Fluid Pwer Rev. C edit - Festo
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✔ HANDS-ON INDUSTRIAL TRAINING ✔ FLUID SENSORS ✔ SIMULATION SOFTWARE ✔ E-LEARNING ✔ CERTIFICATION PREPARATION
Transcript of Fluid Pwer Rev. C edit - Festo
LAB-VOLT SYSTEMS, INC.FARMINGDALE, NJ 07727 USA
Phone: (732) 938-2000Fax: (732) 774-8573
Email: [email protected]
LAB-VOLT (QUÉBEC) LTÉECHARLESBOURG, QUEBEC
G2N, 2K7 CANADA
Phone: (418) 849-1000Fax: (418) 849-1666
Email: [email protected]
1-800-LAB-VOL1-800-LAB-VOLTT(in the USA and Canada)
wwwwww..llaabbvvoolltt..ccoomm
94068-00 Rev. C©Copyright 2005, Lab-Volt Systems, Inc. All rights reserved. All products featured in this guide are subject to change without notice. Lab-Volt recognizes all product names used herein as trademarks orregistered trademarks of their respective holders. Lab-Volt is not responsible for typographical errors.
✔✔ HANDS-ON INDUSTRIAL TRAINING✔✔ FLUID SENSORS✔✔ SIMULATION SOFTWARE✔✔ E-LEARNING✔✔ CERTIFICATION PREPARATION
Innovative Design Offers Exceptional Options
The entire fluid power series has been designed foreducational growth. Using either the Hydraulics orthe Pneumatics Training System, students gain asolid foundation in, and hands-on experience with,fluid power components and circuits, the principlesand concepts underlying fluid power systems andapplications, and methods of troubleshooting andtesting fluid systems. Each lesson builds upon previous lessons, making this an ideal job-trainingprogram.
Engineered for extreme ease of use, the core systembegins with a work surface assembly consisting of asolid metal, universal drip-tray hinged to a perforated, tiltable work surface that serves as a
panel onto which hydraulics or pneumatics com-ponents are mounted. By adding optional
expansion panels, the work surface can beconfigured to accommodate a wide varietyof space and teaching needs. Mounting
and dismounting components is easywith push-lock fasteners that snap
easily into the perforations on thework surface. The tilting work
surface facilitates instructordemonstration to an entireclass.
ab-Volt offers the most comprehensive and flexible course in fluid power available. Lab-Volt’spremier training system for fluid power technology consists of two programs: theHydraulics Training System, Model 6080, and the
Pneumatics Training System, Model 6081.Both are innovative, modular systems that
use state-of-the-ar t hardware and courseware to deliver job training in fluidpower.
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▲ Table-top work surface and Hydraulics Fundamentals components
(Model 6080-1)
▼ Table-top work surface and Pneumatics Fundamentals components (Model 6081-1)
Ideal for Training Centers Tight on Budget and Space
The basic Lab-Volt Hydraulics Training System consists ofa power unit, work surface assembly, industrial-grade components, hoses, a hose rack, metering instruments andrelated courseware. The basic Pneumatics Training Systemconsists of a work surface assembly, pneumatic components, measuring instruments and necessary pneumatic accessories to perform experiments. All components in both systems exceed industrial safety standards. Hydraulic connections are made through double-check valve quick-disconnect fittings. Optionalequipment includes a mobile support bench with expandable storage shelves, lockable dress panels andadditional expansion panels.
Operating on a standard electrical supply, the Hydraulicssystem requires no special wiring. The power unit isdesigned to match components with training needs. Thepump (3.0 l/min, 0.8 U.S. gal/min) delivers flow to components at a rate that allows for observation and ispowerful enough to provide pressures in excess of 6200kPa or 900 psi.
The scope of the entire Lab-Volt Fluid Power product lineaddresses the diverse needs of secondary and post-secondary technology programs. The interfacing ofelectronics, sensors, robots and controls makes the Lab-Volt program an ideal cornerstone of any job-trainingprogram in Mechatronics, Electromechanical Systems orAutomation.
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Models 6080-1, 6080-A and 6080-BThe Lab-Volt Hydraulics Training System begins with Hydraulics Fundamentals, the first in a series of five subsystemsthat take students from basic to advanced training in industry-standard hydraulic applications.
The standard modular system consists of a perforated work surface, components for the Hydraulics Fundamentalscourse, a drip tray attached at the bottom of the work surface, a hose rack with hydraulic hoses, and a power supply unitin a mobile frame.
