for Scrap Handling - Liebherr Group · 6 Liebherr Specialized Machines for Scrap Handling...

Liebherr Specialized Machines

for Scrap Handling

Liebherr Specialized Machines for Scrap Handling2

Liebherr Specialized Machines for Scrap Handling

Liebherr Specialized Machines for Scrap Handling 3

Liebherr specialized machines are robust, reliable and designed for high performance and maximum efficiency in industrial material handling. Extremely sturdy by design, these powerful machines are built to withstand the toughest of demands. Liebherr accomplishes this, among other ways, through production of its components. The demands of industrial material handling are taken into account during the development stage of these components, and well prepare Liebherr specialized machines for any application. Components such as the engine, injection system, hydraulic cylinders and electronics are optimally adapted to each other and contribute towards the capability and efficiency. Handling scrap, steel, metal and other metals is one of the toughest operational areas, whether loading or unloading HGVs, loading shredder conveyors or sorting out different kinds of metals, the Liebherr specialized machines are perfect machines for operationally effective scrap material handling.

Material Handling Machines

Electric Material Handling Machines

Wheel Loaders

Mobile Harbor Crane


Material Handling Machines


PerformancePerformance is extremely important in handling scrap materials. Whether sorting out mixed scrap material, loading and unloading HGVs and ships or loading shredders, shears and press plant, the Liebherr material handling machines are designed for the highest performance in a variety of work applications. High lift capacities and fast work cycles are essential for efficient handling operations. The optimum interplay between the hydraulics and electronics guarantee powerful, fast movements during handling while working with precision on challenging sorting tasks. EconomyThe new generation of material handling machines is powerful and efficient. Liebherr achieves this through in-house manufacturing of its engine technology, optimized to meet the demands of controlled hydraulics. Liebherr relies on state-of-the-art engine technology along with intelligent machine controls that optimize the interplay of the drive components in terms of efficiency. Liebherr-Power Efficiency (LPE) enables machine operation in the area of the lowest specific fuel use. Combined with the innovative Liebherr ERC, energy recovery system, a standard feature from machine class LH 40, fuel consumption is reduced to a minimum and material handling increases significantly thanks to faster and more homogeneous work cycles. This results in the lowest consumption and greater efficiency at maximum output.

ReliabilityLiebherr material handling machines are designed for precise working and handling capacity. The sturdy and durable construction provides stability and ensures the lowest downtimes in the scrap recycling industry. Equipment such as cab guards, laminated smashing-resistant safety glass, protection of the cylinder piston rods and other safety devices are designed specifically for tough scrap handling operations and guarantee maximum reliability even in the toughest of conditions. The diesel engine, hydraulic and electronic components, slew ring, swivel drive and steel structure are developed, tested and produced by Liebherr. In-house production of these high-quality components ensure long service life and maximum machine availability. The attention to quality provides superior reliability.

ComfortThe newly developed Liebherr operator cab provides space and comfort to make the best use of the machine’s capability. Large glass panels, multiple cab elevation options and rear and side area monitoring enable optimum viewing of the working area and the zone around the machine at all times. In addition, the Comfort driver’s seat, the intuitive touchscreen color display and the machine’s central lubrication systems and its working tool, provide maximum comfort and precise handling.

MaintainabilityThe service-based machine design guarantees short servicing times, minimizing maintenance costs and down times. All the maintenance points are easily accessible due to the large, wide-opening service doors. The enhanced service concept places the maintenance points close to each other and reduces their number to a minimum so service work can be completed quickly and efficiently.


