FOREST MACHINE - PT Hexindo Adiperkasa Tbk · 138MF A P P L I C A T I O N & A T T A C H M E N T...
Transcript of FOREST MACHINE - PT Hexindo Adiperkasa Tbk · 138MF A P P L I C A T I O N & A T T A C H M E N T...
138MFA P P L I C A T I O N & A T T A C H M E N T
ZAXIS series
Model Code
Engine Rated Power
Backhoe Bucket (ISO Heaped)
Operating Weight
FOREST MACHINE
ZX138MF
65 kW (87 HP)
0.45 - 0.50 m3
15 000 - 15 500 kg
Forest Machine
Indonesia
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Exclusive cab guards(optional)
Exclusive body guards(optional)
Durable, reliable engine
Exclusive reinforced undercarriage
Robust fix grapple(optional)
Reinforced forestry boom
3.01 m long reachreinforced forestry arm
Skidding bar (optional)
960 mm singlehigh grouser shoes (optional)
Net cover (only air intake side)
The Forester ZX138MF Is Purpose Built for Harsh Logging Work
Engine compartment noise is well suppressed with a low-noise muffler, resin fan, fun guide and likes for low-noise operations.
Low Noise
Performance
The engine complies with the US EPA Tier 2 and EU Stage II Emission Regulations.
Emissions Control Engine(Non-Common Rail Type)
The forestry undercarriage is rugged enough to move about in woods and deliver plenty of traction force. A low ground pressure also helps increase high mobility. The forestry undercarriage is high and wide: Ample ground clearance and wide track gauge reduce striking against obstacles such as stubs and stumps.
Robust Forestry Undercarriage
The Hitachi forester ZX138MF comes with advanced technologies, including impressive cooling ability to well suppress overheating, and the fuel-efficient non-common rail type engines for productive forestry operations.
For IndonesiaThe forester ZX138MF, built on years of operating experience in Indonesia, offers high productivity and durability what customers expect most on tough forestry job sites.
By HITACHIThe ZX138MF, designed and built on Hitachi original technologies and manufacturing prowess, to allow for productive, reliable forestory work.
Low noisemuffler
Fan guide ring
2 040 mm
595 mm
960 mmwide shoe
N-type fan
Max. working Reach (with fix grapple) 8 780 mm
Long Reach Front
8 780 mm
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Idler brackets are redesigned by changing construction and by using thicker plates for toughness. Upper rollers are supported at both ends, and side frame tops are sloped to let muck and stems slide away easily. Four track guards on each track keep track links to be engaged on soft ground. Idlers, track springs and adjuster cylinders are all strengthened too. Adjuster cylinder stroke is extended up to 30 %. Insert-type idler yokes are utilized to suppress jolts.
Strengthened Track Components
The forestry boom is strengthened with thicker plates than a standard boom and by additional welding. The forestry arm 3.01 m (Long Reach Arm) is strengthened with thickened plates.
Forestry Boom and Arm
Durability
Idler brackets Upper rollers
Four track guards
The cab and body are electrocoated by electrodeposition practice by electrolysis for corrosion protection. In particular, this coating is effective at corrosion-prone points, such as flat surfaces, edges and box structures. Also, this coating leaves no spattering traces due to spray painting, keeping smooth painting finish.
Electrodeposited Body Painting
14 mm
19 mm
Idler track spring and adjuster cylinder
Thickened steel platesAdd bulkheads
Exclusive Guards for Forestry Cab and Body
Forestry Cab GuardThe forestry cab is protected with a cab guard at front, top and rear for surrounding obstacles. The guard at the top can be opened for emergency evacuation. Body GuardsThe body is protected with body guards on the top and both sides. The top guard serves to protect the engine; and side body guards to protect the radiator and hydraulic pumps. Dust Prevention NetsThe engine and radiator compartments are provided with dust-prevention nets to keep clean inside, reducing the entry of airborne debris and dust.
Keeping Cool
The radiator is well encapsulated to prevent its heated air discharge, keeping the engine and hydraulic oil cool even in high-temperature environments.
