FM - Hanuman Industri (Inventory)

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    A

    Project RepotOn

    A study on inventory management system

    At

    Hanuman IndustryNear Ice Factory, Bagashra Road, Amreli-365601, Gujarat - India.

    Under the Guidance of (in Company)

    Mr. Rajiv L. Yadav

    Under the Guidance of (College)

    Ms. Arpita Vaghela

    Institution

    Submitted to

    Gujarat Technological University - Ahmedabad

    Prepared By:

    Hardik A. BhaluM.B.A. Sem. II, Seat No 013891

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    Company Certificate

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    K. K. Parekh Institute of Management Student Amreli.

    Dr. Jivraj Mehta Vidhya Vihar Campus Lathi road Amreli.

    Ph: (02792) 223509 fax: (02792) 223509E-mail: [email protected]

    Web: kkpimsamreli.com

    DIRECTORS RECOMMENDATION

    TO,

    The RegistrarGujarat Technological University

    Ahmedabad.

    Subject: MBA Summer Training Project Report

    Respected Sir,

    I am recommending the Summer Training Project entitled- Study On

    Inventory Management System prepared by Hardik A. Bhalu at Hanuman

    industry, Near Ice Factory, Bagashra Road, Amreli-365601, Gujarat,

    India. As the partial fulfillment of the University requirement for the

    award of MBA degree of Gujarat Technology University Ahmedabad.

    Date: - Thanking You,

    Place: - Amreli Yours Faithfully

    Director

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    STUDENT DECLARATION

    I the undersigned student Hardik A.Bhalu of K. K. Parekh Institute of

    Management Studies Amreli M.B.A. II Semester, hereby declare that, the

    project on Study on Inventory Management System is my own work.

    In the partial fulfillment of Master Degree of Business Administration, I had

    undergone project work at Hanuman Indusry under the guidance of Ms.

    Arpita Vaghela K. K. Parekh Institute of Management Studies Amreli andsubmitted to Gujarat Technological University, Ahmedabad.

    This project work is my original work and has not been submitted to any

    where earlier.

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    PRREFACE

    With the dawn of new millennium there is a great consciousness

    among the individuals to be knowledgeable. Theoretical approaches cannot

    suffice this requirement until they are given practical orientation.

    In the emergency global economy, we have to have to build our core

    competencies around powerful ideas. With the increasing complexity of

    business there is an urgent need for great ideas which can be converted into

    effective action. Agriculture product businesses play a very important role to

    dilute these complexities and progress in the same place. Its impossible to

    ignore the fact that the winds of change are blowing all over the world. Thus

    this transformation demands adaptation of new technology, closer interaction

    and broad prospective in order to accelerate the momentum of growth andensure success.

    As a part of our curriculum, I had an opportunity to visit HANUMAN

    INDUSTRIES which was indeed a great learning experience. The visit

    assisted me to have a sight of haw Manufacturing concerns function. This

    project report is an attempt to present a unified picture of what management is

    and how it is applied to various departments of organization. This journey has

    given me a great experience from meeting with the people, human behaviors,

    and their versatile.

    All in all, project work is a perfect medium to bridge the gap between

    knowledge and work with ones full effort on the selected area to develop

    ones instinct in the field of management.

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    ACKNOWLDGEMENT

    Inspiration, encouragement and guidance from the back bone to

    success so, I would like to express our deep sense of gratitude towards some

    important people who have devoted their precious time towards the

    completion of our project.

    I am thankful to HANUMAN INDUSTRIES. For providing training in

    there esteemed organization. I am thankful to Mr. Rajiv L. Yadav Who guides

    and enable me to complete the project in time.

    I would like to express my sincere gratitude to Dr. A. K. Aggarwal,

    who is Vice Chancellor of GUJARAT TECHNOLOGICAL UNIVERSITY, for

    providing us an opportunity with professional people in real corporate world. I

    am thankful to Ms. Arpita Vaghela my project guide for the training, whose

    expert guidance has given my project a value.

    I cant refrain my humble to my parents, friends and family members

    because of whose love, keen interest and suggestion, I become confident.

    I would like to thank persons who have directly or indirectly help me for

    completing my project.

    EXECUTIVE SUMMARY

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    HANUMAN INDUSTRY is very first unit in Amreli in marketing sesame

    seeds and raw-cotton.HANUMAN INDUSTRY is a Private Limited company incorporated on

    1stApril,2003. Its prime emphasis has been on manufacturing Laser based

    Sorting & Packing & Hulling Sesame Seeds for Export Markets.

    The company is led by The Director of the concern is Mr. Manojbhai

    Vasantlal Sonpal, aged 34 years. He completed his 2nd year B.Com. Even

    while joining the Family Business at an early age. He is young, energetic and

    has wide experience. He will have full support and co-operation from hisUncle Mr. Bharatbhai N. Sonpal, Director of the company, who is also

    having the expertise in this line of activities.

    They have been instrumental in sharing of major load in the progress

    made by Sonpal Brothers and Thakkar & Co. till December 2000 and of

    Avadh Agri. Exports, Hanuman Industries & Shiv Industries thereafter starting

    the Hulling business, the Family decided to venture into manufacturing

    activities of Laser based sorting & Packing Hulling Sesame Seeds which will

    be sold in the international market directly or through Merchant Exporters /

    Agents. The existing

    Family Business of dealing in Agriculture Products will come in handy

    for marketing of Laser based sorting & Packing Hulling Sesame Seeds. The

    Sonpals have developed very good rapport in market and have been able to

    establish their reputation in the market. With this the promoters of the

    company has decided to set the Plant for manufacturing Laser based

    sorting & Packing Hulling sesame seeds at an installed capacity of 7200 MT

    per annum based on 2 shifts a day & 300 days of operation.

    Hanuman industry gives more contribution in a GRWTH of amreli city

    and GUJARAT. By doing export agree product buseness

    INDEX

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    1.1 Introduction

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    Exports:-

    Export means the transferring of any good from one country to another

    country in a legal way for the purpose of trade. Export goods are provided to

    the foreign consumers by the domestic producers.

    The term "export" is derived from the conceptual meaning as to ship

    the goods and services out of the port of a country. The seller of such goods

    and services is referred to as an "exporter" who is based in the country of

    export whereas the overseas based buyer is referred to as an "importer". In

    International Trade, "exports" refers to selling goods and services produced in

    home country to other markets.

    Why Need to Export?

    There are many good reasons for exporting:

    The first and the primary reason for export are to earn foreign

    exchange. The foreign exchange not only brings profit for the exporter but

    also improves the economic condition of the country.

    Secondly, companies that export their goods are believed to be more

    reliable han their counterpart domestic companies assuming that exporting

    company has survive the test in meeting international standards.

    Thirdly, free exchange of ideas and cultural knowledge opens up

    immense business and trade opportunities for a company.

    Fourthly, as one starts visiting customers to sell ones goods, he has

    an opportunity to start exploring for newer customers, state-of-the-art

    machines and vendors in foreign lands.

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    Fifthly, by exporting goods, an exporter also becomes safe from offset

    lack of demand for seasonal products.

    Lastly, international trade keeps an exporter more competitive and less

    vulnerable to the market as the exporter may have a business boom in one

    sector while simultaneously witnessing a bust in a different sector.

    No doubt that in the age of globalization and liberalizations, Export has

    became of the most lucrative business in India. Government of India is also

    supporting exporters through various incentives and schemes to promote

    Indian export for meeting the much needed requirements for importing

    modern technology and adopting new technology from MNCs through Joint

    ventures and collaboration.

    SOME "DO'S AND DON'TS OF EXPORT PLANNING

    DO ensure your key staff members are signed on to the Plan.

    DO seek good advice and test your Export Plan with advisers.

    DONT create a bulky document that remains static.

    DO review the Export Plan regularly with your staff and advisers.

    DO assign responsibility to staff for individual tasks.

    DONT use unrealistic timelines. Review them regularly they often slip.

    DO create scenarios for changed circumstanceslook at the what ifs for

    changes in the market environment from minor to major shifts in settings. e.g.

    changes of government, new import taxes.

