample passing through Thus it has to be kept clean for a
desired result
1 Optical unit
2 Wet dispersion
unit
3 Wet cell
4 Computer running the master sizer application
software
Figure 326 Illustration of instrument Mastersizer 3000 connecting to the wet dispersion unit
131
36332 Measuring Procedure
a) Preparation for the test
For the measurement of sample taken from the hot mixture during preparation 3
mL of sample was pipetted out and transferred to 8 mL snap-cap specimen vials
filled with 2 mL hot water at 50degC After being well mixed 3 mL of mixture was
pipetted into the dispersion unit containing 500 mL pure degassed water which is
used as dispersant Slightly change of the amount of added sample in order to
ensure that the obscuration bar indicated in the system was in the right range
around 5 to 15
For the measurement of sample taken originally from prepared solid-like cream in
order to allow cream sample being homogenized stirring in dispersant unit and also
avoid lump of cream sample blocking wet cell and the flowing path treatment was
carried out before adding it into the dispersant beaker Half teaspoon amount of
cream which is nearly 2 g was added into a beaker Then some hot water heated
at around 50 degC was poured inside The mixture was homogenized using a stir and
heater where the temperature was set as 70 degC After the mixture was visually
observed to be homogenized 3 mL diluted sample was pipetted into the dispersion
unit containing 500 mL pure degassed water which is used as dispersant
Obscuration bar was monitored within 5 to 15 by changing the amount of
injected sample
Refractive index of the dispersant was quickly measured where a refractometer
was applied The refractive indexes of water and paraffin oils were determined
respectively The particle density of mixed paraffin oils was approximately
measured by weighing a specific volume v of mixed paraffin oils If the weight is
denoted as m the average particle density was estimated see Equation 338
(Singh 2002)
Particle density =119898119886119904119904 119900119891 119904119886119898119901119897119890
119907119900119897119906119898119890 119900119891 119904119886119898119901119897119890=
119898
119907338
Where v is the volume m is the mass
b) Experimental set-up
Before carrying out the measurement a standard operating procedure (SOP) was
preliminarily set up using software of the instrument and details of parameters are
listed in Table 319 The measurement was carried out following the induction from
the instrument
132
Table 319 Details for SOP applied in droplet size analysis for mimic cream
364 Microscopy
Sample of cream was examined under a polarized light microscope one day after
preparation under a magnification of x64 where The Axioplan 2 imaging
microscope was applied (Zeiss Germany) Samples were prepared by smearing
tiny amount of creams on to microscope slides with glass cover slips on top
365 Surface and Interfacial Tension Measurement
Surface activity was preliminary carried out on SLs using Du Nouumly ring method
where surface tension between SLs solution and air was analysed
3651 Theory
Liquid surface tension γ (N m-1) refers to a phenomenon caused by the unbalance
cohesive forces of molecules on the surface (between liquid and gas) or interface
(between two immiscible liquids) which is reflected in the tendency of fluid surface
to contract to the minimum Physically surface tension is defined as a tensile force
F per unit length L As illustrated in Figure 327 the dark blue bar has a tendency
Accessory (Hydro EV) Material (Mixed Paraffin Oils)
Dispersant (Water)
Stirrer Speed (rpm)
1500 Refractive Index 1466 Refractive index 133
Ultrasound Mode
None Particle Density 089
Analysis
Model General purpose Sensitivity Normal Scattering model Mie
Measurement Sequence
Number of measurement
5 Background measurement duration (redblue) (seconds)
10
Obscuration limits ()
01-20 Sample measurement duration (redblue) (seconds)
10
133
to be pulled towards left due to the surface tension and the force F is required to
balance it and increase the surface area (Hartland 2004)
The measurements of surface and interfacial tension for liquid are generally
classified into equilibrium methods such as du Nouy ring method Wilhelmy plate
method and pendent drop method and dynamic methods such as bubble
pressure (Hartland 2004) Besides due to the different measuring principle Nouy
ring and Wilhelmy plate methods are also known as force tensiometry where
pulling force is measured and related to the tension while pendent drop belongs
to optical tensiometry where the shape of drop is optically determined and related
to the tension In this project force tensiometry was applied
F
dx
L
Surface
Figure 327 Schematic diagram of force that applied to increase the surface area and the surface tension is proportional to this measured force
134
3652 Experimental Section
36521 Measuring System
The Kruumlss K11 tensiometer (Kruumlss GmbH Germany) instrument was applied for
surface and interfacial tension measurement of SLs Figure 328 displayed photo
of physical model of the tensiometer
Du Nouumly ring method was applied The ring is made of platinum-iridium which has
high solid surface free energy and a contact angle of 0ordm is generally obtained
thereby realising superb wettability when contacting with liquid Based on Du Nouumly
theory the ring method measures the maximum pulling force Fmax on a ring by the
surface or interface Referring to Figure 329 when exerting a force on the fully
submersed ring to pull it out of liquid bulk through the phase boundary a lamellar
meniscus of liquid will be produced and lifted up to the maximum height then
eventually teared reflecting on the force firstly increasing to a top value followed
by a decrease after the lamella tears from the ring The measured maximum force
is related to the surface tension With the wetted length of ring of L = 2πR the
relationship between force 119865 and measured surface tension γ is expressed as
below see Equation 339 and 340 (Lee et al 2012)
119865 = 2γL cos 120579 = γ ∙ 4πR ∙ cos 120579 339
γ =119865
119871 cos 120579340
Figure 328 Physical model of tensiometer
135
Where L is the wetted length of ring F is the force γ is the surface tension θ is
the contact angle R is the inner radius of the ring
36522 Measuring Procedure for surface tension
a) Preparation for the test
08 mg 1 mg 184 mg 2 mg 28 mg 384 mg 54 mg 9 mg and 12 mg of SLs
were respectively weighed and certain amount of distilled water was used for
dissolution and added up to 40 ml for each of them Then prepared SLs solutions
with concentrations of 20 mg L-1 25 mg L-1 46 mg L-1 50 mg L-1 70 mg L-1 96 mg
L-1 135 mg L-1 225 mg L-1 and 300 mg L-1 (theoretical concentration) were stored
in 50 mL centrifuged tubes separately and ready for the measurement
The platinum-iridium ring has to be nearly perfect as small blemish or scratch can
greatly affect the accuracy of the results Thus the pre-treatment of ring was done
right before every single test When no solvent attached to the ring distilled water
was used for the cleaning where the ring was fully sprayed using the wash bottle
filled with distilled water If oily media was attached to the ring after the experiment
methanol was applied instead Then the wetted ring was dried with the help of
Bunsen burner Proper and moderate operation is required because no
overheated is allowed for maintaining the perfection of the ring
b) Experimental procedure setting
The experiment was done following the procedure as inducted Template of Du
Nouumly Ring (SFT) was selected as the measuring method for the surface tension
measurement where standard parameters are included and they are suitable for
most of common cases Among those parameters correction method was selected
Liquid
rin
g θ
L
F
Liquid
F
Lamella
ring
Figure 329 Schematic illustration of Du Nouumly ring method (left) and its cross-section view (right)
136
as Harkins amp Jordan and immersion depth was set as 3 mm The measurement
was started by selecting ldquoRun the measurementrdquo A measuring sequence guide
from the system was followed for the measurement
c) Experimental accessories cleaning
After every test glass sample vessels were filled with Decon 90 and rest for 2 h
after which they were fully cleaned with distilled water Only well cleaned vessels
could be used for the new sample The ring was cleaned after testing one type of
material which is submersed in a beaker filled with Decon90 and rest for 2 h Then
the ring was washed with distilled water and dried with Bunsen burner flame
366 Mass Spectrometry (MS) and Tandem Mass
Spectrometry (MS-MS)
Structural analysis was carried out for both of sophorolipids (SLs) and
Mannosylerythritol lipids (MELs) with the help of Mass Spectrometry technology
And further confirmation was made by applying tandem mass spectrometry and
liquid chromatography-mass spectrometry
3661 Theory
36611 Mass spectrometry (MS)
Mass spectrometry (MS) is a universally applied analytical technique for identifying
unknown compounds in a sample through converting neutral molecules in the
sample to rapidly moving ionized fragments using different ionisation method and
then charged particles are separated in to different populations based on their
masses Generally mass spectrometry process consists of four main stages which
are ionisation acceleration deflection and detection (Ruhaak et al 2018)
As Figure 330 illustrated where high vacuum system of spectrometer consisting
of ion source mass analyser and detector was displayed neutral molecules in the
vaporised sample will be initially ionised with the present of an ionization source
thereby converting to charged particles either positive or negative through
removing or absorbing of electrons After being accelerated when passing through
a set of charged parallel plates at different volts ions enter into the magnetic field
where ions are subjected to a sideway force and deflected based on their masses
and the charge on it Therefore mass-to-charge ratio denoted as mz is
introduced for combination of those two factors Referring to the diagram green
stream consisting of ions with greatest mz value deflected least while red stream
deflected the most which contains ions with the smallest mz Only those ions in
purple stream could eventually reach the detector and are quantified by ion counter
137
Others will be neutralised and pumped out of the spectrometer (McLafferty 2012)
After that those detected ions will be converted to the form of current and analysed
by the recorder presenting as a mass spectrum which is intensity or abundance
as a function of their mz
36612 Tandem mass spectrometry (MS-MS)
Based on the principle of mass spectrometry where sample molecules are ionized
to separate into charged fragments according to their mass-to-ratio value tandem
mass spectrometry refers to that the a second or more mass spectrometers are
coupled to the previous one thereby further breaking down selected ions into
smaller fragments The work system of MS-MS could be interpreted schematically
in Figure 331 where sample molecules are firstly ionised followed by mz
separation using mass spectrometer MS1 The red ion selected from MS1
represents for precursor ions which possess particular mz value which are
fragmented into smaller product ions These particles are transferred to the second
mass spectrometer MS2 for mz separation followed by detection and analysis
with the help of detector (Hiraoka 2013) As an outcome a mass spectrum is
obtained presenting as intensities of molecules upon corresponding mz values
Ion
source
Mass analyser Detecto
r
record
er
Ionisati
on
Accelerati
on
Deflectio
n
Detectio
n
electromagnet
vacuum
Vaporised sample
Figure 330 Schematic diagram of the theory of a mass spectrometry
138
3662 Experimental Section
36621 Measuring System
The mass spectrometer (Waters UK) with electrospray ionisation (ESI) method
was used for MS and MS-MS measurements on SLs Negative ionisation mode is
selected and deprotonated molecules were expected to be observed in the mass
spectra Time of flight (TOF) detection was equipped Same mass spectrometer
was used for MS measurements on MELs where ESI was applied as ionisation
technique and TOF analyser was applied for the determination of mass-to-ratio
values of ions While positive ionisation mode was selected for MS analysis on
MELs thereby obtaining protonated or alkali adduct sample molecules Acetonitrile
was the solvent in mobile phase for the measurements
36622 Measuring Procedure
Samples of SLs and MELs were prepared for MS and MS-MS respectively A small
amount of extracted product which is nearly 50 mg was transferred from sample
bottle to a drying dish using a laboratory micro spatula Proper amount of ethyl
acetate was added into the drying dish for fully dissolve the product Then this
mixture was diluted 30 times with ethyl acetate followed by a filtration using 022
μm membrane The 1 μL filtered sample solution was stored in 2 mL glass sample
chromatography vials Five samples were prepared for each product
ioniser
sample
+
-
-
+ -
MS
1
- fragment
-
- - MS
2
detector
Ionisation mz separation
fragmentation
mz separation
detection
Figure 331 Schematic diagram of the theory of mass spectrometry
139
Chapter 4 Preliminary Characterisation of E45
Cream
Performance of E45 cream in terms of rheological properties droplet size
distribution and thermodynamic properties was preliminary studied The
conclusion could be used as a standard for the following mimic and bio cream
preparation
41 Rheological Characterisation of E45 cream
Dermatological E45 cream 350 g was purchased from The Boots Company PLC
(UK) which is packed in a jar on shelf Different rheological characterisations were
carried out for studying the flow property of E45 cream including steady state
shear and oscillatory sweep A controlled stress AR 2000 rheometer (TA
instrument) was applied equipped with cone and a 40 mm plate geometry with a
cone angle of 2deg All measurements were repeated at least twice at same
temperature condition This enabled a coefficient of variation of 5 in all cases for
making sure that highly reproducible date was obtained Before the measurement
the instrument was checked for proper function by measuring the viscosity of
silicon oil (Newtonian flow)
411 Preliminary Testing Conditioning Step Determination
In order to obtain a relatively accurate rheological behaviour and reproducible
results samples should get rid of history structures
4111 Experimental Procedure
The test introduced in this chapter was applied for seeking a proper stress for pre-
shear and a minimum equilibrium time before staring the experiment
41111 Pre-shear Stress Determination
The measurement was carried out following the procedure for pre-shear stress
determination
1 Check whether the air supply is sufficient for the rheological measurement
where the pressure should be no less than 30 psi
2 Turn on the water supply which is a water bath
3 Power on the Rheometer and access the rheology software on the
computer
140
4 Inertia calibration and bearing friction correction Instrument inertia was
firstly calibrated following the induction in the software which is expected
in the range of 14-16 microNms2 Then the cone-plate geometry was attach to
the rheometer followed by a geometry calibration After that go to the
InstrumentgtMiscellaneous page and carry out bearing friction calibration
where a value between 05 and 11 microNm (rad s-1)-1 is accepted
5 Perform rotational mapping
6 Set the zero gap following the software induction which is set to be 57mm
in the test After that raise the head up and load the sample with correct
filling
7 Lower down the head to reach zero gap Then select Peltier Plate system
for temperature control
8 Create a new procedure as the test program where steady state flow was
selected for the test Input parameters in the procedure which is specified
in Table 41 Then start the test
Table 41 Parameters of pre-shear stress determination for E45 cream characterisation
9 After the measurement finish raise the head up and remove the measuring
geometry Clean the plate and cone
10 Exit the software and export date Then power off the rheometer and the
water bath
41112 Equilibrium Time Determination
Oscillatory time sweep (OTS) test was carried out to determine minimum time for
the structure of E45 cream to reach steady state after loading where E45 cream
was swept under constant oscillatory stress and frequency during certain time slot
Before this oscillatory stress sweep (OSS) test was carried out in order to obtain
a proper controlled variable (oscillatory stress) that could be used in OTS test to
Conditioning Step
Temperature (degC) 25
Equilibrium time (min) 0
Pre-Shear No
Steady State Shear Step
Variables Shear stress (Pa) 10-500
Number of Points 10 points per decade in log mode
141
make sure the test was carried out within linear viscoelastic region (LVER) The
procedure was introduced as follow
1 Follow step 1 to 4 described in chapter 41111 for pre-shear stress
determination test
2 Perform oscillatory mapping
3 Set the zero gap following of 57mm in the test After that raise the head up
and load the sample with correct filling
4 Lower down the head to reach zero gap Then select Peltier Plate system
for temperature control
5 Create an oscillatory stress sweep procedure as the test program Input
parameters in the procedure which is specified in Table 42 Then start the
test
Table 42 Parameters for preliminary linear viscoelastic range (LVER) determination for E45 cream characterisation
Conditioning Step
Temperature (degC) 25
Equilibrium time (min) 0
Pre-Shear No
Oscillatory Stress Sweep Step
Variables Oscillatory stress (Pa) 001-1000
Controlled variable 1 Hz
Number of Points 10 points per decade in log mode
From the result of OSS test an oscillatory stress of 4 Pa was selected for the
following OTS test (Result will be introduced in chapter 4112) Then the OTS test
program was create for E45 cream following procedure steps described below In
addition pre-shear was performed in conditioning step where stress was
determined as 50 Pa (Result will be introduced in 4112)
1 Follow step 1 to 4 described in chapter 41111 for LVER determination
test
2 Create an oscillatory time sweep procedure Input parameters in the
procedure which is specified in Table 43 Then start the test
3 After the measurement finish raise the head up and remove the measuring
geometry Clean the plate and cone
142
4 Exit the software and export date Then power off the rheometer and the
water bath
Table 43 Parameters for equilibrium time determination for E45 cream characterisation
Conditioning Step
Temperature (degC ) 25
Equilibrium time (min) 0
Pre-Shear Yes Shear stress (Pa)
60 Duration (min)
5
Oscillatory Time Sweep Step
Controlled variable
Oscillatory stress (Pa) 4
Frequency (Hz) 1
Time Duration (min) 30 70 100 had been applied separately
Sampling Time (second) 5
4112 Results and Analysis
Pre-shear stress determination
A representative result of steady state shear that carried out on E45 cream without
any pre-shear and equilibration was presented in Figure 41 E45 cream presented
shear thinning behaviour where the apparent viscosity decrease with increasing
shear stress In addition 1st Newtonian plateau (purple dash line) shear thinning
(red dash line) and 2nd Newtonian plateau (orange dash line) presented in the flow
profile of E45 This preliminary shear test was carried out for determination of the
stress applied during pre-shear Selection of the value should lie beyond the 1st
Newtonian plateau but not way too large in order to ensure rebuilt structure
Therefore referring to the viscosity behaviour presented in rheogram shear stress
could be a value selected from 30 to 60 Pa which is determined to be 50 Pa
The 1st Newtonian plateau could refer to the resistance of microstructure to the
external shear force due to the presence of yield stress where the apparent
viscosity showed independent with shear stress and no obvious flow or
deformation was witnessed when the wall depletion effect is eliminated or
neglected However for highly concentrated dispersions with large droplets that
confined in a gap contacting with smooth surface wall slip usually occurred due to
the displacement of the disperse phase away from solid boundaries (Barnes 1995)
143
where the overall deformation of the material is localized in a thin layer of thickness
adjacent to the confining walls resulting in a large velocity gradient at the wall
Thus the actual deformation experienced by material is highly different from the
effective shear rate that applied resulting in an underestimation of the actual
viscosity (Mukherjee et al 2017) As indicated that wall depletion mostly affects
yield stress and sometimes apparent viscosity at 1st Newtonian plateau namely
resulting in lower yield stress which is approximately 65 lower compared to the
actual value for a hand lotion (Saarinen et al 2014) The reason for the
phenomena may be steric hydrodynamic viscoelastic and chemical forces and
constraints acting on the disperse phase immediately adjacent to the walls
(Hatzikiriakos 2012)
However in this study rheological characterisations of all creams were conducted
using the same smooth cone and plate geometry and confined within the gap of
57 mm plus their nature which are semisolid systems with large size droplets
dispersed and no measures have been taken to inhibit wall depletion phenomenon
thus without carrying out further investigations for detecting whether a wall
depletion existed or the effect degree of this phenomenon it has to point out that
wall slip phenomenon may occur as it is a common phenomenon for most complex
materials Even though as all rheological measurements are consistently carried
out in terms of geometry gap and other measuring parameters also reduplicative
results were obtained for every single cream thus the rheological data that
01
1
10
100
1000
10000
100000
1000000
10 100 1000
Vis
cosi
ty
Pa
S
Shear Stress Pa
Figure 41 Exploratory flow characterisation of E45 cream for pre shear stress determination where viscosity varied as a function of shear stress
144
measured could be utilized as qualitative indices for comparing the relative
differences between creams
Equilibrium time determination
Linear viscoelastic range (LVER) where storage modulus and loose modulus are
independent with applied stress was determined by carrying out oscillatory
amplitude sweep for the following dynamic measurements As a result change of
storage modulus Grsquo and loss modulus Grsquorsquo of E45 cream as a function of oscillatory
stress was obtained in rheogram presented in Figure 42 Grsquo and Grsquorsquo kept constant
until the applied stress increased to around 10 Pa and Grsquo was always over Grsquorsquo
during this range where is known as LVER Afterwards both of Grsquo and Grsquorsquo started
to decrease When applying oscillatory stress of over 50 Pa Grsquorsquo was predominant
in the system indicating a viscous behaviour dominated system An oscillatory
stress of 4 Pa was selected for the following oscillatory time sweep
Oscillatory time sweep of E45 cream was carried out after pre shearing cream
sample at 50 Pa for 5 minutes As an output of oscillatory time sweep E45 cream
was swept under constant amplitude and frequency for a period of time where
changes of storage modulus Grsquo and loss modulus Grsquo were recorded As seen in
Figure 43 Grsquo and Grsquorsquo began to level off roughly after 50 min of sweep and they
tend to reach plateau until 100 min
1
10
100
1000
10000
01 1 10 100
GG
P
a
Osc Stress Pa
G
G
Figure 42 Oscillatory amplitude sweep of E45 cream for determination of oscillatory stress within linear viscoelastic range
145
However equilibrating cream for completely rebuilding the structure also has
