Fluke Thermal Imaging Roadshow

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Corporate Presentation Company Confidential 1 http://www.fluke.com/fluke/inen/Products/Thermal- Cameras.htm Fluke Thermal Imaging

description

This presentation explains the concept of thermal imaging and the various applications where a thermal imager can be put to use.

Transcript of Fluke Thermal Imaging Roadshow

Page 1: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 1 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Fluke Thermal Imaging

Page 2: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 2 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Thermal imaging• Is the science of seeing heat patterns using special electronic

cameras

Rather than seeing light, these remarkable instruments create pictures of heat. They measure infrared (IR) energy and convert the data to images corresponding to the temperature.

Page 3: Fluke Thermal Imaging Roadshow

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An Infrared System

Windowsand Optics

Object EnvironmentDetector Electronic Display

or Other Output

453¡C

SP1 470¡CEMS ¯.85

IR Sensor

CollectedIR EnergyIR

Electronics

ST

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How do we get the picture?

96 Elements

128 Elements

When an image is captured using the Therrmal Imager , all of the background data is also saved along with the picture allowing in-depth analysis using software.

Each of the pixels, contain an accurate temperature value. The Imager, through the use of a complex set of algorithms, assign specific colors that correspond exactly with the temperature value found at the specific X Y coordinate.

Page 5: Fluke Thermal Imaging Roadshow

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Thermal imaging– is non-contact– applies to most types of

equipment and conditions

– is obtained without disturbing production

– quickly identifies specific locations

– allows for detection of problems before failure

– can scan large areas quickly to identify areas of concern

Page 6: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 6 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Are Fluke Thermal Imagers easy to use?

Yes. If you take pictures with a “point and shoot” digital camera, you can easily use a Fluke Thermal Imager. Fluke Thermal Imagers can be set either automatic or manual modes, similar to adjustments you might make on a digital camera.

Simply:

1. Point2. Focus3. Capture

As long as you have focused the Imager correctly you basically cannot make any mistakes as you can change everything afterwards with the software

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• Electrical• Mechanical / Electromechanical• HVAC

Just a few of the applications

FACT Fluke Thermal Imaging7

Let’s put the Fluke Thermal Imagers to work

Page 8: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 8 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Electrical

Commonly inspected components

• (3 phase) Power distribution• Fuse boxes• Cables & connections• Relays/Switches• Insulators• Capacitors• Substations• Circuit breakers• Controllers• Transformers• Motors• Battery banks

Typical reasons for temperature hotspots or deviations

• Unbalanced loads• Harmonics (3rd harmonic current in

Neutral)• Overloaded systems/excessive current

• Loose or corroded connections increased resistance in the circuit (typically one side of components heats up)

• Insulation failure• Component failure• Wiring mistakes• Underspecified components (like fuses)

would heat up on both side of the fuse

Page 9: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 9 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Note the increase intemperature on this phase

Identify a phase unbalance

Page 10: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 10 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Identify high resistance connections

Page 11: Fluke Thermal Imaging Roadshow

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Utility Substations

• Switches of all types• Transformers• Bushings

8.3°C

109.3°C

20

40

60

80

100

35.9°C

90.9°C

40

50

60

70

80

90

Page 12: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 12 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Tools for measuring loads & harmonics

• Fluke 330, 350 series Clamp Meters• Fluke-345 PQ Clamp Meter

– 2000A DC– 1400A AC– Harmonics– Power– Energy– Data Logging

Page 13: Fluke Thermal Imaging Roadshow

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Mechanical / Electromechanical

Commonly inspected components

• Motors• Pumps• Heat exchangers• Bearings• Gearboxes• Drive belts

Typical reasons for temperature hotspots or

deviations

• Bad cooling- due to reduced airflow

• PQ problems like unbalance, overload or 5th harmonic (voltage) will cause heat dissipation

• Bad alignment• Insulation problems with motor

windings• Bearing problems – lubrication, wear,

etc.• Friction due to wear, misalignment

or inadequate lubrication

Page 14: Fluke Thermal Imaging Roadshow

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For each 10ºC (18ºF) rise over maximum rated temperature, approximately ½ the life of a motor is lost due to insulation failure!