    DO develop an integrated timeline that draws together the activities that make

    up the Export Plan.

    DO make sure that you have the human and financial resources necessary to

    execute the Export Plan. Ensure existing customers are not neglected.

    1.2 History

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    Indian Exports: A History:-

    The history of Indian exports is very old. During ancient times India

    exported spices to the other parts of the world. India was also famous for its

    textiles which were a chief item for export in the 16th century. Textiles and

    cotton were exported to the Arab countries from Gujarat. During the Mughal

    era India exported various precious stones such as ivory, pearls, tortoise

    stones etc. But during the British era, Indian exports declined as the East

    India Company took control of foreign trade.

    Leading Export Items of India:-

    In the past ten years, Indian exports have grown at a rate of nearly

    22%. Some commodities have enjoyed faster export growth than others.

    Some of India's main export items are cotton, textiles, jute goods, tea, coffee,

    cocoa products, rice, wheat, pickles, mango pulp, juices, jams, preservedvegetables etc. India exports its goods to some of the leading countries of the

    world such as UK, Belgium, USA, China, Russia etc.

    The Opportunity:-

    It is very clear that Indian exports have still not achieved their true

    potential and there exists immense opportunities for expanding the basket of

    Indias exports. With a strategic attention on the new markets that are

    evolving due to free trade, India is witnessing a boom in both manufacturing

    and services.

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    Problems of the Indian Export Sector:-

    There are few problems which need to be solved before India makes a

    mark for itself in the export sector. The Indian goods have to be of superior

    quality. The packaging and branding should be such that countries are

    interested to export from India. At the same time India must look for potential

    market to sell their goods. The government should frame policies which gives

    boost to the exports.

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    NESSASITIES FOR EXPORT

    Bank Account

    IEC code is necessary

    EXISE Registration

    Customs application for container stuffing

    Invoice, packing list, ARE 1 form are sent to custom

    Shipping bills are made and verified by customs

    Goods are handover to the ship

    Mate receipt will get from captain of ship

    Shipping company will give bill of lading

    Commercial bill, commercial invoice, pacing list, certificate of origin is issued

    to chamber of commerce

    Bill of lading sent to importer

    If insurance than copy of insurance bill paid

    For payment company fills form of APPENDIX 22a

    1.3 Players

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    Artousi Enterprises, New Delhi.

    Agrocel Industries, Mandvi-Kachchh, Gujarat.

    Suminter India Organics, Mumbai.

    Nature Bio-Foods Ltd., New Delhi.

    Geo Fresh Organic, Sidhpur.

    Umalaxmi Organics Pvt. Ltd, Pali, Rajasthan.

    Jain Irrigation Systems Ltd., Jalgaon, Maharashtra.

    Viral International Gultekdi, Pune, Maharashtra

    Cot Export Pvt. Ltd., Rajkot, Gujarat. H. Bheda & Co., Rajkot, Gujarat.

    Raj Foods International, Unjha, Gujarat.

    Rapid Overseas, Unava, Gujarat.

    Unique Organics Ltd., Sitapura Industrial Area, Rajasthan.

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    .1 Introduction

    Industrial training is an essential part of our study. So I have visited to

    HANUMAN INDUSTRY. Moreover, theoretical knowledge to secure practical

    knowledge as per given in our syllabus. Our schedule programme was fixed,

    so far this purpose we engaged an industrial training dated on

    HUNAMAAN INDUSTRY is very first unit in Amreli in marketing

    sesame seeds and raw-cotton, However today many companies have also

    been developed in this field. Today the pride of HANUMAN INDUSTRY is that

    it largest in Gujarat.

    It was founded by Mr. Bharatbhai Sonpal. He has good knowledge of

    this field. We have enjoyed this industrial training and got practical experience

    from this industry. We are very thankful to Mr. Bharatbhai Sonpal and their

    industry members who gave us good support during this training. And our

    special thanks to Mr. Rajiv L. Yadav Manager of HANUMAN Industry. Who

    gave us whole information about this industry.

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    .2 History & Development

    HANUMAN INDUSTRY is a Private Limited Company. How it became,

    we can see as follows:

    BRIEF HISTORY OF THE ORGANISATION AND ITS PROMOTOR

    HANUMAN INDUSTRY is a Private Limited company incorporated on

    1stApril,2003. Its prime emphasis has been on manufacturing Laser based

    Sorting & Packing & Hulling Sesame Seeds for Export Markets.

    The company is led by The Director of the concern is Mr. Manojbhai

    Vasantlal Sonpal, aged 34 years. He completed his 2nd year B.Com. Even

    while joining the Family Business at a early age. He is young, energetic and

    has wide experience.

    He will have full support and co-operation from his Uncle Mr.

    Bharatbhai N. Sonpal, Director of the company, who is also having the

    expertise in this line of activities.

    They have been instrumental in sharing of major load in the progress

    made by Sonpal Brothers and Thakkar & Co. till December 2000 and of

    Avadh Agri. Exports, Hanuman Industries & Shiv Industries thereafter starting

    the Hulling business, the Family decided to venture into manufacturing

    activities of Laser based sorting & Packing Hulling Sesame Seeds which will

    be sold in the international market directly or through Merchant Exporters /

    Agents.

    The existing Family Business of dealing in Agriculture Products will

    come in handy for marketing of Laser based sorting & Packing Hulling

    Sesame Seeds. The Sonpals have developed very good rapport in marketand have been able to establish their reputation in the market.

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    With this the promoters of the company has decided to set the Plant

    for manufacturing Laser based sorting & Packing Hulling sesame seeds at an

    installed capacity of 7200 MT per annum based on 2 shifts a day & 300 daysof operation.

    The Plant and Machinery will be supplied by Bharat Engineering Co.,

    Dist. Pali at Rajasthan on Turnkey Basis.

    They are highly reputed Designers / Fabricators / Suppliers of

    Machinery and Chemical Plants on Turnkey Basis.

    Machineries required for cleaning and sorting plant will be supplied by

    Bulher (India) Pvt. Ltd. - Mumbai.

    They have already delivered the Plant at our Factory and the same is

    under installation. Bharat Engineering Co. has also supplied the Plant and

    Machinery in our Associate Concerns which is yielding satisfactory results.

    The company has decided to install imported "Sortex" electronic

    automatic colour sorting machine from Sortex Ltd., Pudding Mill Land, and

    London, England.

    The Finished Product Hulled Sesame Seeds has a potential demand in

    the International Markets and will be exported to Korea, Singapore, Taiwan,

    France, Australia, Russia etc.

    We are pleased to inform the Bank that the Concern has Confirmed

    Orders / Enquiries from its Customers from Korea, Singapore, Taiwan,

    France, and Australia, Russia etc. copies of which are enclosed. There are

    number of oral enquiries from all over the world. The Promoters are already

    enjoying satisfactorily dealing with many Overseas Buyers in their existing

    Associate Concerns.

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    .3 Form of Business Organization

    Since this company is Private Limited, the company is limited by

    shares. The shares are not equity, because it is not a public limited company.

    The company has 27 share-holders, in which two persons are promoters, as

    we have seen earlier. The promoters are

    Mr. Manojkumar Sonpal

    Mr. Bharatkumar Sonpal

    Now, we can see the below mentioned chart for the ownership of the

    company, in order to this company.

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    .4 Location of The Unit

    HANUMAN INDUSTRY has main branch and the main factory at

    Amreli, so the location of the Amreli unit for this company is very large.

    Land:-

    The Plant is located at the Plot number 569 Palika

    Jaysinghpara, Nr. Shiv Industries, Nr. Ice Factory, Amreli.

    Certified Xerox copy of Sale / Lease Deed :-

    The company has intered in to lease agreement with

    Manojkumar V. Sonpal, the owner of the plot of land admeasuring 8701

    Sq. meters, R. S. No. 569 Palika, bagasara road near ice factory,

    Amreli. This plot of Land will be offered to the Bank as Security

    Collateral

    Area:-

    The area of the Land is 8701 square meters The Proposed Unit is

    situated near Shiv Industries Bagsara Road, Near Ice Factory, Amreli.

