Food Processing Machine - Food Processing Machines Manufacturers in India
Food Processing and Food Service Matting Solutions...Food Processing and Food Service Matting...
Transcript of Food Processing and Food Service Matting Solutions...Food Processing and Food Service Matting...
Food Processingand Food ServiceMatting Solutions
www.notrax.eu Catalogue6-F
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®ErgoFloor
ErgoFloor A/S, Viborgvej 9, 7160 Tørring, Tlf. 76 90 20 01, www.ergofloor.dk
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Notrax® Matting Pictograms
Index and Guide - Food Processing and Food Service Matting Solutions
Notrax® Product Testing
All Notrax® Floor Matting Products are subject to rigorous testing by independent laboratories prior to their introduction to the market. Our Product Testing Charts show the following relative comparisons between the Notrax® mats featured in each category of this brochure:
Wear resistanceIndicatesthetimeittakesforamattoloseitsfunctionality.Thisisanacceleratedweartestwheretheresultsareexpressedintotalweightlossofmaterialwhensubjectedto5000cycles
underanabrasionwheel.Thehigherthepointerinthetestchart,thegreateritsresistancetowear.
Slip resistanceIndicatestheslipresistanceofamat.Thistestmeasurestheforcerequiredtocauseslippageofaloadacrossthesurfacematerial.Thecoefficientistheratioofforcerequireddividedbytheweight.Thehigherthepointerinthetestchart,thegreaterthecoefficientoffrictionratio,thusthebettertheslipresistanceofamat.
Anti-fatigueIndicatesthedegreeofcomfortamatprovides.Thisteststartsbymeasuringtheoriginalthicknessofamat.Thencompressionisappliedandthe
thicknessunderthisloadismeasuredagain.Thedifferencebetweenthetwomeasurementsiscalleddeflection.Thehigherthepointerinthetestchart,thebetteritsanti-fatigueproperties.
Example Product Testing Chart
Wear resistance
Slip resistance
Anti-fatigue
PRODUCT TESTING
Art. Product Page
346 Sani-Trax™ 5T11 San-EzeII® 6/7563RD SanitopDeluxe™Red 6/7550RD CushionEase™Red 8/9
Art. Product Page
562RD Sanitop™Red 8/9458 Skystep™Red 9T23RD MultiMatII®Red 10/11T21RD MultiMatII®SolidRed 10/11
Anti-FatigueMattingthatalleviatesfootpressure,stimulatesbloodcirculationandhelpsreducestressonthelowerback,legjointsandmajormusclegroups.
Anti-SlipMattingdesignedtoprovideaddedtractionthroughaggressivesurfacepatternsandtextures.
DrainageOpenconstructionmattingallowsforliquidsanddebristopassthrough,providingsecurefootinginawetenvironment.
ProtectionAbsorbsimpact,reducesbreakageandprotectsfloors.
InsulationAgainstcold,heat,vibrationsandnoise.Mattingelevatesstandingworkersfromcold/wetfloors,whichkeepstheirfeetwarmertherebyimprovingoverallperceptionofwellbeing.
Heavy DutyRecommendedforheavydutyuseinindustrialenvironments.
Medium DutyRecommendedformediumdutyuseinindustrialenvironments.
Light DutyRecommendedforlightdutyuseinindustrialenvironments.
Modular SystemInterlockingmatsallowon-sitecustomizationwithsnaptogetherunitsthatcanbeassembledinanyshapeorform,asstandalonematsorwalltowallconfigurations.
Cold ResistantMaterialcanwithstandfreezingtemperatures.
Grease and Oil ResistantMattingthatissuitableforuseincontactwithvegetableoilsandanimalfats.
CleaningSuitableforcleaningwithhighpressure(hot)waterjet.
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ofananti-slipcoating.Further,alotofdamageiscausedbyfallingobjects.Thinkofchinawareandglassesinthefoodserviceindustry,andtoolssuchasknivesfrequentlyusedthefoodprocessingindustry.
