FOR MORE INFORMATION PLEASE CONTACT - …€¦ · · 2016-08-16FOR MORE INFORMATION PLEASE...
Transcript of FOR MORE INFORMATION PLEASE CONTACT - …€¦ · · 2016-08-16FOR MORE INFORMATION PLEASE...
www.macpowercnc.com
VMCseries
FOR MORE INFORMATION PLEASE CONTACT
NORTH ZONE
Delhi : 09711113259
0981094893708950469265
08950469265
08950469265
08950469265
: 08950469265
Faridabad 09711113259
09810948937
Ghaziabad : 09711113259
: 09711113259
09810948937
09810948937
Noida
09711113259 09810948937
Sonepat
Ludhiana : 09988693302Haridwar : 09810675241
Jaipur
Mohali : 09988693302
Indore : 09326609928
Alwar : 09314204111: 09314204111
Bhopal : 09326609928
SOUTH ZONE
Bangalore : 09663972912Chennai : 09381087930
Coimbatore : 09842333565Hyderabad : 09618121277
WEST ZONE
Rajkot : 09377787930
Jamnagar : 09377987930
Surendranagar : 09377787930
Morbi : 09374730249
Ahmedabad : 09377587930
Baroda : 09377087930
Mumbai : 09320387930
Nasik : 09371387930
Nagpur : 09326609928
Aurangabad : 09371287930
Kolhapur : 09324487930
Pune : 09321087930
EAST ZONE
Kolkata : 08100566680
an ISO 9001:2008certified company
Macpower CNC
Macpower_CNC
MACPOWER CNC MACHINES PVT. LTD.
Plot No. 2234, Near Kranti Gate, GIDC, Metoda - 360021. Rajkot, Gujarat. (INDIA)
www.macpowercnc.com
P. +91 2827 287930 / 2 F. +91 2827 287933
+9
1 8
98
00
00
02
3
V 2
19
9
02-03
Our new generation Vertical Machining Centers are incorporate a wide range of
enhancements and available with a myriad of options to choose from.
The modular machine portfolio and sophisticated engineering knowledge that
enables us to deliver optimized solutions with optimal performance that make
Macpower VMCs better than ever before.
V-1166, V-1366 ,V-1588 ,V-1888 & V-2199 with 4LM Guideways on Y Axis
and others are with 2LM Guideways on Y Axis
Overview
Double-Anchored Ball ScrewsBall Screws are directed by direct coupled AC
servo motor with flexible coupling. This greatly
improves positioning accuracy, and provides
more accurate threading and contouring. Ball
Screws are anchored at both ends and inspected
for parallelism with axis guide. Pre-loaded ball
nuts eliminate backlash.
Reliable ATCTwin arm type side mounted ATC driven by
screw and cam speed up tool changing time
with random access and resulted in reduce
cycle time and higher productivity. Each
subsystem is tested for innumerable cycle at
every stage to enhance reliability.
Precise Linear GuidewaysAll axes are furnished with precise and heavy load
capacity re-circulating ball guide ways enabling high
acceleration-de acceleration and hence batter
productivity
High Capacity Accurate SpindleThe precision cartridge spindle unit having three super precise
angular contact bearings at front and two at rear end, this
combination ensures higher stiffness. Bearings are perfectly
aligned and grease packed for long life.
Spindle is indirectly driven by high speed AC spindle motor with
reduced pulley ratio, to achieve high spindle torque and optimal
performance of machine.
Sturdiness of the foundation
determined the soundness of the
structure. The major construction
parts are based on FG260 grade
cast iron, to ensure optimum
harmonic stability and maximum
damping during cutting. Base and
column are reinforced with heavy ribs
for stability and least distortion. The
uniform dense, fine graded casting
distributed stress and heat
throughout the machine structure.
Rigid & Massive Structure
04-05
Advance Inspection TechnologyLaser Calibration is carried out to insure the linear
accuracy, providing accurate compensation for pitch and
backlash. The machine facilities the attainment of
positional accuracy up to 0.01 mm / 300 mm and
repeatability accuracy up to 0.007 mm.
In order to ensure best interpolation among axes, machine
is subjected to undergo rigorous Ball Bar Testing which
also enables maximum squareness.
Productivity Enhancement Options
Chip ConveyorMachine can be mounted with chip conveyor option for efficient Swarf removal for entire series . such type
of arrangements is very much useful for applications requiring continues machining hours having much
metal removal. with help of downtime can be reduce drastically.
Coolant Through Spindle (CTS) This option provides high pressure filtered coolant directly to the cutting edge minimizing heat
distractions, ensuring maximum productivity with today’s high performance tooling. High recommended
for jobs demanding deep boring and tapping.
