Flow Control Catalog - Intro
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Transcript of Flow Control Catalog - Intro
FLOW CONTROLOptimize flow control - maximize production
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Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Manufacturing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Slickplug
plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Equalizing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18H Bottom Equalizing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Hydraulic Setting Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Probes & Prongs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
WX Selective Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44WXN Bottom No-go Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46WOR Selective Nipple, Heavy Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48WRN Bottom No-go Nipple, Heavy Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50WF Top No-go Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52WR Bottom No-go Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
WX Lock Mandrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58WXN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60WOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62WRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Bridge Plugs
Equalizing Assemblies
Junk Catchers
Service Tools
Nipples
Slick
Junk Catchers
Setting Tools
Standard Flow Controls
Locks
Lock MandrelLock MandrelLock Mandrel
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Plugs, Equalizing Assemblies, Chokes etc
Standing Valves/Tubing Test Tools
Running tools/Prongs
WXX melon type Equalizing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68WRR melon type Equalizing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
WPX prong type Equalizing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
WFB2 Standing Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78WRB2 Standing Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
WX and WR Running tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Uniset Flow Controls
DCS Depth Control Sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92DCT Depth Control Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
QN Top No-Go Nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98QNB Bottom No-Go Nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
QX/QXB No-Go Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104QXSV Lock Mandrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
PT (melon type) Equalizing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Test & Blank Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114Pump Open Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116H (prong type) Equalizing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
RNQN Retractable No-Go Standing Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Flow sub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
WPR prong type Equalizing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Depth Control System
Nipples
Locks
Plugs & Equalising Assemblies
Standing Valves
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Tubing Hanger PlugsABD Anti-blowout Device & Equalizing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Back Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134ABC Test Dart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Anti Vibration H Bottom Equalizing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
QX Running Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142QX Pulling Probe & Pinning Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144QXT Running Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146PT Running Prong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148PT Equalising Prong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150ABD Running Prong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152ABD Equalizing Prong . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154Bleed Down Prong. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Formation Surge Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160Ported Instrument Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Running tools/Prongs
Service Tools
The products in this catalog may be covered by one or more United States and/or InternationalPatents. Please address all inquiries concerning Intellectual Property to:
Weatherford International - Legal Department515 Post Oak Blvd., Suite 600Houston, Texas 77027 USATel.: +1-713-693-4000Fax.: +1-713-621-0994
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Introduction
Weatherford International Ltd. is one of the largest global providers of innovativemechanical solutions, technology and services for the drilling and production sectors ofthe oil and gas industry. Weatherford has been in business for more than 55 years and isknown for the quality of its products, customer service, safety and commitment todeveloping our people.
Headquartered in Houston, Weatherford employs more than 15,000 people worldwide,operating out of 440 locations in approximately 100 countries. The company markets itstechnologies and services through three divisions: Drilling & Intervention, CompletionSystems and Artificial Lift Systems.
Breadth of Completion Products
Weatherford Completion Systems is the world's third-largest completion company. Wecombine Weatherford's tradition of superior service and the most developed globalinfrastructure in the business with a comprehensive range of integrated completion systemsfor cased and open-hole applications.
We are new technologies ranging from our revolutionary, world-record-setting expandable technologies to our new range of subsurface safety valves. Wealso continue to expand our product offerings with product line extensions such as packersfor high-end applications and proven liners systems for deepwater and extended reachsituations.
continuously introducing
A Full Range ofCompletionProducts and
Services
Packers
Liners
Inflatable Packers
Safety Valves
ExpandableTechnology
Conventional SandScreens
Advanced FlowControl
Intelligent Wells
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Industry-Leading Testing, R&D and Training Facilities
Enhanced Manufacturing Facilities
Engineering Depth
Weatherford has two of the industry's largest R&D, testing and training facilities in the world.Our Houston-based Technology and Training Facility houses the world's most advancedsafety valve engineering lab and three hot cells that simulate downhole conditions,including temperatures of up to 500 F. Our Downhole Technology Ltd. (DTL) in Aberdeen isEurope's foremost research, testing and development center for offshore well services. Itincludes two fully operational drilling rigs, test bore holes, Well Intervention Center; andRigTrain, the market leader in providing high-quality education training and services
Weatherford Completion Systems has 15 certified manufacturing facilities locatedin the United States, Canada, South America, Europe and Asia. In the year 2002 alone, wedoubled our manufacturing capacity by adding new facilities, expanding existing ones andspending millions of dollars on the latest CNG machine equipment. Additionally, all of ouremployees involved in manufacturing are trained in internal apprenticeship programs andexternal programs as well to ensure the highest level of quality control.
