for Fine Chemicals Production - Alfa Fine Chemicals Production ... One hundred percent of wastewater...

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New Kilo Lab and Pilot Plant for Fine Chemicals Production Yantai, China Synm x Where Science Meets Service www.alfa.com • Fine Chemicals Production Custom & Contract Services Full Time Equivalent Services

Transcript of for Fine Chemicals Production - Alfa Fine Chemicals Production ... One hundred percent of wastewater...

Page 1: for Fine Chemicals Production - Alfa Fine Chemicals Production ... One hundred percent of wastewater is routed to an on-site treatment plant employing membrane and ionic separation

New Kilo Lab and Pilot Plantfor Fine Chemicals Production

Yantai, China

Synm x

Where Science Meets Servicewww.alfa.com

• Fine Chemicals Production

• Custom & Contract Services

• Full Time Equivalent Services

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Acylation

Alkylation

Amidation

Amination

Arbuzov Reaction

Chlorosulfonylation

Condensation

Dehydration

Diazonium Chemistry

Diels-Alder Reaction

Esterification

Friedel-Crafts Reaction

Grignard Chemistry

Halogenation

Heterocyclic Synthesis

Lithiation

Nitration

Oxidation

Quaternization

Reduction

Suzuki Coupling

Vilsmeier Reaction

Wittig Reaction

And more…

Located in Yantai, Shandong province, China,

Alfa Aesar Synmax is a joint venture between Alfa Aesar and

our Chinese partner. The brand new facility is designed to meet

the current and growing needs of Alfa Aesar’s fine chemicals

customers throughout the world. Operating on a 25,000 square

meter site with 2 buildings, the new operation employs dozens of

chemists and support staff, with substantial ongoing growth.

The Alfa Aesar Synmax management and production staff is a highly experienced team of leading industrial and academic

chemists. Drawing on years of production experience and the shared intellectual resources across the Alfa Aesar and

Johnson Matthey groups, our chemists have the skills and experience to deliver quality chemicals utilizing process routes

from laboratory scale through pilot plant to commercial scale production.

Synm x

Chemistry ExpertiseOur capability and experience includes:

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Kilo Lab

Alfa Aesar Synmax’s new 4,200 square

meter kilo lab facility adds significantly to

Alfa Aesar’s capacity in lab scale

production of fine and specialty

chemicals. Utilizing 60 bench top

hoods and 18 walk-in hoods, the

team of synthetic chemists employs

a wide range of chemical know

how in producing novel building

blocks, screening compounds and

intermediates.

Hoods

Bench Top (1-1000g capacity) 60

Walk In (1-10kg capacity) 18

Alcohol cooling systems 2 (-40º to –70º C)(excellent for boronic acid reactions)

Hydrogenation reactor 1 (1kg capacity)

Pressure rating normal 0.81 mpa (117.48 PSI)

Pressure rating under vacuum 0.2 mpa (29.01 PSI)

Operating Temperature Ratings

Glass lined reactors 0º to 180º C

Stainless reactors -40º to 220º C

One 200L stainless reactor -100º to 25º C (pilot plant)

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Key Equipment ListingChemistry ExpertiseOur capability and experience includes:

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Pilot Plant

The 2,100 square meter pilot plant is also a significant

addition to the Alfa Aesar capacity to handle development

and production scale batches. The pilot plant operates eight

reactors, including specialized equipment for distillation and

low temperature chemistry.

Pilot Plant Key Equipment Listing

2 2000L Glass lined reactors

1 1000L Glass lined reactor

1 500L Glass reactor

1 500L Stainless reactor

1 200L Low temperature stainless reactor

1 200L Stainless reactor

1 50L Rotary evaporator

2 600L Centrifuges

1 100L Glass distillation reactor

Process Support SystemsKey Equipment Listing

Glycol cooling unit

Steam generator

Water recirculation system

Core Dryer

100L Centrifuge

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State of the art facilities also include an analytical lab and

numerous support systems. Solvents are stored in 12m

containers with state of the art fire suppression systems,

ventilation and solvent collection systems in case of

release. One hundred percent of wastewater is

routed to an on-site treatment plant employing

membrane and ionic separation techniques,

where acids and bases are separated and

reduced to low concentrations.

All governmental treatment regulations are

strictly adhered to and the environmental

health, safety and security procedures are

calibrated to the Johnson Matthey global

standards. Other features:

Centralized main power plant, nitrogen and •

vacuum systems.

All hoods and storage cabinets ventilated.•

A roof mounted solar collector provides 200L of hot •

water daily.

Analytical and Process Support Systems

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Analytical Lab

All chemicals produced at Alfa Aesar Synmax are tested

against the quality standards our customers have come

to expect. Currently, the analytical lab at Alfa Aesar

Synmax features gas chromatography (GC), HPLC and

LC-MS units.

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Alfa Aesar offers synthesis capabilities from various locations globally.

Our experienced development and production teams can deliver a

variety of products to meet the needs of customers in fields varying from

pharmaceuticals to semiconductors, structural materials and imaging.

Organics

In addition to the new Alfa Aesar Synmax operation in Yantai, Alfa Aesar undertakes

advanced organic synthesis in its Heysham, UK plant. Our Heysham team offers

one of the most advanced and varied portfolios of chemistry in the industry.

High Purity Inorganics

Alfa Aesar carries out high purity inorganics production in its Royston, UK

facility. Capabilities include salts, solutions, pure elements, ultra dry materials

and nanoparticles and dispersions.