The work surface and components (Model 6080-1) can be placed on a table, on an optional workbench containing sliding channels for storing additional work surfaces (Model 6080-A), or a lockable, paneled bench (Model 6080-B).
FEATURES ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Engineered for extreme ease of use✔✔ Workstation can be configured to accommodate a wide
variety of space and teaching needs✔✔ Components mount/dismount with push-lock fasteners✔✔ Optional support bench and dressing panels are available✔✔ Components exceed industrial safety standards
TOPIC COVERAGE ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Introduction to Hydraulics
✔✔ Fundamentals- Pressure Limitation- Pressure and Force- Flow Rate and Velocity- Work and Power
✔✔ Basic Circuits- Cylinder Control- Cylinders in Series- Cylinders in Parallel- Regenerative Circuits
✔✔ Functional Circuits- Accumulators- Hydraulic Motor Circuits- Pressure Reducing Valves- Remotely Controlled
Pressure Relief Valves
✔✔ Troubleshooting
Model 6080-2
Electrical Control of Hydraulic Systems introduces studentsto electrical concepts and electrically controlled hydraulicsystems. Through hands-on experimentation, students gainfamiliarity with functional and industrial electrically con-trolled hydraulic systems while learning systematic methodsof troubleshooting and testing electrically controlledhydraulic systems.
This module requires the same perforated work surface, driptray, hose rack and hoses, and power supply unit that areused with the Hydraulics Fundamentals system.
FEATURES ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Seamless integration with Hydraulics Fundamentals System
✔✔ Prepares students for jobs and advanced education in state-of-the-art fluid power applications
✔✔ Provides add-on capabilities for PLCoperations, Servo/Proportional Control and Sensors
✔✔ Integrates with Electrical Control ofPneumatics Systems
▲ Typical Hydraulics Fundamentals setup features Model 6080-B, consisting of a lockable storage bench,along with standard Hydraulics Fundamentals equipment (hose rack not shown). Additional work surfaces and components are optional.See Page 10 for additional work bench options.
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ELECTRICAL CONTROL OF HYDRAULIC SYSTEMS
TOPIC COVERAGE ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Introduction to Electrical Control of Hydraulic Systems
✔✔ Electrical Concepts- Basic Electricity- Ladder Diagrams- Basic Electrically Controlled Hydraulic Systems
✔✔ Functional Systems- Hydraulic Sequencing of Cylinders- Electrical Sequencing of Cylinders- Speed Regulation and Braking of Hydraulic
Motors- Continuous Reciprocation with Dwell Period
✔✔ Industrial Applications- Drilling System- Safety Circuits- Counting of Actuator Cycles- Multiple Pressure Systems- Rapid-Traverse-Slow Feed System
✔✔ Troubleshooting- Troubleshooting Electrical Control Circuits- Troubleshooting Electrically Controlled
Hydraulic Systems
Model 6080-2: Table-top work surface provides ample space for storing mostcomponents of Electrical Control of Hydraulic Systems (Table not induded)
Virtual Laboratory Equipment for Hydraulics
To provide training centers and students with a fast andeffective instructional tool, Lab-Volt has created a series ofWindows®-based simulation software programs (LVSIM®)that cover the same material and produce the same resultsas actual laboratory equipment. The Lab-Volt Hydraulicstraining systems, Models 6080-1/2, also are available as anLVSIM program.
Computer-screen images represent the standard laboratoryequipment and fully simulate the mechanical characteristicsof the actual hydraulic module. Using the mouse, studentscan select and set up virtual equipment for a given exercise,make the necessary connections between the simulatedmodules and obtain the same results as with the real equip-ment.
Used either as a complement to the actual laboratory equip-ment or as a stand-alone product, LVSIM is a cost-effectivetool that enables students to safely and accurately performexperiments and become familiar with the equipment con-figuration and laboratory setup before entering the lab. As aresult, their time spent in duplicating hands-on tasks in theactual laboratory may be reduced by as much as 50%, result-ing in the need for less physical hardware per student. Inaddition, students can install a limited version of theLVSIM software into their own computers, and practiceand prepare in advance for their lab exercises.
Sample screens from the LVSIM-HYD show simulations of the HydraulicsTraining System. Using virtual components, meters, gauges and hoses, studentscan perform the same experiments and derive the same results as they would withactual laboratory equipment.