Attachment• High load capacities and long reach

thanks to optimized kinematic properties and robust construction for greater handling performance

• Energy recovery cylinder filled with nitrogen for maximum efficiency through less fuel consumption at more handling capacity from machine class LH 40

• Pipe fracture safety valves on hoist and stick cylinders and retract stick shut-off for maximum safety during every application

• Quick coupling systems and working tools made by Liebherr for maximum machine capacity utilisation and greater handling performance

Operator’s Cab• Joystick steering without steering

column as standard for convenient operation, greater legroom and clear view of the working area

• Less strain on the operator, workers and reduced environmental pollution due to lower noise emissions

• Optimum visibility due to large glass surfaces and standard rear and side area monitoring with camera

• Proportional control as standard with 4-way minijoystick for greater precision, high-precision control and functions

Material Handling Machines Overview


Uppercarriage• Greater fuel efficiency thanks to

the latest engine technology with intelligent machine control

• Optimal engine output and high pump flow for fast work cycles, convincing dynamics and maximum handling performance

• Reversible fan and large-meshed cooler as a reliable, sealed unit for high machine availability

• Optimized servicing concept and cleverly designed maintenance access points guarantees minimum machine downtime

Undercarriage• Optimized hydraulics with closed

slewing mechanism circuit for greater fuel efficiency and faster work cycles from machine class LH 30

• Central lubrication system manual or full automatic for more productive working time

• Load-holding valves fitted as standard on all support cylinders for maximum stability in every application

• Less downtime thanks to maintenance free support cylinders

LH 150 M Industry Litronic1

Reach ft in 91' 10"Operating weight* lb approx. 286,600 – 352,700Engine output (SAE J1349) kW / HP 400 / 536System performance kW 661Emission stage Stage Tier 4fMulti-tine grab capacity yd³ 1.44 – 3.92


LH 22 M Industry Litronic LH 24 M Industry LitronicReach ft in 36' 1" 39' 4''Operating weight* lb approx. 42,300 – 48,300 aprox. 50,000 – 51,100Engine output (SAE J1349) kW / HP 105/141 110/148 System performance kW - -Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 0.52 – 0.78 0.52 – 0.78

LH 26 M Industry Litronic LH 30 M Industry LitronicReach ft in 42' 8" 45' 11"Operating weight* lb approx. 53,400 – 54,000 approx. 58,400 – 64,200Engine output (SAE J1349) kW / HP 115 / 154 140 / 188System performance kW - -Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 0.52 – 0.78 0.52 – 0.78

LH 35 M Industry Litronic LH 40 M Industry LitronicReach ft in 49' 3" 52' 6"Operating weight* lb approx. 67,700 – 70,300 approx. 80,200 – 85,300Engine output (SAE J1349) kW / HP 140 / 188 155 / 208System performance kW - 220Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 0.52 – 0.78 0.52 – 1.44

LH 50 M Industry Litronic1 LH 60 M Industry Litronic1

Reach ft in 59' 1" 65' 7"Operating weight* lb approx. 88,200 – 103,400 approx. 121,300 – 160,100Engine output (SAE J1349) kW / HP 155 / 208 190 / 255System performance kW 245 334Emission stage Stage Tier 4f Tier 4f Multi-tine grab capacity yd³ 0.52 – 1.44 1.05 – 2.22

LH 80 M Industry Litronic1 LH 110 M Industry Litronic1

Reach ft in 72' 2" 82'Operating weight* lb approx. 157,600 – 202,400 approx. 209,400 – 242,500 Engine output (SAE J1349) kW / HP 230 / 308 300 / 402System performance kW 437 492Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 1.44 – 3.92 1.44 – 3.92

Technical Data


LH 22 C Industry Litronic LH 30 C Industry LitronicReach ft in 32' 10" 45' 11"Operating weight* lb approx. 46,300 – 48,900 approx. 59,700 – 66,600Engine output (SAE J1349) kW / HP 105 / 141 140 / 188System performance kW - -Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 0.52 – 0.78 0.52 – 0.78

LH 40 C Industry Litronic LH 50 C Industry Litronic3

Reach ft in 52' 6" 59' 1"Operating weight* lb approx. 82,900 – 90,200 approx. 117,500 – 121,000Engine output (SAE J1349) kW / HP 155 / 208 155 / 208System performance kW 220 245 Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 0.52 – 1.44 0.52 – 1.44