    Power:-

    The Unit proposes to install 125 KVA D.G. Set (wit Furnace Oil)

    Instead of GEB Power Supply. This has been decided because:-

    (i) By using D.G. Set Cost per Unit would be Rs. 4/- Per unit as against

    GEBs cost of Rs. 5/- per unit.

    (ii) Unit will not be required to give Deposit to GEB Authority.

    (iii) Unit would be able to operate the Plant without any Interruption

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    Water:-

    The Unit's requirement of water is 700 / 1000 Liters Per day which

    will be fully available through 3 bore wells of M/s. Shiv Industries. (Sister

    Concern). Unit has also built the Water Tank for their purpose.

    Even in the extreme case of a bad year of rainfall, water is still

    available via Tankers from the nearby Kamnath Dem (1 km) as well as

    from Dhari - Khodiyar Dams within a 45 km radius which may be required

    for 15-20 days at the most.

    Steam:-

    The firm is purchasing one Boiler for generation of Steam

    Fuel Effluent Treatment Plant:-

    The wood will be used for firing the Heater in the Boiler. The

    process for manufacture of Hulled Sesame Seeds does not emit anyeffluents. Thus ETP Plant is not envisaged

    Labour:-

    Available in abundant quantity and at an economic locally from

    city of Amreli and nearby villages since it is predominantly agricultural

    area.

    Transport:-

    The Company is located at Amreli, which is we connected

    throughout the country through a Fleet c Transporters. Thus, the

    Company is availing these services to procure the Raw Materials and

    for dispatching the Finished Product.

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    Raw Material:-

    The basic raw-material for manufacture of "Hulled sesame

    seeds" is Natural Sesame Seeds (Tal). Natural Sesame Seeds - basic

    Raw Material is available from Agricultural Market Yard of Amreli /

    Rajkot / Bhavnagar etc. Or from Farmers or Market Yard in

    Maharashtra / UP / Rajasthan etc. through Commission Agents.

    Size of the Unit:-

    The size of the unit from the point of view to Personnel Management

    contains 130 workers. These 130 workers are the employees of the company.

    6 supervisors are working in the factory as well.

    So, the organization of the employees is as under: 130 workers, 6

    supervisors, 7 assistants, 4 machine operators, 2 computer operators at the

    factory.

    Contribution of the Unit:-

    HANUMAN INDUSTRY Gives contribution to both industry as well as

    society. The company is very large. So, it provides full of employment to the

    nearest villages and also to Amreli city. This is the contribution of the

    company to the society. Company is dealing with, any foreign countries, so it

    provides its contribution to the industries, too.

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    .5 SWOT Analysis

    SWOT Analysis process that I use on HANUMAN INDUSTRY Pvt. Ltd.

    And Finding following conclusion

    SWOT Analysis

    Business Mission

    Externalenvironment

    [Opportunity&

    threatanalysis]

    Internalenvironment[Strengths &

    Weaknesses]

    GoalFormulation

    Strategy Formulation

    ProgramFormulation

    Implementation

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    SWOT Analysis Conclusion:-

    Strengths

    Good Brand Image in the Global Market.

    Strong Distribution Channel.

    Employee and Employer are full of knowledgeable and they

    have good experience.

    Weakness

    Lack of research & development department.

    Opportunities

    They have opportunities for making new agriculture product

    business.

    Threats

    Coming up of MNCs in the market.

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    3. STUDY OF FOURFUNCTIONAL AREAS

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    FUNCTIONS

    This company deals with many countries or many companies from the

    various countries. So, the currency as well as the financial policies of all the

    nations would be different. Therefore, the Finance Department of the

    company plays very vital role in the company.

    The function of this department is generally, to simplify the tasks of all

    the accounting and financial deeds of the company either its internal or

    external. The other approach that can also be analyzed is the consideration

    that finance is concerned with the cash only. So, this department keeps all the

    data of the transaction done by the cash through bank or anyway. At the other

    extreme, is for the decision-making. The functions of the Finance Department

    avails the simplicity of the Cash Management, Capitalization, etc. These

    functions contain, Executive Finance Function, Asset Management Policy of

    the company, Allocation of Net Profit, Cash Flows, Financial Performance of

    the company.

    In this company, the Finance Department as well as the Accounting

    Department work sincerely to achieve nice performance of the company.

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    CAPITALISATION

    The term Capitalization is derived from the word Capital.

    Capitalization means the total accounting value of the capital stock, surplus,

    and long term loans of any corporation.

    In short, capitalization means the total amount of capital invested in the

    business. In this company, HANUMAN Industry, the capitalization is Rs.30,

    35, 46,250/-. This can be said in words as Rupees Thirty Core Thirty Five

    Lacks Fourty Six Thousand Two Hundred Fifty Only.

    ORGANISATION STRUCTURE

    This department contains a special unit called Accounts Unit. The

    management is done as follows:

    The company has also appointed a Chartered Accountant to observe

    all the financial moves of the company.

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    Functions of HRD

    As the HRM (Human Resources Management) is very important for the

    company, the functions of the HR Department are very important.

    Human Resources Department is the integrated use of: (a) training and

    development, (b) organizational development; and (c) career development, to

    improve individual, group and organizational effectiveness.

    We will discuss all the topics of the HR Departments functions that are

    mentioned below:

    1. Learning & Employees welfare

    2. Duration of HRD Programme & Contribution in Nature

    3. Performance Improvement & Long Term Benefits

    4. Multidisciplinary Approach

    5. Key Elements in Coping with Problems

    6. Career development

    7. Organizational Development

    8. Development of Team Spirit

    9. Integrated use of Subsystems, etc

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    About HR Management

    The personnel management of the company, which is known as the

    Human Resources Management nowadays for the management point of view

    plays very vital role to handle the business of the company.

    We can define the human resources management as per the words

    given by Edwin B. Flippo in his book Principles of Personnel Management,

    The personnel function is concerned with the procurement, development,

    compensation, integration and maintenance of the personnel of an

    organization for the purpose of contributing towards the accomplishment of

    major goals or objectives of that particular organization. Therefore, human

    resources management is the planning, directing as well as controlling of the

    performance of the operative functions as the personnel management

    contains the human resources management in it.

    Actually, the personnel management is the combination of two terms

    concerned to the management sector, which are the human resources

    management and the organizational behavior.

    Objectives of Personnel Management

    The objective of the personnel department is to contribute to the

    realization of the organizational goals. They can be highlighted as:

    Utilization of Resources

    Good Organizational Structures

    Maximum benefits to Human Force

    To Provide Welfare Facilities

    To develop all the individual Groups

    To Satisfy Individual Needs

    To develop morale of the Employees.

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    Promotion Policy:-

    This company has the main office and the factory at Amreli only, so

    they dont have the ideal transfer policy. They usually transfer the employee to

    its sister concern.

    The company gives the promotion to the extra ordinary employee to

    the upper post. For Illustration, if the Asst. Manager is fit for all the work of the

    company and have good managerial skills, he or she would get the promotion

    to the Managers post.

    Organization Structure

    Organization of the Human Resources (Personnel) Department is

    generally as follows:

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    Here, generally the Chair Man-cum-Managing Director, Mr. ManojSonpal is the Head of all the departments. Also, the General Manager, Mr.

    Rajiv and the Assistant Manager Mr. Mukesh Solanki are the Heads of all the

    departments. The Manager (Personnel) leads the workers at the office as well

    as at the factory. He also works with the dealer companies for the exports

    process.

    Types of workers & shifts

    Workers:-

    The company works with the foreign country, so the workers are

    classified on the basis of their communication skill. The person who has smart

    communication skills can be a tele-caller, thus, the person with good

    documentary knowledge can work with the documents, like bills, etc.

    Shifts:-

    The company has to produce sesame seeds in very much quantity as

    per the demand of the dealer companies. So, the factory of the company

    works 24 hours. The workers have 3 shifts.