Flush Coolant System Efficient chip remove is one of the important factor for better productivity with un-intrrupted machining
operations can be efficiently enhanced by selections of flush coolant system, high pressure coolant
splash via flexible nozzles can be targeted to area of maximum chip accumulation. such a system
enhance reduction in machining down time to operate and hence positively effecting productivity.
Gear Box For application requiring high cutting for harder material or high cutting speed for soft materials, 2-speed
gearbox need to be opted. These gearbox provide higher cutting torque at lower RPM with auto shifting
mechanism keeping power constant. Such gearbox get directly coupled to main spindle motor giving
production flexibility without disturbing precision.
Auto Pallet Changer (APC) Improve production time and reducing total time of production cycle, Auto pallet changer is best solution
with vertical machining centers.
For maximum application and cutting flexibility, usage of 4th Axis or 5th Axis rotary table with high
resolution feedback system can be opted. These rotary tables can be programmed through the control
system, that can be used to increase productivity by multiple side workpiece in single setting
4th & 5th Axis Capability (Rotary Table)
A wide choice pf spindle and surface-sensing probes as tool & job probes with infrared / radio laser
transmission technology are available for increased spindle utilization, work piece setup and work piece
measurement.
Probes
Synchronized Rigid TappingZ axis motor is synchronized with rotation of spindle by encoder attached with spindle. This enables the
need of expensive floating tap holder and prevents lead thread distortion. In case of interruption of
tapping cycle in the work plane, command is available to retract the tap from that position only. This can
avoid the breakage of the tapping tool.
Minimal Lubrication SystemAuto lubrication system supplies lubrication on defined optimized time interval, thus reduce the amount
of lubrication required for machine, and limiting the chance of excess lubrication contaminating the
coolant.
Ring CoolantCoolant around the spindle is standard feature. It gives
increased tool life and helps in deciding better tooling and
cutting parameters.
In design of our machines ergonomics are given equal
priority with its functionality. Optimum job loading heights,
easy access to spindle, easy of chip removal, easy
maintenance, are some of the key aspects considered. We
endeavor to continuous improvement of existing products
to cater to the needs and expectations of the customer.
Ergonomics Design
Gear Box Auto Pallet Changer Rotary Table Coolant ThroughSpindle
ChipConveyor
06-07
ECO 500 V 544
Components Components
Machine Dimensions Machine Dimensions
8
7
6
5
4
3
2
1
0
5.5 kW(Continuous rating)
7.5 kW(15 min. rating)
0 1000 2000 3000 4000 5000 6000 7000 8000
Pow
er
Ou
tpu
t (k
W)
Spindle Speed (RPM)
8
7
6
5
4
3
2
1
0
5.5 kW(Continuous rating)
7.5 kW(15 min. rating)
0 1000 2000 3000 4000 5000 6000 7000 8000
Pow
er
Ou
tpu
t (k
W)
Spindle Speed (RPM)
450x650
520 / 475 / 475
BT 40
350
3500
1900x2500x2215
5.5 / 7.5
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
400x700
510 / 400 / 400
300
BT 40
5.5 / 7.5
4500
1800x2750x2660
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
15
0
SPINDLE
TABLE
40
0
Z-A
XIS
STR
OK
E
D
H
W D
H
W
Machining Range & Power Diagram Machining Range & Power Diagram
14
0
SPINDLE
TABLE
47
5
Z-A
XIS
STR
OK
E
450x900
610 / 450 / 500
400
BT 40
7.5 / 11
5000
2350x3000x3150
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
V 645
Components
BT-40 Spindle Speed (RPM)
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