LH 60 C Industry Litronic1 LH 80 C Industry Litronic2

Reach ft in 65' 7" 72' 2"Operating weight* lb approx. 114,600 – 167,100 approx. 146,600 – 248,000Engine output (SAE J1349) kW / HP 190 / 255 230 / 308System performance kW 334 437Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 1.05 – 2.22 1.44 – 3.92


Reach ft in 82' 91' 10"Operating weight* lb approx. 220,500 – 253,500 approx. 286,600 – 385,800Engine output (SAE J1349) kW / HP 300 / 402 400 / 536System performance kW 492 661Emission stage Stage Tier 4f Tier 4fMulti-tine grab capacity yd³ 1.44 – 3.92 1.44 – 3.92

* without working tool

1 also available as High Rise / 2 also available as High Rise and Gantry / 3 only available as High Rise


Examples of Use


Electric Material Handling Machines


PerformanceThe new electric-powered material handling range has been specially developed for the requirements of industrial material handling. A large spectrum of equipment and an uppercarriage optimized for long reach work makes it possible to cater for all waste and cargo handling procedures. The machine's performance, in terms of lift capacity, precision, and work pace are all maximized by the in-house components, electric motor power, and drivetrain output. The scope of this high performing equipment is enhanced considerably due to the tracked undercarriage. EconomyInvesting in an electric material handling concept pays dividends in the long term. Continually rising costs from conventional energies are a burden on operating costs and considerably reduce profit margins.. Environmental factors and CO2 emissions, in particular, are growing in importance with the choice of engines / motors and working methods. Liebherr’s electric drive system offers an economically beneficial alternative and eco-friendly solution to conventional machines. Additionally, the material handling machine is always work capable, since refuelling is not longer necessary. Requirements such as particulate filters, AdBlue, etc. are superfluous.

ReliabilityWith more than 30 years of experience in designing electric material handling equipment, Liebherr developed the new models EP 934 C, EP 944 C and EP 954 C to comply with every demand from the market. The layout of the machines was redesigned due to the components of the electric drive system, which means the unit is more than just a conversion of a conventional vehicle with diesel drive system. All of the important components of the electric drive system have been integrated within the existing exterior dimensions of the uppercarriage. Liebherr electric material handling machines offer a high level of reliability so that they can consistently fulfil their key functions when deployed in industrial areas. The long service life of the hydraulic components is further enhanced by the low noise electric drive system. The drive concept, with one electric motor, ensures that the high voltage is limited to the range of the switch cabinet and drive system and the low voltage functions are capable of being enclosed in one terminal box.

ComfortAll electric material handling machines feature a modernly designed driver’s cab with a high level of comfort and comprehensive visibility to allow the operator to focus fully on their work and utilize the machine’s maximum performance. The new electric material handling machines offer the same level of comfort as conventionally-driven material handling machines (layout of control elements, operator’s seat, climate control, large glazed surfaces, etc.). The electric drive system provides greater cab comfort since it generates low noise levels and eliminates vibrations. For Liebherr, comfort also means easily accessible service and check points for all daily maintenance tasks on the machine in order to keep downtime to a minimum.

MaintainabilityThe large, wide-opening service hatch allows optimal service access. All daily servicing points can be accessed conveniently and safely resulting in short servicing times for more productivity.


Large range of attachments • Designed for all requirements in

scrap handling• Special attachments on request

Cab elevation • Large range of fixed and hydraulically adjustable height adjustment devices• Optimum viewing of the working

area and the area around the machine

Large range of working tools • Multi-Tine grab• Sorting grapple• Quick-change system

Spring base • AAbsorption of dynamic loads for mounting the machine on rigid barrel• Number of absorbing dampers

based on size of machine• Customer assembly kit

(for concrete, steel)

