Food Processing Equipment Design

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    Food Processing Equipment/Equipment design:The complexity of the food processing and packaging equipment industryshould be seen in relation to the vast, multi-dimensional food industry. Thenumber of food products available across the world (including processed) isvery high. New food products with an estimated figure of 50,000 have been introducedin the US itself since 1983. Such is the complexity of the food processing industry. Hence,it is very difficult to give a comprehensive definition to the food processing equipmentsector. It is however understood that in todays scenario, where food processing hasbecome very important, it is imminent to understand, classify and promote the foodprocessing equipment sector, worldwide.The food processing equipment industry is even now very much predominant in thedeveloped countries. Most of the equipment manufacturers cater to the domesticmarkets. Major equipment manufacturing countries in the world are Germany, Italy,Netherlands, Denmark, US, Japan and Australia. These countries are also the majorexporters of food processing equipment. The reason for this dominance is due to thetechnology development in these countries. The contribution of the developing countriesto the world trade is negligible, the prominent reason being the non-availability oftechnology and dependence on the developed world for these technologies

    Food equipment is anything that is used in the

    preparation, cooking and serving of food.

    That includes saucepans, chopping boards,

    knives, whisks, food processors, cooker, grill, fryer

    the list is endless.

    http://wiki.answers.com/Q/What_is_th_definition_

    of_food_equipment

    The food processingequipment industry maybe grouped as

    Processing machineryand equipment - Are equipments/machines generally usedin processing food according to its chronological order ofmaking the product.

    Packaging machineryand equipments Are equipments/machines generally

    used in making packaging solutions for food depending onthe materials being used to maintain the freshness of theproduct by covering and help in selling the said processedfood product.

    Utilities Are things that supports the pre-processingto post-processing equipments that provide efficiency tothe machines effectiveness.

    Examples : Universal sieving and mixing machines Sheet metal box manufacturing machines Food processing machines Dryers Other machines Components and parts

    *The equipment industry is also dependent on the natureand degree of processing and also the stage of processingof food. The above grouping of the sector gives a broad

    outline about the sector. Most of the technologicallyadvanced countries have categorised this sectordependingon the industries existing in these countries. Given beloware two examples of categorisation of equipment:

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    GermanyPackaging machines for foodsPackaging machines for beveragesBakery machinesMachinery for large kitchens, restaurants andotelsCoffee, tea and tobacco processing machinesSlaughter house and butchers machines andquipmentBeverage processing machinesConfectionery machinesPreserving machinesMills and grinding plantsMachines for sugar industry

    United States of

    America

    Meat, Poultry and EggProcessing Equipment

    TenderisersCompactorsDisintegratorsMoulding machines/ pressesPoultry equipmentsFrozen meat flakers/ sheers/ cubersBone saws, choppers and machinesPower cleaversSausage stuffing machineSlaughtering equipment

    Dairy products manufacturingequipment

    Butter making machineCream extractorsHomogenisersPasteurisersSterilisers

    Dryers for powdered milkCondensed / evaporated milk equipmentMilk clarifiersCheese making machinesIce cream equipment

    Fruit and Vegetableprocessing equipment

    TrimmersStemmersSnippersHuskersJuice extractorsPeelersShelling machines

    PulpersSeparatorsGradersContinuous blanchers/ cookerCoolers/ steriliser systemDehydrating equipmentPit removing equipmentDestonnersWashing machinesShredding / grounding / chopping machinesStrip / cutters/ slicers

    Grain mill productsmanufacturing equipment Flour mill disintegrates Graders Husking / hulling machines Hoppers Cereal rolling machine Flour/ bran blending equipment Creaming machine Flake machine Grinders Rice polishing machines

    Bakery products Bread making machines Biscuit filling machine Dough mixing / kneading/ dividing/ rounding /proofing machine Enrobing machine Biscuit / wafer/ cracker machine Cake depositing, icing machines Continuous process ovens Conventional ovens Sugar and confectionery products