drawbacks Too long time equilibration may cause water evaporation of E45 cream
thereby bringing edge effect which happens on the boundary of sensory system
when the measurement is running The large effect may cause extra shear strain
to be recorded by the measuring system then inaccurate higher viscosity of cream
will be measured as a result In another aspect the edge cracking may lead to
discontinuity of shear rate happen in viscous emulsions and gel dispersions Under
this circumstance part of sample was edged out by the geometry (cone here)
Subsequently for the remaining cream sample portion of which rotates with the
movement of boundary portion of which may rotate at the same speed as the
boundary does And those in the centre of geometry do not behave with a
consistent velocity gradient Thus for a compromise 55 min was selected as the
applicable equilibrium time for E45 structure built up
4113 Conclusions of Preliminary Testing
As a result a pre shear step was set up where E45 would be sheared at 50 Pa for
5 min followed by an equilibration for 55 min Rheological measurements were
carried out in this chapter just for setting up conditioning step for the following
experiments so they may not truly interpret the rheological behaviour of E45 cream
100
1000
10000
100000
0 20 40 60 80 100 120 140
G
G
Pa
Time min
G
G
Figure 43 Oscillatory time sweep of E45 cream for determination of equilibrium time
146
412 Rheological Characterisation on E45 Cream
In this chapter standard rheological tests which were carried out after previously
determined conditioning step were introduced
4121 Experimental Procedure
41211 Steady State Shear
Steady state shear (SSS) test was performed to investigate shear dependent non-
Newtonian flow behaviour of E45 cream By spinning the cone geometry to shear
the cream on a stationary lower plate with increased shear stress the apparent
viscosity was obtained as a function of applied shear stress The procedure of SSS
test for pre-shear stress determination described in chapter 41111 and the
parameter input in this SSS procedure was specified in Table 44 After the
measurement sample left on geometry and the Pelite plate was cleaned and water
bath was turned off The instrument was powered off after use
Table 44 Parameters for steady state shear test on E45 cream
41212 Continuous Shear Stress Ramp (up and down)
The continuous ramp test was applied in order to study the thixotropic property of
E45 cream where the shear stress increased from 10 Pa to 150 Pa during ramping
up and then reduced to its original value of 10 Pa during ramping down step The
procedure of calibration zero gap setting and mapping could be referred to chapter
41111 The created measurement program was specified in Table 45
Conditioning Step
Temperature (degC) 25
Equilibrium time (min) 55
Pre-Shear Yes Shear stress (Pa)
50 Duration (min)
5
Steady State Shear Step
Variables Shear stress (Pa) 10-300
Number of Points 10 points per decade in log mode
147
Table 45 Parameters for continuous shear stress ramp test on E45 cream
Conditioning Step
Temperature (degC) 25
Equilibrium time (min) 55
Pre-Shear Yes Shear stress (Pa)
50 Duration (min)
5
Steady State Shear Step
Ramp up Variables Shear stress (Pa)
10-150
Ramp down Variables Shear stress (Pa)
150-10
Number of Points 10 points per decade in log mode
41213 Dynamic Oscillatory Stress Sweep
The accuracy of previous obtained LVER of E45 cream was further confirmed by
conducting a new dynamic oscillatory stress sweep (OSS) after a pre-shear step
The procedure could refer to chapter 41111 and parameters are specified in
Table 46
Table 46 Parameters for new linear viscoelastic range (LVER) determination for E45 cream characterisation
Conditioning Step
Temperature (degC) 25
Equilibrium time (min) 55
Pre-Shear Yes Shear stress (Pa)
50 Duration (min)
5
Oscillatory Stress Sweep Step
Variables Oscillatory stress (Pa) 01-1000
Controlled variable 1 Hz
Number of Points 10 points per decade in log mode
41214 Dynamic Oscillatory Frequency Sweep
The analysis of time-dependent non-Newtonian flow behaviour of E45 cream was
conducted using dynamic frequency sweep (OFS) measurement The procedure
of calibration zero gap setting and mapping in the measurement procedure were
148
introduced in chapter 41111 Then an oscillatory frequency sweep program was
created and parameter inputs are specified in Table 47 The amplitude which is
the oscillatory stress was controlled at 4 Pa (the result from new OSS
measurement)
Table 47 Parameters for oscillatory frequency sweep on E45 cream
Conditioning Step
Temperature (degC ) 25
Equilibrium time (min) 55
Pre-Shear Yes Shear stress (Pa)
50 Duration (min)
5
Oscillatory Frequency Sweep Step
Variables Oscillatory frequency (Hz) 001-1000
Controlled variable Oscillatory stress (Pa) 4
Number of Points 10 points per decade in log mode
4122 Results and Analysis
Rheological behaviour of E45 cream under steady state shear
Viscosity profile of E45 cream was eventually achieved by carrying out rotational
shear test on E45 cream after pre-shear for removing history structure and
equilibrium for realizing zero shear condition Apparently from Figure 44 viscosity
of E45 cream presents an overall decrease trend with the increased shear stress
ranging from 10 Pa to 300 Pa which indicating a shear thinning behaviour of flow
When the shear stress was lower than 40 Pa viscosity of E45 cream kept constant
at approximately 3times105 Pamiddots After exceeding a yield stress it started to decrease
When applied shear stress was over 50 Pa a dramatically sharp drop of viscosity
within a small stress range (50-60 Pa) was witnessed indicating the shear thinning
behaviour The 2nd Newtonian plateau refers to a gradual decrease of viscosity with
the shear stress over 60 Pa
As stated previously in the preliminary test for E45 characterisation wall slip may
happen in this situation leading to an inaccurate interpretation of E45 rheological
behaviour Also researchers pointed out that wall slip usually manifests itself
giving lower viscosity and lower yield stress when changing to a smaller sized
geometry or sudden breaks witnessed in flow curves especially for those
149
dispersions consisting of large droplets coupled with smooth surface and low flow
dimensions (Saarinen et al 2014) Thus in this report the following analysis in
respect to rheological measurements are specified that a 40 mm cone and plate
geometry was consistently applied with a measuring gap of 57 mm for all creams
In addition to that maximum viscosity of E45 that characterised in this project was
approximately 105 Pamiddots which is similar to that obtained from a study where a
limiting viscosity for a cream was more than 104 and the values of yield stress were
reasonable which line in between 10 Pa and 100 Pa (Kwak et al 2015)
Viscosity profile which illustrates the flow and deformation of E45 cream when
subjecting to external shear macroscopically reveals microstructure change of the
system During lower shear stress range (below 40 Pa) the presence of 1st
Newtonian plateau reflects the stable three-dimensional gel structure or matrix of
E45 cream was formed by interacting forces between droplets which is strong
enough to support cream and resist the external force In addition carbomer a
high-molecular polymer is used as thickener in the formula of E45 The cross-
linking of polymer chains also contributes to the structural network (Siemes et al
2018) Continuously increasing the external stress microstructure of cream
gradually rearranged where the aggregated structures droplets and polymer
chains began to break down deform and disentangle thus presenting as a
decrease trend of viscosity (Garciacutea et al 2018) As the arrangement of droplets
001
010
100
1000
10000
100000
1000000
10000000
100000000
10 100 1000
Vis
cosi
ty P
a∙S
shear stress Pa
Figure 44 Steady state shear test on E45 cream where viscosity varied as a function of shear stress ranging from 10 Pa to 300 Pa
150
completely aligned with the flow shear thinning behaviour was witnessed which
enables the application of cream product to skin
Normally shear thinning behaviour will happen after the shear stress exceeds a
yield value which is known as yield stress τF With the definition of flow onset for
yield stress the value is determined from the maximum of viscosity profile ηmax
from some literatures (Choi et al 2015) While regarding to the flow curve of E45
cream it is easier to define τF as the end of 1st Newtonian plateau In the study of
primary skin feeling test some researchers correlated that with yield stress
indicating that a cream needed a higher shear stress to flow will be rated higher in
terms of spreadability This information for E45 cream was recorded for further
comparing with lab-made mimic creams
2nd Newtonian plateau started when the viscosity decreased to 10-1 Pas at shear
stress of 300 Pa which is usually correlated to the secondary skin feeling that is
the cream is expected to show a low viscosity during high shear stress or shear
rate range for achieving a better absorption capacity perceptible on the skin after
application and the end-of-use feeling (Kwak et al 2015) A suggested shear rate
γ for this assessment is 500 s-1 which corresponds to a shear stress of nearly 300
Pa for E45 cream Thus for E45 cream the viscosity of less than 01 Pas at high
shear rate γ = 500 sminus1 was displayed which is similar to the test creams with
decent secondary skin feeling (viscosity of 002~04 Pas at shear rate γ = 500 sminus1)
in the project of Bekker et al (Bekker et al 2013) The step decrease (break in
curve) is witnessed in 2nd Newtonian plateau for all viscosity curves of E45 The
microstructure variations may contribute to this phenomenon among which the re-
entanglement of polymer molecules of carbomer supplied the most
Thixotropic property of E45 cream
Thixotropic property refers to the time-dependent shear thinning behaviour where
a material exhibits decrease of viscosity or shear stress under constant shear rate
over time In addition thixotropic behaviour holds the responsibility for not
achieving microscopic reversibility of the stress-strain rate plot therefore resulting
a hysteresis loop (Petrovic et al 2010) Referring to the hysteresis loop test of E45
illustrated in Figure 45 ramp up step illustrated its shear tinning behaviour where
the decay of viscosity with increasing the shear rate while the backward trend of
ramp down descending process does not retrace the original path where the
structure gradually recovered and rebuilt Therefore a hysteresis loop is formed
as seen in the rheogram the area of which indicates the degree of thixotropy and
151
the energy required to break down this thixotropic structure Besides the yield
stress τF of 5412 Pa could be obviously acquired from the stress-rate curve
which is similar to that obtained in previous steady state shear measurement
Rheological behaviour of E45 cream under oscillatory sweep
A modified oscillatory amplitude sweep was carried out on E45 where the sample
was pre sheared and equilibrium for a certain time in order to obtain a reliable
LVER range The result did not present large different from the preliminary one
displaying a LVER range from 01 to 10 Pa during which storage modulus and
loose modulus were independent with oscillatory stress (result not shown in
diagram) Thus the oscillatory of 4 Pa could be applied as the critical strain for the
following oscillatory frequency sweep
Dynamic oscillatory test is a common way for investigating the viscoelastic
properties of materials As for E45 cream when subjecting to a constant oscillatory
stress the change of storage modulus Grsquo and loss modulus Grsquorsquo were recorded as
a function of angular frequency the result of which is presented in the log mode
rheogram (Figure 46) Grsquo and Grsquorsquo of E45 cream exhibited a qualitatively similar
behaviour over the measured frequency range nearly independent of frequency
which agrees with the results for cream-like products (Sanz et al 2017) Also
storage modulus Grsquo is always greater than loss modulus Grsquorsquo during this frequency
range indicating a structured solid domain system of E45 cream However during
(380E-04 5412)
0
40
80
120
160
0 100 200 300 400 500
Sh
ear S
tress
P
a
Shear Rate s⁻sup1
Ramp Up
Ramp Down
Figure 45 Shear ramp test on E45 cream for determination of hysteresis loop where shear stress ramped up and down as a function of shear rate
152
lower frequency range where longer period (duration of time) of one cycle applied
Grsquo and Grsquorsquo presented a tendency of meeting together In another words E45 cream
may present like a liquid viscoelastic material at low frequencies
Modulus as a function of frequency could be a sound explanation for interpreting
the microstructure of a viscoelastic material when the amplitude applied is
confined in LVER This is normally known as small amplitude oscillatory sweep
(SAOS) where the moduli are only dependent on frequency but not the strain or
stress (Luan et al 2017) As for E45 cream the SAOS result presented a well-
structured gelled system In additions to the strong gel phase formed by the
interaction between water and bilayers of fatty amphiphiles and anionic surfactants
the support from entangled long chain polymer (carbomer) also contribute to
maintain the structure against external force
42 Droplet Size Distribution (DSD) Analysis
Droplet size distribution of E45 cream was studied using Mastersizer 3000
(Malvern Instruemnts Ltd UK) combined with a wet sample dispersion unit Hydro
EV
421 Experimental Procedure
Solid state E45 cream was treated before the experiment The preparation
procedure could refer to chapter 36332 introducing measuring procedure of
10
100
1000
10000
001 01 1 10 100 1000
G
G
P
a
angfrequency rad s⁻sup1
G
G
Figure 46 Oscillatory frequency sweep on E45 cream where Grsquo and Grsquorsquo varied as function of angular frequency from 001 rad s-1 to 1000 rad s-1 at controlled oscillatory
stress of 4 Pa
153
preparation for solid-like cream sample Specified for E45 cream the
measurement procedure was carried out as follow
1 Half teaspoon amount of E 45cream nearly 2 g was added into a beaker
followed by adding hot water at around 50degC The mixture was
homogenized using a stir and heater where the temperature was set as
70degC This is recorded as sample A Sample B was prepared by adding 2
of SLES in sample A followed by a well mixing They were characterised
in terms of droplet size distribution separately by the same measuring
procedure
2 Meanwhile power on Mastersizer 3000 and open the software Instrument
cell cleaning was carried out regularly so there is no need to do this step
every time before test unless as required
3 Set up a new SOP (standard operation procedure) for E45 cream
measurement Details of important parameter settings are displayed in
Table 48 Refractive index of material was measured as mixed paraffin oils
as they are specified in the recipe of E45
Table 48 Details of SOP applied in droplet size analysis for E45 Cream
Accessory (Hydro EV) Material (Mixed Paraffin Oils)
Dispersant (Water)
Stirrer Speed (rpm)
1500 Refractive Index
1466 Refractive index
133
Ultrasound Mode None Particle Density
089
Analysis
Model General purpose
Sensitivity Normal Scattering model
Mie
Measurement Sequence
Number of measurement
5 Background measurement duration (redblue) (seconds)
10
Obscuration limits ()
01-20
Sample measurement duration (redblue) (seconds)
10
154
4 After the mixture was visually observed to be homogenized 3mL diluted
sample was pipetted into the dispersion unit containing 500 mL pure
degassed water which is used as dispersant
5 Then start the measurement follow the procedure induction of the software
While measuring obscuration bar was monitored within 5 to 15 by
changing the amount of injected sample
6 When finished a cleaning step as default in the software was carried out
by following the induction Power off the instrument after use
422 Results and Conclusions
The volume density of droplets was measured as a function of corresponding
droplet size as a result of droplet size distribution test Sample A that prepared by
homogenized dissolving E45 cream in hot water before the test the DSD of which
is presented in Figure 47 in red curve It can be concluded that droplets of E45
presents a bimodal distribution but based on the calculation of accumulative
volume density that nearly 8685 (vv) of droplets were sized between 112 to 272
microm and less than 13 (vv) small droplets with sizes below 10 microm Besides the
maximum of the curve corresponds to the largest population of droplets with
diameter of 518 microm and the narrow distribution of the larger modal indicated that
most droplets in E45 cream are in equal size
112 08
518 72
272 0
0
2
4
6
8
001 01 1 10 100 1000 10000
volu
me
den
sity
droplet size um
E45 without sles
E45 cream+2SLES
Figure 47 Comparison of the droplet size distribution curves between sample A of pre-treated E45 cream and sample B of pre-treated E45 cream with additional 2wt of
SLES
155
Sample B was made by adding 2 of SELS in sample A followed by a well mixing
which presents a completely different mode of distribution compared to that of
sample A This value can only be applied as a qualitative indicator for the following
research as E45 was purchased from the store instead of freshly made
flocculation or aggregation may occur in the system leading to an inaccurate
exhibition of the microstructure As can be seen from the blue curve of DSD for
sample B adding 2 of SLES caused a shift to smaller droplet diameters and
broaden the size distribution And a multimodal mode was detected As suggested
from other study that an increase in the large size droplets reveals that the
interactions between flocculated oil droplets are sufficiently strong andor
coalescence has occurred (Perlekar et al 2012) Thus in a reversed way 2 of
SLES in the sample may cause deflocculating of oil droplets in E45 cream
resulting in average smaller droplets but an unstable system with a broader droplet
distribution
43 Differential Scanning Calorimetry (DSC) Analysis
Thermodynamic property of E45 cream was analysed with the help of differential
scanning calorimetry (DSC) measurement where TzeroTM DSC 2500 system (TA
Instrument) was applied
431 Experimental Procedure
Measuring procedure for E45 cream could refer to chapter 3622 introducing
preparation procedure of DSC measurement on mimic creams The specific
measurement step for E45 cream is present as below
1 Weigh 5-10 mg of E45 cream into the alumina pan (pre-weighed with
lid) and record data followed by hermetically sealed with lid using Tzero
sample encapsulation press kit This is used as sample cell
2 Seal another empty alumina pan with lid using the press kit This is used
as reference cell
3 Power on the instrument and check the availability of nitrogen supply
Then open the TRIOS software Input required parameters including
pan weight and sample weight Select Autosampler mode
4 A scanning method was preliminarily created for E45 cream
(1) Ramp up Heating up E45 sample from -30 degC to 100 degC at a
constant heating rate of 5 ordmC min-1
156
(2) Isothermal Take an equilibration step where the sample was
isothermal at 100degC for 3 minutes
(3) Ramp down Cool down the sample from 100degC to the start point
which is -30 degC with the cooling rate of 5 ordmC min-1
(4) Isothermal Equilibrate the sample at 20 degC for 3 minutes
(5) Mark the cycle
432 Results and Conclusions
507 mg sample of E45 was prepared weighed for the DSC test the thermogram
is displayed as in Figure 48 As can be seen the ice-melting peak was found
around zero degree centigrade and another transition witnessed during
endothermal period was at temperature around 55 degC Also sample degradation
was found when heating over 90 degC this may also because the instrument
malpractice During cooling a crystallisation point was found nearly 20 degC
44 Summary of Chapter 4
Commercialized E45 cream was characterised in terms of flow property droplet
size distribution and thermal properties aiming to provide a guidance for the
following preparation of mimic creams When using 40 mm cone and plate
geometry E45 was confined to a gap of 57 mm for rheological measurements
presenting shear thinning behaviour subjecting to increased shear stress and
showing an apparent viscosity of 3times105 Pamiddots with a yield stress of approximate 50
Pa A solid domain viscoelastic behaviour was observed with the help of oscillatory
Figure 48 DSC thermogram of E45 cream (screen shot directly from the software)
157
frequency sweep No GrsquoGrsquorsquo crossover point is witnessed in SAOS reveals that no
frequency-invariant solid-to-liquid transition happened within the measuring range
and it probably happens when the cream subjecting to larger amplitude or longer
period of oscillating A bimodal mode of droplet size distribution was witnessed
with droplets ranging from 10 microm to 100 microm with a narrow mode presenting a
relatively stable system in spite of possibility of flocculation of droplets during its
shelf life As for DSC result no obvious transition was witnessed only a melting
point was witnessed at around 55 degC Mimic creams were then prepared using key
components in the formulation of E45 cream including white soft paraffin light
liquid paraffin cetyl alcohol (CA) and glycerol monostearate (GM) incorporating
with lab-available sodium lauryl ether sulfate (SLES)
158
Chapter 5 Variation of Mimic Creams Prepared
with Different Emulsifying System
Characterisations of E45 cream in terms of its flow and thermal properties were
carried out and introduced in previous chapter where a standard rheological
behaviour of cream-like products were achieved giving reference for the following
mimic cream preparation and analysis Formulating mimic creams with different
concentrations of surfactant systems incorporating mixed paraffin oils in water will
be introduced in this chapter then desired formulations were determined in terms
of their rheological behaviours and thermodynamic properties when comparing to
standard E45 cream
51 Explorer Formulation of Mimic Creams
511 First Trial of Cream Formulation without Sodium Lauryl
Ether Sulfate (SLES) Using a Homogenizer
In the first trial of cream preparation only cetyl alcohol (CA) was applied as
surfactant for emulsifying mixed paraffin oils in water However as visually
observed from the appearance of the product (Figure 51) a heterogeneous
mixture was displayed where two phase were separated
A homogenised product with smooth texture in appearance is the preliminary
requirement for the preparation of a desired cream Thus it could be deducted from
the failure of this trial that only applying one type of fatty alcohol cetyl alcohol
(C16) in this mixed paraffin oils with water system is unable to realize expected
emulsifying effect Ionic or anionic surfactants were considered to be applied as
collaboration with fatty alcohol for achieving better emulsification (Terescenco et
Figure 51 Appearance of mimic cream prepared in the first trial using CA as the sole surfactant and a homogenizer for mixing
159
al 2018b) Another potential problem that led the production to failure could be
the selection of mixing unit Although homogenizer provided strong turbulence and
high speed of shearing for preparing ultrafine emulsions the efficiency was greatly
reduced by the contrast large size of vessel and its limited bulk mixing function
Therefore the homogenizer that used was unable to fully break down the oil phase
and water phase into small droplets for the following emulsification and stabilisation
by surfactants and emulsifiers
512 Second Trial of Cream Formulation with Sodium Lauryl
