Flight 60 Service Manual Reva

Service Manual

Legal Notice

ii | FLIGHT 60

Legal Notice

Disclaimer

!" ### "! $ %!&(# !" &&"!)!!&* (* " )"&(* "%!+# ( & &(#(+! (!# *$!&(" ( # &,& """"## )"&* # !#( *!!# ")"&* # !#*& - +"+ ()*!&*(# "

./ """& ) "*" +"" #* # +

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* ./ " 0!#"**+$ +$ "+* "1! )"#"! ,#+ &)$!0!# #!)##"& ")"! +

Legal Notice

Service Manual | iii

./ "#!+ 4 )"&*#"# +* +# #!"& *# 0!# *# , * &)!+&*# (!" !"" * 0!# *# (0!# !"" !" ") *" "+

")"&*!)% " #3"!# * ")"&"# +!*("(# !*! "*+( "" (# (" (!(*# ( &" )"&)! ! &"#+"* &*!")! )" !* "! +)* &( +"+ ( ")"&

"!*"" (3#"( "! +(!"# ( *# )"&(* * &!( 6 * +#

"" )")"* &" " 0! "#+ !)&)!&& )!&"" ) "#$")"&*#! !!

Warranty

./ " & "&*7 *8

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3# )&!4 #! *#*)* &

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Legal Notice

iv | FLIGHT 60

)" &)& &(3#"( 9 * !4#** &

& &*"( +#"(+!" ( ! )"+ * *# &

About this Document

Service Manual | v

About this Document

!# # !"*./ ./!"#) "( " !! # # " " !** !"0!# " " * )"*# +( +( +!)" + *./ ./ !"#) "

Chapters and Their Contents

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Arial Bold #*")"()! ( "# * ! *

Arial Italics "#(*#&

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6 ( ""+ +! 3"

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Table of Contents

vi | FLIGHT 60

Table of Contents

785)37

9

5 99A

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Table of Contents

Service Manual | vii

DC 9 , B B9A ;?

DC: 9# +)"B& ;?

DC; "" +)"B& ;?

DD 9 , 9 B9A ;?

DD: 9# + "B& ;?

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Table of Contents

viii | FLIGHT 60

D:D; "" +" B#)"& >.

D:> 9 , BA ><

D:>: 9# +" #)"& ><

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Table of Contents

Service Manual | ix

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Introduction

Intended Use

10 | FLIGHT 60

1 Introduction

!"./6////;6:=9 *# * +./ "*!)&!4 "" "" +( +( + "

1.1 Intended Use

./ " !! # # " " !** !"0!# " " *""&(./ " ")"*!" (+ 0!":/$+;;")

1.2 Symbols

0 "#

Front Panel

7**)!

!,!

Rear Panel

!"#$!"%&$$!(" ")!$"%

(*((& (+

(++& !"

& !"

!%(,+ $(+%%+& !"

- +$++"

-&+" ")++"

Introduction

Symbols

Service Manual | 11

0 "#

.*-." +%&+ &*%

-!$&+/!+0

Safety Instructions

General Warnings

12 | FLIGHT 60

2 Safety Instructions

""#("&*""# !"* !*./ "0!*!""! +* ( # !"- ! 0!# "&)!* !* ::)""*59 2 # !"( )! *! ./ "

2.1 General Warnings

3 " 8# +! + + & ! +( "& +! ""& 3 " +$*3" *! **"##)"

"" + %!# ** " ##!)# & -)&

!"""& ! !

"&!" ( * !

"&! !"*"0!" &,! ( " *##! #

"&* "& 8

:#"")"

;,) !*!"""

Safety Instructions

General Warnings

Service Manual | 13

"! *& "#" #& !" %!&

!3&+ ! #&)* ! +!* "73&+ # 33&+ B" +B+E

6 )+ + #()"&"+! #! *# " *! " )&

)!")" ) " +# *! !#)** " ! + + !+

+)*# #!#*!) * + "*#)*!""& +)

! ++(+)*# #!# *!&C/&+)

"& !+ 3,"" !# * +./ " 3 " !* ""!# ($"" " &)"#

"&"!+./ " !"&! !( !))&*#

Safety Instructions

General Warnings

14 | FLIGHT 60

*" * "*"(" +* "("$"& ! !*" ++!""&

"& ! )!./ "

"&3" " )!./ "

,*# 3" "") # " !73" " ""

./ ") *! #"&"# +././:6:6:6; " B"#+ )" + #*!" * &"#" "" 0!# + ! *0! & +& (* "" ! ! (#&!#*!" * &( +! * " " ! !" "" *0!# !#*!" * ( )# )&! +0! # ** (! !+& * )& #**"" +#!8

9 " +

) 0!#

0!# !" ! ** *#

!"# !*!*"

Safety Instructions

Cautions

Service Manual | 15

2.2 Cautions

"&!#"+3&+ 73&+ # 33&+ B" +B+E

""0! ## & *./ "0!+ " !0!# #"*! #+

*./ "(#! #""& "* ,!,)*) + ! !