Electric Material Handling Machines Overview


Integrated switchgear cabinet • Designed for extreme conditions• Overpressure system to prevent

ingress of dust• Fastenings with standard padlocks• Robust construction

Access • Safe and comfortable access to the

working station• Secure and non-slip access system

Electric motor • Designed for extreme conditions• Constant speed independent of

the load• Integrated sensors for maximum

availability

Autostable• Same performance of the machine

on removable mounting• Reduced ground space• Modular and upgradeable


EP 934 C Handling EP 944 C HandlingReach ft in 42' 8" – 65' 7" 49' 3" – 72' 2"Operating weight lb 86,200 114,420Engine output (SAE J1349) kW / HP 160 / 215 200 / 268Capacity yd³ 1.05 – 1.44 1.44 – 2.22

EP 954 C Handling ER 934 C HandlingReach ft in 52' 6" – 78' 9" 39' 4" – 52' 6"Operating weight lb 142,200 83,890Engine output (SAE J1349) kW / HP 250 / 335 160 / 215Capacity yd³ 1.44 – 2.22 1.05 – 1.44

ER 944 C Handling ER 954 C HandlingReach ft in 49' 3" – 59' 1" 43' 9" – 65' 7"Operating weight lb 114,750 166,230Engine output (SAE J1349) kW / HP 200 / 268 250 / 335Capacity yd³ 1.44 – 2.22 1.44 – 2.22

ER 934 C High Rise ER 944 C High RiseReach ft in 42' 8" – 65' 7" 49' 3" – 72' 2"Operating weight lb 123,900 161,820Engine output (SAE J1349) kW / HP 160 / 215 200 / 268Capacity yd³ 1.05 – 1.44 1.44 – 2.22

ER 954 C High RiseReach ft in 52' 6" – 78’ 9"Operating weight lb 211,200Engine output (SAE J1349) kW / HP 250 / 335Capacity yd³ 1.44 – 2.22

* without working tool

1 also available as High Rise and Gantry

Technical Data

LH 26 M Industry Litronic LH 26 C Industry LitronicReach ft in 42' 8'' 39' 4''Operating weight* lb approx. 57.800 – 58.400 approx. 58,900 – 61,500Engine output (SAE J1349) kW 90 90System performance kW 105 105Multi-tine grab capacity yd³ 0.52 – 0.78 0.52 – 0.78


Reach ft in 82' 91' 10"Operating weight* lb approx. 242,500 - 286,600 approx. 297,600 – 407,900Engine output (SAE J1349) kW 300 400System performance kW 478 661Multi-tine grab capacity yd³ 1.44 – 3.92 1.44 – 3.92


Examples of Use


Mobile Harbor Crane


PerformanceMaritime scrap handling sets tough requirements for modern machines. The robust handling equipment in Liebherr's Mo-bile Harbor Crane portfolio efficiently meets such challeng-es. Experience from various different business sectors flows directly into the development of our portfolio. Whether large or small quantities of scrap metal, Liebherr manufactures a wide range of products for the handling of all vessel sizes. EconomyIn port management, versatility is just as important as spe-cialization. Liebherr Mobile Harbor Cranes combine these factors for all types of cargo in practically any kind of port en-vironment. Comprehensive basic equipment, easy transport and high flexibility underline the effectiveness of the cranes as an investment. Efficient design and innovative technolo-gies ensure that solutions by Liebherr master the tasks of scrap handling extremely economically. This ensures a high level of productivity and low consumption at the same time.

ReliabilityStability and robustness are very important criteria in scrap handling. Due to the interlocking of the material, enormous forces are exerted on the crane, which can exhaust the lon-gevity of the equipment very quickly. Liebherr Mobile Harbor Cranes create optimum conditions for use in scrap handling, even in their basic design. The 4-belt lattice boom ensures maximum stability and precise crane movement. The star-shaped supports reducing the torsional stress on the steel structure and the tubular tower design evenly transfers the forces to the steel structure and the slewing ring. These de-sign principles significantly increase the service life of the crane.