    Sugar and Confectioneryproducts Crystallizing apparatus Cane defibrators Juice extractors Sawing and breaking machines Roller mills Dipping machines Cocoa been husking machine Form presses Tabletting machines Pulverisers Filter presses Enrobing machines Pulling machines

    Chewing gum equipmentFish and sea foods Filtering machine Scaling machine Shelling machine Grounding machine Opening machine

    Miscellaneous Pasta extruders/ dryers Coffee mills/ grinders/ binders/ toasters Snack food extruders

    Forming, filling and sealingequipment

    Thermoformers Moulders Heat sealers Can making equipment Can closers/ sealers Seam testers Fillers of all type Cutting / slitting / trimming equipment Typing / sieving/ stappling equip Closing / sealing equip Form / fill/ seal equip Cappers/ crumpers/ hooders

    Wrapping and packagingequipment Wrappers Cartoners Multipackers Bundlers Shrink wrappers and tunnels

    Marking and inspectingequipments

    Labellers Coding equipments Check weighers Metal detection equipmenr Level checking equip Code/ lable ispecting equip Printing equipment

    Containers/ packagepreparation andhandling equip Unscrambers Palletisers Bottle spottersAligners Container cleaning/ washing/ drying sysAccumulator/ collectors Feeding/ orienting equipment Unloaders, stackers

    Refrigeration/ quick freezeequipment Liquid nitrogen tunnel freezers Blast freezers IQF systems Compressors, condensers/ evaporators Refrigerator milk cooling tanks

    Food preparation, processand controlequipment Heat exchange process system Cookers Microwave ovens Continuous mixtures Continuous blending/ whipping/ chilling Asceptic systems Sterilising systemsAerators and de-aerators Blenders Essence recovery stem Continuous online color control system Magnetic separators Recording thermometer for time/ tempe

    cookcycles Texture testers Pumps Valves Tanks ConveyersAutomatic feeders/ flow controllers Can control equipments

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    http://www.dsir.gov.in/reports/ittp_tedo/agro/AF_Processing_Intro.pdf

    Manlift is a device consisting of a power driven endless belt moving in

    one direction only, and provided with steps or platforms and handholds

    attached to it for the transportation of personnel from floor to floor

    Motorized hand trucks (pallet jacks) are classified as powered

    industrial trucks

    Dumpbin and blender is the part of the flour handling system where the

    containers of flour are emptied

    Approximately 50 percentof the packagingmachinery and materials

    produced is absorbed bythe food processing sector.

    As packaging becomes animportant link in the foodprocessing chain, so doesthe need for properpackaging machinery andsystems for foodprocessing.

    10 Principles of Equipment Design for Ready-to-Eat Processing Operations

    Principle 1. Cleanable to a Micro-biological Level

    Principle 2. Made of Compatible Materials.

    Principle 3. Accessible for Inspec-tion, Maintenance, Cleaning and Sanitation.

    Principle 4. No Product or Liquid Collection

    Principle 5. Hollow Areas Hermeti-cally Sealed.

    Principle 6. No Niches.

    Principle 7. Sanitary Operational Performance.

    Principle 8. Hygienic Design of Maintenance Enclosures

    Principle 9. Hygienic Compatibility with Other Plant Systems

    Principle 10. Validate Cleaning and Sanitizing Protocols.

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    History of Basic Appliances in Food

    processing

    Large Kitchen Appliances

    Dishwasher

    In 1850, Joel Houghton patented a wooden

    machine with a hand-turned wheel that

    splashed water on dishes, it was hardly aworkable machine, but it was the first patent.

    Garbage Disposer

    Architect, inventor John W. Hammes built his

    wife the world's first kitchen garbage disposer

    in 1927. After ten years of design

    improvement, Hammes went into business

    selling his appliance to the public. His

    company was called the In-Sink-Erator

    Manufacturing Company.

    Ovens or Stoves

    The first historical record of a stove beingbuilt refers to a stove built in 1490 in Alsace,

    France.

    Microwave Ovens

    The microwave oven was invented by Percy L.