!4*&6 #!""*# ./ "

"*# ! " 3 "

2 0!"$ + " " + &"

" ""3 "* " +

5 3&+ !"& !0!# #"* ! #+

Safety Instructions

Cautions

16 | FLIGHT 60

B 6 # *# B!" )* #"

2" 0!# * # ! "*#*!

Functional Description

Ventilator Description

Service Manual | 17

3 Functional Description

3.1 Ventilator Description

3.1.1 Front Panel

* " ")! (!" ("& ( !

0 5 "#

1 , ! #*+!" 0!$

2 27 )! )"!""! "& "

3 , "$)! )"!"$ "1 "( +

" +, +)! *"$ "(! "$

"

4 7**)! ! " **( "

5 !"B)! "! # ! " *"



18 | FLIGHT 60

0 5 "#

6 !,!7"#9

)!

++")! , +!,!#"& "

!)""#@ +"#9"" "#

7 ,!!+ !+!+!" *)&(

& ### *)! 5

)) +"(! " !

*) 3

!+!+#*;?#6: /I;/

# ; ( 0!";# ; @*#;/>/# ; (

0!"># ; @)>/# ; ( 0!":/

# ;

8 "&! )"!#*& " ("#( "

+( "# ("# ( "+

9 *#!*! ")"

10 ,#&"# " +&"#

LED Indicators

* " *#! *!

*"" +)")")"

7" "#

TRIG 1) +**

EXT PWR A"" 3 "! ) +" "

LOW BAT 9 ;/J+*)")

BAT + " )

FAULT 9 "#"*!

APNEA 9 )) " *, "

BUV 9 )$! "

HIGH MV 9 + ! "!#"#"#) +"

LOW MV 9 " ! "!#"#"#) +"

HIGH P 9 +$&! "#"#) +"

LOW P 9 "$&!



Service Manual | 19

3.1.2 Left Side Panel

0 5 "#

1 #+ & $ )" !""# ) !

*#"*"! $ +!

3#"&6C# ; 6C#)



20 | FLIGHT 60

3.1.3 Right Side Panel

0 5 "#

1 $

"

# " !+C/## $

""*"") "

"" "1 & #*#

" $" # $

* "./ "73&+ # 3

3&+ B" +B+



Service Manual | 21

3.1.4 Back Panel

!+! + )" $4(!" "&) +! "

0 5 "#

1 )"B&

2 ! ://K;D/(>/K./4@ !;3=#"+

3 :;K:>

4 96;C;",; 9#"# #""& #""&"

5 96;C;",: " !!* #+ ,(! +,;"@*!4 0!" * "&

6 2BB& , 82B* " +# " *#,! +,;"@*! 4 0!"* "&



22 | FLIGHT 60

0 5 "#

7 2B& 2B*!" +*" 3 "##&$@*

!4 0!"* "&

8 9LD> * $"++ +! "& ")"

9 96D=>C + "*!!!

3.1.5 Optional Accessories

Air/Oxygen Entrainment Mixer

73&+ # 3!)" ##"+3&+ "$ )"" * # "%!# *#/;::// ; +!3&+ *#" :;D/ 3 $*./ " "(" "* * "

Pneumatic Requirements: 3&+ C>6?/+;D.;B

!"#!



Service Manual | 23

Oxygen Blending Bag Kit

3&+ B" +B+E!)" # "*"/:/7# #"+3&+ !3&+ B " +B+E $ "(" "** """! " 3&+ +*!://J3&+

Pneumatic Requirements: 3&+ /6:/7#

$% !"

Patient Circuits

%0+*, ;;##:=/#" +!"7! ;##3#"! +" (;## 3" " "" (;##*" +" (3" "( *" +*

4 ;;##:=/#" +!"7! ;##3#"! +" (;##3" " "" (;##*" +" (3" "( *" +*


Ventilator Modules

24 | FLIGHT 60

3.2 Ventilator Modules

3# *=5

)B ./6.///;6.>

B ,),B ./6;:///6.>

,!"&, ./6:C///6.>

*"#)"& ./6;:///6./

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" #)"& ./6;:D//6.?

3&+ ; ./6;>///6;?

,!+) ./6;C///6.>

8

9

3

"

7


Pneumatic Diagram

Service Manual | 25

3.3 Pneumatic Diagram


Pneumatic Diagram

26 | FLIGHT 60


Electrical Diagram

Service Manual | 27

3.4 Electrical Diagram

Removing and Reinstalling Modules

Introduction

28 | FLIGHT 60

4 Removing and Reinstalling Modules

4.1 Introduction

"! #./ "#!" #)"&!! ( #+(*# +#"&( "" #!" #)"

.2 >#0# &

0# * >* !

4!"+ " "" 3&+ !)*# + & #)"&9# &%"&"!#&!" %! & "#+ "

4.2 Required Equipment

*"" +0!# 0!# "./ "#!"8

,"",:

"/=3D

3B:/3;//

!

)"8,:6.?@,D6.?