Weatherford Completion Systems product engineering resources are based around theworld in 14 locations. We also employ more than 280 engineers, designers and technicalsupport staff whose breadth and depth of experience ranges from mechanical and electricalengineering to highly specialized disciplines of optical scientists and metallurgists.
HP/HT
API/ISO
QHS&E
Weatherford providespremium qualityproducts and serviceswithout compromisingthe health and safety ofits workforce or itscustomers. Committedto protecting theintegrity of all itsresources, Weatherfordstrictly complies with allsafety and environ-mental laws andregulations. Health andsafety is a top priority,company-wide policythat is strictly enforced.Weatherford alsocontinually seeks andadopts environmentallyresponsible workpractices, services andmaterials to promote asafe and environ-mentally responsiblework environment.
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Completion Flow Control
Flow Control is the ability to regulate orprevent the flow of fluids or gases in thewellbore, and flow controls are the devicesused to perform those functions. Flowcontrol is required throughout the life of thewell:
The flow control process is often under-estimated, and flow control designfrequently under-engineered, leading tounnecessarily costly intervention operations.Weatherford Completion Services offers avery wide range of flow control productsbacked by the operational expertisenecessary to ensure that flow controlselection reflects the needs of the wellthroughout its life cycle, and not just atcompletion time.
Many flow controls are barriers to flow inthe wellbore. They can be either bi-directional or uni-directional and in somecases both. Flow control barriers are usedfor:
Under-balanced completionWell suspensionZone pluggingSafe removal of XMAS trees or BOP'sRecovery of upper completions duringworkover
Flow control barriers must be designed towithstand all potential hazards.
At the initial completionDuring the producing /injection lifeof the wellWhenever wellbore intervention isrequiredAt workover time
Barriers
Flow Regulation
Pressure Testing
Flow controls are used to regulate orprevent flow, during the operational life ofthe well, often for very long periods. Theseinclude:
Zone isolationReducing or increasing production orinjection flowSafety systems safety valves or injectionvalvesFluid loss control
Flow regulation devices require the twinvirtues of long term reliability and simplicityof operation.
Flow controls are used for all wellborepressure testing to:
Confirm the integrity of completion andits componentsConfirm the integrity of XMAS TreesSet packers
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Weatherford Flow Control StructureWeatherford divides the Flow Controlproduct line in the following groups:
Interventionless CompletionProducts
Slickplug
Weatherford Interventionless CompletionProducts system is a grouping of tools whichperform Flow Control functions (barriers,fluid loss control, packer setting) without theneed for a specific intervention in the wellbore on wireline, coil tubing or othermeans.
The Weatherford Slickplug is a retrievablebridge plug deployed and retrieved onslickline, or other intervention means thatdo not require explosive or pyrotechnicsetting tools.
Weatherford Flow Control Structure
Sliding sleeves
Standard flow controls
Uniset flow controls
Weatherford Sliding sleeves are tubingmounted devices which regulate flow fromor into individual producing zones, or tocontrol communication between the tubingand the annulus.
Weatherford Standard Flow Controlscomprise a wide range of industry standardflow control devices, including nipples, lockmandrels, plugs, standing valves and everyaccessory for those items. Standard FlowControls are the appropriate choice forconventional, economical, flow controlrequirements.
The Weatherford Uniset System is a highperformance, high pressure, premium flowcontrol system to suit exacting completionarchitecture.
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Weatherford's Flow Control manufacturing operations are inArbroath, Scotland, where Weatherford maintains certificationstatus to ISO 9001-1994 standards to ensure quality andconsistency in all products.
Each piece of Flow Control equipment bears its ownindividual serial number for complete component traceabilityback to the original mill and thread certificates, as well asheat treating batch and verification tests.
Flow Control Manufacturing Operations
Manufacturing
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Scott, Louisiana, U.S.A.
Manufacturing
NCMachine Tools
ManualMills
QualityManagement System
CNCLathes and TurningCenters
CNCVerticalMachining Centers
CNCMilling Centers
Capacities:
Manual Lathes
Quality Assurance
Traceability
Inspection
Capacities: O.D. 8” to 24”Through-hole 6.5”
With 4-axis Rotary TableCapacities: 4,400 lbsX,55”; Y, 27.5”; Z, 27.5”
Capacities: X,55”; Y, 27”; Z, 20”
54” x 11” Table48” x 12” Table16” x 20” Table
Capacities: OD14” to25”Through-hole 1.25” to 4”
Weatherford Specialty's commitment toQuality Control and documentation hassustained A.P.I. licenses under Specifications14Aand 5CT since 1989.
All products manufactured at WeatherfordSpecialty have 100% up and downtraceability on file for aminimumof ten years.
The inspection department is equipped withall required measuring instruments includingultrasonic depth measurement, bore scope,etc.