Ford Expedition Lincoln Navigator - CatalogRack · 1997-2002 Ford Expedition Lincoln Navigator ......
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Transcript of Ford Expedition Lincoln Navigator - CatalogRack · 1997-2002 Ford Expedition Lincoln Navigator ......
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
1997-2002
Ford ExpeditionLincoln Navigator
53F-30-4 4-Wheel Conversion kit
All Parts are to be Installed by a Certi�ed ASE Technician.
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
www.SuncoreIndustries.com 1.53F-30-F
WARNING: BEFORE YOU BEGIN THE REMOVAL OR INSTALLATION, READ ALL INSTRUCTIONS THOROUGHLY! THE WARRANTY WILL BE VOID IF INSTRUCTIONS ARE NOT FOLLOWED EXACTLY. DO NOT WORK UNDER CAR UNDER A VEHICLE SUPPORTED BY A JACK. ALWAYS SUPPORT THE VEHICLE ON SAFETY STANDS.
Hold the shock absorber stem and remove the upper front shock absorber nut and washer assembly.
Deflate the air suspension system.
Raise and support vehicle and remove the wheel.
Remove the air shock lower nut and bolt.
Push the red ring in and hold it firmly to disconnect the airline.
Remove the lower nut and bolt.
Remove the shock absorber.
INSTALLATION: To install, reverse the removal procedure.
1
2
3
4
5
6
7
9
8
WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING "OFF" THE AIR SUSPENSION SWITCH LOCATED IN THE RH PASSENGER COMPARTMENT. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS. THIS MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.
NOTE: FOR EASIER INSTALLATION OF SHOCK INTO LOWER MOUNT, DISCONNECT UPPER BALL JOINTS (ARROWS). THIS WILL ALLOW LOWER CONTROL ARM TO DROP. INSTALL THE SHOCK, USING THE JACK TO RAISE THE CONTROL ARM. REATTACH UPPER BALL JOINTS.
Front Conversion kit
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
www.SuncoreIndustries.com 2.53F-30-F
76-103 Nm (56-76 lb/ft)
30-40 Nm (22-29 lb/ft)1
8
6
7
77-103 Nm (57-75 lb/ft)
WARNING LIGHT DISARMSUSPENSION MODULE
Remove the instrument panel cluster panel.
Front Conversion kit
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
www.SuncoreIndustries.com 3.53F-30-F
2019 18 17 16 15 14 13 12 11
29 28 2732 31 30
C296F (BLACK or WHITE)4 WHEEL AIR SUSPENSION MODULE
ON BLACK or WHITE PLUG CUT #12 PIN WIRE
EXPEDITION/ NAVIGATORWARNING LIGHT DISARM
Turn suspension switch off (located in RH passenger compartment)
PIN11121314151617181920272829303132
CIRCUIT784 (LB/BK)419 (DG/LG)---------1115 (T/W)1195 (BR/O)1178 (LB/BK)1114 (BR/PK)420 (DB/Y)1194 (Y/BK)432 (BK/PK)933 (BK/O) 429 (P/LG)70 (LB/W)421 (PK)900 (BK)57 (BK)
CIRCUIT FUNCTIONGeneric Electronic ModulePowerNot UsedRight Rear Air Spring SolenoidREAR Air Fill Solenoid Front Gate SolenoidLeft Rear Air Spring SolenoidCompressor RelayFRONT Air Fill Solenoid Height Sensor GroundEVO ModuleHeight Sensor Data Link Connector (DLC)Air Suspension Compressor/Vent Solenoid Control
All Wheel DriveGround
C296 (black or white)4 WHEEL AIR SUSPENSION MODULE
Front Conversion kit
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
www.SuncoreIndustries.com 4.53F-30-R
WARNING: BEFORE YOU BEGIN THE REMOVAL OR INSTALLATION, READ ALL INSTRUCTIONS THOROUGHLY! THE WARRANTY WILL BE VOID IF INSTRUCTIONS ARE NOT FOLLOWED EXACTLY. DO NOT WORK UNDER CAR UNDER A VEHICLE SUPPORTED BY A JACK. ALWAYS SUPPORT THE VEHICLE ON SAFETY STANDS.
Remove both the wheel and tire assemblies.
Remove air springs. (see 11-15)
Disconnect stabilizer bar from the rear axle.
Unhook the shock from the axle bracket (both sides). This will allow the rear axle to drop down a few inches.
Pull down on the axle and push the coil spring on the axle seat.
Place the coils that are closer together looking up. Place the coil spring top into the frame seat. (Push all the wires and hose back.)
Jack up the axle and replace shock bolts. Tighten up the nuts.
Replace the stabilizer bar.
Tie the wires and hose around the top of the coil spring. This will prevent the wires from touching the exhaust or any moving part.NOTE: DO NOT CUT THE WIRES AND HOSES.
Replace the wheels and lower the vehicle.
1
2
3
4
5
6
7
9
10
8
WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING "OFF" THE AIR SUSPENSION SWITCH LOCATED IN THE RH PASSENGER COMPARTMENT. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS. THIS MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.
Make sure you put the coil with the closer gaps looking up
closer togetherup
further apartdown
6
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
www.SuncoreIndustries.com 5.53F-30-R
Bleed the air from the air suspension system. Raise and support the vehicle.
Remove the rear air spring retainer.
Lift the bottom of the air spring off of the rear axle.
Disconnect the air line from the air spring. (Push the green ring in and hold finely to release and remove the air line.)
Disconnect the solenoid electrical connector and remove air spring.
11
12
13
12 13
14
15
WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING "OFF" THE AIR SUSPENSION SWITCH LOCATED IN THE RH PASSENGER COMPARTMENT. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS. THIS MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
www.SuncoreIndustries.com 6.53F-30-R
WARNING LIGHT DISARMSUSPENSION MODULE
Remove the instrument panel cluster panel.
86-114 Nm (63-84 lb/ft)
86-114 Nm (63-84 lb/ft)
7 8
14 15
(see page 7)
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060
INDUSTRIESINDUSTRIES
www.SuncoreIndustries.com
For ALL Your Air Suspension Needs!!!
toll free: 1-888-259-1505 phone: 954-783-2272 fax: 954-783-2274
www.SuncoreIndustries.com 7.53F-30-R
2019 18 17 16 15 14 13 12 11
29 28 2732 31 30
C296F (BLACK or WHITE)4 WHEEL AIR SUSPENSION MODULE
ON BLACK or WHITE PLUG CUT #12 PIN WIRE
EXPEDITION/ NAVIGATORWARNING LIGHT DISARM
Turn suspension switch off (located in RH passenger compartment)
PIN11121314151617181920272829303132
CIRCUIT784 (LB/BK)419 (DG/LG)---------1115 (T/W)1195 (BR/O)1178 (LB/BK)1114 (BR/PK)420 (DB/Y)1194 (Y/BK)432 (BK/PK)933 (BK/O) 429 (P/LG)70 (LB/W)421 (PK)900 (BK)57 (BK)
CIRCUIT FUNCTIONGeneric Electronic ModulePowerNot UsedRight Rear Air Spring SolenoidREAR Air Fill Solenoid Front Gate SolenoidLeft Rear Air Spring SolenoidCompressor RelayFRONT Air Fill Solenoid Height Sensor GroundEVO ModuleHeight Sensor Data Link Connector (DLC)Air Suspension Compressor/Vent Solenoid Control
All Wheel DriveGround
C296 (black or white)4 WHEEL AIR SUSPENSION MODULE
Option1: Leave the solenoid connectedOption 2: Cut the following wires-
1631 South Dixie Hwy. Building B Pompano Beach, Florida 33060