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Model 6080-2 (continued)
Model 6080-4
The Servo/Proportional Control module is an add-on to the Electrical Control system for theHydraulics Training System. Through hands-onoperation of signal conditioners; pressure, speed,and position transducers; P.I.D. controllers; propor-tional control valves; and corresponding interfacehardware and courseware, students are trained in theprecise controls used in industrial applications suchas robotics, aviation, CNC machines, marine, mobileequipment and material handling.
All exercises require Basic and Electrical Control ofHydraulics (Models 6080-1 and 6080-2).
▲ Model 6080-4: Components of Hydraulic Servo/Proportional Set (Add-on)
FEATURES ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Modular construction to better understand P.I.D. control✔✔ Incorporates both Servo and Proportional Valve Control studies✔✔ Motor Speed Control✔✔ Cylinder Rod Position Control✔✔ Open- and Closed-Loop Control✔✔ Illustrated student manuals
TOPIC COVERAGE ■■ ■■ ■■ ■■ ■■
✔✔ Design and Operation of Proportional Valves✔✔ Control of Hydraulic Actuator Acceleration and Deceleration✔✔ Control of the Speed of a Hydraulic Motor in the:
■■ Open-Loop Mode■■ Closed-Loop Proportional (P) Mode■■ Proportional-Plus-Integral (PI) Mode■■ Proportional-Plus-Integral-Plus-Derivative (PID) Mode
✔✔ Control of the Position of a Cylinder Rod in the Open-and Closed-Loop Modes✔✔ Control of the Pressure Applied to a Cylinder Position in the Closed-Loop Mode
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COMPUTER-BASED LEARNING FORHYDRAULICS & PNEUMATICSModels 6386, 6486
FEATURES ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Graphics, animations, simulation and interactivity enhance learning speed and retention
✔✔ Internet Link resource provides links to related websites to broaden trainees' knowledge
✔✔ Instructor-enabled narration assists trainees who learn more effectively through auditory means
✔✔ GradePoint 2020™ electronic classroom managerenables instructors to automatically compute and record grades, generate competency reports, and provide instruction via remote control to trainees' computers
✔✔ Powerful delivery systems allows instructors to easily integrate and launch software applications;edit tests, competencies, and rubrics; and add video and audio enhancements
▲ Sold as a site license in addition to Fluid Powertrainers.
Models 6081-1 and 6081-2The Pneumatics Training System follows the samestructure and uses the same work bench and many elec-trical components as the Hydraulics Training System,Model 6080, providing a convenient interconnectionbetween both systems.
The Pneumatics Fundamentals system provides stu-dents with an introduction to the basic principles andcomponents of pneumatic systems. Electrical Controlof Pneumatic Systems introduces students to electricalcontrol of pneumatic systems using ladder diagrams.Fluid Control Applications add-ons consist of the samePLC, Servo/Proportional Control and Sensors mod-ules found in the Hydraulics Training System.
Learning material, in both the manual and simulationformats, is divided into units consisting of exerciseswithin a specific field of pneumatics. Each exerciseprovides a clearly stated objective, a discussion, refer-ences, a summary of the exercise procedure, a conclu-sion, a set of review questions and a 10-question test atthe end of the unit.
