Flexible Control Cables - mdmetric.commdmetric.com/prod/helukabel/A.Control Cables.pdf · Flexible...

Works photo: KUKA

Flexible Control Cables

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Flexible Control Cables

Since generations people try to build machines andplants which shall take on different functions. To raise,sink, slide, drill, transport and much more. And peopleattained fantastic results.

Today, we control, inform, weld, pack and transportautomaticly by electric control and data cables.

These cables are necessary to ensure a frictionless flowof data and material. We are able to offer most ofthese cables: for many applications.On the following pages we present cables for thecorresponding applications.

If you cant find a suitable cable in our catalogue, wefabricate this special cable on request already from100 m (see special cables on page Q) or may be wecan offer you a similar cable from our stock.

HELUKABEL� with one of the biggest stocks of specialand standard cables in Germany with excellentlogistics wants to prove itself each day.

Stocks in:Hemmingen/Stuttgart, Neuenhagen/Berlin,Pleißa/Chemnitz, Windsbach/Nurnberg.

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Contents and IndexDescription Type Page

A Control cables

PVC control cablesFlexible, black cores, number coded, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1–A 2Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single 600 -J/-O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3Flexible, black cores, number coded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-600, JZ-750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5–A 9Flexible, blue or red cores, number coded, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 10–A 13Flexible, colour coded cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JB-500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 14Flexible, colour coded cores, 750 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JB-750. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 15Flexible, orange cores, outer sheath orange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-500 orange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 16Flexible, colour coded cores, outer sheath yellow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JB-750 yellow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 17Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-602, UL-CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 22–A 23Flexible, 3 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THREENORM JZ-603, UL-CSA-HAR. . . . . . . . . . . . . . . . . . . . . . . . A 35Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-600, UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 77

PUR control cablesFlexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-602-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 24–A 25Flexible, black cores, number coded, oil resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PURo-JZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 71–A 72Flexible, black cores, number coded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-500-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 70Flexible, PVC inner jacket, cores number or colour coded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUR-ORANGE/PUR-YELLOW . . . . . . . . . . . . . . . . . . . . . . . . A 82–A 83Flexible, special rubber-PUR, VDE approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H05 BQ-F, H07 BQ-F (NGMH11Yo) . . . . . . . . . . . . . . . . . . . . . . . A 84Cold-flexible, halogen-free . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNIPUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 85–A 86High flexible, number coded cores, robust, oil resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PURo-JZ-HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 46–A 47High flexible, special drag chain cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTIFLEX 512-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 50Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-600 PUR UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 79

Screened PVC control cablesFlexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single 600-CY -J/-O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4Flexible, number coded, copper screened, EMC-preferred type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-600-Y-CY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 7–A 8Flexible, number coded cores, steel wire braiding, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SY-JZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 18–A 19Flexible, colour coded cores, steel wire braiding, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SY-JB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 20–A 21Flexible, two approvals, copper screen, EMC-preferred type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-602-CY, UL-CSA/JZ-602-C-PUR . . . . . . . . . . . . . . . . A 26–A 28Flexible, three approvals, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Approvals JZ 603-CY, UL-CSA-HAR . . . . . . . . . . . . . . . . . . . . . A 36Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-600 Y-CY, UL/CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 78

Screened PUR control cablesHigh flexible, number coded cores, copper screen, very robust, oil resistant . . . . . . . . . . . . . . . . . . . . . . PURo-JZ-HF-YCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 48–A 49High flexible, copper screen, special drag-chain cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTIFLEX 512-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 51–A 52Flexible, for extreme stress, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUR-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 89Flexible, very robust, copper screen, without inner jacket, EMC-preferred type . . . . . . . . . . . . . . . . . . . . F-C-PURo-JZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 73–A 74Flexible, very robust, copper screen, with inner jacket, EMC-preferred type . . . . . . . . . . . . . . . . . . . . . . . . Yo-C-PURo-JZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 65–A 66Cold-flexible, halogen-free . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNIPUR-CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 87–A 88Core marking according to DIN 47100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DATAPUR-C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 90Core marking according to DIN 47100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPERTRONIC-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 44Flexible, 2 approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-600-YC-PUR UL/CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 80

PVC cables for installation in drag chainsHigh flexible, single core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single 602-RC -J/O, UL-CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 29High flexible, number coded cores. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-602 RC, UL-CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 31High flexible, number coded cores, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 40–A 41Core marking according to DIN 47100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPERTRONIC-PVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 39

PVC cables, screened, for installation in drag chainsHigh flexible, single core, copper screened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single 602-RC-CY -J/O, UL-CSA. . . . . . . . . . . . . . . . . . . . . . . . . . . A 30High flexible, number coded cores, copper screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-602 RC-CY, UL-CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 33High flexible, number coded cores, copper screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-602 RC-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 32High flexible, number coded cores, copper screen, very robust, with VDE Reg.-No. . . . . . . . . . . . . . . . JZ-HF-CY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 42Core marking according to DIN 47100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPERTRONIC-C-PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 39