Ether Sulfate (SLES) Using an Overhead Stirrer
Based on the first trial of preparation in addition to cetyl alcohol (CA) SLES was
applied in the emulsifying system which is added in the aqueous phase An
overhead stirrer was applied equipped with a pitched blade turbine with six blades
as the impeller resulting axial flow while the rotation
Visually observed from the appearance of prepared product shown in Figure 52
a smooth and rich texture cream with a certain degree of firmness was obtained
However compared to commercial E45 cream the prepared mimic cream was
witnessed to be thinner and easier to flow
A steady state shear was carried on the mimic cream in order to get a general idea
about its rheological property After pre-sheared under 70 Pa for 5 min followed by
an equilibrium of 55 minutes the mimic cream was sheared from 10 Pa to 300 Pa
resulting a viscosity profile as a function of shear stress The Ostwald curve was
obtained where three stages are displayed in the profile The viscosity showed
independence with low shear stress then behaved shear thinning property after
exceeding the yield stress followed by a gradually decrease in the 2nd Newtonian
Figure 52 Appearance of mimic cream prepared in the second trial using CA and SLES as surfactants and a stirrer with pitched blade turbine for mixing
160
plateau The comparison is schematically presented in Figure 53 with
representative rheological curve of E45 and mimic cream
Green line and purple line with dot represented for the 1st Newtonian Plateau for
mimic cream and E45 cram separately where the average viscosities of them were
in the same magnitude indicating similar rigidity of mimic cream and E45 when at
rest Both of mimic cream and E45 presented sharply drop of viscosity within short
shear stress range when exceeding a certain yield stress showing shear thinning
behaviour The comparable data between E45 and mimic cream was summarised
in Table 51
Shear stresses at the end of 1st Newtonian Plateau for mimic cream and E45 were
2506 Pa and 2738 Pa respectively which are similar however a transition region
between this point and the start of plunge for mimic cream was apparently longer
than that for E45 cream Thus compared to E45 cream more stress was required
for spreading out the mimic cream to the skin In addition to that mimic cream
failed to reach as low viscosity during higher shear stress range as the E45 cream
showing a poor end-of-use in terms of absorption capacity perceptible on skin
Comparison data was summarised in table
513 814E+04
2738 365E+05
7924 219E+04
2506 187E+05
01
1
10
100
1000
10000
100000
1000000
1 10 100 1000
Vis
cosi
ty
Pa
S
Shear Stress Pa
E45
1st Newtonian Plateau ofE45
mimic cream
1st Newtonian Plateau ofmimic cream
Figure 53 Comparison of representative flow behaviour between E45 cream and mimic cream that emulsified by SLES and cetyl alcohol where viscosity varied as a
function of shear stress ranging from 5 Pa to 300 Pa
161
Table 51 Results of steady state shear measurement for E45 and mimic cream containing SLES and CA
Product
Shear stress at end of 1st Newtonian Plateau (Pa)
Average viscosity at 1st Newtonian Plateau (Pamiddots)
Shear stress at onset of plunge (Pa)
Dynamic viscosity at shear stress of 300 Pa (Pamiddots)
E45 cream 2738 3288times105 5130 lt0211
Mimic cream containing SLES and CA
2506 1704times105 7924 0407
As a conclusion the preliminary prepared mimic cream presents decent property
in terms of rheological behaviour under steady state shear compared to E45
cream Also SLES as an ionic surfactant is vital in the emulsifying system for
complete the preparation of cream product without which agglomerates were
separated out (Kumari et al 2018)
52 Formulation_Ⅰ of Cream Formulation Using a
Simplified Configuration
521 Appearance of Mimic Creams in Formulation_Ⅰ
After the preparation creams were transferred into 50 ml wide-opened jars where
they were rested for 20 min before subjecting to rheological tests Appearances of
prepared creams were presented in Figure 54 where the corresponding weight
concentrations of surfactants were specified Three components that involved in
the emulsifying system sodium laureth sulfate (SLES) cetyl alcohol (CA) and
glycerol monostearate (GM) was classified as anionic surfactant (SLES) and fatty
alcohols (CA and GM) In order to be simplified a nomenclature was created to
correlate surfactant components with their weight concentrations that is cream
containing [SLES CA GM] with the weight concentration wt of [xxx] For
example cream [066] refers to the cream containing 0 wt of SLES 6 wt of
cetyl alcohol (CA) and 6 wt of glycerol monostearate (GM)
Visually observing the appearance of creams after preparation those containing
no SLES displaying separated phases were identified to be failed preparation
which is shown on orange background This further proved the result obtained in
the second trial of preparation It is noticeable however that higher concentration
162
of fatty alcohols (CA and GM) led to the conversion of small agglomerates to a
larger lump and less water separated out
The presence of appropriate consistency and texture is the fundamental of a semi-
solid cream Mimic creams showed on purple background were visually
determined to be desired cream products especially those formulated with CA-to-
GM ration of 31 where 6 wt CA and 2 wt GM applied are desired namely
cream [262] [462] and [662] exhibiting smooth texture and seemly reasonable
rigidity Increasing the concentration of fatty alcohols creams with 6 wt CA and
6 wt GM were obtained (red background) These over-stiff products contained
crystals that were separated out On the contrary reduce the fatty alcohols in the
system had a tendency to result in fluid products with undesired low consistency
Referring to creams formulated with 2 wt CA and 2 wt GM they were very thin
and also bubbles were involved Thus as preliminary deducted that gel structure
was not fully established during cooling due to the lack of fatty alcohols (Deyab
2019) Further rheological measurements will be applied to give the evidence and
explanation
SLES wt CA (wt)
GM (wt)
0 2 4 6
6 6
6 2
2 6
2 2
Figure 54 Appearances of mimic creams prepared in Formulation_Ⅰ
163
522 Rheological Characterisation of Mimic Creams in
Formulation_Ⅰ
Rheological measurements allow to translate the qualitative properties of skin feel
to quantitative evaluation of how the material responds to stress and strain (Bekker
et al 2013) Mimic creams were analysed with different types of measurements
including steady state shear for viscosity profile analysis and dynamic oscillatory
for viscoelastic property investigation Creep test was also conducted as the
additional information for viscoelasticity evaluation
5221 Steady State Shear
After rest in the storing jar for 20 minutes mimic creams were analysed using
AR2000 rheometer for the study of their flow properties using 40 mm cone and
plate geometry Proper amount of cream sample was confined in the measuring
gap of 57 mm followed by another equilibrium for 20 min before carrying out steady
state shear measurement Also the equilibrium time was proved to be reasonable
for sample to relax as highly reproducible data was achieved Figure 55 illustrated
flow properties of 12 creams which were allocated into four groups where their
viscosities change dependent on shear stress from 5 Pa to 300 Pa at 25 degC was
obtained
It has been suggested in the literature that if yield stress exists the typical steady
state shear viscosity curve for an emulsion presented in logarithm scale is roughly
divided into three stages 1st Newtonian plateau where viscosity is constant at low
shear stress shear thinning as shear stress increase 2nd Newtonian plateau where
the sample undergo high shear stress This is known as Ostwald curve (Blanco-
Diacuteaz et al 2018 Graziano et al 1979) A three-dimensional gel structure or matrix
that established in the semisolid system was witnessed according to 1st Newtonian
plateau where the cream remain its body and behaves like solid under small shear
forces such as product on shelf or during transportation (Blanco-Diacuteaz et al 2018)
With the shear stress increasing by different processes such as mechanical mixing
pumping or rubbing until the critical stress level is exceeded the matrix structure
will be destroyed where the viscosity drops dramatically and the cream body
becomes thinner and easier to flow This critical stress is generally defined as yield
stress Continuously increasing the shear stress leads to the cream with lower
164
viscosity behaving like fluidic emulsion state which is presented as the gradually
decrease of viscosity in 2nd Newtonian plateau (Moresi et al 2001)
Parallel compared between four rheograms only when the combination of 6 wt
cetyl alcohol (CA) and 6 wt glycerol monostearate (GM) (cream [x 6 6]) or that
of 6 wt CA and 2 wt GM (cream [x 6 2]) formulated in the emulsifying system
viscosity profiles behaved following Ostwald curve When 6 wt CA and 6 wt
GM involved in the system change of SLES concentration from 2 wt to 6 wt
had little effect on flow properties of creams in terms of average viscosity of 1times106
Pamiddots at 1st Newtonian plateau yield stress of over 100 Pa and shear thinning
behaviour Many literatures explained the reason for the presence of yield stress
in emulsion products some of which ascribed it to the formation of three-
dimensional network structure by the involvement of some polymeric thickening
agent or stabilizers (Oppong et al 2006 Nelson and Ewoldt 2017) As for the
preparation of creams in semisolid-state gel phase will form when ionic surfactant
and fatty alcohols coexist in the system therefore achieving self-bodied emulsion
(Strathclyde 1990) Yield stress of product which determines consumersrsquo initial
feel when applying the cream on skin should be in an appropriate range Thus the
sufficient amount of yield stress presented to avoid flow against its own gravity
Figure 55 Flow profiles of 12 mimic creams prepared in the Formulation_Ⅰ using
simplified configuration where viscosity varied as a function of shear stress from 5 Pa to 300 Pa
165
should not cause difficulties in the distribution of creams on skin These creams
presented almost twice yield stress as E45 indicating undesired rigidity behaved
The 2nd Newtonian plateau was not obviously obtained for [2 6 6] [4 6 6] and [6
6 6] While it is worth to mention that the dynamic viscosity at 300 Pa of these
creams were greater than that of E45 cream indicating high rigidity of cream
bodies at high shear As suggested in literatures that those excess fatty
amphiphiles applied in the system which did not participate in forming hydrophilic
gel phase along with ionic surfactants build up hydrophobic gel phase contributing
for the undesired increase of consistency and viscosity and the phase is
crystallized out upon cooling procedure (Koacutenya et al 2003) This also help explain
the crystals witnessed in cream [2 6 6] [4 6 6] and [6 6 6]
By decreasing the concentration of glycerol monostearate from 6wt to 2wt
cream [2 6 2] [4 6 2] and [6 6 2] were prepared In general their viscosities at
1st Newtonian plateau were one magnitude smaller than those containing 6wt
glycerol monostearate exhibiting less stiffness texture Also the viscosity profile
presented a more pronounced Ostwald curve for every cream although details of
each stage differed between creams It can be found that increasing the
concentration of SLES from 2 wt to 6 wt in the cream system [x 6 2] leads to
cream of lower 1st plateau viscosity and yield stress which is obviously presented
in Figure 56 The limited apparent viscosity at 1st Newtonian plateau was
calculated by averaging the dynamic viscosities during the low shear plateau range
displaying in the figure for each cream where the value of cream containing 2 wt
SLES was nearly double that of cream containing 4 wt SLES and four times
larger than that of cream with 6wt SLES And 4 wt SLES in the system led to
a cream with limited viscosity twice larger than 6 wt SLES did
In terms of yield stress different literatures presented with different definitions
such as the value of onset flow (end of 1st Newtonian plateau) where the maximum
of viscosity is achieved (Mangal and Sharma 2017) and the average value
between that and onset of plunged shear thinning (Zhu et al 2005) Here the yield
stress was analysed base on the onset of flow and the onset of plunge Table 52
summarises the key flow parameters related for each cream which provided data
for the flow curve interpretation
166
Table 52 Key parameters derived from viscosity profiles of creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES
Product [SLES CA GM] (wt)
[2 6 2] [4 6 2] [6 6 2]
Shear stress at end of 1st Newtonian Plateau (Pa)
1583plusmn002 1259plusmn000 5plusmn001
Average viscosity at 1st Newtonian Plateau (Pamiddots)
264times105 139times105 600times104
Shear stress at onset of plunge (Pa)
7934plusmn0095 5007plusmn000 2512plusmn005
Dynamic viscosity at shear stress of 300 Pa (Pamiddots)
100plusmn023 065plusmn050 040plusmn0013
264E+05
139E+05
600E+04
0
10
20
30
40
50
10E+01
50E+04
10E+05
15E+05
20E+05
25E+05
30E+05
262 462 662
yie
ld s
tress
Pa
Vis
co
sit
y P
as
Composition of emulsifying system weight concentration of [SLESCAGM]
limited apparent viscosity
yield stress
Figure 56 Respective comparison of average of limit viscosity and corresponding yield stress among mimic creams formulated with varied emulsifying system
167
The rheological properties of semisolid creams have a close relationship with their
microstructures thus the effect of change of SLES concentration on the rheological
behaviour for creams may due to the microstructure altered It has been studied
that ionic surfactant involved in the system greatly promote the formation of
interlamellarly fixed water at the expense of bulk water than non-ionic ones plus
that more water fixed as bulk water will lead to a product with higher yield stress
(Roslashnholt et al 2012) As the interlamellarly fixed water and bulk water are in
dynamic equilibrium state in the microstructure system more ionic surfactant in the
system product with lower yield stress will be formulated (Koacutenya et al 2003) In
addition from previous study where the 2 ww and 3 ww of Eucarol AGEEC
were formulated in creams separately the amount of interlamellarly fixed water
increased when 3 ww of this ionic surfactant formulated This also indicates that
cream formulated higher quantity of ionic surfactant tends to possess lower yield
stress Also in the study of Grewe et al it has been found that increasing anionic
surfactant sodium dodecyl sulfate (SDS) mass fraction in SDScetyl alcohol (CA)
mixture caused the decrease in viscosity (Grewe et al 2015) However in the
emulsifying system containing 6 wt CA and 6 wt GM the change of SLES
concentration from 2 wt to 6 wt has little effect on creams in terms of their flow
behaviour This may be attributed to that the change of SLES concentration was
not sufficient to alter the microstructure of creams containing higher amount of fatty
amphiphiles
Within measured stress range creams containing 2 wt cetyl alcohol in the system
showed no 1st Newtonian plateau and yield stress only displaying shear thinning
behaviour with considerably low viscosity range which implied that no or weaker
structural matrix formed in these creams This indicates that cetyl alcohol is an
essential excipient as fatty amphiphile in this system Besides compared to
creams with 2 wt cetyl alcohol and 2 wt glycerol monostearate 6 wt glycerol
monostearate involved in the formulation helped increase the limiting viscosity It
can be seen from cream [2 2 6] and [4 2 6] that the dynamic viscosity reached
the magnitude of ten to the fourth during low shear range
Shear thinning behaviour is an important attribute of creams which is normally
linked with the spreadability and distribution of products on skin (Kwak et al 2015)
Steady state shear test simulates the condition when the cream is being spread on
skin in rotational motion where all 12 creams showed shear thinning behaviour
regardless whether yield stress presented or not The rate of shear thinning is also
interpreted as the shear sensitivity of products which reveals how fast the cream
168
will be sheared to a thin layer (Calero et al 2013) Regarding to six creams
containing 6 wt cetyl alcohol that presented acceptable viscosity profiles similar
rate of shear thinning was witnessed during which the viscosity sharply dropped
Thus there is no big difference of shear sensitivity between these creams also
they all presented rapid shear thinning when the external shear exceeds the critical
value
5222 Oscillatory Sweep
Viscoelastic materials exhibit both viscous and elastic behaviour making time
dependent mechanical response thus the consistency properties of creams were
analysed using small strain rheological tests in which the structure of cream system
is guaranteed not to be destroyed Based on the results of preliminary steady state
shear test creams formulated with 6 wt CA and 2 wt GM that showed
appropriate and desired rheological attributes were further studied to figure out
their elasticity and viscosity using oscillatory sweep measurements where the
viscoelasticity of a material is modelled by the combination of in-phase storage
modulus Grsquo and loss modulus Grsquorsquo Because the valid characterisation has to be
carried out in the linear viscoelastic (LVE) region oscillatory strain sweep was
preliminary applied for its determination Then a value with in this range was
selected for the following oscillatory frequency sweep
In the oscillatory strain sweep certain amount of cream samples was confined
within a 40 mm cone-plate geometry at a measuring gap of 57 mm and sinusoidally
tested with strain cyclically varied from 001 to 1000 at a constant frequency of
1 Hz 20 minutes of equilibrium time was set for cream to fully relax before the
measurement Every cream was proper loaded and measured at least duplicate
with the identical operation at 25 Referring to the results of strain sweep for
cream [x 6 2] presented in Figure 57 moduli of creams showed similar
behaviours as a function of strain Linear viscoelastic behaviour was found
during small strain amplitudes where elastic modulus Grsquo and loss modulus Grsquorsquo
remained fairly constant as strain increased and elastic response was
predominantly displayed due to GrsquogtGrsquorsquo Continuously increasing the strain both of
Grsquo and Grsquorsquo exhibited a drop after yielding A crossover point of moduli was
witnessed in every rheogram indicating the point when Grsquo=Grsquorsquo after which Grsquorsquo was
over Grsquo revealing a viscous dominated system
169
5106
1273254
07371
10
100
1000
10000
0001 001 01 1 10 100
G
G
Pa
strain ()
[SLESCAGM] of [262]
G
G
Critical strain
8992
591542
07301
10
100
1000
10000
0001 001 01 1 10 100
G
G
Pa
strain ()
[SLESCAGM] of [462]G
G
8292
998696
09001
10
100
1000
10000
0001 001 01 1 10 100
G
G
Pa
strain ()
[SLESCAGM] of [662]
G
G
Critical strain
LVER
LVER
LVER
τy=24125
Critical strain
τy=33926
Figure 57 Oscillatory strain sweep on mimic creams formulated with 6 wt CA and 2 wt GM with varied concentration of SLES where G and G varied as function
of strain ranging from 001 to 100
170
The limit of linear viscoelastic region is needed to be defined as below that value
the storage modulus Grsquo and loss modulus Grsquorsquo are independent of applied strain
amplitude at a fixed frequency and fully describe elastic response and viscous
response resulted stress as a fundamental sinusoidal wave When being
obviously witnessed to departure the plateau Grsquo and Grsquorsquo cannot represent entirely
elastic or viscous contributions because they start altering with the strain and the
resulting sinusoidal is in distorted form Thus the conventionally defined Grsquo and Grsquorsquo
as fundamental coefficients are not applicable in the nonlinear regime Compared
to the loss modulus Grsquo the storage modulus Grsquo is more often recorded for the
determination of LVE range (Calero et al 2013)
The limit yield point of Grsquo is correlated to the end of LVE region In some literatures
beyond that Grsquo significantly drops beyond the plateau This yield value is calculated
from the intersection of horizontal line of the behaviour of Grsquo during low strain range
with power law representing behaviour of Grsquo during large strain range (Dinkgreve
et al 2016) Some others define the point only based on the linear plateau of Grsquo
Here in this study the yield value is determined as a critical strain 120574119862 when
storage modulus dropped 10 from the plateau Then the corresponding yield
stress 120591119910 was calculated by 120591119910 = 119866prime120574119862 (Dimock et al 2000)
During oscillatory strain sweep (OSS) test as increasing the strain the structural
network decays When the experiment time of oscillation for recovery is not enough
compared to the relaxation time of the degradation the sample may not recover
This results in the nonlinear viscoelasticity of the sample (Nguyen et al 2015)
The initial linear plateau of LVE was determined as a regime from the lowest
applied strain to the point where the maximum Grsquo occurred then strain
corresponding to 90 of the plateau value was recorded as critical strain Linear
plateau for creams with 2 wt 4 wt and 6 wt SLES were at same range from
001 to 0252 at frequency of 1 Hz during which the intact structure was
presented for each of them and creams all behaved like solids As can be seen in
the figure the critical strain yield stress and defined LVE region were presented
Thus a value of 02 strain from the LVE range was selected as the amplitude
for the following oscillatory frequency test This value is small enough to ensure
that the behaviour of viscoelastic is within linear region and the measured stress
is proportional to the applied strain
171
The crossover points were also indicated in the rheograms indicating the condition
when Grsquo equalled to Grsquorsquo at a specific strain normally interpreted as flow point or
flow stress 120591119891 The strain of crossover point was calculated by solving
simultaneous equations of exponential trend lines for Grsquo and Grsquorsquo followed by
interpolation to calculated corresponding modulus Before the flow stress Grsquo was
over Grsquorsquo indicating a solid domain system whereas viscous predominated in the
system when strain increased beyond the point In the transition region between
yield point 120591119910 and flow point 120591119891 storage moduli were higher than loss moduli of
three creams suggesting that although the structure of each cream was destroyed
and started to break down they still displayed in solid state And it is worth of
noticing that as increasing the SLES concentration from 2 wt to 6 wt the
difference between Grsquo and Grsquorsquo during LVE and transition region gradually
decreased implying that cream [2 6 2] behaved more elastic predominant
Some literatures compared the elastic yield stress obtained in oscillatory strain
sweep to the dynamic yield stress obtained from steady state indicating that
dynamic yield stress is much larger than the elastic yield value (Mahaut et al
2008) Similar result was found in this study except that the departure of two yield
stresses between creams with varied concentrations of SLES were small Besides
it is still under debate among researchers that whether the yield stress obtained
from steady state shear test is suitable for predicting the stability of product as the
microstructure destroyed during test (Dinkgreve et al 2016)
Oscillatory frequency sweep test was carried out for each cream The results in