Anti-FatigueTheOSHA(OrganizationforSafety&HealthAdministration)cites“prolongedstandingandrepetitiveorprolongedmotionssuchasreaching,lifting,andchoppingwhilepreparingfoodinfoodpreparationareasasoneofthehazardsforkitchenworkers.Staticposturesmayoccurasworkerscontinuouslystandinonepositionwhilechoppingorpreparingfood,causingmusclefatigueandpoolingofbloodinthelowerextremities.Awkwardneckposturescanleadtoneckstrainsandmusclestiffnessifcooksareconstantlytiltingtheirheadsdownwardtochop,dice,andmixfood.”
TheOSHAthereforerecommendsemployerstoprovideanti-fatiguematsinadditiontoavoidingstaticpostures.“Anti-fatiguematshelpcontractandexpandmusclesofthepersonstandingonthemincreasingblood-flowandreducingfatigue.”
Prof.Dr.RedhaTaiar(2011)attheUniversityofReimsinFrancealsonotedimbalanceassecondcauseoffatigue.Inadditiontooveruseofthesamemuscles,whenthesystemisoutofbalance,themusclesmustworkhardertosearchforbalanceandthequickreactionspeedismaintainedatthecostofenergy(fatigue).Inanutshell,toregainbalance‘quickreaction/energysaving/effectiveness’.Suchunbalanceisveryharmfulforthehumanbody.Theuseofanti-fatiguematsenablescorrectbalancingandauniform
Food Processing and Food ServiceMatting SolutionsBalancing Food Safety & Employee Safety PreparationandfoodhandlingisthemostcriticalphasetobevigilantaboutfoodsafetyforHACCPstandardsincommercialkitchensandfoodproductionfacilities,butalsofoodoperators,includingimporters,manufacturers,packers,distributors,retailers,foodservicesandinstitutions.HACCP(HazardAnalysisCriticalControlPoint)isarigorousprogramthatmonitorsthetemperatureandconditionoffoodatvarious"criticalpoints"alongthepathtothecustomertoensurefoodsafetyisinaccordancewithtoday'stoughfoodhandlingregulations.
Thegoalistopreventcrosscontaminationfromworkersandenvironmenttofoodwhilemaintainingemployeesafetywhenhandlingknivesandoperatingequipment,preserveemployeewell-beinginstrenuouscircumstancesandincreaseproductivityforworkersoftenstandingforthedurationoftheirday.Floormattingisagreatwaytopreventinjuryriskandwhileimprovingproductivityontheshorttermandreducingabsenteeismandwork-relatedillnessesonthelongterm.
Notrax®offerstheperfectsolutionforstandingworkersbecause,likenootherproducerofmats,weunderstandthedifferenceofperceptionsofworkersaswellasthevarietyofworkplaceconditionsthatexist.Notrax®floormatsaremadeofspecificformulationsandwithdesignsthatprovidegoodadherenceandinstantevacuationoffluids,whichisaneffective,economicalanddurablesolutiontoreducetheriskofslipfalls.
Increasing safetySlipsandfallsareresponsiblefor20to30%oftheaccidentsthatcauselong-terminterruptionofwork.AccordingtotheNationalFloorSafetyInstituteandtheU.S.DepartmentofLabor,morethanthreemillionfoodserviceworkershaveaslip-and-fallaccidenteveryyear.Thisiscostingthefoodserviceindustrymorethan$2billionannually,anexpensethatisincreasingatarateof10percentperyear.
Andthemostcommonreasonfortheseslip-and-fallaccidentsissoilandgreasebuilduponthefloor.Particularlyinthefoodprocessingindustry,thebiggestproblemisthatfloorsmustbesmoothtofacilitatecleaninganddisinfecting.But,“thepresenceofwater,vegetableoils,animalfats,blood,flour,andvariousbiologicalwastemakesthesegroundsextremelydangerousandthefallsareallthemoreseriousasemployeesoftenhandlebluntobjects”,underlinesHenriSaulnier,headofIET(WorkEquipmentEngineering)attheFrenchINRS.
Accordingtoreports,50percentoffacilityaccidentscanactuallybeattributedtothetypeofflooringused.Justcleaningoffloorsisnotenoughtopreventfloorsfromgettingslippery.Wildbrett&Sauer(1992)observedthatevencoatedanti-slipfloorsincontactwithforexample,milkproducts,becomecloggedaftercleaningduetoanaccumulationofmicroscopicresidualstains(protein,grease).Onewouldhavetokeeponchangingfloorstoensuretheeffectiveness
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distributionbetweentherightandleftleg.Prof.Taiar’sfindingsconfirmedthatpainsaresubstantiallyreducedwiththeuseofanti-fatiguematscomparedtotheinitialsituationwithoutmats.
