FLOWSERVE CORPORATION

Vertical Lift Application Pumps

Dec 16 2016

Product Training Program

Vertical Lift Application Pumps • Definition

– A pump/system that is designed to remove liquid from a pit or sump.

• Designs– Sumps - Axial Flow– Vertical Turbines - Other

• ApplicationsPower Plants Water Treatment PlantsRefineries Steel PlantsChemical Plants Mining IndustryDrainage Sumps Cooling TowerIrrigation Water Supply/Distribution

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Industries & ApplicationsApplications:

• Raw Water Intake• Drainage Sumps• Hydrocarbon Processing• Cooling Tower• Irrigation • Water Supply/Distribution• Mine Dewatering & Acid

Leaching• Flood Protection• Industrial Plant Services• Steel Mill Cool/Quench• Snowmaking• Cryogenic

Industries:• Power Plants• Refineries• Steel Plants• Chemical Plants• Mining Industry• General Industry• Water Treatment Plants

Application Checklist• Type of Service• Description of Liquid being

Pumped• Viscosity• Specific Gravity• Vapor Pressure• Temperature

• Design Capacity (gpm)• Total Head (ft.) (VTP vs. VPC)• Min. Operating Head• Max. Operating Head

• Speed Limitations • Nss Limitations (9,000, 11,000)• NPSH Available (VPCs)• Material Requirements• Pump Discharge Size • Min. Water Level Above Suction

Inlet (VTPs)• OAL (Over All Length) from Base

of Head to Suction Inlet (VTPs)• Site Conditions

(Indoors/Outdoors)• API or Non-API

Vertical Pump Selection Key Point

• Which Head Value Does Customer Mean?– Head as Measured at

Discharge Flange?– Head as Measured at

Liquid Level?• Which Liquid Level?

– Bowl Head?

Discharge Centerline

Bowl Head/Impeller Eye

Low Liquid Level

High Liquid Level

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Vertical Lift Product Families

• Axial/Mixed Flow– High Capacity– Low Head

• Vertical Turbine– Std/Non-API– API/Engineered

• Sump Pumps– Metallic– Non-Metallic

• Other– Self Primer– Self Priming Tank– Submersibles

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Flowserve Vertical Lift Product Offerings• Sump Pumps

– ESP3 (Durco on a stick)– VGRP (non-metallic)

Standard

Highly Specialized

• Vertical Turbine– VTP/VPC– WUJ/WUC– QL

• Axial/Mixed Flow– VCT– AFV

• Other– Mark 3 Unitized Self Primer– Self Priming Tank– Submersibles (Pleuger & Byron Jackson)

ESP3 – Vertical Metallic Sump Pump

• Flows to 5700 gpm• Heads to 380 ft• Pressures to 175 psi• Temperatures to 350F• Manufacturing Locations: Chesapeake• Thirty-one (21) sizes• Pit Depth to 20 ft and up to 30 ft achievable

with optional tailpipe.

General Industry – Drainage Sumps Chemical Industry – Various Sump Applications

ESP3 – Sealing Options• Vapor Tight:

– Seals from vapors only. – Klosure lip seal used as shaft seal.

• Vapor Proof: – Upgrade to packing or mechanical seal– For a pit pressure differential of 0-5 psi

• Pressurized: – Recommended for hazardous and flammable liquids. – For use with mechanical seals and ANSI plans.– Can withstand 50 psi pressure differential.

Large install base Full aftermarket in Chesapeake HOC3 ANSI casings and impellers

ESP2

ESP3 vs ESP2 ComparisonFeature ESP3 ESP2Maximum Flows 5700 gpm 3500 gpmMaximum Head 380 ft 300 ftHydraulics CasingImpeller

Cover Mark 3 Standard CBL Covers Integrated into the Adaptor

Number of Pump Sizes

Thirty One (31) Standard & Low Flow, Four (4) Recessed Impeller

Twenty‐Four (24)

ImpellersMark 3 Standard Reverse Vane, Open, Low‐

Flow, and Recessed ImpellersSemi‐open HOC3 Impellers

Bearings Duplex Angular Contact Twin Row Angular Contact 

Mounting Plates

Dormant HOC3Mark 3: Standard, Low Flow and Recessed 

Round, Square, Rectangular, Simplex and Duplex Mounting

VGRP Features

• 13 Sizes– Group 1, 2, and 3

• GRP ANSI Casings and Impellers• Pit Depths up to 23 feet with options• Non-metallic fasteners• C-Face Nema Motors

Good Alternative to Expensive Alloy Metallic Sump PumpsWaste Acids, Effluent Sumps, Corrosives

Comparative Cost of Pumps

Material0

5

10

15

20

25

Material

Ductile IronGRP316SSCD4MCuAlloy 20MonelNickelTitaniumHastelloy CHastelloy BZirconium

• Diffuser type, single or multiple stage• Wet pit and deep well applications• Unsurpassed hydraulic coverage

• Flows to 13,600 m3/h (60,000 gpm) • Heads to 700 m (2300 ft) • Pressures to 150 bar (2175 psi) • Temperatures from -200°C (-325°F) to 300°C (570°F) • Sizes to 1375 mm (55 in) • Settings to 365 m (1200 ft)

Operating Parameters

Product Description

VTPGeneral Industry – Water Supply/DistributionRaw Water IntakeSnowmaking

VPC

• Double casing, diffuser type• Single or multistage• Designed for services with limited NPSH available

• Flows to 13,600 m3/h (60,000 gpm) • Heads to 700 m (2,300 ft) • Pressures to 150 bar (2,175 psi) • Temperatures from -200°C (-330°F) to 300°C (570°F)

Operating Parameters

Product Description

Oil & Gas – Hydrocarbon ProcessingChemical – variousGeneral Industry –cooling towers