Figure 58 presented storage modulus (Grsquo) loss modulus (Grsquorsquo) and complex
viscosity (ƞ) of cream [2 6 2] [4 6 2] and [6 6 2] separately as a function of
frequency (Hz) at the constant amplitude of 02 strain It can be observed that
Grsquo Grsquorsquo and ǀƞǀ were presented qualitatively similar trend as frequency rising from
001 Hz to 100 Hz where Grsquo and Grsquorsquo slowly or greatly increased and complex
viscosity decreased In addition storage moduli (Grsquo) of three creams were always
greater than loss moduli (Grsquorsquo) over the whole range of measured frequency
suggesting that elasticity domain the linear viscoelastic behaviour of all creams
This indicates creams are prepared as viscoelastic solids
Comparing dynamic sweep rheograms for three creams in parallel the departure
of Grsquorsquo from Grsquo is witnessed to be smaller as increased amount of anionic surfactant
SLES involved in the system which gives an assumption that if being swept at
this constant strain for longer time namely further decrease the frequency cream
172
[6 6 2] has greater possibility or first priority to show viscous behaviour superior
than elasticity when Grsquorsquo over Grsquo This is in line with the previous steady state results
in which cream [6 6 2] shows lower consistency and smaller yield stress
compared to other two creams [2 6 2] and [4 6 2] Loss modulus Grsquorsquo represents
the viscous component of the mechanical response of a material When a load is
applied for a long period of time or periodically and the material must resist
structure failure the viscous energy dissipation will impart superior mechanical
performance (Pouget et al 2012) Besides it is interesting to notice that beyond
the frequency of 10 Hz loss modulus Grsquorsquo of cream [4 6 2] and [6 6 2] gradually
levelled off while that of [2 6 2] still showed increasing Also complex viscosity
ǀƞǀ exhibits a decrease trend as the frequency increase for three creams which is
also an indicator for shear thinning behaviour
173
1
10
100
1000
10000
100000
1
10
100
1000
10000
100000
001 01 1 10 100
|ƞ| P
as
G
G
P
a
Frequency Hz
[SLESCAGM] of [262]
G
G
|ƞ|
1
10
100
1000
10000
100000
1
10
100
1000
10000
100000
001 01 1 10 100
|ƞ
| P
as
G
G
P
a
Frequency Hz
[SLESCAGM] of [46 2]
G
G
|ƞ|
1
10
100
1000
10000
100000
1
10
100
1000
10000
100000
001 01 1 10 100
|ƞ| P
as
G
G
P
a
Frequency Hz
[SLESCAGM] of [662]
G
G
|ƞ|
Figure 58 Oscillatory frequency sweep on mimic creams formulated with 6 wt CA and 2 wt GM with varied concentration of SLES where G G and |η| varied as a
function of frequency ranging from 001 Hz to 100 Hz
174
Cox-Merz rule describes the situation for some specific materials when their
behaviour of steady shear viscosity η() versus shear rate is consistent with that
of complex viscosity versus angular frequency |ηlowast|(120596) However as shown in
rheogram (Figure 59) where the comparison between representative dynamic
viscosity profile obtained from steady state shear and complex viscosity profile
obtained from oscillatory frequency sweep for cream containing 2 wt SLES 6 wt
CA and 2 wt GM is presented The Cox-Merz rule is not applicable for the cream
[2 6 2] due to the presence of large departure between two flow curves
where|ηlowast|(120596) was superior to|ηlowast|(120596) during the whole measured range Similar
trend was found for cream [4 6 2] and [6 6 2] as well (data not shown)
The reason for this non-match result may attribute to the magnitudes of stress
applied in steady state measurement which is so large that the well-established
intermolecular and intramolecular bonds of material were disrupted when the
critical stress is exceeded thus the dynamic viscosity was measured at different
equilibrium structure of material which is different from the original state (Dogan et
al 2013) While in dynamic sweep test no significantly structural change in the
system because the imposed strain is small enough Thus the viscosity in general
resistance against deformation measured in nonlinear steady state is at variance
01
1
10
100
1000
10000
100000
1000000
000001 0001 01 10 1000
Dyn
am
ic v
isco
sit
y co
mp
lex v
isco
sit
y P
as
Shear rate s⁻sup1 angfrequency rad s⁻sup1
steady shear viscosity η(γ )
complex viscosity|η |(ω)
Figure 59 Comparison between steady shear viscosity and complex viscosity respectively varied as a function of shear rate and angular frequency for cream
containing 2 wt SLES 6 wt CA and 2 wt GM
175
with that in linear dynamic state Therefore it is well explained the situation when
the curve of complex viscosity as a function of angular frequency is above that of
shear viscosity as a function of shear rate
It has been acknowledged from steady state shear tests that in the system where
6 wt cetyl alcohol and 2 wt glycerol monostearate was applied the change of
the concentration of anionic surfactant SLES has effect on the rheological
behaviours of creams This is further proved from dynamic oscillatory frequency
results Figure 510 clearly reveals the differences of storage modulus Grsquo and loss
modulus Grsquorsquo responding to the varied frequency between creams formulated with
different concentrations of SLES ranging from 2wt to 6wt Different from steady
state shear test where the difference of apparent viscosity among creams is
significant the storage modulus Grsquo representing the elastic contribution of creams
behaved similar within small variation
However it could be noticed that the rate at which storage modulus increase with
frequency varied between creams Compared to the trend of storage modulus Grsquo
(blue triangle) of cream [6 6 2] rising over the range of frequency that (blue
square) of cream [2 6 2] is slower namely the dependence of Grsquo on frequency
500
5000
50000
001 01 1 10 100
G
G
P
a
Frequency Hz
G-cream [2 6 2] G-cream [2 6 2]
G-cream [4 6 2] G-cream [4 6 2]
G-cream [6 6 2] G-cream [6 6 2]
Figure 510 Comparison of storage and loss moduli among creams containing 6 wt CA and 2 wt GM with varied concentration of SLES where storage and loss moduli
varied as a function of frequency ranging from 001 Hz to 1000 Hz
176
for cream [6 6 2] is greater than that for cream [2 6 2] As there is no
macromolecular polymer such as thickening agent in the formulation of creams in
the formulation the characterisation of viscoelastic properties ascribed to the
crystalline gel network formed by the ionic surfactant and fatty amphiphiles
(Salehiyan et al 2018) Small strains in the linear dynamic sweep has little chance
to cause this network fully destroyed thus a weaker microstructure originally
formed in the cream is more likely reflected as more rapid growth of Grsquo over
frequency (Roslashnholt et al 2014) Loss modulus Grsquorsquo varying with frequency also
provided the same evidence As Grsquorsquo measured the dissipated energy which is
transformed from the friction heat producing when a material flows Grsquorsquo behaviour
of cream formulated with 6 wt SLES was displayed higher than that of the other
two creams indicating larger energy dissipation happened in the system Because
almost equal energy was stored referring to little difference of Grsquo between creams
the microstructure of cream with 6 wt SLES collapsed the most thereby
exhibiting a less structured system
Loss tangent (tan δ) which is the tangent of phase angle also known as dissipation
factor is defined as the proportion of loss modulus Grsquorsquo to storage modulus Grsquo (tan
δ=GrsquorsquoGrsquo) Lower value of tan δ indicates an elastic dominant viscoelastic material
and higher tan δ represents a material of viscous domain (Ha et al 2015) The
comparison of loss tangents dependant on frequency for three creams containing
different SLES concentrations is portrayed in Figure 511 where all creams
presented a decrease trend of tan δ valued below 1 as frequency rising (shorter
time duration) thereby revealing predominantly elastic nature With the increase
of SLES concentration in the formulation tan δ dependence of frequency is
approaching value of 1 indicating a more viscous response This supplementary
demonstrates that larger amount of ionic surfactant SLES involved in cream
system containing 6wt cetyl aocohol and 2 wt glycerol monostearate leads to
a more viscous domain system
177
5223 Creep and Recovery
Creep-recovery test was carried out in order to further analyse the viscoelastic
behaviour of creams and support the results of oscillatory sweep measurement
Creams formulated with 2 wt 4 wt and 6 wt SLES together with 6 wt CA
and 2 wt GM was characterised using creep test respectively where each cream
sample was subject to constant stress of 10 Pa within linear viscoelastic region for
30 minutes followed by a recovery step for another 30 minutes when the applied
stress was removed The resulted compliance for every cream was plotted as a
function of time illustrated in Figure 512 It can be seen that creep compliance
and recovery raised when the concentration of SLES in the cream increasing from
2 wt to 6 wt However all creams exhibited similar response courses under the
stress within the time range where instantaneous deformation primary creep and
secondary creep were observed during the creep process followed by
instantaneous elastic and secondary elastic recovery indicating their viscoelastic
properties
The creep compliance ratio of resulted strain to the applied stress reveals the
softness of the material That is cream of stronger structure will behave higher
compliance during creep and a weaker structured cream is related to a lower J(t)
value (Sanz et al 2017) Referring to the creep-recovery rheogram of creams
02
04
06
08
001 01 1 10 100
Dis
sip
ati
on
facto
r (
tan
δ)
Frequency Hz
cream [2 6 2]
cream [4 6 2]
cream [6 6 2]
Figure 511 Comparison of dissipation factor among creams containing 6 wt CA and 2 wt GM with varied concentration of SLES where dissipation factor varied as a
function of frequency ranging from 001 Hz to 1000 Hz
178
cream formulated with 2 wt SLES obviously showed the lowest J(t) compared to
cream containing 4 wt and 6 wt SLES suggesting a robust structural network
formation and reinforcement induced by less amount of ionic surfactant in the
system containing 6 wt CA and 2 wt GM
The typical creep-recovery curve of semisolid material is illustrated in Figure 513
which is identified as instantaneous elastic deformation (OA) primary creep (AB)
and secondary creep (BC) followed by a fully elastic recovery (CD) of AB partially
recovery (DE) from BC and irreversible residual And the creep-recovery curve is
usually interpreted with a mechanical model frequently as the generalized Kelvin-
Voigt model which is a Maxwell unit in series with several Voigt units which is
illustrated in Figure 514
Relating the resultant creep curve to the mechanical model the instantaneous
elastic deformation of OA is associated with the Maxwell spring which is uncoupled
in Voigt unit representing the elasticity and rigidity of the gel network In molecular
aspect this reveals the primary bonds such as ionic bonds which are stronger
and stretching elastically The AB curve bending downwards indicates the
0
1
2
3
4
5
6
7
8
0 500 1000 1500 2000 2500 3000 3500 4000
J 1
0⁻sup3
Pa⁻
sup1
Time s
cream [2 6 2]
cream [4 6 2]
cream [6 6 2]
Stress Applied Stress Removed
Figure 512 Comparison of the compliance (J) response among creams containing 6 wt CA and 2 wt GM with varied concentration of SLES where compliance varied as a function of time Curve illustrated with mean values and standard deviations were
00002 1Pa for 2 wt SLES involved 00002 1Pa for 4 wt SLES involved 00003 1Pa for 6 wt SLES involved
179
viscoelasticity of the material and could be interpreted by the series of Voigt units
where the weaker secondary bonds in part of gel network are breaking and
rebuilding when subjecting to stress and then removed This delayed elastic
response arises due to the operation internal viscous forces represented by the
dashpots coupled in Voigt units The residual dashpot in series with Voigt units
gives rise to the Newtonian flow in BC region indicating the viscous deformation
of the dispersion in liquid medium (Dolz et al 2008) During recovery phase within
time interval 30minletle60 min when the stress is removed three regions are
observed including instantaneous recovery in CD segment which is
corresponding to the uncoupled spring followed by the retardant recovery in DE
segment which is the partially recovered from AB due to the Kelvin-Voigt units
The residual compliance is a permanent deformation which is unrecoverable due
to the uncoupled dashpot
Com
pli
ance
Time
O
A
B
C
D
Instantaneous deformation
Primary creep
Secondary creep
Residual compliance
Retardant recovery
Instantaneous recovery
E
G0 G1 Gi η0
τ0 η1
1
ηi
Figure 513 Typical plot of compliance varied as a function of time in a creep-recovery test for a viscoelastic material
Figure 514 Mechanical model for interpretation of creep-recovery result
180
523 Droplet Size Distribution Analysis of mimic creams in
Formulation_Ⅰ
Droplet size distribution (DSD) analysis was carried out on three creams
respectively with [SLES CA GM] of [2 6 2] [4 6 2] and [6 6 2] at various mixing
speed of 500 rpm 700 rpm and 900 rpm separately Also the DSD of creams are
studied at different mixing time (3 min 5 min 10 min 15 min and 20 min) All the
figures presented the distribution in log-normal mode which will give a better idea
of the distribution Figure 515 shows the droplet size distribution of three mimic
creams after being mixed 10min at 500rpm As can be seen one mode is detected
in each cream Besides when the concentration of SLES increased from 2 wt to
6 wt the population of large droplets decreased and the maximum point of their
size distribution curve was shifted to smaller values
Larger size droplets indicates stronger attractive interactions exists between
flocculated oil droplets (Udomrati et al 2013) This indicates that in the formulation
where less SLES involved the attractive interactions between oil droplets are
weaker In another words stronger repulsive forces were presented in the system
containing lower concentration of ionic surfactant For the microstructure of OW
semisolid cream oil droplets are stabilised by monomolecular film and multilayers
of lamellar liquid crystals instead one monomolecular of surfactant and this multi-
Figure 515 Comparison of droplet size distribution among creams containing 6 wt CA 2 wt GM with varied concentrations SLES where volume density varied as a
function of diameter Mean values are presented in curve for each cream
181
layered interfacial film which brings repulsive electrostatic forces steric forces and
hydrational forces contributes to the increase of consistency and stability of the
system (Eccleston 1997) Combined with rheological results obtained above
where cream formulated with 2 wt presented higher consistency and higher
yields stress compared to that with 6 wt giving the evidence that the interfacial
film between droplets are stronger enough to protect them from coalescence Also
according to micelle nucleation theory with the increase of SLES more micelles
are formed in the emulsion thus the droplet size will be smaller
Creams were also examined under a polarized light microscope one day after
preparation under a magnification of times64 where The Axioplan 2 imaging
microscope was applied (Zeiss Germany) Samples were prepared by smearing
tiny amount of creams on to microscope slides with glass cover slips on top Figure
516 presents the photomicrographs of cream system containing 2 4 6 wt SLES
combining with 6 wt CA and 2 wt GM respectively The emulsifying system with
6 wt SLES contained much smaller droplets than the other two systems And the
difference of droplet size between creams formulated with 4 wt and 6 wt SLES
is not significant This relatively agreed with the rheology result
(a) (b)
(c)
Figure 516 Microscopic observation of mimic creams containing 6 wt CA 2 wt GM with varied concentrations of SLES
182
524 Thermodynamic Properties of Mimic Creams in
Formulation_Ⅰ
The thermodynamic properties of creams were analysed using differential
scanning calorimetry (DSC) experiments with the help of a Q2000 DSC system
(TA Instrument) Samples of creams were weighed into the alumina pan Then the
pans were hermetically sealed as well as the reference (air) The measurement
was performed by heating the sample from 25 degC to 90 degC at a rate of 3 degC min-1
equilibrating at 90 degC f or 3 min followed by a backward cooling procedure to -
20 degC at the same scan speed After the equilibrium at -20 degC for another 3 min
the cream was heated up back to 25 degC Therefore thermos-diagrams of creams
were obtained Similar method was applied to study thermal properties of pure
ingredients such as mixed paraffin oils SLES CA and GM The information of
melting points and crystallisation points of them was expected to be acquired also
the differences between creams formulated with different emulsifying systems
Figure 517 displayed the differential scanning calorimetry thermograms of
ramping circle between room temperature and 80 degC for CA and GM and that for
paraffin oils and SLES are respectively displayed in Figure 518 and Figure 519
-4
-2
0
2
4
20 25 30 35 40 45 50 55 60 65 70 75 80
Hea
t Fl
ow
(N
orm
aliz
ed
) Q(W
g)
Temperature T (degC)
cetyl alcohol
glycerol monostearate
Figure 517 DSC thermogram of cetyl alcohol and glycerol monostearate
183
There is no ndotherm peak showed in this range for light liquid paraffin Cetyl
alcohol showed an endotherm peaking at 50 degC with a shoulder from 45 to 55 degC
representing for the melting of the crystals The melting of glycerol monostearate
crystals witnessed at higher temperature at around 65 degC The thermogram of
SLES indicated that water existed in the sample as ice-melting peak was
witnessed at around zero degree Also crystallisation was observed at 1degC
-03
-02
-01
0
01
02
03
20 25 30 35 40 45 50 55 60 65 70 75 80
Hea
t Fl
ow
(N
orm
aliz
ed) Q
(W
g)
Temperature T (degC)
white soft paraffin
liquid liqiud paraffin
Figure 518 DSC thermogram of light liquid paraffin and white soft paraffin
Figure 519 DSC thermogram of sodium lauryl ether sulfate (screen short directly from software)
184
DSC scan of creams formulated with different concentrations of SLES in system
are compared in Figure 520 In this emulsifying system where SLES as ionic
surfactant and cetyl alcohol combined with glycerol stearate being used as fatty
amphiphiles with the increase of SLES concentration from 2 to 6 wt the
temperature of endotherm peak decrease from around 58 to 52 degC It has been
studied that as the formation of liquid crystals above transition temperature and
gel phase below this temperature is rapid the gel structure will be formed soon
after preparation (Ribeiro et al 2004 Zhang et al 2017a) As only one endotherm
peak was presented in each cream thermogram it cannot be concluded that there
has a trend by which high-temperature gel endotherm diminishes and low-
temperature crystalline endotherm develops However combined with the results
of rheological test with high concentration of surfactant used in the system the
limiting value of viscosity and yield stress decreased this could be explained as
the conversion of gel networks to an isotropic phase and cream system becomes
more mobile
53 Complementary Rheology Study of Creams
Formulated in Formulation_Ⅱ
From the visually observation from the appearances of formulated mimic creams
formulated in Formulation_Ⅰ it has been found that cetyl alcohol as a fatty
amphiphile played an essential role in the formulation of well-structured cream
-025
-020
-015
30 40 50 60 70
Heat
Flo
w Q
(Wg
)
Temperature T (degC)
262
462
662
Figure 520 Comparison of thermal behaviour among creams containing 6 wt CA 2 wt GM with varied concentrations SLES where heat flow varied as a function of
temperature ranging from 25 degC to 90 degC
185
product Further analysis was made by characterising mimic creams formulated
with varied concentration of cetyl alcohols in Formulation_Ⅱ
The effect of changing concentration of fatty alcohols on the rheological behaviour
of cream system was studied using steady state rotational measurement Two
emulsifying systems were studied where 2wt SLES and 4wt SLES were
involved separately Concentration of cetyl alcohol was increased from 5wt to
7wt with the amount of glycerol monostearate at constant of 2wt Key data
was presented in Table 53
Table 53 Key parameters derived from viscosity profiles of cream containing 2 wt SLES and 2 wt GM with varied concentrations of CA
Product [SLES CA GM] (wt)
[2 5 2] [2 6 2] [2 7 2]
Shear stress at end of 1st Newtonian Plateau (Pa)
1256plusmn003 1583plusmn002 2506plusmn0018
Average viscosity at 1st Newtonian Plateau (Pamiddots)
167times105 264times105 269times105
Shear stress at onset of plunge (Pa)
50plusmn0015 7934plusmn0095 1256plusmn009
Dynamic viscosity at shear stress of 300 Pa (Pamiddots)
026plusmn032 03plusmn0015 082plusmn031
In the cream system containing 2 wt of SLES the average dynamic viscosities
at 1st Newtonian plateau of during low stress range were in the same magnitude
Shear thinning behaviour was witnessed in every cream but initiating at different
critical stress which could be refer to the shear stresses at the end of 1st Newtonian
plateau Thus although there is no big difference of initial consistency between
creams formulated with different concentrations of CA their resistances to
structural deformation was varied This is more obviously found according to the
shear stress at the onset of significant drop where the stress value of cream
containing 7 wt CA (1256plusmn009 Pa) was more than twice that of cream
containing 5 wt CA (50plusmn0015 Pa) Thus larger amount of cetyl alcohol involved
tends to form a stronger structural configuration which required larger external
force to destroy (Okamoto et al 2016)
186
Table 54 Key parameters derived from viscosity profiles of cream containing 4 wt SLES and 2 wt GM with varied concentrations of CA
Product [SLES CA GM] (wt)
[4 5 2] [4 6 2] [4 7 2]
Shear stress at end of 1st Newtonian Plateau (Pa)
1256plusmn001 1257plusmn0014 3155plusmn003
Average viscosity at 1st Newtonian Plateau (Pamiddots)
102times105 139times105 941times105
Shear stress at onset of plunge (Pa)
6295plusmn004 5004plusmn0057 2506plusmn006
Dynamic viscosity at shear stress of 300 Pa (Pamiddots)
067plusmn023 065plusmn050 2189plusmn086
As seen from Table 54 in the system where 4 wt of SLES was applied slightly
unexpected results were presented where no significant difference of steady state
rheological behaviour between cream systems containing 5 wt and 6 wt cetyl
alcohol However a notable enhancement of consistency and yield stress was
presented when its concentration increased to 7 wt The rheological result may
be attributed the microstructural nature of creams Part of fatty amphiphiles will
form hydrophilic gel phase cooperating with ionic surfactants while the excessive
amount of that establish hydrophobic phase which contributes most to the higher
consistency of cream product (Okamoto et al 2016) Thus in the system where
more SLES involved the available sites for combination of cetyl alcohol to form
hydrophilic gel phase were increased thus although the same increment of cetyl
alcohol from 2 wt to 6 wt was presented in two cream system containing 2 wt
and 4 wt SLES respectively the presence of SLES may affect the amount of
hydrophobic phase thereby contributing to different rheological behaviour in
different systems
187
54 Summary of Chapter 5
Mimic creams were prepared with surfactant systems of varied compositions
followed by characterisation with the help of rheology droplet size distribution
analysis and DSC aiming to provide a guidance for the following study of bio-