    7am to 3pm

    3pm to 11pm

    11pm to 7am

    The office work can be done at the office time, so the shift time for

    office is:

    9am to 1:30pm & 4:30pm to 9pm

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    Training Management:-

    The employees of the company must have good communication skills

    as well as a very wide range of knowledge in Forex Market and the currencies

    of all the countries and its values concerning to the US Dollar. Thats why; the

    experienced persons of the company are the trainers, who give training to the

    employees of the company.

    Wages & Salary

    Wages & Salary Administration is done in the company by the

    Accountants. Salaries for the workers are given to them by cheque. They are

    paid salaries Rs.4000/- to Rs.6000/-. Managers of all the departments are

    paid round about Rs.10000/- to Rs.12000/-. The Asst. Manager and the

    Manager are paid Rs.20000/- to Rs.25000/-. These salaries are generally

    made to the permanent employees of the company. For the labors of the

    company, the company pays wages to them for their particular works.

    The wages are paid as follows:

    For loading the full container (truck) Rs.50 per metric ton

    For unloading the full container Rs.30 per metric ton

    For packing the product into bags Rs.20 per metric ton, etc.

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    Exports & Tele-Caller

    Exports:-

    The company HANUMAN Industry has main work to export all the

    produced products. They exports the products in foreign countries like, North

    America, South America, Western Europe, Eastern Europe, Eastern Asia,

    Southeast Asia, Mid East Africa and Oceania. All the countries have their own

    different rules of importing products. Thats why; company has departed a

    department named Exports Department. They mainly work with all the

    imports law for different countries. The manager Mr. Rajiv, himself is the

    Manager (Exports), since he has very good knowledge of Forex Market.

    Tele-Caller:-

    The actual work of this group is generally to call all the dealers of the

    company. As the company deals with the foreign, the persons in this group

    must have good communication skills, good command over English language

    and also quite good knowledge about the rates of currencies of both the

    countries, especially their values related to the Us Dollar.

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    General Evaluation

    The Human Resources Department of the company, Shiv Industry is

    working very hard with the discipline of the company. The employees of the

    company are very particular as well as regular in their job. The company has

    very intelligent and ethical managers, who are very sincere to the company.

    The company thus has very good employees, so the directors of the

    company established a department in the company for more work. This is The

    Consultation Department. The main work of this department is to appraisal the

    employee for the development of them.

    This department also gives suggestions to the employees in whole

    year as well as it advises and provides guidance for the employees to

    promote them. They also make programmes that can increase the skills of the

    employees.

    Thats the way; the company has very nice and ideal struc ture of its

    Human Resources Department.

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    About Product

    In our daily life, we buy different kind of products from the market. In

    this way, we can say product is one that has the capacity to satisfy our needs

    or wants. Thats why; the product is at times defined as the bundle of potential

    utility. According to Dr. S.R.Davar, A product may be regarded from the

    marketing point of view as the bundle of benefit that is being offered to

    consumers.

    In the words of Philip Kotler, A Product is a bundle of physical service

    and symbolic particulars expected to yield satisfaction or benefits to the

    buyer.

    According to Alderson, A Product is a bundle of utilities consisting of

    various product features and accompanying services.

    A Product has the below mentioned characteristics:

    I. Tangible Attributes

    II. Intangible Attributes

    III. Exchange Value

    IV. Utility/Benefits

    V. Differential Features

    VI. Consumer Satisfaction

    VII. Business Need Satisfaction

    Here, in this company, the products, which are manufactured by

    the company, are generally, all the types of sesame seeds and row-cottons,

    as we have discussed before.

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    Product Line

    Product line is a group of different product items that are concerned

    closely to each other. All the brands of the same product are product line.

    In the above mentioned statement, the words Product Item defines a

    scientific product of certain specification and may be distinguished with other

    product, or brand. A particular brand of the product can be said the product

    item. Thus, we can also say that its clear that a single product item having

    same specifications like colour, size, utility, etc. is a product item. All the

    product items in the large group are collectively known as product line.

    Here, in this company, the product is only sesame seeds and row-

    cotton. Thats why; the product line is also only sesame seeds and row-cotton.

    Because both the products have the same demand as they both are

    agricultural products.

    Product Mix

    One major management aspect involved in product policy is the

    decision concerning Product Mix. The product mix is one of the elements in

    the product policy. Since most of the manufacturers are diversifying their

    products, this element of the product policy is more important nowadays in the

    criteria of business production.

    After all the discussions we can define the product Mix, as its the list of all

    products, which are offered for sale by a company or any business unit.

    Here, in this company, the products are generally the sesame seeds

    and row-cotton. Thats why; the expected product mixes for this company are

    these both products as we stated above, the sesame seeds and the row-

    cotton, obviously.

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    Types of Raw-Material

    Generally, this company produces two products as we have discussed

    earlier that are sesame seeds and row-cotton. Among the both the product

    sesame seeds are the main product.

    To make or to produce sesame seeds purely, the raw-material used is

    obviously harvested sesame seeds. The harvested sesame seeds are

    produced in the farm by the farmers. They take care of the sesame seeds

    during the growing time of these seeds. Then at the right time or we can say

    when the time comes properly, they harvest the sesame seeds, which are in

    the farm.

    First of all, they collect the sesame seeds directly from the land, which

    is known as pre-harvested sesame seeds. They are not pure, but after some

    purification they make it harvested seeds, which are about 45%-50% pure. If

    the purification process is done clearly, this figure can be earned up to 55%.

    This process is done by human-being. Its not done by any machine.

    If we consider the harvested sesame seeds are 50% pure, the pure sesame

    seeds in it are 40%, 10% in it are admixtures, about 10% is of water, dust also

    contains 25% of it, and some other minerals are round about 15%. Here, 40%

    are pure seeds, 10% admixtures with it are containing destroyed or bad types

    of sesame seeds. 10% water, 25% dust, where as 15% other mineral contains

    the fertilizers, some other seeds, anticides, some organic chemicals, etc.

    So, this type of sesame seeds is called harvested sesame seeds,

    which are brought to the purification at the factory/refinery.

    The other by-product of the company is row-cotton. For production of

    this item, the raw-material to be used is harvested cotton seeds. Cotton seeds

    are generally measured in candy. The unit of its measurement is Candy.

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    As we discussed about the harvested sesame seeds, the harvested

    cotton seeds also have the same contents. The purity of the cotton seeds are

    round about 50%. Thats the way; these both type of raw-material are broughtto the refinery for the purification process. We will discuss this process in the

    Production Process in details. For further information, theres also a flow chart

    of the production process is prepared.

    The sources of raw-material can be classified as follows:

    Natural Sesame Seeds:-

    Natural sesame seeds are the basic raw materials and are available from themarket of adequate quality of the following varieties :-

    White

    Kashmiri

    Purbia

    Black

    The White Sesame Seeds are of the best quality and grown locally in

    Saurashtra, specifically in Amreli District.

    Bulk of our processing for cleaning and crushing will be done on White

    sesame Seeds.

    Cleaning and processing is a 12 months activity since though White Seeds

    are grown every year only in a single crop (of 90 days cycle from sowing to

    harvesting) and the harvesting is done by October end / November start, the

    same is available at a nominal price variation throughout the year. The

    storage property of Natural Sesame Seeds at atmospheric conditions without

    spoilage makes this eminently possible.

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    The sourcing of Sesame Seeds is as per the following pattern:-

    % of

    Sourcing

    Available from Characteristic

    95% Saurashtra (of which Amreli

    Dist. has major share)

    Bright in colour with about 100 gm.

    mud / bag.

    4% Rest of Gujarat Baroda,

    Jambusar, Nadiad, Kathlal.

    Kapadvanj.

    Dull with 1.5 - 2 kg. Mud / bag.

    1% U.P.

    Agra, Jhansi, Kanpur Small seeds and Brownish. Get

    washed away while hulling with 2.5 - 3

    kg. Mud / bag.

    M.P.

    Indore, Bhopal, Ujain Higher sand and stone content up to 3

    to 3.5 kg. Mud / bag.

    The purchases from Saurashtra are from the Market Yards of Amreli,

    Rajkot Bhavnagar, Mahuva, Rajula and Savarkundla or directly from large

    farmers from the villages of Chalala, Igorala, Mota Aakadia, Barvala, Lathi,

    Amrapur, Bagasara, Munjhiasar, Mithapur and Bhalgam of Amreli District.