3 " ! *# +" $ +!*(" " ! !*") +

8&& 0/+#1,# )#


Replacing the Detachable Battery (P/N V60-19000-63)

Service Manual | 29

4.3 Replacing the Detachable Battery (P/N V60-19000-63)

4.3.1 Removing the Detachable Battery

To remove the detachable battery:

: ! "$"! "$( *,

&()*+,#-"

; ,!"")&!* "

4.3.2 Installing the Detachable Battery

To install the detachable battery:

: )")& "

; ! "$""$( * (! "*#"&"$

4.4 Replacing the Internal Battery (P/N V60-19100-63)

4.4.1 Removing the Internal Battery

To remove the internal battery:

: 9#*!,""! )& ")# "


Removing the Ventilator Cover (P/N V60-40000-60)

30 | FLIGHT 60

.()/"

; 9# ")*#) #

4.4.2 Installing the Internal Battery

To install the internal battery:

"")!

4.5 Removing the Ventilator Cover (P/N V60-40000-60)

4.5.1 Removing the Ventilator Cover

*"" +!)# " ##!)# "#!"

To remove the ventilator cover:

: 9#3 " "



Service Manual | 31

0()%/

; 9#3 + " )$ "

1()%

C 9#3*#)# "



32 | FLIGHT 60

()(%

D 9# "

#!"* " 3 )"

()2)

" + *! "


Replacing the Power Board (P/N V60-21000-65)

Service Manual | 33

4.5.2 Installing the Ventilator Cover

To reattach the ventilator cover:

"")!

4.6 Replacing the Power Board (P/N V60-21000-65)

4.6.1 Removing the Power Board

To remove the power board:

: 9#)")& DC ")& DD

; 9# " D>

C *"*"3)",C*#)

*!2+(%

D =6 ,;# *")" *#)()& +")



34 | FLIGHT 60

.

*#2+2 (%

> D6 ,.!"& * #)()& +")

()%33"2$( %

. 9#3 +) )$



Service Manual | 35

$()%2% %

"#00 # !"")!("+9**+!)"* +

&%(



36 | FLIGHT 60



Service Manual | 37

0/%

C #"&! )(#$ +! ) *"" $ ) * "

1%

D ,*#:.*#"!


Replacing the Power Supply (P/N V60-13000-65)

38 | FLIGHT 60

4.7 Replacing the Power Supply (P/N V60-13000-65)

4.7.1 Removing the Power Supply

To remove the power supply:

: 9#)")& DC ")& DD

; 9# " D>

C 9 # *"#)"* "*!*&

3#2+

D +"* )&" +,""

*5



Service Manual | 39

> 9#*!3! + !"&)$

*%33"

. 9#!"&

()%33"



40 | FLIGHT 60



Service Manual | 41

+*"" ++#8

63

3

6 M! !N

9 !!I

B"$ !!6

6 M! !N

A""@ @A""7+ C

B !

B"! !

* + +(*#"&+ ""


Replacing the Front Panel Assembly

42 | FLIGHT 60

4.8 Replacing the Front Panel Assembly

4.8.1 Removing the Front Panel Assembly

To remove the front panel assembly:

: 9#)")& DC ")& DD

; 9# " D>

C *"*"3)",:.*# B

0!2+$

D ! * "(! 3! +)#** "

14!%6


Replacing the Front Panel Assembly

Service Manual | 43

> >" !)+ +# ) 8

; !

; " "

:+ +"*"

" !)*## ) 9 B"!"

$!) A ))" )$ #)"& " !)*#A

. *")"*# ,:>*")"# +*#" )


Replacing the Main Board (P/N V60-60002-65)

44 | FLIGHT 60

4.9 Replacing the Main Board (P/N V60-60002-65)

5 +# )( 7"0

4.9.1 Removing the Main Board

To remove the main board:

: ""!*# +* " #)"& D=

; 9#.3" +) * "

C )#*# )( )! 44 : ;

D )$"+)"*# ,>

!"","$ #

.0123

77

*(



Service Manual | 45

*

> ,:C*")")& + "$ !"" +!

*2+

. 9#3,"! +# ) * "



46 | FLIGHT 60

*#(



Service Manual | 47

&()92+

? 9#LC*")")&"$ +"$ # ) !"" +!)"

.()92+

:/9## )

#" !)*## ) *


Replacing the Touch Screen (P/N V60-70010-60)

48 | FLIGHT 60

4.9.2 Installing the Main Board

To install the main board:

: $# )$ &)

; ,*##"!

4.10 Replacing the Touch Screen (P/N V60-70010-60)

! )*#* "@5 ! "# ( !)#)"&,7./6< //:/6./)"

: ""!*# +8

* "#)"& D=

B D?

; 9"* !)#)"&

To reassemble the touch screen:

,*#)!

4.11 Replacing the Manifold Assembly (P/N V60-21000-60)

4.11.1 Removing the Manifold Assembly

To remove the maniford assembly:

: 9#)")& DC ")& DD

; 9# " D>

C 9#* "#)"& D=

D 9#,) D.