creams containing biosurfactants instead As a result systems of 6 wt cetyl
alcohol and 2 wt of glycerol monostearate cooperating with various
concentrations of sodium lauryl ether sulfate (SLES) ranging from 2 wt to 6 wt
namely cream [2SLES 6CA 2GM] [4SLES 6CA 2GM] and [6SLES 6CA 2GM]
exhibited desired rheological behaviours in comparison with E45 cream especially
for cream [4SLES 6CA 2GM] where a smooth and rich texture was witnessed
from the appearance The exhibited average apparent viscosity at 1st Newtonian
plateau was 139times105 Pas with a yield stress of over 50 Pa which is in the same
magnitude as that of E45 when rheological measurements were conducted using
the same geometry (40 mm cone-plate with a measuring gap of 57 m) Elastic
domain viscoelastic was witnessed for all creams where Grsquo was higher than Grsquorsquo
over the whole frequency range from 001 Hz to100 Hz Apart from that it showed
that increasing concentration of SLES in this system led to a decrease in viscosity
and yield stress where apparent viscosity before yield stress was 264times105 Pas
for cream containing 2 wt of SLES while that was only 6times104 Pas for cream with
6 wt SLES The same trend was confirmed by the result of oscillatory and creep
test In addition endotherm peak of creams decreased with the increased
concentration of SLES indicating a more thermal stable system containing SLES
of 2 wt compared to 6 wt In terms of the droplet size distribution analysis
higher concentration of SLES involved resulted in a system with smaller sized
droplets Cream [4SLES 6CA 2GM] was selected as a standard for bio-cream
formulation After determination of the formulae effect of various manufacturing
procedures on creams were then studied
188
Chapter 6 Variation of Creams Prepared with
Different Processes
Different compositions of surfactant systems were applied in cosmetic cream
formulations and the optimal formulations were determined from previous chapter
In order to further analyse effects of changing production process including mixing
speed mixing time and cooling procedure on the property of formulated product
mimic creams containing 6 wt of cetyl alcohol (CA) and 2 wt of glycerol
monostearate (GM) respectively with 2 4 6 wt of sodium lauryl ether sulphate
(SLES) in mixed paraffin oilswater system were prepared under various
manufacturing processes
61 Effect of Mixing Time on Cream Formulation During
Heating Procedure
The effect of different heating procedure on the performance of mimic cream was
studied where the creams were heated and mixed for varied mixing duration
ranging from 3 min to 20 min at constant mixing speed followed by being
characterized to determine the corresponding droplet size distributions (DSD) with
the help of Mastersizer 3000 The droplet size distributions of mimic creams [2 6
2] [4 6 2] and [6 6 2] being mixed at 500 rpm for 3 min 5 min 10 min 15 min
and 20 min are shown in Figure 61 where the volume density () was plotted as
the function of droplet size (microm)
It can be seen that all creams being mixed at different speed for various time
presented unimodal distribution with a population of droplets with a mean diameter
approximately ranging from 1 microm to 10 microm For different systems where different
concentrations of surfactants were involved there is no significant effect of
homogenizing duration on the distribution of droplet size only despite that for
cream containing 2 wt of SLES where an obvious decrease of droplet size was
witnessed after 20 min of mixing During the mixing process at high temperature
no significant droplet size change was displayed indicating that the microstructure
was well formed within very short time The reason for this may because the
concentration of the mixed surfactant system (SLES CA and GM) exceeds the
CMC value and a stable and rigid crystalline phase was formed at the beginning
of emulsification (Kumari et al 2018)
189
D [32] values of droplets in cream systems being mixed at 500 rpm for different
mixing duration were summarised in Table 61 where mean values were
calculated based on five replicated measurements with standard deviations
attached It clearly proved the similarity of droplet sizes when creams being mixed
for different times during heating procedure which is roughly agreed with the
observation from distribution curves
Table 61 Sauter mean diameter D[3 2] in cream containing 6 wt CA and 2 wt GM with varied concentrations of SLES being mixed at 500 rpm at ifferent mixing time The value is presented as mean value plusmn standard deviation
Mixing Time at 500 rpm
(min)
D32 of cream [SLES wt CA wt GM wt] (μm)
[2 6 2] [4 6 2] [6 6 2]
3 893plusmn0088 348plusmn0039 393plusmn0152
5 863plusmn0204 417plusmn0072 386plusmn0211
10 901plusmn0551 443plusmn0111 421plusmn0106
15 826plusmn0055 467plusmn0118 373plusmn0184
20 582plusmn0056 485plusmn0011 284plusmn0104
0
2
4
6
8
10
12
01 1 10 100 1000
Volu
me
Den
sity
Diameter μm
Cream [2 6 2] 3min5min10min15min20min
0
2
4
6
8
10
12
01 1 10 100 1000
Volu
me
Den
sity
Diameter μm
Cream [4 6 2] 3min5min10min15min20min
0
2
4
6
8
10
12
01 1 10 100 1000
Volu
me
Den
sity
Diameter μm
Cream [6 6 2] 3min5min10min15min20min
Figure 61 Effect of varied mixing time during heating procedure on droplet size distribution of creams containing 6 wt CA and 2 wt GM with varied concentrations
of SLES at controlled mixing speed of 500 rpm
190
As shown in Figure 62 similar conclusion could be obtained from the situation
when mixing speed at 700 rpm where no apparent change of droplet size
distribution with varied mixing time ranging from 3 minutes to 20 minutes For
cream containing 2 wt of SLES the unimodal distribution displayed a slightly
movement to smaller droplet size with increase of mixing time which is consistent
with previous result at mixing speed of 500 rpm
Table 62 compares Sauter mean diameter D32 of each cream homogenized at
700 rpm and 900 rpm for various time which quantitatively presented that the
average droplet size was not largely altered during mixing duration within 20
minutes As for the results at 700 rpm similar to that at 500 rpm except for cream
containing 2 wt and 4 wt SLES where nearly less than 1microm decrease of droplet
size was witnessed from 3 min to 20 min mixing droplets in cream [4 6 2] were
measured with an average diameter of 443plusmn009 microm during 20 minutes mixing
While increasing the mixing speed to 900 rpm droplet size showed more sensitive
to the mixing time where the decrement of average droplet size of nearly 2 microm
was witnessed within 20-minute duration for every cream
0
3
6
9
12
15
01 1 10 100 1000
Volu
me
Den
sity
Diameter μm
Cream [6 6 2] 3min5min10min15min20min
0
3
6
9
12
15
01 1 10 100 1000
Volu
me
Den
sity
Diameter μm
Cream [4 6 2] 3min5min10min15min20min
0
3
6
9
12
15
01 1 10 100 1000
Volu
me
Den
sity
Diameter μm
Cream [2 6 2] 3min5min10min15min20min
Figure 62 Effect of varied mixing time during heating procedure on droplet size distribution of creams containing 6 wt CA and 2 wt GM with varied concentrations
of SLES at controlled mixing speed of 700 rpm
191
Table 62 Sauter mean diameter D [3 2] in cream containing 6 wt CA and 2 wt GM with varied concentrations of SLES respectively being mixed at 700rpm and 900rpm at different mixing time The value is presented as mean value plusmn standard deviation
More cream systems containing different concentrations of surfactants were
prepared for analysing the effect of mixing time on microstructural property of
cream in terms of droplet size distribution They further agreeded with the previous
obtained argument that a unimodal shape of droplet size distribution was formed
at very early stage (mixing for 3 minutes) and it was not significantly affected by
the mixing time during heating process indicating that within certain stirring speed
range the mixing time is not a key parameter for cream formulation during heating
Mixing Time at 700rpm (min)
D32 of cream [SLES wt CA wt GM wt] (μm)
[2 6 2] [4 6 2] [6 6 2]
3 641plusmn0089 443plusmn0033 457plusmn0136
5 625plusmn0046 457plusmn0073 396plusmn0014
10 546plusmn0027 432plusmn0034 406plusmn0004
15 533plusmn00717 446plusmn0137 366plusmn0005
20 586plusmn0189 435plusmn0024 35plusmn0021
Mixing Time at 900rpm (min)
D32 of cream [SLES wt CA wt GM wt] (μm)
[2 6 2] [4 6 2] [6 6 2]
3 411plusmn0015 414plusmn0038 408plusmn0315
5 394plusmn0023 4plusmn0057 338plusmn0029
10 37plusmn0006 36plusmn0076 302plusmn0053
15 388plusmn0004 344plusmn0020 29plusmn0021
20 358plusmn0028 293plusmn0062 256plusmn0006
192
62 Effect of Mixing Speed on Cream Formulation During
Heating Procedure
Model creams were stirred at different speed while heating followed by droplet
size analysis to study the effect of stirring speed on the microstructure of the
system Figure 63 illustrates the distribution of droplet size in a representative
cream containing 2 wt of SLES 6 wt of CA and 2 wt of GM being mixed at
500 rpm for 3 min The peak of unimodal distribution significantly moved towards
smaller diameter direction while increasing stirring speed from 500 rpm to 900 rpm
indicating a significant decrease of average droplet size During the coalescence
of emulsions mixing is applied for both of dispersion and massheat transfer
Higher mixing speed tends to minimize the droplet size due to the resultant
turbulent flow and the enhancement of mixing effect (Boxall et al 2012)
However comparing the effect of mixing speed on cream formulation in different
systems where varied concentrations of surfactants involved the degree of
influence varied As the mixing time has little effect on the droplet size distribution
mean value of D32 at each mixing time was calculated for different system
presenting in Figure 64 as a function of mixing speed In the system where 2 wt
SLES involved D32 values largely reduced with increasing mixing speed While
for systems containing higher concentration of SLES the average droplet size was
0
3
6
9
12
01 1 10 100 1000
Vo
lum
e D
en
sit
y
Diameter μm
Cream [2 6 2]500rpm
700rpm
900rpm
Figure 63 Comparison of droplet size distribution among creams containing 6 wt CA and 2 wt GM with 2 wt SLES respectively being mixed at 500 rpm 700 rpm and 900
rpm for 3 minutes Data presented as the mean value
193
not greatly affected by the mixing speed Also at higher mixing speed of 900 rpm
varied concentration of SLES showed small impact on D32 values of creams
63 Effect of Cooling Procedure on Cream Formulation
Cooling is a key process in the preparation of creams during which ingredients of
dispersed phase will create three-dimensional gel structure to support cream body
and against minor stress caused deformation
Based on cream [4 6 2] containing 4 wt of SLES 6 wt of cetyl alcohol and 2
wt of glycerol monostearate different cooling procedures were carried out
followed by mixing for 10 minutes at speed of 500 rpm Table 63 summarises
different cooling procedures in the formulation
1
2
3
4
5
6
7
8
9
10
500rpm 700rpm 900rpm
D[3
2] μ
m
Mixing speed
cream [2 6 2]
cream [4 6 2]
cream [6 6 2]
Figure 64 Comparison of D [3 2] values among creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES respectively being mixed at 500 rpm 700 rpm and 900 rpm for 3 minutes Data is presented with the standard deviation as error bar
194
Table 63 Parameters for cooling process where mixing speed and mixing time are specified
The rheological properties of creams numbered A to E were analysed 20 minutes
after preparation followed by steady state shear and oscillatory sweep
measurements The viscosity profile of each cream prepared with different cooling
procedure was presented and compared in rheogram below (Figure 65) where
viscosity was plotted as function of shear stress in logarithmic coordinates All
creams prepared with different cooling procedure showed 1st Newtonian plateau
during low stress range followed by shear thinning behaviour when beyond yield
stress From visually comparison there is no big magnitude variation between
creams prepared different cooling process in terms of limiting values of viscosities
(1st Newtonian plateau) However significant departure of yield stress was
discovered between different creams
And important parameters related to the viscosity profile were quantitatively
summarised in Table 64 where key information was presented including average
limiting viscosity (η0) shear stress at end of 1st Newtonian plateau (τ0) shear stress
at onset of shear thinning plunge (τ1) and viscosity at shear stress of 300 Pa (η300)
Yield stress (τy) was determined by averaging τ0 and τ1 Besides the slope of shear
thinning (k) was calculated by joining the onset point of shear thinning and that of
2nd Newtonian plateau where the viscosity approaching level off
No Mixing speed (rpm) Cooling duration (min)
A 200 20
B 200 5
C 300 10
D 200 10
E 0 10
195
Table 64 Key parameters derived from viscosity profile of cream containing 4 wt SLES with 6 wt CA and 2 wt GM formulated with different cooling procedure
Cooling Procedure
A B C D E
200rpm 20min
200rpm 5min
300rpm 10min
200rpm 10min
0rpm 10min
times105 η0
(Pas) 068plusmn019 176plusmn039 231plusmn053 140plusmn011 055plusmn010
τ0 (Pa) 398plusmn0001 10plusmn0001 1585plusmn0002 794plusmn0001 316plusmn0003
τ1 (Pa) 1259plusmn0002 3981plusmn0001 6310plusmn0002 3981plusmn0002 1585plusmn0001
τy (Pa) 829plusmn0001 2491plusmn0001 3948plusmn0002 2388plusmn0001 951plusmn0002
η300 (Pas) 038plusmn016 202plusmn015 517plusmn018 134plusmn004 051plusmn005
k -19923 -19405 -52341 -17865 -42169
01
1
10
100
1000
10000
100000
1000000
1 10 100 1000
Vis
cosi
ty
Pa
s
Shear stress Pa
200rpm20min
200rpm5min
300rpm10min
200rpm10min
0rpm10min
Figure 65 Comparison of different cooling procedures on cream containing 6 wt CA and 2 wt GM with 4 wt SLES where viscosity varied as a function of shear stress
ranging from 1 Pa to 300 Pa
196
For 10 min of cooling both of the average of viscosity in 1st plateau and the yield
stress of creams increased with the increase of mixing speed from 0 to 300 rpm
Thus in the cream system containing 4 wt of SLES 6 wt of cetyl alcohol and
2 wt of glycerol monostearate within a certain time of cooling higher mixing
speed will produce a more rigid cream Also as the yield stress is related to the
strength of three-dimensional microstructure of the creams higher value of yield
stress indicates that the cream needs larger stress to initiate flow (Mahaut et al
2008) However in terms of applicability of cream to the skin the yield stress
should be controlled at a moderate value A stronger gel structure of cream
systems refers to more contact surfaces lower packing fraction and stronger
packing between particles (Roslashnholt et al 2014) which could be achieved by
modify mixing speed during cooling procedure
Referring to oscillatory sweep test creams that formulated with different stirring
speed during 10-minute-cooling were oscillated sheared at a constant strain from
01 Hz to 100 Hz and the storage modulus was presented as a function of
frequency Within the linear viscoelastic region amplitude was small enough that
the structure of system kept intact during measurement As can be seen from
Figure 66 higher mixing speed contributed to the formulation of more rigid
structure which responded with higher storage modulus indicating a distinctly
elastic predominant system (Colafemmina et al 2020b)
When controlling the mixing speed at 200 rpm longer mixing time led to production
of relatively less viscous cream product Meanwhile compared to being cooled for
10 minutes while mixing the yield stress of cream sharply dropped by 23 from
2388 to 829 Pa if extending cooling time to 20 min This implies that a weaker
matrix structure formed and the cream is easier to flow at a small stress In the
rheogram of oscillatory measurement shown in Figure 67 a relatively more elastic
domain system was obtained attributed to shorter time of stirring while cooling at
a certain mixing speed of 200 rpm
Cooling procedure is significant for cream preparation as gel formation by
surfactant molecules is generally controlled by thermodynamics It has been
studied that cooling rate also largely affected the microstructure of gel formation
where fast cooling procedure (quenched) resulted in higher elastic and viscous
moduli for system containing cetyltrimethylammonium chloride (CTAC) and
cetearyl alcohol in water and the values were 4 times higher than the slow-cooling
procedure applied (Colafemmina et al 2020b)
197
100
1000
10000
100000
01 1 10 100
G
Pa
Frequency Hz
300rpm10min
200rpm10min
0rpm10min
100
1000
10000
100000
01 1 10 100
G
Pa
Frequency Hz
200rpm5min
200rpm10min
200rpm20min
Figure 66 Comparison of varied stirring speed during cooling procedure for 10 min on cream containing 6 wt CA and 2 wt GM with 4 wt SLES where storage modulus
varied as a function of frequency ranging from 01 Hz to 100 Hz
Figure 67 Comparison of varied stirring duration during cooling procedure at controlled stirring speed of 200 rpm on cream containing 6 wt CA and 2 wt GM with 4 wt SLES where storage modulus varied as a function of frequency ranging
from 01 Hz to 100 Hz
198
64 Summary of Chapter 6
In this chapter the effect of heating and cooling procedure on the performance of
creams are studied As a result during heating procedure varied mixing duration
from 3 min to 20 min almost had no influence on the droplet size distribution of
cream [2SLES 6CA 2GM] [4SLES 6CA 2GM] and [6SLES 6CA 2GM] at varied
mixing speed of 500 rpm 700 rpm and 900 rpm However higher mixing speed
led to average smaller droplets for all creams Effect of cooling procedure were
analysed with the help of rheometer coupled with 40 mm cone-plate geometry
For the system of [4SLES 6CA 2GM] in the process where cooling duration set
for 10 min higher mixing speed from 0 rpm to 300 rpm resulted in a more viscous
and rigid cream while when comparing the mixing time during cooling of 5 min 10
min and 20 min at a constant mixing speed of 200 rpm long-term stirring during
cooling procedure contributed to a less viscous cream with relatively lower yield
stress For the following preparation of bio-creams mixing at 500 rpm for 10
minutes was set for heating process and then creams were stirred at 200 rpm
during cooling for another 10 minutes
199
Chapter 7 Production of Bio-surfactants
Along with the mimic cream formulation biosurfactants were produced through
microorganism cultivation followed by structural analysis for their species
determination This chapter will display the results related to biosurfactants
production including sophorolipids (SLs) and mannosylerythritol Lipids (MELs)
71 Sophorolipids (SLs)
Media broth in every shake flask was transferred into one experimental glass
reagent bottle for the further extraction and purification After standing for a few
hours broth separated into different layers (Figure 71 a) including oil phase
major SLs media solution and the sedimentation Due to the density difference in
SLs some of them precipitated with cell pellet in the bottom (Figure 71 b)
Oil
Media
SLs
Broth
SLs Cell pellet
Sedimentation
(a) (b)
Figure 71 Phase separation of media broth of sophorolipids production
200
Following the procedure of isolation and purification in section 3132 where n-
Hexane was applied three times for residual oil removal followed by product
extraction with equal volume of ethyl acetate biosurfactants were then dried out to
get rid of solvents through rotatory evaporation (Dolman et al 2017) The
appearance of fresh product right after rotary evaporator was shown in Figure 72
(a) which was similar to dark orange viscous syrup Products from every batch of
rotary evaporation were transferred into 50mL plastic bottles and left in fume
cupboard for 24 hours for drying as seen figure 72 (b) where the bio-surfactant
became solid-like and unable to flow This was applied for further analysis and
application in bio-cream formulation
50 mg L-1 SLs was produced from the fermentation determined with the help of
gravimetric method (Dolman et al 2017) HPLC was also carried out for measuring
the concentration of SLs The sample preparation and characterisation method of
that was introduced in in section 3133
The result of HPLC was not very clear but in general it can be seen that a nearly
flat baseline was obtained (Figure 73) Also too many sharp peaks are witnessed
indicating highly impurity of the product Even though the peaks are sharp enough
to be witnessed which means HPLC can be used for detecting sophorolipid there
is not a standard to be compared with so it is difficult to identify the fractions that
each peak stands for
(a) (b)
Figure 72 Appearance of extracted sophorolipids (a) right after rotary evaporation and (b) after 24h dried in fume cupboard
201
711 Structural Analysis of Sophorolipids (SLs)
Mass spectroscopy was preliminary applied to study the structure of produced
biosurfactants where samples were prepared following the method introduced in
section 3662 A representative mass spectrum of SLs was shown in Figure 74
where detected ions with specific mass-to-charge ratios (mz) were exhibited by
bars with their lengths indicating the relative abundance of ions
The main peaks were at the mz value of 70532 and 73332 As negative ion
electrospray was applied in the measurement the real molecular mass for these
two peaks should be 70632 and 73432 respectively It has been reported that
diacylated lactonic sophorolipid of C181 has the molecular mass of 687
(Khanvilkar et al 2013) In addition the molecular mass of acidic form is 18 more
than lactonic form (Dolman et al 2019) Therefore the structure with molecular
mass of 70532 tends to be diacylated acidic sophorolipid of C181
Regarding to the peak valued 73332 which is almost 28 more than that of
diacylated acidic sophorolipid of C181 possible structure suggested for this
molecular mass is diacylated acidic sophorolipid of C201
Figure 73 Result of HPLC measurement of sophorolipids
202
Besides another two peaks were also detected corresponding to the real
molecular mass of 68831 and 80231 The former represents for diacylated
lactonic Sophorolipids of C181 As for the latter it can be found that this structure
of SLs was unlikely to consist of a hydrophobic tail with 18 carbons (C18) as it was
92 higher than the molecular mass of diacylated acidic sophorolipid with C180
which has the maximum molecular mass among structures with C18 Thus for the
peak at mz of 80131 diacylated acidic sophorolipid of C252 was assumed As a
matter of fact this structure of sophorolipid with long chain is kind of reasonable
as the hydrophobic carbon source was rapeseed oil which contains almost 50
erucic acid (C22)
From the result of mass spectroscopy more acidic SLs were produced in the
fermentation than lactonic forms One possible reason may because that during
the fermentation the pH of the media was not maintained at the optimal value This
was also found in literature that when the pH value drops to 2 more acidic form
of SLs was presented in the product (Dolman et al 2017)
712 Surface Tension Analysis of Sophorolipids (SLs)
The surface activity of SLs was measured using method referring to section 365
Figure 75 illustrated the surface tension of SLs aqueous solutions at different
concentrations Surface tension rapidly decreased with the increase of the
Diacylated lactonic SLs
with C181
Diacylated acidic
SLs with C181
Diacylated acidic
SLs with C201
Diacylated acidic SLs
with C252
7333223
6873149
Figure 74 Representative mass spectrum of sophorolipids obtained from mass spectrometry
203
concentration of SLs solution and gradually levelled off after reaching approximate
3459 mN m-1 corresponding to a CMC value of 50 mg L-1
The CMC of SL solution (50 mg L-1) is lower than that of SLs produced by
cultivating Candida Bombicola on a medium containing sugarcane molasses with