    Harvest season of sesame in major states is depicted below

    States Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec

    Gujarat

    West Bengal

    Rajasthan

    Tamil Nadu

    Andhra Pradesh

    Madhya Pradesh

    Maharashtra

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    Production process

    Production means of Creating Utility

    Utilities Are.

    Form Utility.

    Place Utility.

    Time Utility.

    Possession Utility.

    Service Utility.

    Knowledge Utility.

    Production process of the company is very important thing. As we have

    seen earlier that harvested sesame seeds are brought to purify them are 50%

    pure. When the raw-material comes to the refinery, first of all the purification

    process is done handmade. It contains about 50% pure sesame seeds.

    After all the process, the seeds are checked by the supervisor. Then

    after they are brought to factory for further purification by machine. The

    machinery of the factory vacant very much space. The machinery is totally

    handled by a computer operator, because the machine is totally concerned

    with the master computer. The main machine is called the Huller, as this

    process of purification is called hulling process. The machine at the first was

    imported from London, England was costed less, and the purity of the final

    product was 95%. But, now the company has imported an expensive huller

    from Japan, which gives the purity up to 99.5%.

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    It means the final product in the first one was95% pure, while 4% was

    admixtures and 1% part was of the water. Where as in the latest machine, the

    pure sesame seeds can be achieved are 99.5% and 0.5% is of admixtures.There is not a single part of water because, in this process, the final result of

    the product is dried in the drier machine. Sometimes the purity can be earned

    up to 100%.

    We can define the general process like below:

    Cleaned and pre-sorted natural and hulled sesame seeds are bought

    from the open market. They are put Into "Sortex Machine" where they are

    pushed by compressed air through multiple channels wherein they are sorted

    through optical sensors using laser technology. All discolored kernels, peck

    defects, foreign material and insects etc. are removed automatically through

    ejectors so that the finished product attains purity of 99.5% plus.

    Processing same seeds twice through the sortex machine cycle can

    achieve up to 100% purity also.

    Packing of sorted / purified seeds is done in various pack sizes of 10 to

    50 kg. In jute / PP bags as per Customers requirements.

    The packed bags are dispatched by road to the appropriate port where

    they are loaded into ship after SGS Inspection etc.

    This machine has been successfully tried in the country with

    acceptable and better results. We can also understand from the flowchart as

    well.

    Thats the way; the final product is demanded in the foreign countries.

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    About Market

    Market is the basic term to understand the Marketing Management of

    any company. To do all the marketing activities, the Market is the center. A

    market, in general, may be described as the place where goods and/or

    services are offered to for sale. We can also explain the term market as where

    sellers and buyers meet and the title to goods is transferred.

    The term market is derived from a Latin word Mercatus which means

    To trade. At the end we can define the market place as: A place where

    market is held, An assembly of people-buyers and sellers, An area of

    operation, An organization, which facilitates exchange of commodities or

    buying and selling of goods, An act of buying and selling, A course of

    commercial activity.

    In this company we will see about the market in this marketing

    department segmentation.

    About Marketing

    We have studied the term Market. Now we will see the term Marketing.

    Market is the place where all marketing activities are done. So, in this

    sense, Marketing is human activity directed as satisfying needs and wantsthrough exchange process. The marketing may be done by either exchanging

    goods or the same by services. These both are marketing.

    The American Marketing Association has published the term marketing as:

    Marketing is the process of planning and executing the conception, pricing,

    promotion, and distribution of ideas, goods and services to create exchanges

    that satisfy individual and organizational objectives.

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    Here in this companys point of view, the marketing can be defined as the

    promotion of the product sesame seeds. We will see in details of this term in

    this segmentation.

    Functions of marketing

    We can understand the general functions of the marketing department

    as from the definitions of market and marketing.

    Here in this company, the marketing department is working differently

    than any other companies, because of its product and business. HANUMAN

    Industry mainly sells its product to the other foreign countries. Thats why; the

    marketing policy of the company is very different than all other companies.

    Generally, the employees who work in the marketing department do

    the international marketing rather than to do the normal one.

    HANUMAN industry is dealing with 12 to 15 countries. This EX-IM

    (Export-Import) work needs a large investment for the company. So, the

    company who is the buyer of the product of this company must pay the

    advanced amount to deal. These international trade transactions are done by

    the marketing department. This department also survey the market and

    products performance, etc.

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    Organization

    Organization of the Marketing Department is generally to be organized

    as follows:

    As we know, generally the Chair Man-cum-Managing Director, Mr.

    Manoj Sonpal is the Head of all the departments. Also, the General Manager,

    Mr. Rajiv and the Assistant Manager, Mr. Ajay Bosmiya are the Heads of all

    the departments. The Manager (Marketing) leads the workers at the office. He

    also deals with the foreign buyers of the product. He also takes the workers

    active in the think panel for more and more ideas for the marketing and Forex.

    Thats the way here, the departments marketing has also included of

    the Think Panel. This think panel is concerned with the Marketing department

    indirectly.

    The main work of this department is to have focus upon the

    performance of the product in the market. They take decision of the

    advertisement or any other sales promotion.

    GeneralManager

    Asst. Manager

    Manager(Marketing)

    Workers(Marketing)

    Project InCharge(Think

    Panel)

    Workers (ThinkPanel)

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    Marketing strategy

    The base of the strategy and analysis in this company is generally,

    product planning. The reason for the strategy and analysis is to promote the

    product and to sale out the product in more and more quantity.

    For increase in the sales of the product of the company, the company

    must apply these two factors: strategy and analysis. For this, the company

    must follow the theory of product planning.

    For this work, the company also makes different the market in the

    segments. The segmentation of market is necessary to serve better to the

    target market.

    With the help of segmentation of the market, the company plans of the

    product. This work is majorly done by the marketing department. This

    department has also a forecasting committee which has knowledge about the

    commodity market.

    As the prices of the commodities are changed 3 to 4 times in a year, as

    per the seasons, the department plans for the product 3 to 4 times. Its

    depended upon the season. If a season is changed, the plan must be done for

    the product.

    The decision making for the product planning is depended upon the

    below mentioned activities:

    1. Marketing Survey

    2. Innovation

    3. Market Research

    4. Study of Competitors Products

    5. Marketing testing

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    Product line & product mix

    We have discussed about the Product Line and Product Mix earlier in

    the Production Department.

    So, as we know, this company manufactures generally two products,

    Sesame Seeds and Row-cotton, among which the Sesame seeds is the main

    product. Therefore, the sesame seeds can be taken as the Product Line as

    well as Product Mix for this companys point of view.

    Chanel of distribution

    The channel of distribution or we can say, the marketing channel can

    be defined as the marketing institutions serial, which facilitates transfer of the

    title to a product as it move from the producer to ultimate consumer or an

    industrial user.

    We can say the distribution of channel like this, the route taken by the

    title to the product as it moves from the producer to the ultimate consumer or

    any industrial user.

    Thats the way; the channel of distribution in the sense of marketing or

    management is an important media (medium) to reach the product at every

    corner of the market. Therefore, the consumer can get the product easily from

    anywhere.

    In the industrial product, it has direct contact to the marketing officer. This

    type of officer mainly contacts the consumers. But, in the other way of

    thinking, if the customer is new in the market and he/she doesnt have the

    knowledge to contact the marketing officer, can try to follow the following link

    for the reference:

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    Distribution Channels are as follows:-(1) Channels without middleman - Direct sales

    (2) Channel with one middleman - Through Agent andRetailers

    (3) Channel with two middleman - Through wholesalerAnd Retailers

    (4) Channel with three middlemen - Through wholesalers, Semi

    wholesalers

    Market research

    The systematic gathering, recording and analyzing of data about

    problems related with the marketing of goods and services is called Marketing

    Research. Thats why; this is a very important term to know.

    For the accurate information about the market and marketing, it is

    necessary to make useful decision about the price, production, advertisement,

    promotional measures, etc. This information may be obtained from internal as

    well as external sources like market survey, product performance search, etc.

    activities are necessary to collect information about the market position.