FEATURES ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Designed for economy, flexibility and compatibilitywith the Lab-Volt Hydraulics Training System
✔✔ Develops basic through advanced skills in industry-standard pneumatic applications
✔✔ Available in manual and simulation formats to provide maximum program flexibility
Pneumatic Fundamentals✔✔ Introduction to Basic Pneumatics✔✔ Basic Physical Concepts
- Pressure vs. Force Relationship- Pressure vs. Volume Relationship- Pressure Drop vs. Flow Relationship- Vacuum Generation
Electrical Control of Pneumatic Systems✔✔ Introduction to Intermediate Pneumatics✔✔ Basic Concepts of Electropneumatics
- Basic Electricity- Ladder Diagrams- Basic Electrically Controlled Pneumatic Circuits
TOPIC COVERAGE ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Functional Systems- Basic and/or Logic Function Circuits
✔✔ Basic Controls of Cylinders- Directional Control Valves- Directional and Speed Control of Cylinders- Cylinders in Series- Cylinders in Parallel
✔✔ Basic Controls of Pneumatic Motors- Indirect Control using Pilot-Operated Valves- Pneumatic Motor Circuits- Pneumatic Motor Performance- Basic Memory and Priority Electropneumatic
Circuits- Multi-Pressure Systems- Sequencing Pneumatic Circuits- Time-Delay Electropneumatic Applications
✔✔ Industrial Applications- Pneumatic Actuator Deceleration Circuits- Counting of Actuator Cycles- Industrial Drilling System and Safety Circuits- Garbage Compactor Simulation Circuit
✔✔ Troubleshooting- Troubleshooting Electrical Control Circuits- Troubleshooting Electrically Controlled
Pneumatic Systems
▲ Model 6081-1: Consisting of the Pneumatics Fundamentals courseware,and work surface components; configurable on a table top or on the workbench described with the Hydraulics Fundamentals Training System
▼ Model 6081-2: Components of Electrical Control of Pneumatic Systems
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Virtual Laboratory Equipment for PneumaticsSimilar to LVSIM-HYD, this simulation software programprovides fast and effective training. By gaining familiaritywith equipment prior to entering the actual laboratory, eitherin the classroom or on their own computers at home,students may spend significantly less time (a reduction of upto 50%) using the actual equipment. In addition, each studentwould require less physical hardware, so the training systemis cost-effective, as well. The Lab-Volt Pneumatics trainingsystem, Models 6081-1/2, also are available as an LVSIM program.
LVSIM-PNEU can be used as astand-alone product or as a complement to the actual labora-tory equipment. In addition, itcan be loaded together withLVSIM-HYD. T h i s a l l o w s students to view and work withvirtual components for bothhydraulics and pneumatics at thesame time.
The sample screens from LVSIM-PNEU show simulations of thePneumatics Training System. Usingvirtual components, meters, gauges,and hoses, students can perform thesame experiments and derive the sameresults as they would with actual labo-ratory equipment.
Model 6081-4The Servo-Proportional Control module supplementstraining in Electrical Control of Pneumatic Systems.Students gain hands-on experience in operating a complete range of pneumatic equipment, including:
✔✔ Signal conditioners✔✔ Pressure, speed and position transducers✔✔ P.I.D. controllers✔✔ Proportional control valves✔✔ Corresponding interface hardware and courseware
This training enables students to operate precise controls in a broad range of industrial applications,including robotics, aviation, CNC machines, marine,mobile equipment and material handling.
All exercises require Basic and Electrical Control ofPneumatics (Models 6081-1 and 6081-2).
▲ Model 6081-4: Components of pneumatic servo-proportional control
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Models 6082 and 6085
PROGRAMMABLE LOGIC CONTROLLER(PLC) ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
Model 6082-XUsing a PLC with either the Hydraulics or PneumaticsTraining System, students learn how to send instructionsfrom the PLC and download ladder programs in order tooperate fluid power circuits by means of switches, sensorsand solenoid-operated directional valves. The P L C alsoallows students to make comparisons with relay operatedcontrol circuits and design time-delay circuits, up and downcounting circuits, latch and unlatch circuits, and more.
The system consists of a PLC equipped with input/output 2-mm banana sockets, allowing quick interconnection to components, along with a basic hand-held programmer oradvanced PC interface software, an expansion work surfaceand curriculum.
The PLC is available in basic and advanced models: theAllen Bradley Model 6082-1 (basic) and 6082-5 (advanced);the OMRON Model 6082-2 (basic) and 6082-5 (advanced),and the Siemens Model 6082-3 (basic) and 6082-7(advanced).
Allen-Bradley PLC with PC interface & Software
Model 6085-A
ELECTRONIC SENSORS ■■ ■■ ■■ ■■ ■■ ■■
Model 6085-AThe Lab-Volt Sensors Training System, Model 6085-A, isdesigned to familiarize students with the operation ofvarious sensor types. This training system is available as anadd-on to the Electrical Control of Hydraulic Systems,Model 6080-2, and Electrical Control of PneumaticSystems, Model 6081-2. It is also available as a stand-alonesystem. The Sensors Training System contains a selection ofphotoelectric, inductive and capacitive sensors representa-tive of what can be found in industry.
Each sensor is mounted on a flexible support attached to ametallic base, which can be snapped into the perforations ofthe Hydraulics and Pneumatics Trainer work surfaces. Thesensors are protected against reverse polarity and can beused in conjunction with a Programmable Logic Controllerto achieve advance fluid control applications.
As a stand-alone system, the Sensors Training System alsoincludes a power supply, pilot lamps, leads and a work surface.
