FLSMIDTH ALUMINA HANDLING SYSTEMS HIGH PERFORMANCE HIGH EFFICIENCY

3
ALUMINA HANDLING SYSTEMS High Performance 5 High Efficiency FLSmidth® is a market-leading sup- plier of equipment and services to the global minerals and cement industries. FLSmidth supplies ev- erything from single machine units to complete minerals and cement flow sheets including associated services. With almost 13,000 employees, FLSmidth is a global company with headquarters in Denmark and local presence in more than 50 coun- tries including project and tech- nology centres in Denmark, India, USA and Germany. Over the past 134 years FLSmidth has developed a business culture based on three fundamental values: competence, responsibility and cooperaon. It is FLSmidth’s vision to be the customers’ preferred full-service- provider of sustainable minerals and cement technologies. This is reflected in focused research and development efforts aimed at ful- filling customers’ future needs in terms of innovave technical solu- ons, high reliability and availabili- ty, minimum environmental impact and the lowest possible product lifecycle costs. FLSmidth’s in-house resources are primarily engineers who develop, plan, design, install and service equipment, with most manufac- turing being outsourced to a glob- al network of subcontractors. This has proven to be both a robust and sustainable business model. FLS- midth therefore has a flexible cost structure, which makes it possible to plan and adjust resources to prevailing market condions. FLSmidth is a learning organizaon, and our people are our most valu- able resource. FLSmidth’s strategy entails strong emphasis on select - ing, aracng and retaining the right people who can support val- ue creaon in FLSmidth. FLSmidth in the alumina business FLSmidth first entered the alumi- na industry more than 100 years ago. Today FLSmidth has an ex- perienced team of engineers and support staff with extensive alu- mina experience located in offices around the world – and offers the latest equipment for most areas of an alumina plant. Red side, white side and alumina handling Based on the Bayer process, invented by the Austrian chemist Josef Bay- er, the alumina producon process can be split into a ‘red side’ and a ‘white side’. Red side soluons FLSmidth offers equipment for the complete bauxite handling, stor - age, crushing and grinding flow- sheet, complemenng the diges- on or dissoluon of bauxite in hot causc liquor. This is followed by the complete Seler-Washer train flowsheet for Red Mud using the leading technology acquired from Dorr-Oliver and Eimco. White side soluons FLSmidth offers white side equip- ment, covering the complete flow- sheet aſter the hydrate precipita- on process, including MÖLLER® equipment technology for alumina handling and load-out. Overall, FLSmidth equipment cov- ers more than 50 percent of the equipment needs of a complete alumina plant, from the bauxite mine to the above refinery equip- ment. In addion, FLSmidth also offers all equipment for alumina handling in the smelters. MÖLLER direct pot feeding system installed at Dubal Smelter ©DUBAL FLSMIDTH | AWJ 2016 37 About FLSmidth

Transcript of FLSMIDTH ALUMINA HANDLING SYSTEMS HIGH PERFORMANCE HIGH EFFICIENCY

Page 1: FLSMIDTH ALUMINA HANDLING SYSTEMS HIGH PERFORMANCE HIGH EFFICIENCY

ALUMINA HANDLING SYSTEMSHigh Performance 5 High Efficiency

FLSmidth® is a market-leading sup-plier of equipment and services to the global minerals and cement industries. FLSmidth supplies ev-erything from single machine units to complete minerals and cement flow sheets including associated services.

With almost 13,000 employees, FLSmidth is a global company with headquarters in Denmark and local presence in more than 50 coun-tries including project and tech-nology centres in Denmark, India, USA and Germany. Over the past 134 years FLSmidth has developed a business culture based on three fundamental values: competence, responsibility and cooperation.

It is FLSmidth’s vision to be the customers’ preferred full-service-provider of sustainable minerals and cement technologies. This is reflected in focused research and development efforts aimed at ful-filling customers’ future needs in terms of innovative technical solu-tions, high reliability and availabili-ty, minimum environmental impact and the lowest possible product lifecycle costs.

FLSmidth’s in-house resources are

primarily engineers who develop, plan, design, install and service equipment, with most manufac-turing being outsourced to a glob-al network of subcontractors. This has proven to be both a robust and sustainable business model. FLS-midth therefore has a flexible cost structure, which makes it possible to plan and adjust resources to prevailing market conditions.