WUJ

• Radial flow or axial flow type• Multistage• Heavy-duty single casing pump • Wet pit or deep well applications

• Flows to 3000 m3/h (13,000 gpm) • Heads to 2000 m (6,500 ft) • Pressures to 200 bar (3,000 psi) • Temperatures from -200°C (-325°F) to 350°C (660°F)

Operating Parameters

Product Description API 610 (VS1)

Oil & Gas – VariousWater Resources –Irrigation

WUC

• Radial flow or axial flow type• Multistage• Heavy-duty double casing pump• Designed for high pressure services • Operates at extremes of temperature and handles

difficult liquids

• Flows to 3000 m3/h (13,000 gpm) • Heads to 2000 m (6,500 ft) • Pressures to 200 bar (3,000 psi) • Temperatures from -200°C (-325°F) to 350°C (660°F)

Operating Parameters

Product DescriptionAPI 610 (VS6)

Oil & Gas – Hydrocarbon ProcessingCondensateCryogenic

QL

• Double-suction with single impeller• Low axial thrust loads• Wet pit and barrel applications • Eliminates erosion and corrosion of the shaft,

bearings and all internal components.

• Flows to 25,000 m3/h (110,000 gpm) • Heads to 500 m (1,640 ft) • Pressures to 70 bar (1,000 psi) • Temperatures from -45°C (-50°F) to 200°C (400°F) • Column sizes 100 mm (4 in) to 1200 mm (48 in)

Operating Parameters

Product Description

Steel Industry – Mill ScaleMining Industry – Severe Duty Services

Configurations

QL QLQ(Bowl Assembly)

QLC QLQC

APKD

• Canned design for low NPSHa applications• Double suction impeller• Twin volute design = more flow & higher head at lower NPSHr

•Flows to 4,600 m3/h (20,200 gpm) •Heads to 500 m (1640 ft) •Pressures to 50 bar (725 psi)•Temperature: -18C to 95C (0F to 200F)

Operating Parameters

Product Description

Utility Market –Clean Condensate

VCT

• Mixed flow pump • Designed for extended operation • High capacities at relatively low pressures

•Flows to 113,550 m3/h (500,000 gpm) •Heads to 110 m (350 ft) •Sizes from 500 mm (20 in) to 3000 mm (120 in)

Operating Parameters

Product Description

Water Resources – H2OPower Industry – H2O

AFV

• Axial flow suspended shaft • Single stage propeller type design. • High flow, low head

• Flows to 180,000 m3/h (800,000 gpm) • Heads to 11 m (35 ft) • Speeds to 1770 rpm • Sizes from 200 mm (8 in) to 3.1 m (123 in) • Settings to 8 m (25 ft)

Operating Parameters

Product Description

Water Resources – H2OGeneral Industry – H2O

Mark 3 Unitized Self Primer

• Mark3 Features• Micrometer Impeller Adjustment • Back Pull-out Design

• Flows to 320 m3/hr (1,400 gpm) • Heads to 120m (400) ft• Temperature: -200F to 500F • Max Suction Pressure: 360 psig

Operating Parameters

Product Description

Mark 3 Unitized Self Primer Compact Motor and pump out of

pumped liquid Alloys Available Easy installation and

maintenance Unitized casing includes

priming chamber air separator volute

Suction Lift: 25 feetAir bleed line requiredPriming time varies by application

Chemical – sumpsGeneral Industry – various

Self-Priming Tank Makes any pump self-priming Materials – Steel, 316SS, FRP Proper sizing required Operates under vacuum. Not

suitable for pressure.

Innomag Tanks (ETFE Lined): 12 gallon capacity

Durco Tanks: 18” to 48” dia(45 gal to 1080 gal)

Byron Jackson SUBM

• Flows to 6000 m3/h (26,400 gpm) • Heads to 800 m (2625 ft)• Motor sizes to 1650 kW (2200 hp)• 4” to 48” bowl diameter

• Submersible motor pump • Oil filled unit built for deep well services

Operating Parameters

Product Description

General Industry – deep wellMining Industry – dewatering

Pleuger SUBM

• Flows to 6000 m3/h (26,400 gpm) • Heads to 800 m (2625 ft) • Motor sizes to 5000 kW (6700 hp)• 4” to 48” bowl diameter

• Submersible motor pump • Water filled, wet wound unit• Environmentally friendly

Operating Parameters

Product DescriptionGeneral Industry - dewateringWater Resources - Irrigation

MSX

• Flows to 4545 m3/h (20,000 gpm) • Heads to 90 m (300 ft) • Solids to 3” dia spherical

• Submersible motor pump • High Efficiency Hydraulics• Wet pit, dry pit, transportable mounting options

Operating Parameters

Product Description

General Industry – water treatment and wastewater applications

Additional Flowserve Vertical Lift Product Offerings

• CPVX…………vertical sump pump• ECPJ…………API vertical sump• FRBHJC……..cantilever vertical FRBH sump • MJ/MJC………hard metal slurry sump • RJ/RJC………rubber lined slurry sump • Terra-Titan…..vertical cantilever sump • MVX………….solids handling VTP (sewage)

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Vertical Lift Summary• Application Parameters

and Constraints– Flow– Head (where is it measured)– NPSHa– Pit Depth– Material Constraints– API / Non-API– Thrust loads on VTP’s– Etc.

• Product Families– Sump Pumps

• Metallic• Non-Metallic

– Vertical Turbine• Std/Non-API• API/Engineered

– Axial/Mixed Flow• High Capacity• Low Head

– Other• Self Primer• Self Priming

Tank• Submersibles

• Think Alternatives– Better Hydraulics– Better Leadtime– Better Pricing– Ease of Maintenance– Limit Competition– Other

• Alt. Materials• Etc.

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Questions?