Forklift Safety. Motor Vehicle Accidents To protect employees To protect company assets Its the law!
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Transcript of Forklift Safety. Motor Vehicle Accidents To protect employees To protect company assets Its the law!
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Forklift SafetyForklift Safety
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Motor Vehicle AccidentsMotor Vehicle AccidentsMotor Vehicle AccidentsMotor Vehicle Accidents
To protect employees
To protect company assets
It’s the law!
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Why Forklift Safety?Why Forklift Safety?
0
20
40
60
80
100
120
1992 1995 1998 2001 2004
Fatalities
Potential
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Fatalities Source BLS
Fatalities Source BLS
6%
6%
8%
17%
14%
14%
24%
11%
0% 5% 10% 15% 20% 25% 30%
Other Accident
Died Repairing
Impact or off Dock
Worker Pinned
Fell from PIT
Worker Struck by Truck
Struck by Load
Tipover
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7th on OSHA’s Top 10 list7th on OSHA’s Top 10 list
Powered Industrial Trucks – 1910.178 (3,262 Total Violations)– Top 5 sections cited:
• 1910.178(L)(l) Failure to ensure each powered industrial truck operator is competent to operate a powered industrial truck safely
• 1910.178(L)(4)(iii) Failure to evaluate each powered industrial truck operator’s performance at least once every three years
• 1910.178(L)(6) Failure to certify that each operator has been trained and evaluated
• 1910.178(p)(1) Failure to take damaged powered industrial trucks out of service
• 1910.178(Q)(7) Failure to examine powered industrial trucks before placing in service
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Benefits to Forklift Safety TrainingBenefits to Forklift Safety Training
• Improve Attitude
• Increase Production
• Increase Operator Safety
• Lower Maintenance Costs
• Lower # of Accidents/Severity
• Lower Insurance Cost
• Fulfill OSHA Requirements
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LabelsLabels
Warning Label
!Dan
ger L
abel
Caution Label
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Nameplate / Data PlateNameplate / Data Plate
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Types of ForkliftsTypes of Forklifts
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Operator’s ManualOperator’s Manual
OSHA says you SHALL Read and Understand the Operator’s Manual
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The Main Parts of the TruckThe Main Parts of the Truck
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Lift Truck vs. AutomobilesLift Truck vs. Automobiles
• Lift Trucks– Not for personal use– Weighs greater than
5,000 lbs.– Rear wheel steering– Training required– Operates on various
surfaces
• Automobiles– For personal use– Weighs less than
5,000 lbs.– Front wheel
steering– Training required– Operates on
smooth, paved surfaces
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Mast:What do you really need to know?
Mast:What do you really need to know?
• Never reach into/through mast
• Never stand under forks/load– Never allow others under
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Lift Truck BalanceLift Truck Balance
• Internal Combustion
Counterweight
• Electric Powered
Industrial battery
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ImbalanceImbalance
• Moving center of gravity outside stability Pyramid:– Loss of steering– Loss of traction– Unstable load– Potential for a tip over– Potential for a tip up
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Daily InspectionDaily Inspection
1910.178(q)(7)
Industrial trucks shall be examined before being placed in service…
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Why Do A Pre-Operation Inspection?Why Do A Pre-Operation Inspection?
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Completion of InspectionCompletion of Inspection
• Report defects to appropriate personnel
• Never operate a truck in need of repair
• Authorized & trained personnel repair trucks
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The Visual InspectionThe Visual Inspection
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The Operational InspectionThe Operational Inspection
• Operator restraint system
• Horn• Warning
devices• Unusual engine
noise• Fuel level• Gauge readings
• Hydraulics• Steering lock to
lock• Service brake • Park brake• Plugging on
electric powered trucks
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Designated AreasDesignated Areas
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Operating a ForkliftTraveling & Maneuvering
Operating a ForkliftTraveling & Maneuvering
Mounting – Dismounting
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Operating a ForkliftStarting & StoppingOperating a ForkliftStarting & Stopping
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Operating a ForkliftOperational SpeedsOperating a ForkliftOperational Speeds
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Safe Operating GuidelinesSafe Operating Guidelines
• Safe distance from docks and ramps, stairway, fire aisle & equipment
• No on-the-go directional changes (IC trucks)• Operating surfaces must support truck and load
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Speed vs. ReactionSpeed vs. Reaction
Reaction Time18-21 years = ¾ second21- over = 1.5 second
Speed 8.7 mphEquals13 feet per second
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Pedestrian TrafficPedestrian Traffic
• Pedestrians have right of way• When approaching corners, intersections:• When passing pedestrians
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Operating the ForkliftUsing the Pedal
Operating the ForkliftUsing the Pedal
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Operating ForkliftSteering/Turning/Changing Directions
Operating ForkliftSteering/Turning/Changing Directions
Hazards: Tip over : Collision : Struck-by/Crushing Injuries : Load falls
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Operating a ForkliftParking
Operating a ForkliftParking
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Operating the ForkliftOperating the Forklift
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AttachmentsAttachments
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TipoversTipovers
IN CASE OF A TIPOVER
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Understanding the WorkplaceUnderstanding the Workplace
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TrainingTraining
• All operators must be certified by the following
• Retraining
• Certification includes