soybean oil (5943 mg L-1) (Daverey and Pakshirajan 2009) and glucose with
soybean dark oil (150mg L-1) (KIM et al 2005) The difference of CMC value may
due to different structures of SLs that produced by cultivating the strain on different
substrates In another aspect the purification of SLs may also affect the result In
previous study the minimum surface tensions in crude and purified SL solutions
were nearly the same which are 39 mN m-1 and 36 mN m-1 respectively However
the crude SLs mixtures showed a much higher CMC value of 130 mg L-1 compared
to the purified SLs (CMC of 10 mg L-1) (Otto et al 1999)
30
40
50
60
70
80
0 30 60 90 120 150 180 210 240 270 300 330
surfa
ce t
en
sion
(m
Nmiddotm
-1)
Concentration of sophorolipid solutions(mgmiddotL-1)
Figure 75 Surface activity of SLs in water solution where surface tension varied as a function of the concentration of sophorolipids
204
72 Mannosylerythritol Lipids (MELs)
Shake flask fermentation and fed-batch fermentation were carried out for MELs
production separately After 10 days of strain cultivation orange beads were found
in the shake flasks of batch fermentation shown in Figure 76 (a) and products
with disparate morphology were obtained from fed-batch fermentation where
yellow gel-like aggregates were witnessed
721 Structural Analysis of MELs
Mass spectrometry (MS) was performed on MELs to determine whether the
product was MELs and analyse the structure composition Sample preparation and
measuring procedure has been introduced in 3662
Figure 77 presents the MS result of the product where many peaks are exhibited
on the positive mass spectrum of [M+H]+ ion This indicates that the crude product
contains oils and fatty acids (peaks at mz less than 500) and various structures
of biosurfactants
(a) (b)
Figure 76 Appearance of MELs products from (a) batch fermentation and (b) fed-batch fermentation
205
In order to identify peaks in details MS analysis was carried out within smaller
specific mass-to-ratio ranges including mz of 450-600 600-750 and 750-1050
among which the MS spectrum at mz from 600-750 is shown in Figure 78
Three major ion peaks of the [M+H]+ ion at mz 671 (67136) 697 (69737) and
657 (65738) are presented and the corresponding molecular weight was
approximately determined as 6704 6964 and 6564 The ion peak at mz 671 can
MW 6704
MW 6564
MW 6964
Figure 77 Results of mass spectrometry of mannosylerythritol lipids
Figure 78 Representative mass spectrum of mannosylerythritol lipids with mz ranging from 600 to 750
206
be interpreted as resulting from (ME-4H+ 280) + 2(acetyl group 43) + (decylenic
acid-OH- 153) + (decynoic acid-OH- 151) + (H+1) In comparison the ion peak
at mz of 697 presenting a molecular mass difference of 21 from the main peak
which is possible due to the difference in fatty acid chain Based on this calculation
Table 71 summarise some interpretation of peaks that obtained according to other
papers where the possible fatty acid chains were included (Beck et al 2019
Madihalli and Doble 2019)
Table 71 Prediction of MELs structure and corresponding possible fatty acid chains
As seen from the result most peaks that has been analysed represents MEL-A
However in order to get deeper insight into the oil or fatty acid moiety in different
structures LC-MS measurement can be taken into account Besides more purified
sample should be used for further analysis where further oil extraction is needed
[M+H+] Molecular mass Possible
structure of MELs
Possible fatty
acids chain
combinations
5352741 5343 MEL-D C81-80
6433460 6423 MEL-A C81-102
6573792 6564 MEL-BMEL-C C102-121C101-
122C81-142
6713578 6704 MEL-A C101-102C81-
122
6973735 6964 MEL-A C102-122
7133647 7124 MEL-BMEL-C C81-182C121-
142C121-
142C102-161
7313800 7304 MEL-A C101-140C120-
121C81-160
8956104 8946 MEL-A C183-183
9616177 9606 MEL-A C201-200
207
73 Thermodynamic Properties of Sophorolipids and
MELs
As can be seen from Figure 79 during the DSC scanning from room temperature
to 90degC and then ramping down to -20degC followed by a ramping up back to room
temperature SLs did not show any obvious endothermic or exothermic peaks
indicating a thermostability during the measured range So wider temperature
range is suggested on thermal study of SLs Different from SLs of which no
thermal transition witnessed with DSC scan MELs presented ice-melting peak
around zero degree and another crystallisation peak exhibited at around zero
degree which may due to water existence in the crude product shown in Figure
710 But results indicated excellent thermal stable of biosurfactants when
subjecting to temperature variation
-025
-02
-015
-01
-005
0
005
01
015
02
-20 -10 0 10 20 30 40 50 60 70 80 90
Hea
t F
low
W
g
Temperature degC
ramp up
equilibrium
ramp down
equilibrium
ramp up
-025
-02
-015
-01
-005
0
005
01
015
02
-20 -10 0 10 20 30 40 50 60 70 80 90
Hea
t F
low
W
g
Temperature degC
ramp upequilibriumramp downequilibrium
Figure 79 DSC thermogram of sophorolipids where heat flow varied as function of temperature ranging from -20 degC to 90 degC
Figure 710 DSC thermogram of mannosylerythritol lipids where heat flow varied as function of temperature ranging from -20 degC to 90 degC
208
74 Summary of Chapter 7
In chapter 7 results of biosurfactant production were exhibited mainly forcused on
their structural analysis Sophorolipids (SLs) were prepared using shake flask
fermentation and the fermentation technology was referenced from Dolman et al
in our group (Dolman et al 2017) where 50 mg L-1 of SLs was produced in a batch
The structural analysis showed that diacylated acidic SLs of C181 diacylated
acidic SLs with C201 and diacylated lactonic SLs with C181 were found as main
peaks in mass spectrum Also SLs that produced presented the ability to reduce
water surface tension from 72 to 3402 mN m-1 with a critical micelle concentration
of around 50 mg L-1 Mannosylerythritol lipids (MELs) were prepared in shake-flask
fermentation using similar procedure as that applied for SLs More peaks were
observed as a result of the mass spectroscopy measurement of extracted MELs
where MEL-A predominated SLs and MELs were then formulated into bio-creams
without further purification in this study for providing the information of cream
formulation with biosurfactants instead of synthetic ones
209
Chapter 8 Production of bio-creams using
Continuous Configuration in
Formulation_Ⅲ
As concluded from previous study including formula selection and manufacturing
process optimization desired mimic creams with good performance compared to
standard E45 were produced with Formulation_Ⅲ using continuous configuration
In this chapter results of bio-creams formulated with bio-surfactants and vegetable
oils were presented and they were compared to those mimic creams in terms of
their performance
New nomenclatures of creams are applied in this chapter where surfactants
applied in creams are specified For example creams formulated with SLES SLs
and MELs combining with fatty alcohols (CA and GM) are named as cream [SLES
CA GM] [SLs CA GM] and [MELs CA GM] respectively In addition to that
corresponding concentrations of each surfactant component are specified along
with their names For example cream [2SLs 6CA 2GM] referring to a bio-cream
formulated with 2 wt SLs 6 wt CA and 2 wt GM Simplified CA and GM are
elided it turns to be cream [2SLs 6 2]
81 Reformulation of Mimic Creams Using Continuous
Configuration
Creams [2SLES 6 2] [4SLES 6 2] and [6SLES 6 2] were reproduced using
continuous configuration with the same manufacturing process applied in
Formulation_Ⅰ Then they were initially analysed using steady state shear tests
after being prepared in order to eliminating discrepancy caused by different
configurations
Rotational shear tests were performed to obtain the viscosity profile for each cream
ranging from shear stress of 5 Pa to 300 Pa using the same measuring procedure
as that being used in the analysis for Formulation_Ⅰ Their viscosity profiles were
illustrated and compared respectively between two batches in Figure 81 It can be
seen that viscosity profiles of mimic creams in Formulation_Ⅲ (line with solid filled
circle) greatly coincided with that in Formulation_Ⅰ (line with no filled circle)
especially for 1st Newtonian plateau yield stress and shear thinning behaviour
210
Using simplified configuration creams were crashed quenched by immersing the
beaker into a pot filled with large amount of cold water and the temperature was
cooled down to room temperature by 10 minutes However as for continuous
configuration freshly cold water was continuously conveyed to the container jacket
for cooling and the duration was still set as 10 minutes resulting in lower cooling
speed compared to the simplified configuration But this difference did not cause
big effects on cream performance this may due to the small quantity production of
the cream in lab scale and the only difference in cooling rate was too small to
affect the production (Roslashnholt et al 2014) Although mimic creams prepared in
Formulation_Ⅲ presents similar rheological behaviours as previous batch freshly
produced mimic creams using continuous configuration were applied for further
comparison with bio-creams
82 Creams Formulated with Bio-surfactants in Mixed
Paraffin OilsWater System
In replacement of SLES different concentrations of sophorolipids (SLs) and
mannosylerythritol lipids (MELs) were respectively formulated into the emulsifying
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+06
1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Cream [2 6 2]
First Batch
Third Batch
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+06
1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Cream [4 6 2]
First Batch
Third Batch
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+06
1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Cream [6 6 2]
First Batch
Third Batch
Figure 81 Comparison of flow profile among creams formulated in Formulation_Ⅰ
using simplified configurations and that in Formulation_Ⅲ using the continuous one
211
system containing 6 wt cetyl alcohol (CA) and 2 wt glycerol monostearate (GM)
incorporating with mixed paraffin oils and water Details of recipes of formulation
could be referred from group P2 and P3 in Table 37 (section 342)
821 Appearance of Creams
Pictures of bio-creams were shown in Figure 82 where the composition of each
emulsifying system were specified corresponding to each cream When having SLs
in the formulation creams presented rigid appearance with self-bodying structure
whereas creams formulated with MELs were less viscous Simply from observation
of cream appearances higher concentration of MELs in the system resulted in a
thinner product which is in consistent with mimic creams formulated with SLES
While the opposite effect was found in creams containing SLs instead where more
structured product was obtained with higher concentration of SLs involved
822 Rheological Properties of Creams
Rheological measurements were applied to analyse the flow and deformation
behaviour of bio creams formulated with SLs and MELs separately where
rotational shear oscillatory sweep and creep-recovery tests were conducted
Mixed Paraffin oils
Sophorolipids (wt) CA
(wt) GM
(wt)
2 4 6
6 2
Mannosylerythritol lipids (wt)
2 4 6
Figure 82 Appearance of bio-creams formulated with 6 wt CA and 2 wt GM respectively incorporated with varied concentrations of SLs and MELs in mixed paraffin
oils-water system
212
8221 Steady State Shear
Non-linear rotational shear test was preliminary performed on creams using the
same sample preparation sample loading and measuring procedure as introduced
in section 36132 Figure 83 illustrates the viscosity profiles of creams [2SLs 6
2] [4SLs 6 2] [6SLs 6 2] containing 2 wt 4 wt and 6 wt SLs respectively
incorporating with same amount of fatty alcohols for stabilising mixed paraffin oils
in water where viscosities varied with increasing shear stress from 1 Pa to 30 Pa
Three bio-creams formulated with SLs all clearly showed decreased viscosity trend
as the shear stress increased indicating shear thinning behaviour which is a
property of good cream in terms of spreadability and distribution ability (Malkin
2013) In addition it is interesting to notice that the slope of shear thinning
behaviour of each cream varied to that obtained from mimic creams When beyond
the yield stress a viscosity drop was presented followed by a gradually slow
decrease which includes a short plateau then another sharp decrease of viscosity
was displayed The reason for this may due to the multiple structure of crud SLs
where the ring shaped lactonic form and opened acidic form co-existed in the
product forming various structure of micelles
Before reaching the yield stress the viscosity behaviour of cream as a function of
shear stress is usually introduced as the 1st Newtonian plateau presented as
viscosity levelling off during low shear stress range if accurate measurements were
conducted (Tatar et al 2017) As stated in previous chapter rheological
measurements in this work may be influenced by wall slip phenomenon However
as absolutely same procedure was maintained and reduplications were carried out
rheological data could be sufficient for the comparison between different creams
with varied surfactant systems For flow profiles of cream [4SLs 6 2] and [6SLs
6 2] the corresponding zero viscosity was calculated as an average and displayed
in the figure Cream containing 6 wt SLs presented higher zero viscosity (117times
105 PamiddotS) than that containing 4 wt SLs (435times104 PamiddotS) However for cream
[2SLs 6 2] no plateau was witnessed but it exhibited same curve trend of shear
thinning behaviour as other two creams Thus it is assumed that cream [2SLs 6
2] may reach zero viscosity when decreasing the shear stress below 1 Pa In this
study during the measuring range the limit viscosity of cream containing 2 wt
SLs was determined as the apparent viscosity at 1 Pa (633times103 PamiddotS)
213
The existence of the 1st Newtonian plateau reflects the formation of well-
established three-dimensional microstructure in the self-bodying cream thereby
resulting a product with a solid appearance at rest (Ahmadi et al 2020) This helps
explain the different appearance of three creams showed in Figure 83 where
creams containing 4 wt and 6 wt SLs clearly performed with solid state when
compared to that with 2 wt SLs
From the viscosity profile as a function of shear stress a bio-surfactant SLs were
proved to be a feasible substitution of chemically synthesized surfactant SLES As
introduced in chapter 521 when no ionic surfactant (SLES) involved in the
formulation containing 6 wt CA and 2 wt GM the product displayed
unhomogenized appearance where water was greatly separated from cream
While 2 wt SLs was able to contribute to the formulation of a homogenised cream
even though it showed less viscous Increase the concentration of SLs facilitated
the production of a more desired cream showing higher viscosity and yield stress
exhibiting an opposite effect compared to SLES that higher concentration of SLES
resulted in a more viscous system This may due to the non-ionic nature of SLs
As reported in literatures higher concentration of non-ionic surfactant contributes
to formation of more rigid system (Penkina et al 2020)
Figure 83 Comparison of flow behaviour among creams containing 6 wt CA and 2wt GM with varied concentrations of SLs in mixed paraffin oils-water system where viscosity varied as a function of shear stress ranging from 1 Pa to 300 Pa
214
Another biosurfactant MELs were applied to replace SLES for cream formulation
The same characterisation regarding to viscosity profile determination was
conducted as that of SLs the results is shown in Figure 84 These bio creams
displayed shear thinning behaviours within shear stress range from 1 Pa to 300 Pa
Nevertheless the limiting viscosities of creams at shear stress of 1 Pa were
unexpected lower than that of creams containing SLs MELs were introduced as a
better emulsifier in the literatures and compared to that SLs work better on the
aspect of reducing the surface or interfacial tension (Xu et al 2019) Thus MELs
were expected to behave better in the formulation of creams But this may due to
different micellar structure that formed when MELs were involved in the system as
reported in literatures that MELs tended to self-assemble and form vesicles which
is different from SLs or SLES Also a plateau was witnessed during shear thinning
range of every cream which was in the same situation as cream containing SLs
228E+03
175E+03
222E+02
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
01 1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Mixed Paraffin OilsCream [2MELs 6 2]
Cream [4MELs 6 2]
Cream [6MELs 6 2]
Figure 84 Comparison of flow behaviour among creams containing 6 wt CA and 2wt GM with varied concentrations of MELs in mixed paraffin oils-water system
where viscosity varied as a function of shear stress ranging from 1 Pa to 300 Pa
215
8222 Oscillatory Sweep
Oscillatory strain sweep (OSS) test was performed to determine the LVE range
Same procedure was applied in the analysis for bio-creams where the prepared
sample was subject to increased oscillatory strain strain ranging from 00001 to
1000 while keeping the frequency as constant of 1 Hz For the result of OSS
variations of Grsquo and Grsquorsquo were displayed as the function of the increased strain
displaying in logarithmic coordinates Then a strain was selected among plateau
values that presented on the Grsquo (γ) curve usually during low amplitude range Grsquo
and Grsquorsquo as a function of increased strain for bio-creams containing SLs is shown in
Figure 85 In every rheogram the yield point of Grsquo was displayed as 90 of the
plateau value and the crossover point was calculated using the method introduced
in section 5222 Based on the result of OSS for bio creams the strain of 001
was selected as the constant amplitude for the further OFS test The value is also
suited for bio-creams containing MELs Before the cross-over point where Grsquo
equalled to Grsquorsquo the elastic behaviour dominated the viscous one (GrsquogtGrsquorsquo) for all six
bio-creams indicating a certain rigidity if the product is solid with relatively high
viscosity during medium or high shear rate range (Mahaut et al 2008) While for
creams presented low-viscosity behaviour in shear thinning and the 2nd Newtonian
plateau they still showed GrsquogtGrsquorsquo in LVE range which indicated their gel-like
consistency and certain firmness when at rest despite that the gel structure was
weak (Pan et al 2018)
216
10E-02
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
0001 001 01 1 10
G
G
Pa
strain()
Cream [SLs CA GM] of [2 6 2]wt (Mixed Paraffin Oils)
G
G
10E-02
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
0001 001 01 1 10
G
G
Pa
strain()
Cream [SLs CA GM] of [4 6 2]wt (Mixed araffin Oils)
G
G
10E-02
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
0001 001 01 1 10
G
G
Pa
strain()
Cream [SLs CA GM] of [6 6 2]wt (Mixed Paraffin Oils)
G
G
Figure 85 Oscillatory strain sweep on bio-creams formulated with 6 wt CA and 2 wt GM with varied concentration of SLs where G and G varied as function
of strain ranging from 001 to 10
217
Oscillatory frequency sweep (OFS) test was then carried out where cream
samples were sheared under sinusoinal oscillatory strain at a constant value of
001 with the frequency increased from 001 to 100 Hz As Figure 86 presented
where SLs was applied in the formulation the result is displayed in form of storage
modulus Grsquo loss modulus Grsquorsquo and complex viscosity |ƞ| varying as a function
of frequency for cream containing different concentrations of SLs The complex
viscosity for all bio-creams decreased as the frequency increasing demonstrating
shear thinning behaviour of creams which complemented results obtained from
non-linear rotational shear test (Sanz et al 2017)
For SLs involved bio-creams except cream with emulsifying system [SLs CA GM]
of weight concentration of [2 6 2] where Grsquo and Grsquorsquo intersected at certain
frequencies the other two creams displayed gel-like character with elastic behavior
dominated over the measured frequency range (GrsquogtGrsquorsquo) This was also winessed
for bio-creams containing MELs As described in literatures (Mahaut et al 2008)
for stable dispersions or gels trend of Grsquo is often greater than Grsquorsquo and both of them
show almost parallel lines increasing with the frequency rise which is comparable
to that indicated by bio-creams
The network structure built in the dispersion is the reason for Grsquo and Grsquorsquo response
against frequency during LVE range which is usually in the form of physical
network and vice versa Grsquo-curve and additionally Grsquorsquo-curve could help confirm
whether a gel-like structure is formed in the cream product (Wang and Marangoni
2016) The three-dimentional gel network was established by interaction forces
which is mainly due to the intermolecular forces based on physical-chemical bonds
(secondary bonds) This type of bonds generally show lower energy than chemical
bonds (primary bonds) contributing to intramolecular forces (Koacutenya et al 2003)
OFS test could be applied to study the strength of internal structure by comparing
the Grsquo -value at a low frequency but not able to distinguish the type of network
as both of inermolecular and intramolecular forces result in relatively constrant
structural strength during LVE range of cream products (Zhao et al 2013)
218
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
001 01 1 10 100
|ƞ
| P
as
G
G
Pa
Frequency Hz
Cream [SLs CA GM] of [2 6 2]wt
G
G
|n|
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
001 01 1 10 100
|ƞ
| P
as
G
G
Pa
Frequency Hz
Cream [SLs CA GM] of [4 6 2]wt
G
G
|n|
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
001 01 1 10 100
|ƞ|
Pa
s
G
G
Pa
Frequency Hz
Cream [SLs CA GM] of [6 6 2]wt
G
G
|n|
Figure 86 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt GM with varied concentration of SLs where G G and |ƞ|varied as function of
frequency ranging from 001 Hz to 100 Hz
219
Althoug both of bio-creams formulated with SLs and MELs showed that Grsquo was
greater than Grsquorsquo within the frequency range the degree of curves (Grsquo and Grsquorsquo)
between them was different For MELs incorporated bio-creams Grsquo - and Grsquorsquo- curve
nearly presented as parallel straight lines and probably no likelihood of crossing
over with each other at any point However relatively obvious curvature was found
for Grsquo and Grsquorsquo responsed by cream containing SLs resulting the convex Grsquo curve
and and concave Grsquorsquo curve and the curvature increased when lower concentration
of SLs was in the system As a result the tendency of Grsquo- and Grsquorsquo-curve meeting
at certain frequencies was witneesed in the rheogram of cream containing 2 wt
SLs and two regions near crossover points were illustrated in Figure 87
During low frequency range from 001 Hz (ωasymp00628 rad s-1) to 01 Hz (ωasymp0628
rad s-1) the cream sample was exposed to very slow motion and responsed long-
term behavior which helped characterise its internal structural strengthe when at
rest (Pan et al 2018) As can be seen from Figure 87 (left rheogram) the average
curve of Grsquo was dominant that of Grsquorsquo but the overlaps of error bars indicated that
Grsquo and Grsquorsquo probably crossed over with each other before reaching the frequency of
006 Hz (ωasymp04 rads) Thus during with low frequency range that is long-term
oscillation frequency sweep teset indicated that cream [2SLs 6 2] behaved
between liquid and gel-like suggesting the long-term storage unstability Another
crossover point was found during high frequency range from 10 to 100 Hz (right