Motors

Page 15: Fluke Thermal Imaging Roadshow

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• It may be difficult to see if the guard is left in place

• Temperature varies depending on type

• Compare with others or trend over time

Motors and couplings

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Corporate Presentation Company Confidential 16 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

66.9°F

202.3°F

80

100

120

140

160

180

200

Belts and sheaves

• Alignment of belts• Guards may restrict view

• Re-inspect after corrective action

Page 17: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 17 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

HVAC / ProcessCommonly inspected

components

• Refractory insulation• Tanks and vessels• Steam systems/traps• Pipes and valves• Heaters/Furnaces• Manufacturing equipment• Plastics Industry

(Molding)• Pulp & Paper (Rollers,

handling equipment, etc)• Metal Foundry• Boilers and Reactors• Research & Development

Typical reasons for temperature hotspots or

deviations

• Damaged structures caused by worn pipes etc

• Abnormal heat flow/heat gradients

• Gas or steam leakage

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Corporate Presentation Company Confidential 18 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Locate fluid, solid, and “floater” levels

-18.8°C

48.2°C

0

20

40

LI01

Tank levels

Page 19: Fluke Thermal Imaging Roadshow

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119.7°C

302.2°C

150

200

250

300

Look for – Hot areas associated

with refractory thinning or failure

– Cold areas associated with internal product build-up

Refractory & cement kiln insulation

Page 20: Fluke Thermal Imaging Roadshow

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Working TrapFailed Trap

Steam traps – failures are costly

Page 21: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 21 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Electronics Applications

Electrical Circuit. An infrared view of the hot spots on an electrical circuit

Page 22: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 22 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Water IntrusionWater Intrusion

Page 23: Fluke Thermal Imaging Roadshow

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Sofware features

Modify temperature range, color pallet, emissivity, background temperature

and add markersShow Thermal Images in all IR-Fusion®

modes and add annotation

Produce professional customized reports in an easy way with the Report Wizard

Export Images to multiple Image formats and temperature data to Excel (csv) or Word (txt)

Page 24: Fluke Thermal Imaging Roadshow

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Complete Line of Thermal Imagers Pr

ice

Performance

Ti9

Ti10/R

Ti32/R32

Ti27/R27

Ti29/R29

Ti25/TiR1 Ti125/TiR125

Ti110/TiR110

Ti100

Page 25: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 25 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Fluke Ti25 thermal imagers

Page 26: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 26 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

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The new Fluke Ti IR-Fusion® Technology

Max IR (traditional thermal imaging) Mid IR Min IR

PIP Max IR PIP Mid IR PIP Min IR

Page 28: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 28 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

•One complete package includes:• SmartView™ analysis and reporting

software (with free upgrades)• Rugged hard case and portable soft

case• Adjustable hand strap• 2 GB SD memory card• SD memory card reader• Internal rechargeable battery• AC charger/power supply

Fluke Ti – Complete Package

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New from Fluke: The easiest-to-use thermal imagers have arrived

• new models– Ti125, Ti110 for industrial and commercial use– Ti100 for general use

• Six new innovations– IR-OptiflexTM focus system– IR-Fusion® technology– Rugged one-hand operation– Multi-mode video recording– IR-PhotoNotesTM annotation system– Electronic compass

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Focusing made easy

IR-OptiflexTM focus system

–Combines focus-free ease-of-use with the flexibility of manual focus

–IR-OptiflexTM focus-free system keeps your camera in focus from 1.2M (4 ft) and beyond

–Switch to manual focus for close-up images

Benefit: –Inspect faster than with manual-only models –More reliable and consistent than autofocus models.

Plus, you have the option to

manually focus for closer views

From 1.2 m (4 ft) and beyond,

you’re in clear focus

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Imaging made easy

• Capturing an image in portrait or landscape is easy

Benefit: Find, diagnose, and report problems faster and easier

• Light weight and well balanced• Wide field of view; with no optional lens

• Image rotation in SmartView® for analysis and reporting purposes.