Added plate, urethane and rubber (Upper)
Upper side Lower side
Door
Cab Guards
Body Guards
Door,Engine cover with net
Added plate,urethan ana rubber (lower)
Crank Type Skidding Bar (Optional)
The Hitachi crank type skidding bar delivers high lifting power and traction force to take out logs entrapped by obstacles in logging operations.
Skidding Bar in logging operations
Maintenance
Engine cover
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SPECIFICATIONSENGINEModel ........................ Isuzu CC-4BG1TType .......................... 4-cycle water-cooled, direct injectionAspiration .................. TurbochargedNo. of cylinders ......... 4Rated power
ISO 9249, net ........ 65 kW (87 HP) at 2 150 min-1 (rpm)SAE J1349, net ..... 65 kW (87 HP) at 2 150 min-1 (rpm)
Maximum torque ....... 340 N·m (35 kgf·m) at 1 600 min-1 (rpm)Piston displacement .. 4.329 LBore and stroke ........ 105 mm X 125 mmBatteries .................... 2 x 12 V / 55 AhGovernor ................... Mechanical speed control with stepping motor
HYDRAULIC SYSTEMHydraulic PumpsMain pumps .............. 2 variable displacement axial piston pumps
Maximum oil flow .. 2 x 105 L/minPilot pump ................. 1 gear pump
Maximum oil flow .. 33 L/min
Hydraulic MotorsTravel ........................ 2 variable displacement axial piston motorsSwing ........................ 1 axial piston motor
Relief Valve SettingsImplement circuit ....... 34.3 MPa (350 kgf/cm2)Swing circuit .............. 32.3 MPa (330 kgf/cm2)Travel circuit .............. 34.3 MPa (350 kgf/cm2)Pilot circuit ................ 3.9 MPa (40 kgf/cm2)
Hydraulic CylindersQuantity Bore Rod diameter
Boom 2 105 mm 70 mm
Arm 1 115 mm 80 mm
Bucket 1 100 mm 70 mm
UPPERSTRUCTURERevolving Frame D-section skilt for resistance to deformation.Swing MechanismAxial piston motor with planetary reduction gear is bathed in oil. Swing circle is single-row. Swing parking brake is spring-set/hydraulic-released disc type.
Swing speed ............. 13.7 min-1 (rpm)Swing torque ............. 34.0 kNm (3 470 kgfm)
Operator's CabIndependent roomy cab, 1 005 mm wide by 1 675 mm high, conforming to ISO* Standards. * International Standardization Organization
UNDERCARRIAGETracksHeat-treated connecting pins with dirt seals. Hydraulic (grease) track adjusters with shock-absorbing recoil springs.Numbers of Rollers and Shoes on Each SideUpper rollers ............. 2Lower rollers ............. 6Track shoes .............. 42Track guards ............. 4
Traction DeviceEach track driven by 2-speed axial piston motor. Parking brake is spring-set/hydraulic-released disc type. Automatic transmission system: High-Low.
Travel speeds ............. High : 0 to 4.4 km/hLow : 0 to 2.5 km/h
Maximum traction force .. 130 kN (13 300 kgf)
Gradeability ................ 70% (35 degree) continuous
SERVICE REFILL CAPACITIESFuel tank ................................................................................... 250.0 L Engine coolant ............................................................................. 19.0 L Engine oil ..................................................................................... 15.8 L Swing device ................................................................................. 3.2 L Travel device (each side) ................................................................. 4.0 LHydraulic system ....................................................................... 130.0 LHydraulic oil tank ......................................................................... 69.0 L
WEIGHTS AND GROUND PRESSUREEquiped with 4.60 m boom, 3.01 m arm and 0.45 m3 bucket (ISO heaped), 2 450 kg counterweight.
Shoe type Shoe width kg kPa(kgf/cm�)
Triple grouser 800 mm 15 000 29 (0.30)
Single high grouser 960 mm 15 500 25 (0.26)
Equiped with 4.60 m boom, 3.01 m arm and 0.50 m3 bucket(ISO heaped), 2 450 kg counterweight.