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▲ Models from the Pneumatics product line can be added to the Flexible Manufacturing System to simulate a production line andimplement more sophisitcated applications.
Model 5901, Flexible Manufacturing System
▲ Models 6302, 6301, 6302-1 expansion panels provide a multitude of configurations when stacked and locked together. Model 6309 reinforced panel can be used to store students’ circuits. For advanced circuit layouts, an inside bench enclosure can be used orpanels can be linked together on a table top.
▲ Work surface with “A” frame on optional bench with dressing panels and lockable doors (6303-DO).
▲
Work surface on optional bench (6303-10)with dress panels and door (6303-AO).
▲Work surface on optional bench (6303-10)without dress panels.
▲Models 3509 and 6085: The conveyor systems provide a true applica-tion of fluid power control and flexibility. Speed control, stamping,drilling and positioning can make a unique and practical testing platform for advanced students.
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INDUSTRIAL HYDRAULICSModel 47901✔✔ Basic Hydraulics Physics✔✔ Pumps and Actuators✔✔ Pressure Control✔✔ Directional Control✔✔ Flow Control Valves✔✔ Modular Control Valves✔✔ Fluid Conditioning✔✔ Check Valves ✔✔ Accessory Components ✔✔ Fluid Conductors ✔✔ Understanding Schematics ✔✔ Basic System Design
TOPIC COVERAGE ■■ ■■ ■■ ■■ ■■ ■■ ■■
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With the production speed and efficiency of today’s work-force, companies are increasingly seeking better-qualifiedemployees. Workers are more decentralized than everbefore, and government- and corporate-mandated trainingis on the rise. The integration of Industrial Training Zone’se-learning programs enables Lab-Volt to meet these chal-lenges by delivering fast, localized, updated training at anaffordable price.
FEATURES ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■
✔✔ Premier training interface organizes curriculum in a logical sequence
✔✔ Interactive learning programs build content mastery and troubleshooting expertise
✔✔ Pre-testing and post-test certification ensures mastery of industrial skills
✔✔ 3D animations illustrate in real time how equipment works
✔✔ Self-paced learning increases retention and job skills ✔✔ Video narrations guide training step by step
INDUSTRIAL PNEUMATICSModel 47902✔✔ Basic Physics ✔✔ Compressors✔✔ Air Dryers✔✔ Air Preparation✔✔ Air Distribution✔✔ Directional Control Valves✔✔ Actuators✔✔ Miscellaneous Valves ✔✔ Airline Conductors✔✔ Vacuum ✔✔ Understanding Schematics
MOBILE HYDRAULICSModel 47906✔✔ Pumps and Actuators in Mobile Equipment ✔✔ Hydrostatic Transmissions✔✔ Pressure Control✔✔ Directional Control Valves✔✔ Flow Control Valves✔✔ Modular Control Valves✔✔ Fluid Conditioning✔✔ Check Valves ✔✔ Fluid Conductors
PNEUMATIC SPECIALIST COURSEModel 47909Developed in conjunction with the Fluid Power Society,this course prepares trainees to become certifiedPneumatic Specialists. Topic coverage includes:
✔✔ Load and Motion Control✔✔ System Analysis and Troubleshooting✔✔ System Design✔✔ Component Application✔✔ Air Compression and Preparation✔✔ Certification Study Guide
LAB-VOLT SYSTEMS, INC.FARMINGDALE, NJ 07727 USA
Phone: (732) 938-2000Fax: (732) 774-8573
Email: [email protected]
LAB-VOLT (QUÉBEC) LTÉECHARLESBOURG, QUEBEC
G2N, 2K7 CANADA
Phone: (418) 849-1000Fax: (418) 849-1666
Email: [email protected]
1-800-LAB-VOL1-800-LAB-VOLTT(in the USA and Canada)
wwwwww..llaabbvvoolltt..ccoomm
94068-00 Rev. C©Copyright 2005, Lab-Volt Systems, Inc. All rights reserved. All products featured in this guide are subject to change without notice. Lab-Volt recognizes all product names used herein as trademarks orregistered trademarks of their respective holders. Lab-Volt is not responsible for typographical errors.
✔✔ HANDS-ON INDUSTRIAL TRAINING✔✔ FLUID SENSORS✔✔ SIMULATION SOFTWARE✔✔ E-LEARNING✔✔ CERTIFICATION PREPARATION