Catalysts

Alfa Aesar offers a full range of precious metal and base metal catalysts

manufactured at various Johnson Matthey plants worldwide.

Global Inventory

The majority of our over 33,000 products are

available in semi-bulk and bulk stock from our five

worldwide distribution centers or through one of our

distributors.

North America, South America and Global Ward Hill, Massachusetts, USA

United Kingdom and GlobalHeysham, UK

Europe Kandel, Germany

ChinaTianjin

IndiaHyderabad

Global Production

Ward Hill,Massachusetts

Schiltigheim,France

Royston, England

Heysham, England

Karlsruhe, Germany

Hyderabad, India

Tianjin,China

Yantai,China

Beijing,China

Seoul,Korea

Kandel, Germany

Taiwan(distributor)

Japan(distributor)

Singapore(distributor)

Ward Hill,Massachusetts

Schiltigheim,France

Royston, England

Heysham, England

Karlsruhe, Germany

Hyderabad, India

Tianjin,China

Yantai,China

Beijing,China

Seoul,Korea

Kandel, Germany

Taiwan(distributor)

Japan(distributor)

Singapore(distributor)

Key Distributors with stocks:

Singapore/Malaysia regionVWR Singapore

TaiwanUni-Onward (limited but growing stocks)

Echo Chemical Co. Ltd.

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Additional Services

Catalog

This 2,900 page publication with 33,000 products is equal

parts catalog and handbook. The Alfa Aesar catalog

has been extensively augmented with thousands of new

and updated literature references. Virtually all catalog

products are available from stock at our global distribution

locations.

Custom Synthesis

We offer flexible custom manufacturing services to produce

quality products with the assurance of full confidentiality.

Customer Service

Our dedicated scientific and commercial teams offer the full service package, from concept to production, packaging

and delivery.

Technical Service

Our technical Product Specialists are on hand and ready to help you with your technical questions and to help with your

application.

Quality Control

We employ advanced quality control for both in-process and final testing phases. The high standard of

modern quality control and assurance facilities is matched by the expertise of our experienced staff. Various

ISO certifications are in place or pending at all Alfa Aesar production and distribution locations.

New Product Development

As a research chemicals business we strive to bring you a constant stream of new screening compounds, building

blocks, novel materials and other hard to find items. Our new product development team works hand in hand with our

production chemists and key supply partners to identify and bring to market the most cutting edge items. Hundreds of

new products per month are added to supplement the catalog.

Full Time Equivalent (FTE) Services

Full Time Equivalent (FTE) services are available for those customers not requiring GMP certification (GMP services are

available through our sister company Johnson Matthey Pharma Services - contact us for more details). Drawing on years

of experience and the shared intellectual resources across the Alfa Aesar and Johnson Matthey groups, our chemists

have the skills and expertise to perform top level chemistry utilizing process routes from laboratory scale through to kilo

and pilot plant scale.

www.alfa.com

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www.alfa.com

Synm xAlfa Aesar North America(International Sales Headquarters)26 Parkridge RoadWard Hill, MA 01835 USATel: 1-800-343-0660 or 1-978-521-6300Fax: 1-978-521-6350Email: [email protected]

Alfa Aesar United KingdomShore RoadPort of Heysham Industrial ParkHeysham LA3 2XYEnglandTel: 0800-801812 or +44 (0)1524 850506Fax: +44 (0)1524 850608Email: [email protected]

Alfa Aesar GermanyPostbox 11 07 6576057 KarlsruheGermanyTel: 800 4566 4566 or +49 (0)721 84007 280Fax: +49 (0)721 84007 300Email: [email protected]

Alfa Aesar France2 allée d’Oslo67300 SchiltigheimFranceTel: 0800 03 51 47 or +33 (0)3 8862 2690Fax: 0800 10 20 67 or +33 (0)3 8862 6864Email: [email protected]

Alfa Aesar ChinaRoom 1509CBD International BuildingNo. 16 Yong’An Dong LiChao Yang District, Beijing, China 100022Tel: 800-810-6000 or 86 (010)-8567-8600or 400 610 6006Bulk Sales: 800 810 6006Fax: 86 (010)-8567-8601Email: [email protected]

Alfa Aesar Korea101-3701, Lotte Castle President O-Dong467, Gongduk-Dong, Mapo-GuSeoul, 121-805, KoreaTel: +82-2-3140-6000Fax: +82-2-3140-6002Email: [email protected]

Alfa Aesar India(Johnson Matthey Chemicals India Pvt. Ltd.)Kandlakoya VillageMedchal MandalR R DistrictHyderabad - 501401Andhra Pradesh, IndiaTel: +91 8008 812424 or +91 8008 812525 or +91 8008 812626Fax: +91 8418 260060Email: [email protected]

Distributed By:

Hydrus Chemical Inc. Uchikanda 3-Chome, Chiyoda-KuTokyo 101-0047Japan Tel: 03(3258)5031 Fax: 03(3258)6535 Email: [email protected]

VWR Singapore Pte Ltd 18 Gul DriveSingapore 629468 Tel: +65 6505 0760 Fax: +65 6264 3780 Email: [email protected]

Uni-Onward3F-2 93 Wenhau 1st Rd, Sec 1,Linkou Shiang 244, Taipei CountyTaiwan Tel: 886-2-2600-0611Fax: 886-2-2600-0654 Email: [email protected]

Echo Chemical Co. Ltd 16, Gongyeh Rd, Lu-Chu Li Toufen, 351, Miaoli Taiwan Tel: 866-37-629988Email: [email protected]