PUR cables for installation in drag chainsHigh flexible, number coded cores, very robust, oil resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PURo-JZ-HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 46–A 47High flexible, number coded, copper screened. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JZ-602-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 34High flexible, number coded cores, special cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTIFLEX 512-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 50Core marking according to DIN 47100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPERTRONIC-PURo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 43High flexible, number coded cores, 0,6/1 kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOPFLEX 611-PUR/TOPFLEX-611-C-PUR . . . . . . . . . . . . . . . . . . A 68

PUR cables, screened, for installation in drag chainsHigh flexible, number coded cores, copper screened, very robust, oil resistant. . . . . . . . . . . . . . . . . . . . PURo-JZ-HF-YCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 48–A 49High flexible, number coded cores, copper screened, special cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTIFLEX 512-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 51–A 52Core marking according to DIN 47100, copper screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPERTRONIC-C-PURo/

SUPER-PAAR-TRONIC-C-PUR . . . . . . . . . . . . . . . . . . . . . . A 44–A 45

Bio oil resistantBio oil resistant, screened, high flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BIOFLEX-500/-C/-HF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 92–A 95

Halogen-free cablesHigh flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUR-750. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 81Microbes resistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KOMPOFLEX JZ 500/KOMPOSPEED JZ-HF . . . . . . A 96–A 101

Safety against high bending in drag chain systemsHigh flexible, low tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTISPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 55–A 58High flexible, low tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTISPEED-TRONIC-PUR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 53High flexible, low tension, copper screened. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTISPEED-TRONIC-C-PUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 54High flexible, low tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTISPEED UL/CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 57–A 67

Intrinsic PVC cablesFlexible, number coded cores, blue outer jacket, with VDE Reg.-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OZ-B, OZ-BL-CY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 104–A 105

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HELUKABEL�JZ-500 number coded, flexible

Technical data– Control cables, special PVC– Requirements adapted toDIN VDE 0245, 0281, 0293, 0295

– Temperature rangeflexing – 58C to +808Cfixed installation –408C to +808C

– Nominal voltage U0/U 300/500 V– Test voltage 4000 V– Breakdown voltage min. 8000 V– Insulation resistancemin. 20 MOhmxkm

– Minimum bending radiusfor permanent approx. 7,5 xcable 1

– Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad)

– The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers

Cable structure– Bare copper, fine wire conductors,according to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC60228 cl. 5

– Core insulation of special PVC Z7225– Black cores with continuous whitenumbering according to DIN VDE 0293(also available with other core colours)

– Green-yellow earth core in the outerlayer (3 cores and above)

– Cores stranded in layers with optimallay-lenght

– Outer sheath of special PVC, TM2 toDIN VDE 0281 part 1 and HD 21.1,colour grey (RAL 7001)

– Extensively oil resistantChemical Resistance – seetable Technical Informations

– PVC self-extinguishing and flameretardant according to DIN VDE 0482part 265-2-1/EN 50265-2-1/IEC 60332-1(equivalent DIN VDE 0472 part 804 testmethod B)

ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms but not suitable for open air, asmeasuring and control cables in toolmachines, conveyor belts, productionlines in machinery production, in air-conditioning and in steel production. Thecores have been numbered in such a waythat there is no difficulty in recognisingthem, even if only a small piece ofsheathing has been removed. Thenumbers have been underlined to avoidconfusion. The earth core is laid in theouter layer. Selected PVC-compoundsguarantee a good flexibility as well as aneconomic and fast installation.

= The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.

PartNo.

No. cores xcross-sec.mm2

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10001 OZ 2 x 0,5 4,8 9,6 40 2010002 3G0,5 5,1 14,4 46 2010003 OZ 3 x 0,5 5,1 14,4 46 2010004 4G0,5 5,7 19,0 56 2010005 OZ 4 x 0,5 5,7 19,0 56 2010006 5G0,5 6,2 24,0 65 2010007 OZ 5 x 0,5 6,2 24,0 65 2010008 6G0,5 6,7 29,0 75 2010009 7G0,5 7,4 33,6 80 2010010 OZ 7 x 0,5 7,4 33,6 80 2010011* 8G0,5 8,0 38,0 97 2010172 OZ 8 x 0,5 8,0 38,0 97 2010012 10G0,5 8,8 48,0 116 2010013 12G0,5 9,1 58,0 135 2010014 OZ 12 x 0,5 9,1 58,0 135 2010015 14G0,5 9,5 67,0 150 2010183 16G0,5 10,0 76,0 175 2010016 18G0,5 10,7 86,0 196 2010017 20G0,5 11,2 96,0 215 2010018 21G0,5 11,8 101,0 240 2010019 25G0,5 13,0 120,0 270 2010020 30G0,5 13,5 144,0 310 2010021 32G0,5 14,0 154,0 323 2010022 34G0,5 14,5 163,0 362 2010023 40G0,5 15,8 192,0 434 2010024 42G0,5 15,8 202,0 449 2010025 50G0,5 17,3 240,0 513 2010169 52G0,5 17,3 252,0 534 2010026 61G0,5 19,4 293,0 625 2010027 65G0,5 19,4 312,0 682 2010028 80G0,5 21,3 384,0 780 2010029 100G0,5 23,7 480,0 980 20