> 9#3! +)$ * "#)"&


Replacing the Manifold Assembly (P/N V60-21000-60)

Service Manual | 49

0*

. "#)"&*#*"3!)) &!"" +!!)

1!4+



50 | FLIGHT 60

22+4

= "&!""#!**"!**"3!)( !

()#

? *"3!)+ +!" #)"&*## *"#)"&1OO6



Service Manual | 51

:/ " !)*#"

*!4+

::9" *"*# "

:;9#33*## *")

*#

:C*!""&"*!# *"#)"&



52 | FLIGHT 60

()#:(+"

B* +# *"#)"& ( &?0

4.11.2 Installing a Manifold Assembly

To install a manifold assembly:

,*##"! ( *"" + "* +#!**"#)"& ("*!"*+ +)"!+"8

)")&! ""## ""& ( #)")"!+"! #!**"

* # *" ""(! , " !# *"" !#) $ +! > ;


Replacing the Oxygen Sensor (P/N V60-25000-29)

Service Manual | 53

$:(+2+4

4.12 Replacing the Oxygen Sensor (P/N V60-25000-29)

4.12.1 Removing the Oxygen Sensor

To remove the oxygen sensor:

: 9#)")& DC ")& DD

; 9# " D>

C 9#* " D=

D "")"*#3&+

&() !"


Replacing the Purge Board Assembly (P/N V60-23000-6 5)

54 | FLIGHT 60

> ! 3&+ ! "#!

4.12.2 Installing the Oxygen Sensor

To install the oxygen sensor:

"")!

4.13 Replacing the Purge Board Assembly (P/N V60-23000-65)

4.13.1 Removing the Purge Board Assembly

To remove the purge board assembly:

: 9#)")& DC ")& DD

; 9# " D>

C 9#* " D=

D $" * " !)*#!+)

.*2)

> 9#*!," *"*#!+)*!"" 6**) !+) " )

. *!""&!""!!+)* # " )


Replacing the Solenoid Board Assembly (P/N V60-2600 0-65)

Service Manual | 55

4.13.2 Installing the Purge Board Assembly

To install the purge board assembly:

"")!

4.14 Replacing the Solenoid Board Assembly (P/N V60-26000-65)

4.14.1 Removing the Solenoid Board Assembly

To remove the solenoid board assembly:

: 9#)")& DC ")& DD

; 9# " D>

C 9#* " D=

D 9#!+) D:C

> ,: *")"* #" )

0+

. 9#" !)*#* + ! &"


Replacing the Solenoid Board Assembly (P/N V60-2600 0-65)

56 | FLIGHT 60

1()4+


Replacing the Solenoid Assembly (P/N V60-21400-69)

Service Manual | 57

4.15 Replacing the Solenoid Assembly (P/N V60-21400-69)

4.15.1 Removing the Solenoid Assembly

To remove the solenoid assembly:

: 9#)")& DC ")& DD

; ""**!* # +* " D=( !""&!*)" #7 "#""&

2);4% 2 % 3 " )$

*

. ,!""!" #)"&


Replacing the Lower Board (P/N V60-22000-65) and D- type Board (P/N V60-24000-65)

Service Manual | 59

$():(+"

4.15.2 Installing the Solenoid Assembly

To install the solenoid assembly:

"")!

4.16 Replacing the Lower Board ( P/N V60-22000-65) and D-type Board ( P/N V60-24000-65)

4.16.1 Removing the Lower Board and D-type Board

To remove the Lower and D-type boards:

: 9#)")& DC ")& DD

; 9# " D>

C 9#* "#)"& D=

D9#,) D.

> 9#,!"& D



60 | FLIGHT 60



Service Manual | 61

? ,>(,. ,


Replacing the Fuse

62 | FLIGHT 60

:; 6&)*#)

$ 6& )

4.16.2 Installing the Lower Board and D-type Board

"" 6&)8

"")!

4.17 Replacing the Fuse

*! +!""&6!" + +0! "& *)"#

4.17.1 Removing the Fuse

To remove the fuse:

: ,!""!"*!! +)$* **"

" @ #9

9


Replacing the Fuse

Service Manual | 63

$()

4.17.2 Installing the Fuse

To install the fuse:

9 *!! +*"+ "* *#"$! #""&

$2


Replacing the Rubber Bumpers (P/N G01-00001-67)

64 | FLIGHT 60

4.18 Replacing the Rubber Bumpers (P/N G01-00001-67)

3)!# ! * +!""&6!" + +0! "& * )"#

4.18.1 Removing the Rubber Bumpers

To remove bumpers:

: 23#)!#

$()++(3

4.18.2 Installing the Rubber Bumpers

To install a bumper:

23)!# * &* !"&

Software Management

Downloading System Log Files

Service Manual | 65

5 Software Management ! +& #"+*" " +*0!* +

5.1 Downloading System Log Files

+*" ) *#2B# +

:, Technical Go to More

; 5844 ( *#)& +

C 2B#+2B )$* "+*""" "!#""&

5.2 Loading Software

&** )" " 8

,

,2

, ",2

+*,* !+2BB6& (" )$* "

,2 , ",2*" "& B@ "-!")#*!