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Imaging made easy

Benefit: Find, diagnose, and report problems faster and easier

IR-PhotoNotesTM annotation system–Add up to three digital photos per infrared image

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Imaging made easy

Electronic Compass–Eight-point cardinal compass readings

Benefit: More easily capture critical information for analysis, reporting, and communicating potential

problems.

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Troubleshooting made easy

Multi-mode video recording–Record video in visible light and infrared with full IR-Fusion–Standard MPEG-encoded AVI format (Ti110/TiR110/Ti125/TiR125)–Fully-radiometric IS3 format (Ti125/TiR125)

Streaming video output–Stream live, focus-free video to a PC using SmartView® software (or to a display via PC). (Ti125/TiR125)

Benefit: Ti125 and TiR125 models help you pinpoint elusive issues with frame-by-frame infrared video analysis and streaming video output – without constant

refocusing or confusing depth-of-field issues. Standard video recording also facilitates better training programs and the creation of compelling sales and

marketing videos.

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Professional Software made easy

Easy to see increased value with new features– Video playback and analysis - radiometric and non-

radiometric– Convert radiometric video frames into .is2 images for

analysis & reporting– Live video – project display, pause and store live video

screens– Rotate images– Directly download images and manage SD card

memory– Update your thermal imager directly in SmartView

Easy to use– Intuitive user interface– Easy to create professional reports

Easy to manage– License allows for installation on unlimited computers– SmartView notifies you when free updates are available

Page 36: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 36 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

• Award-winning Ti25/TiR1 Design• 320X240 FPA (60HZ)• ≤50mK Thermal Sensitivity (NETD)• Expanded Temp Measurement

– Ti32: -20ºC - +600ºC

– TiR32: -20ºC - +150ºC

• Field-installable optional lenses• Field replaceable LiON Batteries• New Features:

– High Temperature or Dew Point alarms

– Transmission correction

– Enhanced Level/Span adjustment

– Thumbnail memory review

– New display viewing options

– Ultra-Contrast™ Palette options

– .IS2, .BMP, and….. .JPG file formats

Fluke Ti32 and TiR32Delivering Top Performance

Page 37: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 37 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Ultra-Contrast™ Palette

Page 38: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 38 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

P3 Series: Superior image qualityDo all Detectors Are same if having Same resolution?

OrJust By having more resolution camera Is better?

VOx Amorphous Silicon Resistive Bolometer

Page 39: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 39 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

•One complete package includes:• SmartView™ analysis and reporting

software (with free upgrades)• Rugged hard case and portable soft

case• Adjustable hand strap• 2 GB SD memory card• SD memory card reader• Internal rechargeable battery• AC charger/power supply

Fluke Ti – Complete Package

Page 40: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 40 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

You drop it !

•From 2 meter / 6.5 feet high

Page 41: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 41 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Why Buy Other Thermal Imagers………….

Page 42: Fluke Thermal Imaging Roadshow

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And if it survives………

•You have a new Fluke Thermal Imager !

Page 43: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 43 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Global Marketing Initiatives

Fluke Education Portal ProgramSupporting educators with real-world teaching materials and the latest tools and techniques

FlukePlus Membership Portal• A worldwide community for all test

tools users• 2-way communication between

Fluke and members. Able to gain access to content & offers that improve their overall Fluke experience

Page 44: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 44 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Seminars & Webinars•Thermal Imaging

* Learn how to troubleshoot faster and avoid downtime using the latest thermal imaging technology

* What is thermal imaging and where can it be used?

* Are thermal imagers easy to use?* How to choose the right thermal imager

for your applications?* How software can help you in your

imaging analysis

Page 45: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 45 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

Keeping your world Keeping your world up and running.up and running.®®

Page 46: Fluke Thermal Imaging Roadshow

Corporate Presentation Company Confidential 46 http://www.fluke.com/fluke/inen/Products/Thermal-Cameras.htm

• Company Name : Fluke Corporation - India

• Website: http://www.fluke.com/fluke/inen/home/default.htm

• Address: Division of DHR Holding India Pvt. Ltd. 10th Floor, Sigma Hiranandani Business Park, Powai

Mumbai, Maharashtra 400076

• Contact Number: 1 800 209 9110