Well BeingKitchenworkersoftenworkinareaswithextremetemperatures,coldforpreservingfoodduringcleaning,preparationandpackaging,orwarmduringcookingandserving.Factoryfloors,particularlyinthefoodprocessingindustry,areoftencoldandwet.Floormatselevatestandingworkersfromcoldfloors.Thishelpskeeptheirfeetwarmertherebyimprovingtheoverallperceptionofwell-being.
SanitationThefirststepinkitchenhygieneispreventingcontaminantsfromentering.Allpeopleenteringfoodprocessing,storage,distributionandhandlingareashaveanappropriatedegreeofpersonalcleanlinessandtaketheappropriateprecautionstopreventthecontaminationoffoodandfoodcontactsurfaces.Thereforeworkersshouldenterunderconditionsthatprevent,eliminateorreducecontamination.
Notrax®floormatsaremanufacturedfromdurablenitrilerubbercompoundsthatresistexposuretovegetableoilsandgrease.ThetopofthelineNotrax®San-EzeII®isalsomanufacturedwithMicroStop™,ananti-microbialrubbercompoundmadefroma
346 Sani-Trax™
Thismatcleansandsanitizesshoes,recommendedatentrancestoallfoodprocessingareas.Thousandsofflexiblefingersprovideanautomaticscrubbingactionthatdislodgescontaminantsfromfootwear.Astrafficpasses,rubbertipsbendunderpressuretoimmersesolesindisinfectantsolution,adoubleactionthatkeepscontaminationfromreachingfoodprocessingareas.Convenientmatsizefitsmostdoorways.Suctioncupsonundersidepreventsmatfromshifting.
Specifications:• Madeof100%toughnaturalrubbercompoundforgeneralpurpose
applications;designedtoresisttomostchemicalsandvariationsintemperature.
• Overallthickness:19mm.• Weight:10.8kgperm2.• Thicksurroundingborderstands>0,635cmhigherthanfinger-
scraperstocontainliquiddisinfectant.Matholds4½litresofdisinfectantsolution.(Tip:usequaternaryammonium,iodine,chlorineoranyothersanitizerbutalwaystestitsconcentration.Mostsanitizersareconcentratedandmustbedilutedbeforeuseinafootbath.Followlabeldirectionsforappropriatedilutions).
• FreeofDOP,freeofDMF,freeofozonedepletingsubstances,freeofsiliconeandfreeofheavymetals.
Recommended uses:• Atdoorways,starterrooms,packagingareas,laboratories,employee
lockerrooms,breakrooms,refuseareasandreceivingrooms-anyplacewherespreadofcontaminationneedstobelimited.
PRODUCT TESTING
Wear resistance
Slip resistance
Anti-fatigue
speciallyformulatedblendofrawmaterialsthatinhibitsthegrowthofmicro-organismssuchasbacteria,andfungithatcancauseodour,stains,andproductdeterioration.
AllMicroStop™productspassASTMG-21,thetestusedbyNSF/ANSIforstandard52.
Notrax® Food Processing and Food Service Matting SolutionsTheacquisitionofTeknorApex®FoodServiceMattingDivisionin2007broughttoSuperiorManufacturingGroup40yearsofadditionalexperience,afullproductline,patentsandtrademarks,equipmentandexpertise.ThisbrochureistheresultoffrequentrequestsfromEuropeanend-usersanddistributorstointroduceaEuropeanproductselectionthatoffersmoresafetyandcomforttoemployeesworkinginthefoodprocessingandfoodserviceindustry.
Yourselectionshouldbedeterminedbytheoptimumcombinationofcomfort(anti-fatigue),surfacedesign,drainagecapacity,qualityanddurability,aswellasoil/greaseresistance,andcleaningregimen.
Colours:• Black
Stock sizes:• 61cmx81cm
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Wet/Dry and Greasy Areas Food Processing & Food Service Mats
T11 San-Eze II®
Providessuperiorcomfortandtractioninwetorgreasyareas.ManufacturedwithMicroStop™anti-microbialthatinhibitsthegrowthofbacteriaandfungitoprovideacleanerandhealthierworkenvironment.Madeoftoughnitrilerubbercompound,designedtoyieldalongservicelife.Aggressiveslipresistantsurface.Non-shifting:heavyweightkeepsmatinplace.