5.2.1 PCS

%AA#B

2B)"6& B6&

#!5 G,,C +, "" ""

," 8

*# *""# (!" !# ) $ +!

!,

Software Management

Loading Software

66 | FLIGHT 60

To load PCS

: ( !#) + 40 (3#0 .

; 22B)" #! "

C & )!"*" 3BC*C*3"C"0

D ! PCS2downloader "

> "$*"

*" 3BC*C*3"C"0

. D *"*#*"

Software Management

Loading Software

Service Manual | 67

Software Management

Loading Software

68 | FLIGHT 60

C ,"! Values "!# szPumpSN

D "$"*#!)! 8

> &" !#)*# *" + *& !#) O"!O "*! +"&

. "$

Software Management

Loading Software

Service Manual | 69

= "$ 6 )"*& "& +)#"**"

? $ *& 40 (3#0 . 4

5.2.1.2 Update the PCS version

4#*3&& 0&8#)*

0##

: ,*#:6

Software Management

Loading Software

70 | FLIGHT 60

; ,*#C6;:: ! E 5 E*#5 !#)) *#

C 2 lPumpHours with the Hour Meter reading obtained from the show info screen

D "$ 6 )"*& "3#F +)#"**"

> ")!44"""#9 "

. $ *&, =6 ! 40 (3#0 .

Software Management

Loading Software

Service Manual | 71

5.2.2 Main CPU

%AA#B

L" $L"+##B&++

#!L6""

To load the Main CPU Software:

: ,** "

; 9# " D>

C ,! "

D +###!-2B

> +## P18 B

. ! L6*"" #!

Software Management

Loading Software

72 | FLIGHT 60

? MainCPU. "$ Open

*"" + 8

:/"$ OK

::,

Software Management

Loading Software

Service Manual | 73

!#+"&!$ ! #"

:C"$ OK( ?

5.2.3 Panel CPU

90!0!# 8

L" $+##

#!L6"" ""

To load the Panel CPU Software:

: ,** "

; 9# " D>

C ,! "

D +###!-2B

> +## ,? B

. ! L6*"" #!

Software Management

Loading Software

74 | FLIGHT 60

Operation Verification Procedure (OVP)

Loading Software

Service Manual | 75

6 Operation Verification Procedure (OVP)

*"" +* ! ! "") *# +*

, ""*

,! ")

,!9"*")

"!#")

!

,!*

,!*

,,

,!++

3" "$

+,!"#

B&7+7,!"&

"$

B!44

3&+


Required Equipment

76 | FLIGHT 60

6.1 Required Equipment

90!0!# "!8

!""! +*!?/# ; %!)""! +#"

,!#( +:;/# ; (!&*/:# ; 0!*!""! +! #!!6#! +)"&

& +(;/6>/#"

8

,"",:

"/=3D

3B:/3;//

9!)" !,7./6>////6./

!!#+!+( +6:)

3&+ "&4

,)"89>(9;/ 9>/

"6+3&+ !!>/,

6.2 Standard Ventilator Settings (STS)

9**"" +* STS settings""*8

G >//#

,, G /

,+ G 6:/

* P:>

Ti P:

5*#P0!

For test lung:

9P>

P>/#7# ;


Front Panel Self Test

Service Manual | 77

6.3 Front Panel Self Test

To run the self test:

: "

; , On/Off )! * "

C ! +"*)+ !#""&( $**"" +8

!)")

"" 7" "+!# &(*"" +"8

"# 3

TRIG,!++

EXT PWR3 " A""

LOW BAT )& 9

BAT B& +

FAULT #"*! 9

APNEA 9

BUVB$! " 9

HIGH MV+# ! " 9

LOW MV# ! " 9

High P +! 9

LOW P! 9

Audio Paused/Alarm Reset +

On/Off

Panel Lock +

"") ./K:// # "+!

If the test fails:

No LEDs are on - $ " * "

Some LEDs are on - 9" B D?


Pressure Sensors Calibration

78 | FLIGHT 60

6.4 Pressure Sensors Calibration

To calibrate the pressure sensors:

STAGE 1

: !)" !" ! +

; 2*"" + +*"! +8

C P:/

Rp = 5

3. If a test lung with analysis software is used, configure the analysis software program to the same settings

STAGE 2

: , Technical Go to More

; 5844 ( *#)& +

C , Calibrate Pressure Enter #

D "" ! "&

"!*,! 8

> 2 UP DOWN)! # External measurement "!#!)&!#"! +

External measurement !")) >/ # ;

. , Enter *# + #"")

STAGE 3

: 9 ;( + Patient Pressure Outlet Pressure +


Pressure Sensors Calibration

Service Manual | 79

"!!" **) /:# ; /1=( > Cancel #"**& +")

If the test fails:

: 9" ! ")

; **"" +8

*3 "#!# " >/8

$ "!) + *"$

9"" ")

*3 "#!# + 8

$ "!) + *)"$ +

9"" ")

* !7!"!** # /:# ; 8

9") !C#* !" ) *#8

3# " !) &" "$

*&"*"

9"" :D,*# 0!") .:=

9" B D?,*#0!") .:=


Pressure Relief Calibration

80 | FLIGHT 60

6.5 Pressure Relief Calibration

To calibrate the pressure-relief mechanism:

: ""! +

; "! +# #!##"

C, Technical Go to More

D 5844 ( *#)& +

> , Calibrate Relief Enter # !