7.5 kW(Continuous rating)
11 kW(15 min. rating)
Machine Dimensions
10
0
SPINDLE
TABLE
50
0Z-
AX
IS S
TRO
KE
D
H
W
Machining Range & Power Diagram
08-09
Components
V 855
500x1050
850 / 510 / 510
800
BT 40
7.5 / 11
35 / 32
5500
2650x3000x3150
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
LM & Ball Screw
Weight (Approx)
Dimensions
mm
mm
Kg
kW
mm
Kg
mm
Machine Dimensions
BT-40 Spindle Speed (RPM)
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
7.5 kW(Continuous rating)
11 kW(15 min. rating)
10
0
SPINDLE
TABLE
51
0Z-
AX
IS S
TRO
KE
D
H
W
Machining Range & Power Diagram
Components
V 855 Super
500x1050
850 / 510 / 510
800
BT 40
7.5 / 11
45 / 40
5500
2350x3000x2850
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
LM & Ball Screw
Weight (Approx)
Dimensions
mm
mm
Kg
kW
mm
Kg
mm
NEW
Machine Dimensions
BT-40 Spindle Speed (RPM)
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
7.5 kW(Continuous rating)
11 kW(15 min. rating)
10
0
SPINDLE
TABLE
51
0Z-
AX
IS S
TRO
KE
D
H
W
Machining Range & Power Diagram
10-11
V 1055
500x1200
1010 / 510 / 510
1200
BT 40
7.5 / 11
6200
2850x3100x3150
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
Machine Dimensions
Components
NEW
BT-40 Spindle Speed (RPM)
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
7.5 kW(Continuous rating)
11 kW(15 min. rating)
10
0
SPINDLE
TABLE
51
0Z-
AX
IS S
TRO
KE
D
H
W
Machining Range & Power Diagram
Components
V 1166
600x1300
1100 / 610 / 610
1200
BT 40 / BT 50
11 / 15
8400
2850x3250x2900
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
Machine Dimensions
BT-40 Spindle Speed (RPM)
16
14
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
11 kW(Continuous rating)
15 kW(15 min. rating)
H
WD
Machining Range & Power Diagram
12-13
Components
V 1366
630x1400
1300x610x610
1500
BT 40 / BT 50
11 / 15
8900
3150x3200x2800
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
Machine Dimensions Machining Range & Power Diagram
BT-40 Spindle Speed (RPM)
16
14
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
11 kW(Continuous rating)
15 kW(15 min. rating)
H
WD
NEW NEW
14
0
SPINDLE
TABLE
61
0
Z-A
XIS
STR
OK
E
14
0
SPINDLE
TABLE
61
0
Z-A
XIS
STR
OK
E
Components Components
V 1588 V 1888
800x1700
1510x810x810
2000
BT 40 / BT 50
11 / 15
11500
4100x3500x3425
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
800x2000
1810x810x810
2500
BT 40 / BT 50
11 / 15
13500
4325x3500x3425
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
BT-40 Spindle Speed (RPM)
16
14
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
11 kW(Continuous rating)
15 kW(15 min. rating)
BT-40 Spindle Speed (RPM)
16
14
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
11 kW(Continuous rating)
15 kW(15 min. rating)
Machine Dimensions Machine DimensionsMachining Range & Power Diagram Machining Range & Power Diagram
W
H
448.0
W
H
448.0
D D
14-15
NEW NEW
14
0
SPINDLE
TABLE
81
0
Z-A
XIS
STR
OK
E
14
0
SPINDLE
TABLE
81
0
Z-A
XIS
STR
OK
E
Components
V 2199
900x2400
2100x910x910
2800
BT 40 / BT 50
11 / 15
15500
4550x3750x3525
Table Size
Axis Stroke (X / Y / Z)
Load Capacity
Spindle
Spindle Power (Fanuc)
Weight (Approx)
Dimensions
mm
mm
Kg
kW
Kg
mm
BT-40 Spindle Speed (RPM)
16
14
12
10
8
6
4
2
0
0 2000 4000 6000 8000
Pow
er
Ou
tpu
t (k
W)
11 kW(Continuous rating)
15 kW(15 min. rating)
Machine Dimensions Machining Range & Power Diagram
W
H
448.0
D
16-17
NEW
14
0
SPINDLE
TABLE
83
5
Z-A
XIS
STR
OK
E
VMC SeriesMachine Configurations
DESCRIPTION UNIT V 544 V 645
TABLETable Size (Clamping Area) mm 450 x 650 400 x 700 450 x 900No./Width/CD of T-slots mm 3/14/125 3/14/125 3/18/125Max. safe load on Table Kg 350 300 400