    In the case this company, HANUMAN Industry, it is not any separate

    marketing research department. But, it gets the information from the

    consumer countries directly. This work is done by the marketing department

    of the company for the development of the new product or production

    process, machinery, improvement in the products quality, new analytical

    methods, waste reduction, etc.

    And thus, the research and development (R & D) are continuously

    carried out by the company.

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    Advertisement

    The promotional policy of the product is used to increase its sales, so it

    is also called as the Sales Promotion. The term Sales Promotion consists of

    those activities, which are designed to bring a companys goods to the

    favorable intention of the consumers.

    So, the Promotional Policy of the Product is an important activity being

    performed by the marketing department of the company to increase the sales

    volume. It uses some goods criteria for sales promotion.

    Here, in this company, the sales promotion is done by advertisement.

    These advertisements are not for ordinary people, its for companies in the

    foreign countries. The advertisement is the medium by which a company can

    aware the consumers about the product. The company advertises for the

    product only on the internet.

    Pricingpolicy

    First of all the price is the term which is used to exchange the values

    against the product or the service. Now, in this sense, the pricing policy is to

    set the price for any particular product or service.

    In HANUMAN Industry, the pricing policy of sesame seeds is designed

    or set on the base of seasons, as the product is a commodity. This work is

    done by the Head Office of the company. Finally, the set price for the sesame

    seeds is signed by the Director.

    The structure of the price of the sesame seeds is generally calculated

    by the below mentioned link:

    Production Cost + Administrative Cost + Depreciation + Taxes + Profit

    Margin = Total Cost of the Product.

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    The Pricing Policy thus, is a very challenging process, as its a

    segmentation of classes. They have to standardize the price normally they fixprice big then they give discount as follows. Thus, the company also gives

    some discount. Then the payment is made by the net banking by the

    consumer company.

    General evaluation

    The Marketing Management of the company is very nicely going on

    because of the Marketing department of the company. This department works

    for the company round the clock. That we can say, because Mr. Mukesh

    Solanki, the Asst. Manager of the company is himself a very knowledgeable

    person of the Marketing and Market of the commodity product. He is never

    free in the company. If his work is over, he works for the promotional policies

    of the product. The Manager Mr. Rajiv himself is the master of Information

    Technology field. So, designs the websites for the company and also deals

    with the customer countries online. Thats the way; the Marketing Department

    of this company is very ideal one.

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    4.1 Introduction

    Demand of the Product, Customer Satisfaction, Inventory Decision,

    Market survey should be conducted properly because that helps the top

    management in decision making. A research gives the best result only when

    the studies are properly conducted. In fact research is an art of scientific

    investigation research is the systematic & intensive study directed towards a

    more complete knowledge of subject study and if start due to some specific

    question or problem.

    Researchmeans search again &again

    Research methodology defines what the activity of research is, how to

    proceed how to measure progress, and what constitutes success.

    Research is essentially an investigation a recording & analysis of evidence

    for the purpose of gaining knowledge.

    Without Research mordan business can not making best for his business

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    4.2 Define the Problem

    In my SIP I Know that system of inventory management at

    hanuman industry Amreli gives a satisfaction or not. I also found

    that which the problem for unsatisfaction is.

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    4.3 Literature reviewing of Study

    Introduction

    A Study on Inventory Management System

    Inventories constitute the most significant part of the current assets of a

    large majority of companies in India.

    On an average, inventories are approximately 60% of current assets in

    public limited companies in India.

    Without any adverse effect on production and sales,By using simple

    inventory planning and control techniques The reduction in excessive

    inventories carries a favorable impact on a companys profitability.

    What is inventory?

    Despite its importance to the supply chain, inventory is not universally

    well understood. It is variously characterized, both positively and negatively,

    as an economic asset to a non-income-producing use of capital funds. Only

    when considered in light of all quality, client service and economic factors

    from the viewpoints of purchasing, manufacturing, sales and financedoes

    the whole picture of inventory become clear. No matter the viewpoint,

    effective inventory management is essential to supply chain competitiveness.

    Inventory is a list for goods and materials, or those goods and

    materials themselves, held available in stock by a business. Inventory are

    held in order to manage and hide from the customer the fact that

    manufacture/supply delay is longer than delivery delay, and also to ease the

    effect of imperfections in the manufacturing process that lower production

    efficiencies if production capacity stands idle for lack of materials.

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    In other words, Inventory is a quantity or store of goods that is held for

    some purpose or use (the term may also be used as a verb, meaning to takeinventory or to count all goods held in inventory). Inventory may be kept "in-

    house," meaning on the premises or nearby for immediate use; or it may be

    held in a distant warehouse or distribution center for future use. With the

    exception of firms utilizing just-in time methods, more often than not, the term

    "inventory" implies a stored quantity of goods that exceeds what is needed for

    the firm to function at the current time (e.g., within the next few hours)

    Various forms of inventories

    Raw

    materials

    Work -in-

    progress

    Finished

    good's

    Stores &

    Spares

    Forms ofInventories

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    Why keep inventory?

    1). Transactions motive.

    Emphasizes the need to maintain inventories to facilitate smooth

    production and sales operations

    2).Precautionary motive.

    Necessitates holding of inventories to guard against the risk of

    unpredictable changes in demand and supply forces and other factors.

    3).Speculative motive.

    Influences the decision to increase for reduces inventory leveis to

    take advantage of price fluctuation.

    Function of inventory

    One reason organization s maintain inventory is that it is rarely possible

    to predict sales levels

    Production levels

    Demand and usage patent exactly.

    In such situations, Inventory serves as a buffer against uncertain and

    fluctuating demand keeps a supply of item available in cash items are needed

    by the organization or its customer.

    The many functions that inventories perform can be summarized as follows

    Smoothing out irregularities in supply.

    Buying or prod using in lots or batches.

    To meet seasonal or cyclical demand.

    To take advantage of price discounts while buying items.

    To maintain continuity to operation in processes.

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    Inventory cost

    There are two type of Inventory cost associated with inventory

    namely.

    A) Cost associated with the parches of inventory item.

    I.e., cost of materials purchased.

    B) Cost on materials consisting of three basic costs namely.

    i. Ordering cost or acquisition cost

    ii. Caring or Holding cost

    iii. Shortage cost

    Techniques and software of Inventory management

    Inventory management is the active control program which allows the

    management of sales, purchases and payments. Inventory Management and

    Inventory Control must be designed to meet the dictates of the marketplace

    and support the company's strategic plan. The many changes in market

    demand, new opportunities due to worldwide marketing, global sourcing of

    materials, and new manufacturing technology, means many companies need

    to change their Inventory Management approach and change the process for

    Inventory Control.

    Despite the many changes that companies go through, the basic

    principles of Inventory Management and Inventory Control remain the same.

    Some of the new approaches and techniques are wrapped in new

    terminology, but the underlying principles for accomplishing good Inventory

    Management and Inventory activities have not changed.

    The Inventory Management system and the Inventory Control Process

    provides information to efficiently manage the flow of materials, effectively

    utilize people and equipment, coordinate internal activities, and communicatewith customers.

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    Inventory Management and the activities of Inventory Control do not

    make decisions or manage operations; they provide the information toManagers who make more accurate and timely decisions to manage their

    operations.

    The basic building blocks for the Inventory Management system and

    Inventory Control activities are:

    Sales Forecasting or Demand Management

    Sales and Operations Planning

    Production Planning

    Material Requirements Planning

    Inventory Reduction

    Inventory management software helps create invoices, purchase

    orders, receiving lists, payment receipts and can print bar coded labels. An

    inventory management software system configured to your warehouse, retail

    or product line will help to create revenue for your company. The Inventory

    Management will control operating costs and provide better understanding.

    We are your source for inventory management information, inventory

    management software and tools

    Some Inventory Management Softwares Are :

    AdvancePro by AdvancewareTechnologies,EverestAdvanced by Everest Software ,NTSWMS by National

    Technology Services etc...