. "" ! " &

!#!# "&

::># ;

? *! +( %!9"*"

"*"%!# ) " $ + 4 "!*

," " )"("+

9 " &* "*! ))*#)"( " "&! C)!#( ") )"*#)"9* )"

B$9!")

2,"%!"*" )&+ +" +") " ! *!"* +

:?)


Volume Factor Calibration

Service Manual | 81

:/ , Enter *# + #"") , Cancel !")

*") !6"*" %!(") *! >D

If the test fails:

$ "!) +

6.6 Volume Factor Calibration

To calibrate the volume factor:

: , Technical Go to More

; 5844 ( *#)& +

C , Volume Factor *"" ! "&

5B3%*( +,&?# #& 02

D * + H7H """! "!#*") "&"!#*"! "!#* "!!")) /? ::*"!!* +(! : )!"*#

>9+ *&"!# *"!*)#* ! "; !# +"!#*"!#&)!:/#

. "

/ >>/#"* (")"!#* $+

= , Enter 3*# Volume Factor Calibration #

If the test fails:

: $ "!) + *"$

;9! *"" +8


Circuit Test

82 | FLIGHT 60

,! ")

" 7"")

,!"*")

"!#*")

*"!#""!*(9"# *" D:/

,*#0!") .:=

6.7 Circuit Test

#3" " ! "(#!)

To test the patient circuit / exhalation valve:

: !"! + "! +8

9P>

P;/

; , Technical ( Circuit TEST

C , Enter

D !#""& "!*"" +C8

+#

+, 83") "& $*"*#"!C/ C

*& +


Pressure gauge verification

Service Manual | 83

*!")"("& Test completed

If the test fails:

: , Cancel.

; 9" !

C ,*#") +

D $ "!) + *"$

> 9"" D:D( * #0!") .:=

6.8 Pressure gauge verification

To test the pressure gauge:

: ""! +

;+ Parameters

C , High P Alarm.

D !#3#!#"!*??# ;

> %! " +*"" + "!8

PEEPP/

f P:>

TiP;

ACMV

PCVP;/

. "


Pressure Verification

84 | FLIGHT 60

:D$! + " "! +./# ; Q.

:>"! + C P:/( 9,>

:. " +! +*"" + +8

*77* P/

f P:>

Ti P:;

ACMV

VCVP:;/

:/

Rp = 5

*"! + "&*!( * +! "&*+## +


PEEP

Service Manual | 85

D "

> TiP;

. $,! +(#! )&!# "&*( "**)& # ;# ; :/J +* )!*#

If the test fails:

9*"" +8

,! ")

,!"*")

"!#*")

" 7"")

6.10 PEEP

To test the PEEP:

: 2*"" + +*"! +8

CP>/

Rp = 5

*"! + "&*!( * +! "&*+## +

; ""! +

C " +

D PEEP>

> "

. *>)($)!" " "! + ""&> :# ;

# ; ( " *# + !6++

? PEEP:/


Pressure Trigger

86 | FLIGHT 60

:/**)($)! "" "! + ""&:/ ;# ;

::9 P trig "" (! " !6++ +)

:;*& P trig "" " 6;# ;

:C PEEP;/

:D**)($)! "" "! + ""&;/ ;# ;

:>9 P trig "" (! " !6++ +)

:.*& P trig "" " 6C# ;

If the test fails:

: 9" !

; 9" 7"")

C 9"" D:D( ! 0!") .:=

6.11 Pressure Trigger

To test the pressure trigger:

: "

; ""! +2* "" + +*"! +8

CP>/

Rp = 5

C "

D " )&"+"& ++ !"*"! + +!*":/# ;

> *&+ P trig *" # &)* #+!"

. + +8

.

PSVP;/

f P>


Exhalation Valve Leak

Service Manual | 87


High Pressure Alarm

88 | FLIGHT 60

D 5 " (! ""*?/# ; !"))

> " !*:>)

. *&!""

C "

D * :/# ;

> $ !:/# ; (*"" +!8

!)""#++

!""#++

" !


Battery /Charger /Power Supply

Service Manual | 89

. * ./# ;


Inlet Leak

90 | FLIGHT 60

. *&*"" +!8

)& BAT **

+ 7 "

!!# +!") + 6/:. +/:.B *3!#*+( "$

! +3 ( !!##1 +! #"

If the test fails:

: + "$ +*"

; 9"*"

C 9#*" $6 +

D $ "66#!**" *"$


Buzzer Test

Service Manual | 91

6.16 Buzzer Test

To test the buzzer:

$)!44# #) + +(*&"!! *+" # *"

6.16.1 High-level Alarm

: , Extended Buzzer

; " High

C " !, On *&)!)"! +!