Ergonomicbenefitderivedfrom20mmthickworkerplatform.Largedrainageholesandraisedstudsprovideaerationandallowfluidsanddebristofallthrough,leavingthesurfaceclear.Bevelledrampsavailabletoreducetriphazards.Cleaningwithdetergentandwater-jetisrecommendedforextendedservicelife.
Specifications: • 100%nitrilerubbercompound,oil/greaseproof• ManufacturedwithMicroStop™.ResistsGramPositivebacteria• Overallthickness:20mm• Weight:10.1kgperm2
• TestedandcertifiedbytheNationalSanitationFoundation(NSF)• FreeofDOP,freeofDMF,freeofozonedepletingsubstances, freeofsiliconeandfreeofheavymetals• FlammabilityIgnitioncharacteristicsCPSCFF1-70: PassASTMD2859
563RD Sanitop Deluxe™ Red
Safetyandcomfortuniteinthisproduct.Straitedgesallowcoverageofanyareathroughlinkingthematslengthwiseorsidebyside,heldtogetherbyconnectors.Madeoftoughrubbercompounds,designedtoyieldalongservicelife.Aggressiveslipresistantsurface.Non-shifting:heavyweightkeepsmatinplace.
Ergonomicbenefitderivedfrom20mmthickworkerplatform.Largedrainageholesandraisedstudsprovideaerationandallowfluidsanddebristofallthrough,leavingthesurfaceclear.Bevelledrampsareavailabletoreducetriphazards.Cleaningwithdetergentandwater-jetisrecommendedforextendedservicelife.
Specifications: • 75%nitrilerubbercompound,resistanttooilsandgreases• Overallthickness:20mm• Weight:12.3kgperm2
• FreeofDOP,freeofDMF,freeofozonedepletingsubstances, freeofsiliconeandfreeofheavymetals• FlammabilityIgnitioncharacteristicsCPSCFF1-70: PassASTMD2859
PRODUCT TESTING
Wear resistance
Slip resistance
Anti-fatigue
Recommended uses:• Wet,oily/greasyareas-food processing(meat,fish),professionalkitchens
Colours:• Red
Accessories:• Connectors• Bevels
Recommended uses:• Wetoroily/greasyareas–foodprocessing, professionalkitchens,bars
Colours:• Red
Stock sizes:• 91cmx152cm
Stock sizes:• 99cmx149cm 99cmx99cm 99cmx74cm 99cmx50cm
Accessories: • Connectorsforwidth-wiseorlengthwiseexpansion
563 Sanitop Deluxe™ is also available in a natural rubber compound for general purpose applications (page 41).
Wear resistance
Slip resistance
Anti-fatigue
PRODUCT TESTING
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EDErgonomy on Slippery Floors Thesematsaredesignedtomeetindividualfoodindustryrequirements.Ergonomicbenefitderivedfrom12.7-19mmthickworkerplatformmadeofatoughyetresilientnitrilerubbercompoundthatisresistanttovegetableoilsandgreases.
Anti-slipsurfaceprovidessurefootingeveninslipperyenvironments.Bevellededgespreventtrippingonthemat.
Availableinclosedversionorwithdrainageholes.Cleaningwithdetergentandwater-jetisrecommendedforextendedservicelife.
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Wet/Dry and Greasy Areas Food Processing & Food Service Mats
550RD Cushion Ease™ RedSquaresnaptogetherunitsof91x91cmthatcanbeassembledeffortlesslyandlaidoutfromwalltowallorasislandinanydirectionorshape.Smoothslipresistantsurface.
Specifications: • 75%nitrilerubbercompound,resistanttooilsandgreases• Overallthickness:19mm• Weight:10kgperm2
Stock sizes:• 91cmx91cm
562RD Sanitop™ Red Providesbasiccomfortandtractioninwetorgreasyareas.Largedrainageholesandraisedstudsprovideaerationandallowfluidsanddebristofallthrough,leavingthesurfaceclear.Aggressiveslipresistantsurface.