CAPACITYX Axis Travel mm 520 510 610Y Axis Travel mm 475 400 450Z Axis Travel mm 475 400 500Distance from Table to Spindle Face mm 140-615 150-550 100-600
SPINDLERated Power kW 5.5/7.5 5.5/7.5 7.5/11Speed rpm 80-8000 80-8000 60-8000Taper BT-40 BT-40 BT-40
AXIS DRIVECutting Feed Rate mm/min 1-10000 1-10000 1-10000Rapid Feed Rates X/Y/Z Axis m/min 30/30/30 30/30/30 24/24/24
AUTO TOOL CHANGERType Twin Arm Twin Arm Twin ArmNo. of Tools 20 20 20Tool Selection Random Random RandomMax. Tool Dia. (Pocket full/empty) mm 80/125 80/125 80/125Tool Length mm 200 200 200Tool Weight Kg 7 7 7Tool Type BT-40 BT-40 BT-40
ACCURACYPositioning mm 0.01 0.01 0.01Repeatability mm 0.007 0.007 0.007
INSTALLATION DATAMachine Weight (Approx) Kg 45003500 5000Floor Space (WxDxH) mm 1800x2750x26601900x2500X2215 2350x3000x3150Pneumatic Supply bar 6 6 6Total Connected Load KVA 2020 20Power Supply AC 440 V,AC 440 V, AC 440 V,
50HZ, 3 HP50HZ, 3 HP 50HZ, 3 HPCONTROL SYSTEMFanuc 0i MF 0i MF 0i MFSiemens 828D Basic M 808 D 828D Basic MMitsubishi M 80E 70 M 80
ECO 500
V 2
199
18-19
VMC SeriesMachine Configurations
DESCRIPTION UNIT V 855 V 1055 V 1166 V 1366 V 1588
TABLETable Size (Clamping Area) mm 500 x 1050 500 x 1200 600 x 1300 630 x 1400 800 x 1700No./Width/CD of T-slots mm 4/18/100 4/18/100 5/18/125 5/18/125 6/18/125 6/18/125 5/18/150Max. safe load on Table Kg 800 1200 1200 1500 2000 2500 2800
CAPACITYX Axis Travel mm 850 1010 1100 1310 1510 1810 2100Y Axis Travel mm 510 510 610 610 810 810 910Z Axis Travel mm 510 510 610 610 810 810 910Distance from Table to Spindle Face mm 100-610 100-610 140-750 140-750 140-950 140-950 140-975
SPINDLERated Power kW 7.5/11 7.5/11Speed rpm 60-8000 60-8000Taper BT-40 BT-40
11/1560/8000-60/6000
BT-40/BT-50
11/1560/8000-60/6000
BT-40/BT-50
11/1560/8000-60/6000
BT-40/BT-50
11/1560/8000-60/6000
BT-40/BT-50
11/1560/8000-60/6000
BT-40/BT-50
AXIS DRIVECutting Feed Rate mm/min 1-10000 1-10000 1-10000 1-10000 1-10000 1-10000 1-10000Rapid Feed Rates X/Y/Z Axis m/min 24/24/24 24/24/24 24/24/24 24/24/24 20/20/20 20/20/20 15/15/15
AUTO TOOL CHANGERType Twin Arm Twin Arm Twin Arm No. of Tools 20 20 20Tool Selection Random Random RandomMax. Tool Dia. (Pocket full/empty) mm 80/125 80/125 80/125-130/200Tool Length mm 200 200 200/400Tool Weight Kg 7 7 7/20Tool Type BT-40 BT-40 BT-40/BT-50
Twin Arm 20
Random 80/125-130/200
200/4007/20
BT-40/BT-50
Twin Arm 20
Random 80/125-130/200
200/4007/20
BT-40/BT-50
Twin Arm 20
Random 80/125-130/200
200/4007/20
BT-40/BT-50
Twin Arm 20
Random 80/125-130/200
200/4007/20
BT-40/BT-50
ACCURACYPositioning mm 0.01 0.01 0.01 0.01 0.01 0.01 0.01Repeatability mm 0.007 0.007 0.007
8400/8900
0.007
8900/9400
0.007
11500/12000
0.007
13500/14000
0.007
15500/16000
INSTALLATION DATAMachine Weight (Approx) Kg 5500 6200Floor Space (WxDxH) mm 2650x3000x3150 2850x3100x3150 2850x3250x2900 3150x3200x2800 4100x3500x3425 4325x3500x3425 4540x3750x3525Pneumatic Supply bar 6 6 6 6 6 6 6Total Connected Load KVA 20 20 20 25 30 35 40Power Supply AC 440 V, AC 440 V, AC 440 V, AC 440 V, AC 440 V, AC 440 V, AC 440 V,
50HZ, 3 HP 50HZ, 3 HP
0i MF 0i MF 0i MF 0i MF 0i MF 0i MF
50HZ, 3 HP 50HZ, 3 HP 50HZ, 3 HP 50HZ, 3 HP 50HZ, 3 HPCONTROL SYSTEMFanuc 0i MFSiemens 828D Basic M 828D Basic M 828D Basic M 828D Basic M 828D Basic M 828D Basic M 828D Basic MMitsubishi M 80 M 80 M 80 M 80 M 80 M 80 M 80
V 1888 V 2199
800 x 2000 900 X 2400
Accessories
�Pull Stud
�Work Light
�Hand Wheel
�Leveling Pad
�Ring Coolant
�Petrol Light
�Air Gun
�Centralized Lubrication System
STANDARD
�Coolant Gun
�Auto Door
�Chiller Unit
�Chip Conveyor
�Linear Scale
�Stabilizer
�Auto Pallet Changer
�Flush Coolant
�Coolant through spindle
�24 Tool ATC
�Rotary Table
�Gear Box
�Higher RPM Spindles
�Spindle with chiller
OPTIONAL