D "

> )"! + " ( $**"" +8

!") !)")

"&!" *&

. , Alarm Reset ! **"# "!" !! + )&


Oxygen Sensor

92 | FLIGHT 60

::9 !)@)!" " +)

If the test fails:

9" B D?( *#0!") .:=

6.17 Oxygen Sensor

6.17.1 Oxygen Sensor Calibration

To calibrate the O 2 sensor:

: 73&+ # 3 3&+ ! ""73&+ # 3 "1 "

; +!" 3&+ ! 50,

C ")3&+ "&4 " -!"

D 3&+ #3" 8

> , Technical, Go to More

. >=DD( *#)& +


Test Table

Service Manual | 93

> 73&+ # 3 3& + ! ""73&+ # 3 "1 "

. +!" 3&+ !>/,


Test Table

94 | FLIGHT 60

Module

Test

Detachable battery

Internal battery

Pow

er board

Pow

er supply

Front

panelM

ain board

Manifold

Oxygen

sensorP

urge board

Solenoid board

Solenoid

Fuse

Front panel

Pressure sensor

Pressure relief valve

Pressure gauge

verification

Volum

e Factor

Solenoid exhalation

valve

Pressure verification

PE

PP

Pressure trigger

Pressure support

Exhalation valve leak

High pressure alarm

Pow

er supply &

battery charge

Inlet leak test

Alarm

buzzer

Oxygen sensor

Module

Test

Detachable battery

Internal battery

Pow

er board

Pow

er supply

Front

panelM

ain board

Manifold

Oxygen

sensorP

urge board

Solenoid board

Solenoid

Fuse

Front panel

Pressure sensor

Pressure relief valve

Pressure gauge

verification

Volum

e Factor

Solenoid exhalation

valve

Pressure verification

PE

PP

Pressure trigger

Pressure support

Exhalation valve leak

High pressure alarm

Pow

er supply &

battery charge

Inlet leak test

Alarm

buzzer

Oxygen sensor

Maintenance

Test Table

Service Manual | 95

7 Maintenance

.85)" K# *"!")"*&:>(/// !*

! + +# *"( D::

7% K$*"- + "

)

Troubleshooting Guide

Introduction

96 | FLIGHT 60

8 Troubleshooting Guide

8.1 Introduction

./ "! "*6! ! !( """ !"! +./ "( "! +" !**(!+! +* !" "!$ +$ "+* "- !# "

*"" +"!)" + +!* !"" +!./ " ( * "*"&*#"! !") !" "" "!( "&+!

"&"& "!" "./ "#"+ * !)&9&"& 0!"* "! *& ")" " +!"

8.2 Error Messages

"# *3 8

; 75 3&+ ) +

3&+ *

9! 3&+ ")

9"3&+

,9G ,)"# 3#""

,! #"&

")*

$ "

,! ")

9" B

59999 ,*

,##! )"#

9" B

,AB )&" ;/J

&)&"

>/J

+ +*C!

9",B


Error Messages

Service Manual | 97

"# *3 8

"$+ $ "

G ") )"#

)"#

$ "

,*#"!#*")

9" B

9"# *"

75,B " #"*! $"

,*#3" "")

9""

,9 ") )"#

)"#

,*#"!#")

9"# *"

5G "$

)"#

$ "

9" B

92 "

9",B

9"# *"

,99 , ! +

!"

,*#,! ")

9" B

$"+*" *&*"

8

CC,592 9" B

B9:/,592 $)"

9",B

9" B

,59B9:/,59

2

$)"

9",B

,592

>,592 9" B

9A2 ,### ,*#,

9" B

B99 +#"*! 9") &

9",B


Error Messages

98 | FLIGHT 60

"# *3 8

B75 !* + 9")&

9",B

B # B&"+

+

9")&

9" B

B, B& + 9") &

9",B

B2 B& " 9")&

B99 +#"*! 9")&

9",B

B75 !* + 9")&

9",B

B # B&"+

+

9")&

9" B

B, B& + 9") &

9",B

B2 B& " 9")&

Repackaging and Shipping

Packaging

Service Manual | 99

9 Repackaging and Shipping

""! ##!9! !4 9 !#)(+ )&

) 9 !#)(#"#"9*# *"" "&!R*"+6#"# " "! "-"+*" " **"! "& * *! $

# )! "&* 9 !#) )&

*9*# ""!") "!! #

9.1 Packaging

2*"" ++!" &!! ./ "8

+ ")3 $+ +#!)!

9#""*# "

&! "&0! )&

5 ! +#!"(" + ")3 $+ +* ")"(" )3"+ !+"" *) !** #! *$+ +#"

59 !#) +")"

9.2 Shipping

9#8 :C#" ;/(9 "8I?:::

& "0! )"# 8

8 :C#"(;/(9"8 I?:::38 I?


