FLUIDIZED BED CLEANING SYSTEM - FluidX Asia

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FLUIDIZED BED CLEANING SYSTEM

Transcript of FLUIDIZED BED CLEANING SYSTEM - FluidX Asia

Page 1: FLUIDIZED BED CLEANING SYSTEM - FluidX Asia

FLUIDIZED BED CLEANING SYSTEM

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FLUIDX ASIA CO., LTD. supports YJSTECH Co., Ltd. by acting as its authorized distributor and service center for Asia.

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Fluidized Bed Cleaning

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A fluidized bed cleaning system consists of a reactor filled with a thermal medium which is heated and at the bottom air is injected. This generates a specific flow and the thermal medium starts to fluidize and takes on many of the same properties as liquid.

What is a fluidized bed cleaning system?

Air Supply

Heating Element

Temperature and Air-Flow Control

Thermal Medium

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When air gets injected at the bottom of the reactor the solid particles of the thermal medium separate and take on a state of fluidization. Heat will disperse between the solid particles and contamination on the part will be removed without the use of any chemicals or other liquids.

How does a fluidized bed cleaning system work?

Injected Air-Flow

Thermal Medium

Layer of Air

Heat Dispersion

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Particles of the thermal medium are in a solid state.

Switch on system, start air-flow, heating and fluidization starts.

Contaminated part can be placed in the fluidized bed.

Contaminated part will sink into the fluidized bed.

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Contamination will be removed without abrasion, corrosion, etc.

Cleaned part can be removed from the fluidized bed.

Remove any thermal medium particles with compressed air.

Switch off system and the particles will go back to its solid state.

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How about fumes during the cleaning process?

The system uses no chemicals or other toxic materials for the cleaning process, making it an environmental friendly cleaning system. However, if required due to environmental regulations, a fume extraction and recycling system is available.

Fluklean

Cyclone Scrubber

AfterburnerClean Air

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What type of parts and tools can Fluklean clean?

Fluklean can be used for a variety of machine parts and tools contaminated with polymers and other residues. The table shows the most common machine parts and tools cleaned by our clients. Contact us for more specific cleaning applications.

FIBER PRODUCTION POLYMER EXTRUSION FILM PRODUCTION INJ. MOULDING

Distributor Plates

Filter Elements

Mixers

Spinning Pumps

Spin Packs

Spinnerets

...

Housings

Extrusion Heads

Die Plates

Melt Pumps

Breaker Plates

...

Die Plates

Distributors

Filters

Mixers

Screws

Screw Elements

...

Hot Runners

Dies

Needle Valves

Nozzles

...

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Why choose Fluklean as a cleaning system?

Removing polymers, powder coatings, oil contamination and other materials has always been difficult with other cleaning methods. Requiring large and continues investment in labor, large material losses and cause pollution. Fluklean solves these problems.

No Abrasion

No Corrosion

No Material Loss

Small Footprint

Low Cost

Fast Cleaning

Easy to Operate

No physical impact on the cleaned parts and tools.

No use of toxic chemicals resulting in corrosion.

Possible to remove residue without any material loss.

Compact cleaning system leaving a small footprint.

Long life span of thermal medium.

Only 30 to 60 minutes per cleaning process.

Simple and easy temperature and air-flow control.

No explosion risk since it’s a dry cleaning method.Safe Method

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In what standard variations is Fluklean available?

Besides the standard variations and accessories we can also provide tailor made fluidized bed cleaning systems which can be automated.

SPEC. / TYPE IFC-3137 IFC-3645 IFC-36110 IFC-4675 IFC-5175 IFC-5675

Temp. Range

Load Capacity

Heater

Air Consumption

Air Pressure

Dimensions (mm)

Electrical

Weight

Up to 600˚C (Temperature control stability (at 400˚C): +/- 4˚C

11L

8kW

60 - 130 L/Min.

2 - 10 Kg/cm2

625 x 650 x 900

220V / 380V / 440V, 3ph, 50 - 60Hz

98 Kg

16L

10kW

60 - 150 L/Min.

690 x 890 x 900

180 Kg

38L

15kW

160 - 300 L/Min.

690 x 890 x 1650

240 Kg

45L

14kW

150 - 300 L/Min.

790 x 1050 x 1350

450 Kg

58L

18kW

150 - 450 L/Min.

860 x 1250 x 1400

880 Kg

85L

22kW

220 - 500 L/Min.

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Fume extraction and recycling, Lid, Basket, Loading table, Hoist, Housing, etc.Accessories

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FLUIDX ASIA CO., LTD.

19/59 Moo 3, T. Klong Neung, A. Klong Luang, Pathumthani 12120, Thailand

Telephone +66 2902 0900 • Facsimile +66 2902 0901

Email: [email protected] • www.fluidxasia.com

© FLUIDX ASIA CO., LTD. 171016_01_FBC_EN All data, illustrations and photos herein is given in good faith, but no warranty,

expressed or implied, is made. We reserve the right to make modifications without prior notice