Shoe type Shoe width kg kPa(kgf/cm�)
Triple grouser 800 mm 15 000 29 (0.30)
Single high grouser 960 mm 15 500 25 (0.26)
WEIGHT: BASIC MACHINE and COMPONENTSBasic Machine Weight
Weights of the basic machines [including 2 450 kg counterweight and triple grouser shoes, excluding front-end attachment, fuel, hydraulic oil, engine oil and coolant etc.] are:
Shoe width Weight
Triple grouser 800 mm 12 600 kg
Single high grouser 960 mm 13 100 kg
Component weightsWeight
Counterweight 2 450 kg
4.60 m boom(with arm cylinder) 1 030 kg
3.01 m arm(with bucket cylinder) 710 kg
0.45 m3 bucket 400 kg
0.50 m3 bucket 410 kg
BUCKET AND ARM DIGGING FORCES
Arm length �.01 m
Bucket digging force ISO 99 kN (10 100 kgf)
Bucket digging force SAE : PCSA 86 kN (8 780 kgf)
Arm crowd force ISO 58 kN (5 920 kgf)
Arm crowd force SAE : PCSA 57 kN (5 820 kgf)
BACKHOE ATTACHMENTSBoom and arms are of welded, box-section design. Bucket is of welded steel structure. Side clearance adjust mechanism provided on the bucket joint bracket.Buckets
Capacity Width No. Of teeth Weight
Recommendation
ISO heaped Without side cutters
With side cutters �.01 m arm
0.45 m3 890 mm 1 010 mm 5 400 kg
* 0.45 m3 890 mm 1 010 mm 5 410 kg
0.50 m3 950 mm 1 070 mm 5 410 kg
* 0.50 m3 950 mm 1 070 mm 5 420 kg
* Side-pin-type bucket Suitable for materials with density of 1 800 kg/m3 or less Suitable for materials with density of 1 600 kg/m3 or less
DIMENSIONS
Unit: mm
ZX138MF
A Distance between tumblers 2 990
B Undercarriage length 3 790
*C Counterweight clearance 1 100
D Rear-end swing radius 2 130
D' Rear-end length 2 130
E Overall width of upperstructure 2 600
F Overall height of cab 2 950
*G Min. ground clearance 595
H Track gauge 2 040
I Track shoe width G 800 SHG 960
J Undercarriage width 2 840 3 000
K Overall width 2 840 3 000
*L Track height with triple grouser shoes 940
M Overall length
With 3.01 m arm (with Fix grapple) 7 620
With 3.01 m arm (with 0.45 m3 bucket) 7 600
N Overall height of boom
With 3.01 m arm (with Fix grapple) 2 800
With 3.01 m arm (with 0.45 m3 bucket) 2 620
* Excluding track shoe lug G: Triple grouser shoeSHG : Single high grouser shoe
WORKING RANGES
FIX GRAPPLE Unit:mm
3.01 m arm (with Fix grapple)
A Max. working reach 8 780
B Max. working depth 5 890
C Max. working height 9 200Excluding track shoe lug
BACKHOE BUCKET Unit:mm
3.01 m arm (with 0.45 m3 bucket)
A Max. digging reach 8 740
A' Max. digging reach (on ground) 8 580
B Max. digging depth 5 860
C Max. cutting height 9 100
D Max. dumping height 6 690
E Min. swing radius 2 590Excluding track shoe lug
Ground Line
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Ground Line
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LIFTING CAPACITIES (Without Bucket)A: Load radius
B: Load point height
C: Lifting capacity
A
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Notes: 1. Ratings are based on ISO 10567. 2. Lifting capacity does not exceed 75% of tipping load with the machine on firm,
level ground or 87% full hydraulic capacity. 3. The load point is the center-line of the bucket pivot mounting pin on the arm. 4. *Indicates load limited by hydraulic capacity. 5. 0 m = Ground.
For lifting capacities, subtract bucket and quick hitch weight from lifting capacities without bucket.