ComfortOperator comfort is just as important as a reliable machine. Liebherr Mobile Harbor Cranes are designed to support the driver in terms of safety, comfort and control. The forward facing position of the Tower cabin made of 70 % glass (safe-ty glass) ensures an excellent and unobstructed view of the working area. Ergonomically arranged monitors and controls can be conveniently operated from an adjustable comfortable driver's seat. Air conditioning and swing compensation fur-ther improve the cabin conditions. Vibrations are reduced to an imperceptible minimum. Also, the cabin is soundproofed.

MaintainabilityBased on many years of experience, Liebherr provides its customers with effective service and support both now and in the future. The constant enhancement and expansion of the service network is part of Liebherr's commitment to providing the best possible support to our customers world-wide. A team of more than 600 experienced, versatile and factory-trained service technicians work in more than 50 ser-vice centers around the globe. Their availability is ad hoc or on a contractual basis.


LHM 280 LHM 420 LHM 550Reach ft 32 – 131 36 – 157 36 – 177Operating weight lbs 531,314 753,980 881,849Lifting capacity lbs 185,188 273,373 339,512Engine output (with Pactronic) kW 390 (700) 750 (1,450) 750 (1,450)Slewing speed rpm 0 – 1.6 0 – 1.6 0 – 1.6Hoisting / lowering speed ft/s 0 – 6,2 0 – 6,6 0 – 6,6

Technical Data


Examples of Use


Wheel Loaders


PerformanceThe product range of Liebherr wheel loaders L 526 – L 580 XPower® allow customers to choose between industrial lift arm / parallel linkage or Z-bar linkage; this provides versatility for customers. These machines are created for handling and loading steel and bulk materials or feeding a shredder with scrap metal. The versatility with the linkage choice ensures that customers can choose the right attachment, enhancing efficiency and productivity. EconomyThe innovative drive concept of Liebherr wheel loaders reduce fuel consumption by 30 %. The drive concept also creates minimal tire and brake wear at maximum handling capacity. This concept is highly beneficial in reducing fuel and servicing costs for customers.

ReliabilityLiebherr wheel loaders meet quality expectations in tough working conditions since many of its components were designed in-house to work in synergy. Customers benefit from these expertly designed components, seeing that they can place high reliance on the machine.

ComfortThe modern, ergonomic cabin design provides maximum comfort level to operators, allowing productivity to become the main focus. The cab’s control lever allows accurate control of the machine, ensuring safe and precise operation. The large surrounding cab windows offer operators excellent visibility of the work area. These features provide safety, comfort and productivity during application.

MaintainabilityThe Liebherr wheel loaders include the easily accessible service points to lower maintenance costs and time for the customer.


Maximum Operator Comfortfor Greater Productivity• Automatic central lubrication

system (optional)• Premium display (Touchscreen)• Liebherr control lever with mini

joystick (optional)• Joystick steering or 2-in-1 steering

(optional)• Ride control• Preparation for protective ventilation

and dust filtration device (optional)

Highest Level of Performance• Industrial lift arm / parallel linkage

or Z-bar linkage (L 526 – L 580 optional)

• LIKUFIX quick coupler (L 526 – L 546 optional)• Comprehensive range of special

equipment for scrap handling (optional)

Robustness and Qualityfor Durable Machines • Tilt cylinder protection (optional)• Headlight post in steel design

(L 526 – L 546 as standard / L 550 – L 580 optional)

• Guard for headlights (optional)• Integral tire pressure monitoring

system (L 550 – L 580 optional)• Special tires for scrap handling

(optional)

Wheel Loaders L 526 – L 580 XPower® Overview


Productive and Safe Working• Soundproof ROPS / FOPS cab• Windscreen guard (optional)• Additional working lights,

front / rear (optional)• Adaptive working lighting (optional)• Roof camera for front area

monitoring (with Liebherr camera via Liebherr display) (optional)

• Skyview 360° (optional)• Active personnel detection at the

rear (L 550 – L 580 optional)• Safe, non-slip ladder access to cabin

Short Service Times forGreater Productivity• Easy to maintain radiator• Particle protection for radiator