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    Other Lot-Sizing Techniques:

    There are a number of other lot-sizing techniques available in

    addition to the facts stated above. These include the fixed-order

    quantity, fixed-order-interval model, the single-period model, and part-

    period balancing.

    Fixed-order-interval model.

    The fixed-order-interval model is used when

    orders have to be placed at fixed time intervals such

    as weekly, biweekly, or monthly. The lot size is

    dependent upon how much inventory is needed from

    the time of order until the next order must be placed

    (order cycle). This system requires periodic checks of

    inventory levels and is used by many retail firms such

    as drug stores and small grocery stores.

    Single-period model.

    The single-period model is used in ordering

    perishables, such as food and flowers, and items with

    a limited life, such as newspapers. Unsold or unused

    goods are not typically carried over from one period to

    another and there may even be some disposal costs

    involved. This model tries to balance the cost of lost

    customer goodwill and opportunity cost that is

    incurred from not having enough inventory, with the

    cost of having excess inventory left at the end of a

    period.

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    Fixed-order-quantity model.

    EOQ is an example of the fixed-order-

    quantity model since the same quantity is orderedevery time an order is placed. A firm might also

    use a fixed-order quantity when it is captive to

    packaging situations. If you were to walk into an

    office supply store and ask to buy 22 paper clips,

    chances are you would walk out with 100 paper

    clips.

    You were captive to the packaging

    requirements of paper clips, i.e., they come 100 to

    a box and you cannot purchase a partial box. It

    works the same way for other purchasing

    situations. A supplier may package their goods in

    certain quantities so that their customers must buy

    that quantity or a multiple of that quantity.

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    Just-in-time (jit).

    Just-in-time (JIT) is a philosophy that

    advocates the lowest possible levels of inventory.JIT espouses that firms need only keep inventory

    in the right quantity at the right time with the right

    quality. The ideal lot size for JIT is one, even

    though one hears the term "zero inventory" used.

    Steps to Effective Inventory Management

    There are two different approaches organizations can make with

    regard to inventory. They can assume it is just a necessary evil and start a

    special inventory reduction program whenever cash gets tight. Or they can

    make strategic decisions on the level to carry, put an inventory management

    process in place to actively manage inventory and continually improve thebusiness results.

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    4.4 Objective of study

    To study and understand as to what exactly is Inventory management

    system

    To study the operational feasibility and utility of Inventory Management

    System

    To know functioning of profational in inventory management system at

    hanuman industry.

    To forcast challenges for inventory management system.

    To aware about technology adopted for inventory management system

    at hanuman industry.

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    4.5 Rationale of the study

    The study is to find out and help to know about inventory

    management system.

    The main rational of the research to aware about inventory

    management system at Hanuman Industry and how it work?

    And which types of steps we adopt that help to the employee for

    understand about inventory significant in the industry.

    Formalized studies are typically structured with clearly states

    investigative question. Most of the social research comes under

    this category.

    The simplest study concerns a univarite question in which we

    ask about the size of the inventory, forms, awareness, or

    adoption. and forecasting

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    4.6 Limitation of the study

    Time limit:

    The time span for the research is less, , so I have collected data

    through secondary sources.

    Lack of Knowledge:An employee has no more information related to inventory management

    system, so i not get accurate results.

    Lack of expertise:

    There is chance of lack of expertise knowledge in the particular field.

    Limited no of employee:

    The industry has less no of employee, so I have limited mind for tools

    answer.

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    4.7 Data collection

    For my research primary method of data collection was appropriate so

    data was collected though questionnaires.

    Data collection has two methods. Which are as under:

    Primary Data:

    The primary data are original data which are collected for the first time

    for specific purpose. Such data are published by authorities who themselves

    are responsible for their collection, And in these project to collect as a

    questionnaire.

    Secondary Data:

    The secondary data are those which have already been processed.

    Sales analysis summaries and investor annual reports would be examples of

    secondary source as they are compiled from a variety of primary source. And

    in these project to collect departmental data as a secondary data.

    Primary Data

    Secondary Data

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    Sampling Design:

    1. Probability: This is based on the concept of random selection a

    controlled procedure that assures that each population element is given a

    know nonzero chance of selection.

    2. Nonprobability: This is arbitrary and subjective studies.And also

    each member of the population does not have a known chance of being

    included.

    3. Sampling Unit: It should be based on worker who worked in the

    company .So that its sample unit is 350.It is denoted by N .

    4. Sample Size: Is the based on no. of worker who help for gives

    information regarding the company. It is denoted by n . And that is only 30.

    Instrument:

    In this project, in the survey method to prepare a questionnaire and

    formulated the data analysis and interpretation

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    4.8 Data Analysis & interpretation

    1. Are you aware about Inventory Management System?

    Yes ------------------------------------------85.70%

    No------------------------------------------- 0%

    Do not know/ Can not say ------------- 14.30%

    Interpretation:

    The awareness level among the company officials regarding the

    existence, functioning and applicability of inventory management system is

    high that is85.70percent, as per the result of the study.

    yes

    No

    Do not know/ Can not say

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    2. Do you know that your company has an inventory management

    system?

    Yes---------------------------------------------- 92.85% No------------------------------------------------ 0%

    Do not know/ Can not say -------------------- 7.15%

    Interpretation:

    The company officials are aware about their company having an

    inventory management system. 92.85 per cent of the respondents do have

    this awareness as against 0 per cent0 per cent of the respondent.

    Yes

    No

    Do not know/ Can not say

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    3. Do you agree that there should be an inventory management

    system in place in any organisation / company?

    Agree ------------------------------------------------ 71.40% Disagree--------------------------------------------- 0%

    Do not know/ Can notsay ------------------------- 28.60%

    Interpretation:

    According to the response to the above question, it appears that every

    Company/organization should have a system or mechanism in place for

    managing their inventory.

    Yes

    No

    Do not know/ Can not say

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    4. For what reasons do you feel that there should be an inventory

    management system?

    To smoothen operational requirement---------------------85.71% To save time---------------------------------------------------- 14.29%

    To maintain accountability and transparency----------------0%

    Other reasons--------------------------------------------------- 0%

    Do not know/ Can not say------------------------------------ 0%

    Interpretation:

    To everyones surprise, 85.71%of the respondents feel that it is for

    smoothen operational requirement pupose that inventory records are

    maintained and hence the need for an inventory management system. This is

    followed by the need for saving time and the maintain accountability and

    transparency.

    To smoothen operational

    requirement

    To save time

    To maintain accountability and

    transparency

    Other reasons

    Do not know/ Can not say

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    5. Do you agree that the inventory management system in your

    company has fulfilled the needs for which it was evolved?

    Strongly Agree -------------------------------------- 78.57 Agree------------------------------------------------- 14.28%

    Disagree----------------------------------------------- 7.15%

    Strongly Disagree ------------------------------------- 0%

    Do not know/ Can not say---------------------------- 0%

    Interpretation:

    From the above response, it appears that the inventory management

    system has more or less achieved its objectives for which it was in place. This

    is evident from the 92.85% of the respondents opinion who have either

    agreed or strongly agreed in favour of this proposition. However the response

    of 7.15% of the respondents who think otherwise also speaks something.

    Strongly Agree

    Agree

    Disagree

    Strongly Disagree

    Do not know/ Can not say

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    6. What according to you is the major benefit of going for an

    inventory management system by your company?

    It has made storage and retrieval of material easier ------ 14.28% Improved Sales Effectiveness-------------------------------28.57%

    Reduced Operational Cost-----------------------------------50%

    OtherBenefits ----------------------------------------------- 7.15%

    Do not know/ Can not say------------------------------------ 0%

    Interpretation:

    As regards the benefits of having an inventory management system by

    the company, the respondents are of the opinion that the major benifit lies in

    Reduced Operational Cost . This is followed by increasing sales effectiveness

    and made storage and retrieval of material easier. However, all these benifits

    are interlinked and the sedation between them is more analytical than

    anything else.

    It has made storage and

    retrieval of material easier

    Improved Sales Effectiveness

    Reduced Operational Cost

    Other Benifits

    Do not know/ Can not say

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    7. Do you have skilled professionals in your company for inventory

    management?