FLSmidth is a learning organization, and our people are our most valu-able resource. FLSmidth’s strategy entails strong emphasis on select-ing, attracting and retaining the right people who can support val-ue creation in FLSmidth.

FLSmidth in the alumina business

FLSmidth first entered the alumi-na industry more than 100 years ago. Today FLSmidth has an ex-perienced team of engineers and support staff with extensive alu-mina experience located in offices around the world – and offers the latest equipment for most areas of an alumina plant.

Red side, white side and alumina handling

Based on the Bayer process, invented

by the Austrian chemist Josef Bay-er, the alumina production process can be split into a ‘red side’ and a ‘white side’.

Red side solutions

FLSmidth offers equipment for the complete bauxite handling, stor-age, crushing and grinding flow-sheet, complementing the diges-tion or dissolution of bauxite in hot caustic liquor. This is followed by the complete Settler-Washer train flowsheet for Red Mud using the leading technology acquired from Dorr-Oliver and Eimco.

White side solutions

FLSmidth offers white side equip-ment, covering the complete flow-sheet after the hydrate precipita-tion process, including MÖLLER® equipment technology for alumina handling and load-out.

Overall, FLSmidth equipment cov-ers more than 50 percent of the equipment needs of a complete alumina plant, from the bauxite mine to the above refinery equip-ment. In addition, FLSmidth also offers all equipment for alumina handling in the smelters.

MÖLLER direct pot feeding system installed at Dubal Smelter ©DUBAL

FLSMIDTH | AWJ 2016 37

About FLSmidth

Page 2: FLSMIDTH ALUMINA HANDLING SYSTEMS HIGH PERFORMANCE HIGH EFFICIENCY

Figure 1 Figure 2 Figure 3 Figure 4

Figure 1 & 2 show material handling modules for ALCOA Fjardaal Smelter.Figure 3 & 4 show truck loading station at DUBAL Jebel Ali Port.

FLSmidth Hamburg GmbHHaderslebener Strasse 7

25421 Pinneberg, [email protected]

For more than 75 years the MÖLLER® brand has stood for high quality standard systemswith more than 5.000 references worldwide.

MÖLLER Technology

Through its MÖLLER® technology, FLSmidth specializes in design, engineering, procurement, erec-tion and commissioning of pneu-matic material handling systems for turn-key projects and com-ponents for the alumina indus-try. Our capabilities of handling fresh alumina, reacted alumina, crushed bath and aluminium flu-oride comprise:

u Large capacity storage silos (up to 85.000 t realized) including anti-segregation filling and discharge

u MÖLLER airlift conveying systems (up to 6oo t/h realized)

u Pressure vessel dense phase

conveying either withMÖLLER Turbuflow® our standard conveying pipe

u MÖLLER screw pump conveying systems

u Truck/wagon loading andunloading stations

u Dosage systems

u MÖLLER Fluidflow® pipe air slide and rectangular air slide conveying systems

u MÖLLER direct pot feeding systems either with 100% MÖLLER Fluidflow pipe air slide conveying technology or as a hybrid of MÖLLER Turbuflow conveying pipe and MÖLLER Fluidflow pipe air slide

u PTM filling stations

u Modular designed systems – plug and play

38 AWJ 2016 | FLSMIDTH

Page 3: FLSMIDTH ALUMINA HANDLING SYSTEMS HIGH PERFORMANCE HIGH EFFICIENCY

FLSmidth® is your expert in handling of fresh alumina, reacted alumina, crushed bath

and aluminium fluoride

• Large capacity storage silo including anti-segregation filling and discharge

• MÖLLER® airlift conveying

• Pressure vessel dense phase conveying either with MÖLLER Turbuflow® or

standard conveying pipe

• Truck/wagon loading and unloading stations

• Dosage systems

• MÖLLER Fluidflow® pipe air slide conveying systems

• MÖLLER direct pot feeding systems

• PTM filling stations

• Modular designed systems - plug and play

FLSmidth Hamburg GmbHTel: +49 4101 788-0 • [email protected]

www.flsmidth.com/moeller

Alumina handlingExpertise in

© N

ors

k H

ydro

FLS Moeller_Aluminium Ad_16_06.indd 1 09.06.2016 10:28:59