ZX138MF
Conditions
Loadpointheight
m
Load radiusAt max. reach
1.5 m 3.0 m 4.5 m 6.0 m 7.5 m
meter
Boom 4.60 mArm 3.01 mWithout BucketShoe 800 mm
6.0 *2 280 *2 280 *2 100 *2 100 6.074.5 *3 160 *3 160 *3 160 2 690 *1 980 *1 980 6.923.0 *5 170 *5 170 *4 000 *4 000 *3 490 2 610 *1 980 1 870 7.381.5 *7 840 6 950 *5 030 3 780 3 650 2 490 *2 090 1 780 *2 090 1 780 7.50
0 (Ground) *7 410 6 530 5 460 3 580 3 550 2 400 *2 320 1 810 7.32-1.5 *4 460 *4 460 *9 140 6 440 5 350 3 490 3 500 2 350 *2 780 1 990 6.81-3.0 *7 670 *7 670 *8 100 6 510 5 370 3 510 3 660 2 460 5.87-4.5 *5 570 *5 570 *3 670 3 670 4.22
Rating over-front Rating over-side or 360 degrees Unit : kg
1�.10 (KA/KA,HT�)KA-EN198IDPHitachi Construction Machinery Co., Ltd.www.hitachi-c-m.com
These specifications are subject to change without notice.Illustrations and photos show the standard models, and may or may not include optional equipment,accessories, and all standard equipment with some differences in color and features.Before use, read and understand the Operator’s Manual for proper operation.
Printed in Japan
Standard and optional equipment may vary by country, so please consult your Hitachi dealer for details.
: Standard equipment : Optional equipment
EQUIPMENTZX138MF
ENGINEAuto idle systemCartridge-type engine oil filterCartridge-type fuel pre-filterCartridge-type fuel main filterDouble air filterDust-Proof indoor netE-P control systemEngine warm-up deviceFan guardRadiator reserve tankWater separator50 A alternator
HYDRAULIC SYSTEMControl valve with main relief valveFull-flow filterPilot filterSuction filterOne extra port for control valveWork mode selector
CABAll-weather sound suppressed steel cabAM-FM radio with digital clockAshtrayAuto control air conditionerCab (Center pillar reinforced structure)Drink holderElectric double hornEngine shut-off leverEvacuation hammerFloor matFootrestFront window washerFront window on upper,lower and left side can be opened Glove compartmentIntermittent windshield wipersOPG top guard Level I (ISO10262) compliant cabPilot control shut-off leverRear traySeat : Fabric seatSeat adjustment part : backrest,armrest,height and angle,slide forward/backSeat beltShort wrist control leversStorage box4 fluid-filled elastic mounts24 V cigarette lighter
MONITOR SYSTEMAlarm buzzers:Engine oil pressure and engine overheat
Meters:Hourmeter and trip-meter,engine coolant temperature gauge and fuel gauge.
Pilot lamps:Engine preheat,work light,auto-idle,auto-acceleration,digging mode and attachment mode.Warning lamps:Alternator charge,air filter restriction and minimum fuel level.
LIGHTSAdditional cab roof front lightsAdditional boom light with cover2 working lights
UPPER STRUCTUREFuel level floatGap filled radiatorHydraulic oil level gaugeTropical coverSide bumper & cab guard bracketCab guards & Body guardsRear view mirror (right &left side)Reinforced undercoverSwing parking brakeTool boxUndercoverUtility spaceWith net door and cover2 450 kg counterweight2 x 55 Ah batteries
UNDERCARRIAGEBolt-on sprocketReinforced track links with pin sealsReinforced upper rollersReinforced idler bracketReinforced track undercover
Skidding barHydraulic track adjusterUpper and Lower rollers4 track guards (each side)800 mm triple grouser shoes960 mm single high grouser shoes
FRONT ATTACHNENTSCentralized lubrication systemDirt seal on all bucket pinsFlanged pinHN bushingReinforced resin thrust plateLink ALink BWC (tungsten-carbide) thermal sprayingFixed grapple0.45 m3 bucket (ISO heaped)0.45 m3 bucket (ISO heaped) (side pin type for Point tooth) 0.5 m3 bucket (ISO heaped)0.5 m3 bucket (ISO heaped) (side pin type for Point tooth) 4.60 m reinforced boom3.01 m reinforced arm (with grapple bracket)
MISCELLANEOUSLockable fuel refilling capLockable machine coversOnboard information controllerSkid-resistant tapes,plates and handrailsStandard tool kitTravel direction mark on track frameGlobal e-Service