rheogram in Figure 87) approximately around 8 Hz after which Grsquorsquo was greater
10E+02
10E+03
001 01
G
G
Pa
Frequency Hz
[SLs CA GM] of [2 6 2] wt
G
G
10E+03
10E+04
10 100
G
G
Pa
Frequency Hz
[SLs CA GM] of [2 6 2] wt
G
G
Figure 87 Specific oscillatory frequency range of oscillatory frequency sweep test for SLs-involved cream including the range between 001 and 01 (left) and that between
10 and 100 (right) showing crossover of G and G
220
than Grsquo indicating the cream behaved as a viscoelastic liquid at higher frequencies
This may because of sample degradation and measuring inherent problems (Pan
et al 2018)
Steady state rotational test (SSS) was previously applied to determine the ldquoyield
stressrdquo for analysing the structural network built in cream when at rest thereby
evaluating the consistency of sample This was realised in osillatory frequency
sweep (OFS) as well where Grsquo and if necessary along with Grsquorsquo were analysed at
low frequencies But they were not in the same meauring range and just
complementing each other For bio-creams involved MELs although viscosity
profiles from SSS showed no yield stress of creams within the measured shear
stress range suggesting no network structure established storage moduli
response against frequency presented that Grsquo was predominant thus indicating
gel-like structure and certain stability of creams
As seen from Figure 88 and 89 Cream containing 6wt of SLs presented higher
Grsquo compared to that containing 4 wt and 2 wt of SLs showing a higher stability
and rigid gel network However higher concentration of MELs involved in the
formulation led to a weaker gel structured cream showing lower Grsquo-values against
frequencies compared to creams with lower concentration of MELs The reason for
this may because the difference of micelles or liquid crystals structure formed by
MELs and SLs molecules leading to different effects on rheological behaviour of
creams (Kelleppan et al 2018 Worakitkanchanakul et al 2009)
221
10E+02
10E+03
10E+04
10E+05
001 01 1 10
G
G
P
a
Frequency Hz
Mixed Paraffin Oils
G-cream [6SLs 6 2] G-cream [6SLs 6 2]
G-cream [4SLs 6 2] G-cream [4SLs 6 2]
G-cream [2SLs 6 2] G-cream [2SLs 6 2]
10E+02
10E+03
10E+04
001 01 1 10
G
G
P
a
Frequency Hz
Mixed Paraffin Oils
G-cream [2MELs 6 2] G-cream [2MELs 6 2]G-cream [4MELs 6 2] G-cream [4MELs 6 2]G-cream [6MELs 6 2] G-cream [6MELs 6 2]
Figure 88 Comparison of G and G as function of frequency ranging from 001 Hz to 10 Hz among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations
of SLs in mixed paraffins-water system
Figure 89 Comparison of G and G as function of frequency ranging from 001 Hz to 10 Hz among bio-creams containing 6 wt CA and 2 wt GM with varied
concentrations of MELs in mixed paraffins-water system
222
8223 Creep and Recovery
Results of creep and recovery test that carried out on bio-creams containing SLs
and MELs are shown in Figure 810 and 811 respectively As introduced in the
creep results for creams having SLES in the system a primary creep and
secondary creep are expected to be found in the creep compliance response under
the stress as function of time especially primary creep that represented by spring
element indicating a system showing elastic behaviour (Dogan et al 2013) While
for bio-cream formulated with 2 wt SLs only secondary creep region dominates
indicating a viscous liquid behaviour However with the increase of SLs
concentration secondary creep range was presented as seen the creep curve of
bio-cream containing 4 wt and 6 wt SLs in the system Therefore higher
concentration of SLs in the system resulted in a more elastic behaved product
which is the desired property in semi-solid system
For the system where MELs was incorporated with paraffin mixed oils in water no
primary creep phenomena showed in all three bio-creams containing different
concentrations of MELs Also during recovery process after 30-minutes stress
shear within LVE range bio-creams showed no strain recovery Thus it means that
MELs is not a good substitute surfactant of SLES in this formulation of cream
product with paraffin oils in water system containing 6 wt cetyl alcohol and 2 wt
0
005
01
015
02
025
03
0 500 1000 1500 2000 2500 3000 3500 4000
J
Pa
⁻sup1
Time s
Mixed Paraffin Oils
Cream [2SLs 6 2]
Cream [4SLs 6 2]
Cream [6SLs 6 2]
0
03
06
09
12
15
18
0 1000 2000 3000 4000
J
10
⁻sup2 P
a⁻sup1
Time s
Figure 810 Comparison of compliance as a function of time among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of SLs in mixed
paraffins-water system
223
glycerol monostearate in terms of creep response as they all behaved as viscous
liquid and no elasticity witnessed This agree with the results obtained from steady
state shear and oscillatory sweep tests
823 Thermodynamic Properties of Creams
DSC measurement was carried out to characterise bio-creams formulated with
sophorolipids (SLs) and mannosylerythritol lipids (MELs) separately results of
corresponding thermograms of SLs and MELs were respectively displayed in
Figure 812 and 813 No obvious difference was found upon heating curve for both
thermograms where for bio creams containing different concentrations of SLs a
melting point was found at around 36 degC and similar for that of MELs While upon
cooling down for creams with SLs exothermal peaks were observed and with an
increase of SLs concentration crystallization temperature moved to lower
temperature resulting in smaller supercooling temperature difference (difference
between melting point and the cooling crystallization temperature) and thus higher
solidification rate of the material (Zhang et al 2017a) However the DSC result
for creams formulated with MELs with mixed paraffin oils in water was unable to
provide pronounce information Thus additional measurement is needed where
lower heating or cooling rate is suggested
0
1
2
3
4
5
6
7
8
9
10
0 500 1000 1500 2000 2500 3000 3500 4000
J
Pa⁻sup1
Time s
Mixed Paraffin Oils
Cream [6MELs 6 2]
Cream [4MELs 6 2]
Cream [2MELs 6 2]
Figure 811 Comparison of compliance as a function of time among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of MELs in mixed
paraffins-water system
224
-04
-03
-02
-01
0
01
02
03
04
25 30 35 40 45 50 55 60 65 70
Heat
Flo
w
Wg
Temperature degC
Mixed Paraffin Oils
Cream [2SLs 6 2]
Cream [4SLs 6 2]
Cream [6SLs 6 2]
-04
-03
-02
-01
0
01
02
25 30 35 40 45 50 55 60 65 70
Heat
Flo
w
mW
mg
Temperature degC
Mixed Paraffin Oils
Cream [2MELs 6 2]
Cream [4MELs 6 2]
Cream [6MELs 6 2]
Figure 812 DSC thermograms of bio-creams formulated with varied concentrations of SLs in mixed paraffins-water system
Figure 813 DSC thermograms of bio-creams formulated with varied concentrations of MELs in mixed paraffins-water system
225
83 Creams Formulated in Vegetable OilsWater System
As the demand for greener product vegetable oils coconut oil and vegetable
shortening were considered as the substitutions for mixed paraffin oils (light liquid
paraffin and white soft paraffin) with the same weight concentration Chemically
synthesized surfactants SLES biosurfactant SLs and MELs of 2 wt 4 wt and
6 wt were respectively incorporated with CA and GM as the emulsifying system
Recipes could be referred from Table 7 in section 342 (group C1-C3 and V1-V3)
831 Appearance of Creams
Mimic creams containing different concentration of SLES were preliminary
formulated with coconut oil and vegetable shortening separately shown in Figure
814 Yellow products were formulated with vegetable shortening while white ones
were those with coconut oils No significant differences of consistency between
creams were witnessed and all of them showed a rigid solid state after preparation
Figure 814 Appearance of mimic creams formulated involving SLES respectively with coconut oil and vegetable shortening in water containing surfactant system of 6 wt cetyl alcohol and 2 wt glycerol monostearate with varied concentrations of sodium
lauryl ether sulfate
Coconut Oil
SLES (wt) CA
(wt) GM
(wt)
2 4 6
6 2
2 4 6
SLES (wt)
Vegetable Shortening
226
Pictures of bio creams with coconut oil and vegetable shortening in water are
presented in Figure 815 and 816 separately With nearly 27 wt coconut oil in
the formulation white semi-solid products were obtained presenting different
appearance with different concentrations of bio-surfactants When SLs of 2 wt
was involved less viscous emulsion were presented Higher concentration of SLs
obviously resulted in a structured cream in solid state with higher rigidity On the
contrary the lower concentration of MELs involved the higher stiffness of product
was made But the cream was unacceptable due to the undesired hardness and
coarse appearance when 2 wt of MELs was involved With higher concentration
of MELs in the system where 6 wt applied a smooth semi-solid cream with more
desired appearance was formulated
Still when vegetable shortening applied instead of coconut oil colour of the
product turned to yellow as seen in Figure 816 Products having SLs in the system
showed suitable rigidity from the appearance as semi-solid cream However
these coarse-grained creams were not smooth as required As for creams
containing MELs in the emulsifying system products seemed to be worse based
on their appearance as they presented as the aggregation of granules but not
Coconut Oil
Sophorolipids (SLs) (wt) CA
(wt) GM
(wt)
2 4 6
6 2
Mannosylerythritol lipids (MELs) (wt)
2 4 6
Figure 815 Appearance of bio-creams formulated involving SLs and MELs respectively with coconut oil in water containing surfactant system of 6 wt cetyl alcohol and 2
wt glycerol monostearate with varied concentrations of sodium lauryl ether sulfate
227
homogenized creams with acceptable consistency The analysis from the
appearances of creams was direct but not accurate so further characterisation
was conducted to determine their properties qualitatively and quantitatively
832 Rheological Properties of Creams
Series of rheological tests were carried out to study the flow and deformation of bio
creams formulated with vegetable oils where viscosity profile was determined by
conducting rotational shear test (steady state shearSSS) and viscoelasticity
behaviour was analysed with the help of oscillatory frequency sweep (OFS) and
creep test
8321 Steady State Shear
As previous introduced the viscosity profile could be obtained by carrying out SSS
test where cream sample was subject to shear stress ranging from 1 Pa to 300 Pa
and corresponding viscosity change was recorded Characterisations were
conducted at 25 degC for every cream sample same sample preparation was made
prior to the test and minimum in duplicate Also 40 mm cone-plate geometry was
Vegetable Shortening
Sophorolipids (wt) CA
(wt) GM
(wt)
2 4 6
6 2
Mannosylerythritol lipids (wt)
2 4 6
Figure 816 Appearance of bio-creams formulated involving SLs and MELs respectively with vegetable shortening in water
228
applied and creams were confined within a gap of 57 mm which is consistent as
previous characterisation for mimic creams
As mentioned in previous chapters rheological results that obtained in this work
were applied as indices for the comparison between creams formulated with
different compositions of surfactants and actual interpretation of flow properties
for individual cream system required more work to be done for further eliminating
wall depletion problem Figure 817 and 818 represents the viscosity change of
mimic creams respectively formulated with coconut oil and vegetable shortening
emulsified by SLES as a function of shear stress All creams presented the shear
thinning behaviour which is desired There was no big difference of zero-shear
viscosity and yield stress between creams containing different concentrations of
SLES and this was also found in viscosity profiles of creams having vegetable
shortening as oil content (Figure 818) However as for vegetable shortening
formulated in creams flow curves seemed to be largely affected by sample dryness
and wall slip phenomena where prominent sudden breaks were observed
compared to those for creams formulated with coconut oil (Hatzikiriakos 2012)
Even though more SLES involved led to the production of less viscous cream
which was in accordance with mixed paraffin oils involved system Vegetable
shortening involved creams presented approximate one magnitude larger of zero
shear viscosity and yield stress value respectively than coconut oil involved creams
did (Figure 817) This may because the difference of physical property between
two vegetable oils (Chizawa et al 2019)
The zero shear viscosity (limiting viscosity at shear stress of 5 Pa) for the system
of mixed paraffin oil incorporating with 4 wt of SLES in water was 139times105 Pas
a comparable value of 1times105 Pas was obtained for coconut oilwater4 wt SLES
system indicating the potential of coconut application in the replacement of
paraffin mixed oils in terms of their rheological behaviour As a matter of fact
similar coconut oil and mixed paraffins showed same magnitude of Grsquo and Grsquorsquo trend
with varied frequency from 01 Hz to 100 Hz (data not shown)
229
205E+05
108E+05
546E+04
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+06
01 1 10 100 1000
vis
cosi
ty
Pas
Shear Stress Pa
Coconut Oils
Cream [2SLES 6 2]
Cream [4SLES 6 2]
Cream [6SLES 6 2]
276E+06
248E+05
130E+05
10E-02
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+06
10E+07
01 1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Vegetable Shortening
Cream [2SLES 6 2]
Cream [4SLES 6 2]
Cream [6SLES 6 2]
Figure 817 Comparison of flow behaviour among mimic creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES in coconut oil-water system where
viscosity varied as a function of shear stress ranging from 1 to 300 Pa
Figure 818 Comparison of flow behaviour among mimic creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES in vegetable shortening-water
system where viscosity varied as a function of shear stress ranging from 1 to 300 Pa
230
As can be seen from Figure 819 for the system of coconut oil in water bio creams
containing different concentrations of SLs where 2 wt 4 wt and 6 wt applied
showed generally shear thinning behaviour during the shear stress range from 1
Pa to 300 Pa where the limit viscosity was at nearly 104 Pamiddots for all creams And
no obvious difference between viscosity profiles of them when different
concentration of SLs applied but similar as that mentioned in the case where SLs
involved in the system of mixed paraffin oils in water three stages plateau could
be witnessed especially for cream [6SLs 6 2] This obviously related to the
complex structures of SLs (Ankulkar and Chavan 2019) As a result bio creams
containing SLs as surfactant for emulsifying coconut oil in water behaved less
viscous with a relatively weak structural network
When vegetable shortening emulsified in water with the help of different
concentrations of SLs mixed with CA and GM all creams performed shear thinning
behaviour where zero shear viscosity values were over 105 Pamiddots which can be
seen from Figure 820 However predominant wall slip phenomenon seems affect
the result of system where 2 wt SLs was involved as the sudden break presented
(Barnes 1995) This was found in the situation where SLES was applied with
vegetable shortening in water But for comparison higher concentration of SLs in
181E+04167E+04
165E+04
10E-02
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
01 1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Coconut Oil
Cream [6SLs 6 2]
Cream [4SLs 6 2]
Cream [2SLs 6 2]
Figure 819 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of SLs in coconut oil-water system where
viscosity varied as a function of shear stress ranging from 1 to 300 Pa
231
the cream resulted in more rigid cream with higher viscosity and yield stress which
agreed with the results obtained for SLs being applied in mixed paraffin oils and
water system
Figure 821 represents effect of different concentrations of MELs on flow behaviour
of bio-creams with coconut oil MELs performed better rheological behaviour in
coconut oil-in-water system compared to SLs All creams showed desired
viscosity profiles when subjecting to shear stress from 1 Pa to 300 Pa presenting
desired shear thinning behaviours and reasonable zero shear viscosity
Interestingly although higher concentration of MELs involved made the bio-cream
become less viscous with lower yield stress the trend was reversed during high
shear range and cream with 6 wt of MELs became more viscous than 2 wt of
that But the difference of viscosity was very small at 300 Pa This phenomenon
occurred may due to the dryness of sample while being measured at high shear
stress
Vegetable shortening-in-water system containing MELs was presented in Figure
822 and very high zero viscosity was obtained during low shear range indicating
undesired rigidity of the product even though this result was not seemed in line
with their appearances But viscosity profiles of all bio creams formulated with
128E+05
271E+05
925E+05
100E-02
100E-01
100E+00
100E+01
100E+02
100E+03
100E+04
100E+05
100E+06
100E+07
01 1 10 100 1000
vis
cosi
ty
Pas
Shear Stress Pa
Vegetable Shortening
Cream [6SLs 6 2]
Cream [4SLs 6 2]
Cream [2SLs 6 2]
Figure 820 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of SLs in vegetable shortening-water system
where viscosity varied as a function of shear stress ranging from 1 to 300 Pa
232
vegetable shortening behaved not as good as that with coconut oil which could be
correlated with aggregated clusters presented in those vegetable shortening-in-
water bio creams (Chizawa et al 2019) Again wall slip was obvious for the
formulation with vegetable shortening Briefly summarised from results of steady
state shear coconut oil could be a promising alternative for mixed paraffin oils in
the formulation of cosmetic cream with SLES CA and GM as the emulsifying
system and even for bio creams incorporating SLs and MELs However as the
difference of physiochemical properties between vegetable shortening and mixed
paraffin oils or coconut oils those creams formulated with vegetable shortening
failed to present desired performance although wall slip phenomenon may exist
for these systems comparison could be sufficiently made when consistent
measuring procedure was carried out using 40 mm cone-plate geometry at a
measuring gap of 57 mm
118E+05
171E+04
57E+03
10E-02
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+06
01 1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Coconut Oil
Cream [2MELs 6 2]
Cream [4MELs 6 2]
Cream [6MELs 6 2]
Figure 821 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of MELs in coconut oil-water system where
viscosity varied as a function of shear stress ranging from 1 to 300 Pa
233
8322 Oscillatory Frequency Sweep
Results of oscillatory frequency sweep (OFS) for creams were presented where
storage modulus Grsquo and loss modulus Grsquorsquo changing with frequency was
measured The test was conducted within linear viscoelastic range of every sample
The LVE range was determined by carrying out oscillatory strain sweep tests
(OSS) and then a value of strain was selected for the following OFS tests
Figures 823 and 824 showed rheograms of strain sweep for the mimic cream
containing 6 wt SLES and the bio cream containing 6 wt MELs respectively
with coconut oil in water which separately represented for the determination
of strain for mimic creams and bio creams
For mimic creams involving 6 wt SLES in the system storage modulus Grsquo was
independent with increased strain until reaching the yield strain 120574119910 at around
075 During this low strain range the curve of Grsquo was over Grsquorsquo indicating a solid
domain system Moduli decreased with increasing the amplitude (strain) and a
crossover point of Grsquo and Grsquorsquo was witnessed in the rheogram This point suggested
the transition of sample from gel-like structure to liquid-like structure (Awad et al
2011) Same trend of moduli dependence on strain was achieved in the system
of bio-creams But 120574119910 was smaller than that for mimic cream which was less than
639E+05
569E+05
214E+06
10E-01
10E+00
10E+01
10E+02
10E+03
10E+04
10E+05
10E+06
10E+07
01 1 10 100 1000
vis
cosi
ty
Pa
s
Shear Stress Pa
Vegetable Shortening
Cream [2MELs 6 2]
Cream [4MELs 6 2]
Cream [6MELs 6 2]
Figure 822 Comparison of flow behaviour among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of MELs in vegetable shortening-water system
where viscosity varied as a function of shear stress ranging from 1 to 300 Pa
234
01 (00895 shown in the figure for the selected cream) indicating a less
viscous system The amplitude was determined at strain of 01 for mimic creams
and that of 001 for bio creams with vegetable oils in water The selected strains
were accordingly applied for other creams as they were proved to be within their
LVE range
00895
10E-02
10E-01
10E+00
10E+01
10E+02
10E+03
0001 001 01 1 10
G
G
Pa
strain()
Cream [MELs CA GM] of [6 6 2] (Coconut Oil)
G
G
0746510E-01
10E+00
10E+01
10E+02
10E+03
10E+04
0001 001 01 1 10 100
G
G
Pa
strain()
Cream [SLES CA GM] of [6 6 2] (Coconut Oil)
G
G
Figure 823 Oscillatory strain sweep on mimic creams containing 6 wt CA and 2 wt GM with 6 wt SLES in coconut oil-water system where Gand G varied as function of
strain ranging from 001 to 100
Figure 824 Oscillatory strain sweep on bio-creams containing 6 wt CA and 2 wt GM with 6 wt MELs in coconut oil-water system where G and G varied as function
of strain ranging from 001 to 100
235
Oscillatory frequency sweep was applied afterwards As a result the storage
modulus Grsquo and loss modulus Grsquorsquo of cream containing different concentrations
of SLES SLs and MELs with vegetable oils in water are respectively shown in
Figure 825~830 as a function of frequency ranging from 001 to 100 Hz In
general all cream samples formulated with different concentration of surfactants
incorporated with fatty alcohols in vegetable oils and water system behaved as
structured gel as Grsquo was higher than Grsquorsquo over the whole measured frequency range
at strain within linear region for every sample The mechanical spectra namely the
trends of Grsquo and Grsquorsquo changing with oscillatory frequency measured in LVE range
were applied to illustrate the structural characters of samples
50E+01
50E+02
50E+03
50E+04
001 01 1 10 100
G
G
P
a
Frequency Hz
Coconut Oils
G-cream [2SLES 6 2] G-cream [2SLES 6 2]
G-cream [4SLES 6 2] G-cream [4SLES 6 2]
G-cream [6SLES 6 2] G-cream [6SLES 6 2]
Figure 825 Oscillatory frequency sweep on mimic creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES in coconut oil-water system where G G
and |ƞ|varied as function of frequency ranging from 001 to 100 Hz
236
50E+01
50E+02
50E+03
50E+04
001 01 1 10 100
G
G
P
a
Frequency Hz
Vegetable Shortening
G-cream [2SLES 6 2] G-cream [2SLES 6 2]
G-cream [4SLES 6 2] G-cream [4SLES 6 2]
G-cream [6SLES 6 2] G-cream [6SLES 6 2]
10E+02
10E+03
10E+04
10E+05
001 01 1 10 100
G
G
P
a
Frequency Hz
Coconut Oil
G-cream [6SLs 6 2] G--cream [6SLs 6 2]
G--cream [4SLs 6 2] G--cream [4SLs 6 2]
G--cream [2SLs 6 2] G--cream [2SLs 6 2]
Figure 826 Oscillatory frequency sweep on mimic creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES in vegetable shortening-water system where G G and |ƞ|varied as function of frequency ranging from 001 to 100 Hz
Figure 827 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of SLs in coconut oil-water system where G G and
|ƞ|varied as function of frequency ranging from 001 to 100 Hz
237
50E+01
50E+02
50E+03
50E+04
001 01 1 10
G
G
P
a
Frequency Hz
Coconut Oil
G-cream [2MELs 6 2] G-cream [2MELs 6 2]
G-cream [4MELs 6 2] G-cream [4MELs 6 2]
G-cream [6MELs 6 2] G-cream [6MELs 6 2]
10E+02
10E+03
10E+04
10E+05
10E+06
001 01 1 10 100
G
G
P
a
Frequency Hz
Vegetable Shortening
G-cream [6SLs 6 2] G-cream [6SLs 6 2]