    Yes---------------------------------------------- 92.85% No-------------------------------------------------- 0%

    Do not know/ Can not say---------------------- 7.15%

    Interpretation:

    A industry has an 92.85% gives answer yes that means company has

    an more skilled professionals in your company for inventory management

    Yes

    NO

    Do not know/ Can not say

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    8. What category of professionals is managing your company

    inventory?

    Skilled and trained---------------------------------78.55% Only skilled but not trained----------------------- 7.15%

    Non skilled but trained professionals-------------- 7.15%

    Non skilled and non trained professionals--------- 0%

    Others--------------------------------------------------- 7.15%

    Interpretation:

    As already stated above in the earlier question, availability of trained

    and skilled professionals for inventory management needs serious attention of

    the company.

    Skilled and trained

    Only skilled but not trained

    Non skilled but trainedprofessionals

    Non skilled and non trained

    professionals

    Others

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    9. Do you agree that your company gives more emphasis on

    software than skilled manpower with regard to inventory

    management? Strongly Agree-------------------------------------- 28.57%

    Agree------------------------------------------------- 64.28%

    Disagree----------------------------------------------- 7.15%

    Strongly Disagree------------------------------------- 0%

    Do not know/ Cannot say ---------------------------- 0%

    Interpretation:

    The above response gives an impression that the company puts

    greater emphasis on software than skilled manpower for inventory details

    management.

    Strongly Agree

    Agree

    Disagree

    Strongly Disagree

    Do not know/ Can not say

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    10. Do you think that the software used by your company is

    according to the design and needs of the system?

    Yes-------------------------------------------------- 92.85% No---------------------------------------------------- 7.15%

    Do not know/ Can not say------------------------- 0%

    Interpretation:

    The company appears to be using the software according to the

    system requirement and design and according to the customers needs.

    Yes

    NO

    Do not know/ Can not say

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    11. What is the prime challenge before yor company with rehard to

    inventory management?

    Lack of trained professionls ------------------------------- 21.43% Maintenance cost-------------------------------------------- 50%

    Changing requirements of customers---------------------- 21.43%

    Other problems---------------------------------------------- 7.15%

    Do not know/ Can not say ------------------------------------- 0%

    Interpretation:

    Maintenance cost with Lack of availability of trained professionls

    coupled and changing needs of the customers are perceived to be the

    inventory challenges before the company.

    Lack of trained professionls

    Maintenance cost

    Changing requirements of

    customers

    Other problems

    Do not know/ Can not say

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    12. What is the future of inventory management system in your company?

    Will continue as a successful mechanism--------------------- 0%

    May change accoeding to time-------------------------------- 85.70% Shall collapse--------------------------------------------------- 0%

    Do not know/ Can not say-------------------------------------- 14.30%

    Interpretation:

    The future of inventory management system at a Hanuma Industries

    pvt lt appear to May change according to time by the response of our study.

    Will continue as a successful

    mechanism

    May change accoeding to time

    Shall collapse

    Do not know/ Can not say

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    4.9 Findings

    Primary data analysis (Bio profile of the Respondents):-

    No Percent Age Group/Sex/

    graduates

    1 35.71 35 To 50

    2 28.57 21 To 24

    3 35.72 above 50

    4 98.85 Male

    5 7.15 Femalel

    6 28.57 Graduates

    The future of inventory management system at a Hanuma Industries

    pvt lt appear to May change according to time by the response of our study.

    The company appears to be using the software according to the systemrequirement and design and according to the customers needs.

    Maintenance cost with Lack of availability of trained professionls

    coupled and changing needs of the customers are perceived to be the

    inventory challenges before the company. The above response gives an

    impression that the company puts greater emphasis on software than skilled

    manpower for inventory details management.

    As already stated above in the earlier question, availability of trained

    and skilled professionals for inventory management needs serious attention of

    the company. Recruitment of skilled professionls well vesed with latest

    inventory management technology, particulary in chemicals and paint industry

    is a concern for the company as it appers that it lacks in this domain.

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    As regards the benefits of having an inventory management

    system by the company, the respondents are of the opinion that the major

    benifit lies in Reduced Operational Cost . This is followed by increasing saleseffectiveness and made storage and retrieval of material easier. However, all

    these benifits are interlinked and the sedation between them is more

    analytical than anything else.

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    4.10 Recommendations & Suggestions

    Recommendations & Suggestions can be use by the firm for the

    betterment of the firm. I would like to recommend and suggest few points

    based on my research in the organization.

    1. Company should provide training to the employees for better inventory

    management

    2. Company should arrange workshop to train employees about the

    importance of inventory management control system.

    3. Company should reduce the inventory holding period to reduce the

    inventory cost

    4. Company should develop new and modern Management Information

    System to management its inventory

    5. Company should develop policy to check inventory on weekly basis

    rather than monthly basis.

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    4.11 Conclusion

    The following are strength that we found during my SIP

    Strengths

    Good Brand Image in the Global Market is the most

    significant for hanuman indusry.

    Hanuman industry has Strong Distribution Channel.

    Employee and Employer are full of knowledgeable and they

    have good experience.

    Above strengths aer shows that and I also faund that Hanuman Industry PvtLtd Amreli has an Good Brand Image in the Global Market t have StrongDistribution Channel. And Employee and Employer are full of knowledgeable.if industry make mordant inventory management system so industry enhancehis competative advantages.

    The systems should also be integrated into systems used forpatient management, materiels management, resourcemanagement, billing and scheduling. Adherence to standards orthe ability to use standards-based practices is also necessary.When this is taken into account, Hanuman Industry sfacility canmanage its inventory in a manner thats financially, legally andmedically sound.

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    4.12 Bibliography

    Books

    Bhatt Shridhara K, Production and Material

    Management, Himalaya Publication House, Second

    Edition 2005, Page No :566 To 615

    Pandey I M, Financial management, Vikas Publication

    House pvt ltd, Ninth Edition, Page No :624 To 635

    Bhattacharyya Dipak Kumar , Research Methodology,

    Excel Book, Second Edition

    search

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    Person al Interview to ol : -

    A STUDY ON INVENTORY MANAGEMENT SYSTEM ATHANUMAN INDUSTRY

    By:- Hardik A. Bhalu

    General Information: Date: - / /2010

    Name: ________________________________________________________

    Designation: ________________ Qualifications: __________________

    Age: _____________ Experience: ____________________

    Sex: _________________________ Others: _______________________

    Study Questions:

    1. Are you aware about Inventory Management System?YesNoDo not know/ Can not say2. Do you know that your company has an inventory management system?YesNoDo not know/ Can not say3. Do you agree that there should be an inventory management system in place inany organisation / company?AgreeDisagreeDo not know/ Can not say4. For what reasons do you feel that there should be an inventory managementsystem?To smoothen operational requirementTo save timeTo maintain accountability and transparencyOther reasonsDo not know/ Can not say

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    5. Do you agree that the inventory management system in your company hasfulfilled the needs for which it was evolved?

    Strongly AgreeAgree

    DisagreeStrongly DisagreeDo not know/ Can not say

    6. What according to you is the major benefit of going for an inventorymanagement system by your company?It has made storage and retrieval of material easierImproved Sales EffectivenessReduced Operational CostOther benefitsDo not know/ Can not say7. Do you have skilled professionals in your company for inventory management?YesNoDo not know/ Can not say8. What category of professionals are managing your company inventory?

    Skilled and trainedOnly skilled but not trainedNon skilled but trained professionalsNon skilled and non trained professionalsOthers9. Do you agree that your company gives more emphasis on software than skilledmanpower with regard to inventory management?Strongly AgreeAgreeDisagreeStrongly DisagreeDo not know/ Can not say10. Do you think that the software used by your company is according to thedesign and needs of the system?YesNoDo not know/ Can not say

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    11. What is the prime challenge before your company with regard to inventorymanagement?Lack of trained professionals

    Maintenance costChanging requirements of customers

    Other problemsDo not know/ Can not say12. What is the future of inventory management system in your company?Will continue as a successful mechanismMay change according to timeShall collapseDo not know/ Can not say

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