Shipping

100 | FLIGHT 60

Index

A AC Connector with Fuses, 21 ACMV, 76, 83, 84, 87, 93 Air/Oxygen Entrainment Mixer, 13, 15, 20, 22, 92, 93 Antistatic wrist strap, 28 APNEA, 18

LED Indicator, 18 LED Indicator, 77

Audio Paused / Alarm Reset button, 18 Audio Paused/Alarm Reset

LED Indicator, 77

B BAT

LED Indicator, 18, 89, 90, 96, 97, 98 LED Indicator (Battery power), 77

Battery, 29, 75, 89, 98 BUV

LED Indicator, 18 LED Indicator (Back up ventilation), 77

Buzzer Test, 75, 91

C Cable ties, 28 Charger, 75, 89, 97, 98 Ventilator Cover, 30, 32, 33 Cutter, 28

D DC Connector, 21 Detachable Battery, 21, 29 Display touch screen, 18 D-type Board, 59

E Electrical Diagram, 27 Emergency Air Intake, 19 Error Messages, 96 Exhalation Valve Leak, 75 EXT PWR

LED Indicator, 18 LED Indicator (External power), 77

F FAULT

LED Indicator, 18, 97 LED Indicator (Device malfunction, 77

FILTER, 95

Filter Cover, 20, 22, 23 Flat screwdriver, 28, 76 Fresh Gas Intake, 20, 22, 23 Front Panel, 10, 17, 42, 43, 46, 75, 77 Front Panel Assembly, 42, 43 Front Panel Self Test, 75, 77 Fuse, 62, 63

H HIGH MV

LED Indicator, 18, 97 LED Indicator (High minute ventilation), 77

High P LED Indicator (High pressure), 77

HIGH P LED Indicator, 18, 88, 89

High Pressure Alarm, 75, 88

I Inlet Leak, 75, 90 Internal Battery, 29, 30

L LAN (RJ45), 22 LED Indicators, 18 Loading Software, 65 LOW MV

LED Indicator (Low minute ventilation), 77 LOW BAT

LED Indicator, 18 LED Indicator (Low battery), 77

LOW MV LED Indicator, 18, 97

LOW P LED Indicator, 18, 97 LED Indicator (Low pressure), 77

Lower Board, 59

M Main board, 24 Main Board, 42, 44, 46, 48, 65, 71, 77, 79, 84, 89, 92,

93, 96, 97, 98 Maintenance, v, 95 MANIFOLD, 95 Manifold Assembly, 48, 52 Manual Breath button, 17 Mini RS-485 (COM3), 22

O On/Off, 10, 17, 77


Shipping

Service Manual | 101

LED Indicator, 77 On/Off button, 10, 17, 77 Oxygen (O2) Sensor, 24 Oxygen Blending Bag Kit, 13, 15, 23 Oxygen Sensor, 53, 54, 75, 92

P Panel Lock, 17

LED Indicator, 77 Panel Lock button, 17 Patient Circuit

Reusable, 23, 76 Single Use, 23

Patient Circuit Connector, 17 PEEP, 75, 76, 83, 84, 85, 86 Phillips screwdriver PH1, 28, 76 PLT1M-M69, 28 PLT4S-M69, 28 Pneumatic Diagram, 25 Power Board, 33, 34, 35, 36, 37, 96, 97, 98 Power board (PB), 24 Power Supply, 34, 38, 39, 40, 75, 89 Power supply (PS), 24 Pressure Gauge, 18 Pressure Gauge Verification, 75 Pressure Relief Calibration, 75, 80 Pressure Sensors Calibration, 75, 78, 96 Pressure Trigger, 75, 86 Pressure Verification, 75, 84 Primary Alarm LED, 18 Purge board, 24 Purge Board Assembly, 54, 55

R Removing and Reinstalling Modules, 28 Repackaging, v, 99 RGA number, 99 RS-232 Serial Port (COM1), 21 RS-232 Serial Port (COM2), 21 Rubber Bumpers, 64

S OXYGEN SENSOR

Oxygen, 95 Shipping, v, 99 Solenoid / Valve Calibration, 75, 82 Solenoid Assembly, 57, 59 Solenoid Board Assembly, 55, 56 Standard Ventilator Settings (STS), 76, 81, 84, 85, 86,

88, 90 System Log Files, 65

T Test Table, 93 Torx screwdriver BT10x200, 28, 76 Touch Screen, 48 TRIG

LED Indicator, 18 LED Indicator (Pressure trigger), 77

Troubleshooting Guide, 96

U Up/Down button, 17 USB A type, 22 USB B type, 21

V V60-13000-65, 24, 38 V60-21000-60, 24, 48 V60-21000-65, 24, 33 V60-21400-69, 24, 57 V60-23000-65, 24, 54 V60-25000-29, 24, 53 V60-26000-65, 24, 55 V60-60002-65, 24, 44 Verification, v, 15, 75 Volume Factor Calibration, 75, 81

W WinXP SP3, 65

Flight 60 Service Manual Reva

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Transcript of Flight 60 Service Manual Reva