(optional)• Large-mesh radiator

(L 526 – L 546 as standard / L 550 – L 580 optional)

• Reversible fan drive• Air pre-cleaner (optional)

Productive and Safe Working• Anti-slip steps and sturdy handrails• Rear space monitoring camera via

Liebherr display• Reversing obstruction detector with

smart alarm (optional)

Robustness and Qualityfor Durable Machines• Rear crash protection• Chassis protection (optional)• Widening for mudguard (optional)


L 526 – L 546 correspond to the data in parallel linkage incl. quick coupler and L 550 XPower® – L 580 XPower® correspond to the data in industrial lift arm incl. quick coupler.

Technical Data

L 526 L 538Tipping load lb 14,350 – 17,085 17,020 – 20,060Bucket capacity yd³ 2.7 – 7.2 3.0 – 8.5Operating weight lb 27,820 – 30,180 30,645 – 33,070Engine output (ISO 14396) kW / HP(I) 100 / 134 111 / 149Emission stage Stage IV / Tier 4f IV / Tier 4f

L 546 L 550 XPower®

Tipping load lb 18,080 – 21,495 20,505 – 24,470Bucket capacity yd³ 3.3 – 9.8 3.9 – 11.8Operating weight lb 31,525 – 34,835 41,225 – 44,755Engine output (ISO 14396) kW / HP(I) 120 / 161 140 / 188Emission stage Stage IV / Tier 4f IV / Tier 4f

L 556 XPower® L 566 XPower®

Tipping load lb 23,150 – 27,335 26,675 – 33,070Bucket capacity yd³ 4.3 – 13.1 4.6 – 15.7Operating weight lb 42,990 – 46,740 54,675 – 59,305Engine output (ISO 14396) kW / HP(I) 165 / 221 200 / 268Emission stage Stage IV / Tier 4f IV / Tier 4f

L 580 XPower®

Tipping load lb 32,630 – 39,130Bucket capacity yd³ 5.9 – 18.3Operating weight lb 61,840 – 66,360Engine output (ISO 14396) kW / HP(I) 230 / 308Emission stage Stage IV / Tier 4f


Examples of Use

The Liebherr Group of Companies

Diverse Product RangeThe Liebherr Group is one of the largest construction equipment manufacturers in the world. Liebherr’s quality products and services hold a high reputation in many industries. The wide range includes domestic appliances, aerospace and transportation systems, machine tools and maritime cranes.

Exceptional Customer BenefitEvery product line provides a complete range of models in many different versions. With both their technical excellence and superior quality, Liebherr products offer customers the highest benefits in practical applications.

State-of-the-art TechnologyLiebherr attributes great importance to the product areas of core technology and components, in order to achieve its consistent, top-quality products. Important modules and components are developed and manufactured in-house, for instance, the entire drive and control technology for the construction equipment and mining trucks.

Worldwide and Family-OwnedHans Liebherr founded the Liebherr family company in 1949. Since that time, the enterprise has steadily grown to a group of more than 130 companies with nearly 44,000 employees located on all continents. The corporate headquarters of the Group is Liebherr-International AG in Bulle, Switzerland. The Liebherr family is the sole owner of the company.

www.liebherr.us

Prin

ted

in G

erm

any

by D

HW

B

K-O

T

LHB

/SP

-111

0025

3-0.

5-03

.19_

enU

SS

ubje

ct to

tech

nica

l mod

ifica

tions

.

Liebherr USA, Co.Construction Equipment Division4100 Chestnut Avenue, Newport News, VA 23607 +1 757 245 5251 Fax: +1 757 928-8701www.liebherr.us, E-mail: [email protected]/Liebherr Construction

for Scrap Handling - Liebherr Group · 6 Liebherr Specialized Machines for Scrap Handling...

Documents

Transcript of for Scrap Handling - Liebherr Group · 6 Liebherr Specialized Machines for Scrap Handling...