G-cream [4SLs 6 2] G-cream [4SLs 6 2]
G-cream [2SLs 6 2] G-cream [2SLs 6 2]
Figure 828 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of SLs in vegetable shortening-water system where G
G and |ƞ|varied as function of frequency ranging from 001 to 100 Hz
Figure 829 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of MELs in coconut oil-water system where G G and
|ƞ|varied as function of frequency ranging from 001 to 100 Hz
238
When different concentrations of SLES were involved in the formulation where
coconut oil was applied curves of Grsquo for every cream did not display huge
departure from each other indicating a similarity in terms of gel strength As
previous obtained from steady state shear test zero shear viscosity and yielding
properties were not significantly affected by the concentrations of SLES (increasing
from 2 wt to 6 wt) when coconut oil was emulsified with water which coincided
with the oscillation test Even though during lower oscillatory frequencies less
SLES involved cream (2 wt) displayed more obvious solid-structural properties
compared to higher ones did indicating longer stability of system containing lower
concentration of SLES (Kelleppan et al 2018) This is more obvious in the system
of vegetable shortening-in-water as larger difference of Grsquo between creams with
varied concentrations of SLES is witnessed especially at low frequencies
although as previous steady state shear results pointed out that the flow behaviour
of vegetable shortening incorporated creams exhibited undesired performance
The trends of Grsquo and Grsquorsquo of creams containing 2 wt 4 wt and 6 wt of MELs
was similar to that involved SLES instead where increased MELs led to products
showing more viscous structural properties Moreover concentration of MELs had
a significant influence on the viscoelastic properties of creams as seen from Figure
50E+01
50E+02
50E+03
50E+04
50E+05
50E+06
001 01 1 10
G
G
P
a
Frequency Hz
Vegetable Shortening
G-cream [2MELs 6 2] G-cream [2MELs 6 2]
G-cream [4MELs 6 2] G-cream [4MELs 6 2]
G-cream [6MELs 6 2] G-cream [6MELs 6 2]
Figure 830 Oscillatory frequency sweep on bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of MELs in vegetable shortening-water system where
G G and |ƞ|varied as function of frequency ranging from 001 to 100 Hz
239
829 that Grsquo of cream [2MEL 6 2] are shifted one magnitude lower when 6 wt
MELs was applied But in the system where SLs participating the effect of
surfactant concentration on rheological properties and characters was opposite
compared to MELs or SLES From the Figure 827 and 828 it can be seen that
moduli of SLs involved cream [2SLs 6 2] [4SLs 6 2] and [6SLs 6 2] suggested
that more SLs involved in the formulation contributed to the product with more
pronounced solid dominant structure and rigid gel-like behaviour Again whether
for coconut oil or mixed paraffin mixed oils the influence of surfactant
concentration on flow property is not significant indicating the potential of altering
the formulation using vegetable oils (Salehiyan et al 2018)
8323 Creep and Recovery
When coconut oil and vegetable shortening being emulsified in water the system
with SLES showed good elastic behaviour in terms of creep test where primary
creep was witnessed and the creep response of cream containing SLES in
coconut oil-water system is similar to that in mixed paraffin oils-water system This
is found in almost all rheological tests And the reason may due to coconut oil has
similar physicochemical properties compared to the mixed paraffin oils
(Terescenco et al 2018a) The representative result of creep test of cream
involving SLES with vegetable shortening in water is shown in Figure 831 where
all creams present elastic behaviour with the presents of primary creep and
recovered strain In addition 6 wt SLES in the system greatly decrease the
rigidity of product as compliance sharply increased when compared to 2 wt and
4 wt involved
Those MELs involved systems when having coconut oil in water performed well
in terms of viscoelastic property As can be seen from Figure 832 all creams
showed good viscoelastic properties and it showed similar effect as SLES where
lower concentration of MELs or SLES in the system tends to result in a more rigid
cream with good elastic behaviour From Figure 833 as for creams containing
SLs with coconut oils in water the result was similar to that with mixed paraffin
oils in water where higher concentration of SLs had the potential to produce a
product exhibiting more obvious elasticity especially for cream containing 2 wt
of SLs merely secondary creep was witnessed indicating a viscous system
(Nguyen et al 2015)
240
Figure 831 Comparison of compliance as a function of time among mimic creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES in vegetable
shortening-water system
Figure 832 Comparison of compliance as a function of time among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of MELs in coconut oil-
water system
241
833 Thermodynamic Properties of Creams
DSC measurement was carried out and expected for investigating the thermal
properties of creams and the effect of changing surfactants on the performance of
cream Creams formulated with vegetable oils (coconut oil and vegetable
shortening) respectively incorporated with SLES SLs and MELs were heated up
from room temperature to 90degC at a rate of 3degC min-1 followed by cooling down
back to room temperature at the same rate As can be seen in Figure 834 and
835 showing the DSC result of SLES and MELs separately applied in the cream
with vegetable shortening in water although higher concentration of SLES leading
to a lower melting point and decrease in crystallisation temperature change is
insignificant so further investigation is needed in terms of procedure modification
of DSC (Zhang et al 2017a) Similar no obvious trend could be witnessed from
DSC result for creams containing MELs with vegetable shortening in water
However creams with MELs exhibited broader range of melting compared to those
with SLES in the system of vegetable shortening in water indicating higher
impurity of the system which may due to the multiple structure of MELs (Okamoto
et al 2016)
0
01
02
03
04
05
06
07
08
09
1
0 500 1000 1500 2000 2500 3000 3500 4000
J
Pa
⁻sup1
Time s
Coconut Oil
Cream [2SLs 6 2]
Cream [4SLs 6 2]
Cream [6SLs 6 2]
0
2
4
6
8
0 1000 2000 3000 4000
J
10
⁻sup2 P
a⁻sup1
Time s
Figure 833 Comparison of compliance as a function of time among bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of SLs in coconut oil-
water system
242
-03
-02
-01
0
01
02
03
25 30 35 40 45 50 55 60 65 70
Heat
Flo
w
mW
mg
Temperature degC
Vegetable Shortening
Cream [2SLES 6 2]
Cream [4SLES 6 2]
Cream [6SLES 6 2]
Figure 834 DSC thermograms of mimic creams containing 6 wt CA and 2 wt GM with varied concentrations of SLES in vegetable shortening-water system
Figure 835 DSC thermograms of bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of MELs in vegetable shortening-water system
243
As shown in Figure 836 in the system where SLs was involved multiple
endothermic peaks were witnessed within temperature range between 30degC and
40degC indicating inhomogeneous system with uninvolved component (Drzeżdżon
et al 2019) but the it was different when 2 wt SLs was involved where less
melting points existed Glass transition was found for all three SLs-involved creams
and 2 wt SLs exhibiting a higher crystallisation temperature However further
DSC measurements are suggested by modifying the heating rate and temperature
range for giving more information in terms of thermal properties of creams and
correlating this to their microstructure It could also help optimizing the formulation
process such as heating and cooling temperature control (Pivsa-Art et al 2019)
Figure 836 DSC thermograms of bio-creams containing 6 wt CA and 2 wt GM with varied concentrations of SLs in coconut oil -water system
244
84 Summary of Chapter 8
In chapter 8 mimic creams and bio creams were preliminary prepared with mixed
paraffin oils with water incorporating with sodium lauryl ether sulfate (SLES)
sophorolipids (SLs) and mannosylerythritol lipids (MELs) separately with 6 wt
cetyl alcohol and 2 wt glycerol monostearate Rheological measurements were
carried out using a 40 mm cone-plate geometry and a constant measuring gap was
set as 57 mm results of which were applied as indices for comparing the effect of
different surfactants on cream performances For the system having SLs in the
formulation creams were prepared with desired limiting viscosity which is in the
same magnitude as that of mimic creams From results of oscillatory frequency
sweep tests solid dominant viscoelasticity was witnessed for creams containing
SLs within the test frequency range from 001 to 100 Hz presenting as Grsquo was over
Grsquorsquo even though there has a high possibility of the cross point of Grsquo and Grsquorsquo which
indicates a glass transition It is interesting to observed that higher concentration
of SLs resulted in a more flexible cream system with relatively lower limit viscosity
and yield stress which is in the opposite trend as that for SLES involved system
This may due to the reason that SLs are non-ionic molecules and sufficient higher
concentration in the system tend to form a well-structured system (Ren 2017)
This was also witnessed from creep test where compared to the system containing
2 wt of SLs significant primary creep was witnessed for the system containing 4
wt SLs indicating an elastic behaviour
Creams were then prepared using vegetable oils such as coconut oil and vegetable
shortening as an alternative to mixed paraffin oils consisting of light liquid oil and
white soft paraffin in order to provide the information of using vegetable oils for
formulating ldquogreenerrdquo cosmetic creams As a result creams formulated with
coconut oil presented desired results where creams were prepared with
reasonable consistency and self-bodying structure both for mimic creams
containing SLES and bio creams formulated with biosurfactants However
vegetable shortening was not a desired substitute for cream preparation due to
the unfavourable colour granular texture and unexpected high yield stress in
comparison with other creams characterized in this work
245
Chapter 9 Conclusion and Future Work
Human-friendly emulsions play a significant role in various industries especially
for personal care products that closely related to peoplersquos everyday life As a key
component in their formulation surfactant system is usually inevitable for
enhancing emulsification process during preparation and stabilizing microstructure
of the emulsion during shelf life (Akbari and Nour 2018)
In this project in order to provide standards for the formulation bio creams
containing different concentrations of biosurfactants such as sophorolipids (SLs)
and mannosylerythritol lipids (MELs) mimic creams were prepared consisting of
different concentrations of sodium lauryl ether sulfate (SLES) cetyl alcohol (CA)
and glycerol monostearate (GM) with mixed paraffin oils (white soft paraffin and
light liquid paraffin) in water As a result creams containing 6 wt CA and 2 wt
GM incorporating with varied concentrations of SLES were selected as standards
for bio-cream formulation by replacing SLES with SLs and MELs respectively SLs
that produced by cultivating Candida bombicola in the medium containing
rapeseed oil glucose peptone and yeast extract in shake flask fermentation
mixture of diacylated acidic SLs of C181 diacylated acidic SLs with C201 and
diacylated lactonic SLs with C181 was obtained after purification And MELs were
secreted by Pseudozyma aphidis DSM 70725 and mainly MEL-A was isolated
SLES as an anionic surfactant played key role in system of mixed paraffin oils in
water without which cream was failed to form a homogenized structure showing
phase separate right after preparation (only 6 wt CA and 2 wt GM applied in
the formulation as surfactant system) From this aspect when 2 wt of SLs was
applied in the system with 6 wt CA and 2 wt GM cream was successfully
formulated with consistent texture although the limiting viscosity and
corresponding yield stress is relatively low compared to the system containing 2
wt SLES instead and a viscous behaviour dominant the system from creep test
results However increasing concentration of SLs led to the formulation of more
desired creams with comparable consistency with mimic cream containing
same concentration of SLES Thus when SLs were applied in the formulation
with mixed paraffin oils in water higher concentration incorporated has
potential to produce creams with desired performance While when 2 wt of
MELs was added to the system with fatty alcohols less viscous product was
formulated with smooth texture and consistency but easier to flow
presenting low limit viscosity and corresponding yield stress which is also
proved with oscillatory sweep and creep
246
test And higher concentration of MELs resulted in a worse cream system Thus
for emulsifying mixed paraffin oils in water MELs was not recommended
incorporating with 6 wt CA and 2 wt GM Modification should be made in
altering surfactant system composition in terms of fatty alcohols Unique molecular
structure of MELs is different from SLES and SLs which possesses one
hydrocarbon chain MELs tend to self-assemble into vesicles (Morita et al 2015)
Besides it is interesting to find that the effect of different concentrations of SLES
on cream performance is the same as that of MELs in this study where 6 wt CA
and 2 wt GM involved in mixed paraffin oilswater system while that was different
from what obtained from SLs This could provide information for optimising the
composition of formulations
Vegetable oils are capable of being the substitute for mixed paraffin oils in order to
prepare ldquogreenerrdquo products No big difference was found when same amount of
coconut oil was applied instead of mixed paraffin oils This may because the
similarity of property between them A frequency sweep indicated that Grsquo values
dependent of frequency of mixed paraffin oils and coconut oil are almost the same
but vegetable shortening exhibiting an extremely high Grsquo compared to coconut oil
and paraffin mixed oils
Apart from composition of formulation manufacturing procedure also greatly
affects cream performance especially cooling process where the microstructure of
semi-solid state was altered from lamellar phase to gel phase reflecting as product
of flexible state to a structured body From this work in the system of 4 wt SLES
6 wt CA and 2 wt GM increasing stirring speed during cooling within 10
minutes resulted in a more viscous and rigid cream while longer stirring duration
at a constant speed of 200 rpm led to a reversed effect And for heating procedure
microstructure of creams remains unchanged after mixing for 3 minutes and the
same droplet size distribution was observed for another 17 minutes However
higher mixing speed help formulating creams with small droplets dispersed in
continuous phase Thus appropriate manufacturing procedure should be
determined in order to achieve specific type of products
Rheology is an effective method for rapidly interpreting the flow behaviours of
cream products In this study rheological parameters were applied as indices for
comparing the performance of creams formulated with different concentrations of
surfactant systems and optimising the composition From non-linear rotational test
the limiting value of viscosity was determined by extrapolation of 1st Newtonian
247
plateau and corresponding yield stress was selected as the initial point of shear
thinning which highly agreed with the consistency and texture of the creams from
observation However compared to rotational test oscillatory sweep test provides
more precise explanation of material response to tiny disturbance such as zero
shear viscosity where the microstructure is not fully destroyed As achieved from
this study storage modulus Grsquo presenting as solid domain behaviours positively
supported results from steady state shear along with loss modulus Grsquorsquo Similar to
oscillatory sweep creep test is applied for viscoelastic behaviour determination
provided same results as frequency sweep did but more sophisticated and time-
consuming However it is applicable for the material showing delayed elasticity
that cannot be predicted with the help complex modulus G (Shibaev et al 2019)
To summarize sophorolipids (SLs) mixture of lactonic and acidic forms that
produced by cultivating Candida bombicola consuming glucose and rapeseed oil
as substrates is promising for cream formulation in replacement of same amount
of anionic surfactant (sodium lauryl ether sulfateSLES) incorporating with cetyl
alcohol (CA) and glycerol monostearate (GM) in mixed paraffin oils and water
system Better performance of cream (appropriate stiffness with consistent texture)
could be realized when higher concentration of SLs is involved However for
mannosylerythritol lipids (MELs) (mainly MEL-A) that originated from Pseudozyma
aphidis DSM 70725 growing in the medium containing glucose and rapeseed less
structured creams with higher mobility were produced and higher concentration of
MELs incorporated more dissatisfactory cream tends to be produced Coconut oil
is a potential substitute for mixed paraffin oils in cream formulation However
although same amount of coconut oils applied in the formulation is able to produce
cream-like products the texture and morphology may not be satisfied when same
manufacturing procedure was applied as that for mixed paraffin oils included and
further modification of the formulae composition should also be taken into account
Vegetable shortening may need pre-treatment or further modification for
eliminating undesired colour and granular texture of cream
Still further study could be conducted for improving and perfecting this project
1 The interfacial tension of the surfactant system is worth of analysing Because
mixture of liquid paraffin and white soft paraffin is not in liquid state at room
temperature silicon oil could be an alternative for the study As suggested 0 wt
2 wt 4 wt 6 wt and 10 wt of SLES solution could be prepared After
obtaining the dependence of interfacial tension on SLES concentration different
248
concentration of cetyl alcohol could be added into silicon oil to get the
measurement of the interfacial tension between silicon oil (with cetyl alcohol) and
SLES solution
2 Emulsification Index (EI) measurement should be carried out for understanding
the emulsifying property of SLES Two types of oils could be used in the
measurement silicon oil and the mixture of two paraffin oils Equal volume of oil is
mixed with different concentrations of SLES solutions (0 wt 2 wt 3 wt 4 wt
6 wt) followed by a vortex for 2 min After standing for 24 h EI could be
calculated The measurement could also be conducted at different temperatures
for example 25plusmn2 degC 40plusmn2 degC 55plusmn2 degC and 70plusmn2 degC
3 Rheological measurement should take more caution of wall depletion which may
lead to inaccurate characterisation of actual flow property of materials although it
is very common and as a matter of fact that it cannot be fully eliminated However
in this project all characterisations of creams were consistently applied 40 mm
cone-plate geometry with a measuring gap of 57 mm and results was not largely
discrepant with that obtained from literatures where a limiting viscosity of 104 Pas
for a cream and 103 Pas for a lotion (Kwak et al 2015) And the values of yield
stress were reasonable which line in between 10 Pa and 100 Pa Even though in
order to further investigate the effect degree of wall slip on the results a geometry
with roughed surface is suggested and different size of geometry and mearing gap
are worth of trying with
4 Further purification of biosurfactants is necessary as biosurfactants applied in
the formulation were mixtures of different structures and forms Large effect may
arise on cream performance when surfactants with structural differences are
applied Thus structural separation of SLs and MELs could help investigate effect
of biosurfactants with unique structure on cream formulation
5 When reliable results were obtained in lab scale enlarging formulation scale in
a pilot scale is suggested for better understanding influences of manufacturing
process on cream production and optimizing lab-scaled results From this aspect
economic friendly biosurfactants production with higher yield is required for
facilitating the commercialization of bio-cream production in lab-scaled research
249
References Ade-Browne C Mirzamani M Dawn A Qian S Thompson R Glenn R amp Kumari H
2020 Effect of ethoxylation and lauryl alcohol on the self-assembly of sodium laurylsulfate Significant structural and rheological transformation Colloids and Surfaces A Physicochemical and Engineering Aspects 124704
Adu S A Naughton P J Marchant R amp Banat I M 2020 Microbial Biosurfactants in Cosmetic and Personal Skincare Pharmaceutical Formulations Pharmaceutics 12 1099
Agneta M Zhaomin L Chao Z amp Gerald G 2019 Investigating synergism and antagonism of binary mixed surfactants for foam efficiency optimization in high salinity Journal of Petroleum Science amp Engineering 175 489-494
Agrawal N Maddikeri G L amp Pandit A B 2017 Sustained release formulations of citronella oil nanoemulsion using cavitational techniques Ultrasonics Sonochemistry 36 367-374
Ahmadi-Ashtiani H R Baldisserotto A Cesa E Manfredini S amp Vertuani S 2020 Microbial Biosurfactants as Key Multifunctional Ingredients for Sustainable Cosmetics
Ahmadi D Mahmoudi N Li P Tellam J Barlow D amp Lawrence M J 2020 Simple creams complex structures Molecular Assemblies Characterization and Applications ACS Publications
Ahmed T M 2019 Fatigue performance of hot mix asphalt tested in controlled stress mode using dynamic shear rheometer International Journal of Pavement Engineering 20 255-265
Aiza Gay Corpuz Priyabrata Pal Fawzi amp Banat] 2019 Effect of temperature and use of regenerated surfactants on the removal of oil from water using colloidal gas aphrons Separation amp Purification Technology
Akbari S amp Nour A H 2018 Emulsion types stability mechanisms and rheology A review International Journal of Innovative Research and Scientific Studies 1 14-21
Ali Ebadi Nayer Azam Khoshkholgh Sima Mohsen Olamaee Maryam amp Hashemi 2017 Effective bioremediation of a petroleum-polluted saline soil by a surfactant-producing Pseudomonas aeruginosa consortium Journal of Advanced Research
Ali M F Amin D amp Reza S S 2018 An investigation into surfactant flooding and alkaline-surfactant-polymer flooding for enhancing oil recovery from carbonate reservoirs Experimental study and simulation Energy Sources Part A Recovery Utilization amp Environmental Effects 40 1-12
Almeira N Komilis D Barrena R Gea T amp Saacutenchez A 2015 The importance of aeration mode and flowrate in the determination of the biological activity and stability of organic wastes by respiration indices Bioresource technology 196 256-262
Alsinan M Kwak H Marques D S amp Kaidar Z Identifying High-Performance EOR Surfactants Through Non-Destructive Evaluation of the Phase Behavior Microstructure SPEIATMI Asia Pacific Oil amp Gas Conference and Exhibition 2019
Ananthapadmanabhan K 2019 Amino-Acid Surfactants in Personal Cleansing Tenside Surfactants Detergents 56 378-386
Anburajan L Meena B Raghavan R V Shridhar D Joseph T C Vinithkumar N V Dharani G Dheenan P S amp Kirubagaran R 2015 Heterologous expression purification and phylogenetic analysis of oil-degrading biosurfactant biosynthesis genes from the marine sponge-associated Bacillus licheniformis NIOT-06 Bioprocess and Biosystems Engineering 38 1009-1018