    Spencer.

    Refrigerator

    Before mechanical refrigeration systems were

    introduced, people cooled their food with ice

    and snow, either found locally or brought

    down from the mountains.

    Small Kitchen Appliances

    Apple Parer

    On February 14, 1803, the apple parer was

    patented by Moses Coates.

    Blender

    In 1922, Stephen Poplawski invented the

    blender.

    Cheese-Slicer

    The cheese-slicer is a Norwegian invention.

    CorkscrewsCorkscrew inventors were inspired by a tool

    called the bulletscrew or gun worm, a device

    that extracted stuck bullets from rifles.

    Cuisinart

    Carl Sontheimer invented the Cuisinart food

    processor.

    Green Garbage Bags

    The familiar green plastic garbage bag (made

    from polyethylene) was invented by Harry

    Wasylyk in 1950.

    Electric Kettle

    Arthur Leslie Large invented the electric kettle

    in 1922. General Electric introduced the

    electric kettle with an automatic cut-out in

    1930.

    Weber Kettle Grill

    George Stephen invented the original Weber

    Kettle Grill in 1951.

    Mason Jar

    John Mason patented the screw neck bottle or

    the "Mason Jar" on November 30, 1858.

    Electric Mixers

    The first patent that can claim to be for an

    electric mixer was issued on November 17,

    1885 to Rufus M. Eastman.Lillian Moller

    Gilbreth(1878-1972), the mother of 12

    children, also patented an electric food mixer(at a later date).

    Mixmaster

    Ivar Jepson invented Sunbeam Mixmaster,

    which he patented in 1928, and first mass

    marketed in 1930.

    Paper Towels

    The Scott Paper Company was founded in

    Philadelphia by Irvin and Clarence Scott in

    1879. Brothers Seymour and Irvin Scott ran a

    paper commission business for twelve years,

    but the poor economy in the 1870s forcedthem out of business. Irvin and his younger

    brother, Clarence, then decided to form their

    own company out of the remains of the first.

    Irvin reportedly borrowed $2,000 from his

    father-in-law and added it to the $300 the two

    brothers had to form the capital of Scott Paper

    Company. In 1907, Scott Paper introduced the

    Sani-Towels paper towel, the first paper

    towels. They were invented for use in

    Philadelphia classrooms to help prevent the

    spread of the common cold from child to

    child.

    Peelers

    The nineteenth-century created numerous

    kitchen use inventions: toasters, potato

    mashers, apple/potato peelers, food choppers

    and sausage stuffers were all invented. Over

    185 patents for coffee grinders and over 500

    patents for apple/potato peelers were patented

    in the 1800s. Early peelers were made of iron

    and the patent number and other information

    was included in the casting. Peelers ranged

    from the familiar and simple round swiveling

    rod with a knife blade that peeled skin, to

    contraptions full of gears and wheels that

    could peel, core, slice and section. There were

    separate peelers designed for different fruits

    and vegetables; there were even peelers that

    removed the kernels from ears of corn.

    Pressure Cooker

    In 1679, French physicist Denis Papin

    invented the pressure cooker, called Papin's

    Digester, this airtight cooker produced a hot

    steam that cooked food more quickly while

    preserving nutrients.

    Saran Wrap

    Saran polyvinylidene chloride or Saran resins

    and films (called PVDC) have been wrappingproducts for more than 50 years.

    Soap and Detergents

    The history of soaps and detergents

    Squeegee

    The single blade window cleaning squeegee

    was invented by Ettore Sceccone in 1936.

    ToasterToasting bread began as a method of

    prolonging the life of bread. It was very

    common activity in Roman times, 'tostum' is

    the latin word for scorching or burning.

    TupperwareTupperware, plastic containers with airtight

    lids, was invented by Earl Silas Tupper.

    Waffle Iron

    The waffle iron was patented on August 24,

    1869, invented by Cornelius Swarthout of

    Troy, New York. The patent (United States

    #94,xxx) described the invention as a "device

    to bake waffles.

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