Specifications: • 75%nitrilerubbercompound,resistanttooilsandgreases• Overallthickness:12.7mm• Weight:8kgperm2
Stock sizes:• 91cmx152cm 91cmx297cm 91cmx594cm
458 Skystep™ Red Standalonerubbermatshaveagrittedsurfacepatternwithergonomicbubbletoprovidemaximumfatiguereliefwhilemaintainingitsanti-slipproperties.Thematisdesignedtosuctiontothegroundtopreventthematfromshiftingwhiletrappingairinitschamberstocreateanultimatecushioningeffectwhilekeepingthematlightweight.
Specifications: • 75%nitrilerubbercompound, resistanttooilsandgreases• Overallthickness:13mm• Weight:10kgperm2
Stock sizes:• 60cmx90cm 90cmx120cm 90cmx150cm
Accessories: • 551MDRampSystem™Nitrile
maleandfemalebevelsin red,yellowandblack
PRODUCT TESTING
Wear resistance
Slip resistance
Anti-fatigueCushion Ease™ is also available in other rubber compounds. See the entire Cushion Ease™ and Cushion Ease Solid ™ line in the Notrax® Industrial Mats (page 39).
562 Sanitop™ is also available in a natural rubber compound for general purpose applications. See the Notrax® Industrial Mats (page 41).
Skystep™ is also available in other rubber compounds. See the entire Skystep™ line in the Notrax® Industrial Mats (page 31).
PRODUCT TESTING
Wear resistance
Slip resistance
Anti-fatigue
Wear resistance
Slip resistance
Anti-fatigue
PRODUCT TESTING
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MU
LTI M
AT II
®Reversible Anti-Slip Mats Reversibleanti-slipmattingwithnon-skidsurfacesaddtractionforgoodadherenceindry,wetandgreasyareas.Useableonbothsidesforextendedlife.
Aneffective,economicalanddurablesolutiontoreducetheriskofslipfalls.Lowprofileforeasycartaccess.Lightweighttofacilitateliftingandcleaning.Ergonomicbenefitderivedfrom9.5mmthickworkerplatformwithraisedstudsprovidegripandaerationandkeepsmatfromshifting.Cleaningwithdetergentandwater-jetisrecommendedforextendedservicelife.
Madefromanitrilerubbercompound.FreeofDOP,freeofDMF,freeofozonedepletingsubstances,freeofsiliconeandfreeofheavymetals.
Recommended uses:• Wetoroily/greasyareas–foodprocessing professionalkitchens,bars
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Wet/Dry and Greasy Areas Food Processing & Food Service Mats
T23RD Multi Mat II® RedDrainageholesforinstantevacuationoffluidsallowdebristofallthrough,leavingthesurfaceclear.
Specifications: • 75%nitrilerubbercompound,resistanttooilsandgreases• Overallthickness:9.5mm• Weight:9.9kgperm2• SlipresistanceR10measuredaccordingtoDIN51130
Colours: • Red
Stock sizes:• 91cmx122cm 91cmx244cm
Full rolls 9.75 m: • 91cmwide
T21RD Multi Mat II® Solid Red
Solidanti-slipmatwithraisedstudsforgripandaeration.
Specifications: • 75%nitrilerubbercompound,resistanttooilsandgreases• Overallthickness:9.5mm• Weight:9.9kgperm2
• SlipresistanceR10measuredaccordingtoDIN51130
Colours: • Red
Stock sizes:• 91cmx122cm 91cmx244cm
Full rolls 9.75 m: • 91cmwide
PRODUCT TESTING
PRODUCT TESTING
Wear resistance
Slip resistance
Anti-fatigue
Wear resistance
Slip resistance
Anti-fatigue
T23 Multi Mat II® is also available in a natural rubber compound for general purpose applications. See the Notrax® Industrial Mats (page 47).
T21 Multi Mat II® is also available in a natural rubber compound for general purpose applications. See the Notrax® Industrial Mats (page 47).
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©SuperiorManufacturingGroup-EuropeB.V.2014
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Fromdrytowetconditions,lighttoheavyduty,usethiscataloguetochoosetherightNotrax®matfortherightapplication.Itwillcontributetoincreasedproductivity,
employeesatisfactionandfewerinjuries.
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