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10030 OZ 2 x 0,75 5,2 14,4 46 1810031* 3G0,75 5,5 21,6 54 1810032 OZ 3 x 0,75 5,5 21,6 54 1810033* 4G0,75 6,2 29,0 66 1810034 OZ 4 x 0,75 6,2 29,0 66 1810035 5G0,75 6,8 36,0 80 1810036 OZ 5 x 0,75 6,8 36,0 80 1810037 6G0,75 7,5 43,0 99 1810177 OZ 6 x 0,75 7,5 43,0 99 1810038 7G0,75 8,1 50,0 110 1810039 OZ 7 x 0,75 8,1 50,0 110 1810040 8G0,75 8,9 58,0 130 1810173 OZ 8 x 0,75 8,9 58,0 130 1810041 9G0,75 9,5 65,0 153 1810042 10G0,75 9,6 72,0 162 1810043* 12G0,75 9,9 86,0 179 1810044 OZ 12 x 0,75 9,9 86,0 179 1810045 14G0,75 10,6 101,0 214 1810046 15G0,75 11,2 108,0 218 1810047 18G0,75 11,9 130,0 257 1810533 19G0,75 12,3 137,0 264 1810048 20G0,75 12,6 144,0 286 1810049 21G0,75 13,3 151,0 320 1810050 25G0,75 14,5 180,0 365 1810534 27G0,75 15,2 195,0 382 1810051 32G0,75 15,6 230,0 455 1810052 34G0,75 16,4 245,0 510 1810182 37G0,75 17,2 260,0 537 1810053 40G0,75 17,6 288,0 595 1810054 41G0,75 17,6 296,0 607 1810055 42G0,75 17,6 302,0 612 1810056 50G0,75 19,8 360,0 735 1810057 61G0,75 20,9 439,0 845 1810178 65G0,75 21,5 468,0 895 1810058 80G0,75 23,6 576,0 1070 1810059 100G0,75 27,2 720,0 1322 18

For screened version see type HELUKABEL� F-CY-JZ in page C 11–12.

* These dimensions are also available with red resp. blue cores.

G = with green-yellow earth coreX = without green-yellow earth core (OZ)PVC cables will be changed to lead free PVC successively.

Continuation "

*) NoteAWG sizes are approximate equivalent values.The actual cross-section is in mm2

– see page T 15.

1) Please note the cleanroom qualification when ordering. Further informations onpage 16.

1)

�A 1

A

HELUKABEL�JZ-500 number coded, flexible


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10060 OZ 2 x 1 5,5 19,2 60 1710061* 3G1 6,0 29,0 72 1710062 OZ 3 x 1 6,0 29,0 72 1710063* 4G1 6,6 38,4 86 1710064 OZ 4 x 1 6,6 38,4 86 1710065* 5G1 7,2 48,0 104 1710066 OZ 5 x 1 7,2 48,0 104 1710067 6G1 8,0 58,0 125 1710068* 7G1 8,6 67,0 141 1710069 OZ 7 x 1 8,6 67,0 141 1710070* 8G1 9,4 77,0 175 1710071 9G1 10,1 86,0 200 1710180 10G1 10,4 96,0 217 1710170 OZ 10 x 1 10,4 96,0 217 1710072* 12G1 10,7 115,0 230 1710073 OZ 12 x 1 10,7 115,0 230 1710074* 14G1 11,3 134,0 271 1710075 16G1 12,0 154,0 300 1710076* 18G1 12,7 173,0 343 1710174 OZ 18 x 1 12,7 173,0 343 1710197 19G1 13,0 182,0 355 1710077 20G1 13,5 192,0 375 1710184 OZ 20 x 1 13,5 192,0 375 1710179 21G1 14,1 205,0 420 1710175 24G1 14,7 236,0 440 1710078* 25G1 15,6 240,0 485 1710176 OZ 25 x 1 15,6 240,0 485 1710196 26G1 15,6 252,0 500 1710198 27G1 15,8 259,0 534 1710168 OZ 30 x 1 16,0 308,0 550 1710079* 34G1 17,4 326,0 650 1710080 36G1 17,4 346,0 668 1710199 37G1 18,4 355,0 701 1710081 40G1 18,9 384,0 755 1710167 OZ 40 x 1 18,9 384,0 755 1710082 41G1 18,9 394,0 770 1710083 42G1 18,9 403,0 810 1710084* 50G1 21,0 480,0 936 1710085 56G1 21,5 538,0 920 1710086 61G1 22,2 586,0 1100 1710087 65G1 22,8 628,0 1180 1710088 80G1 25,4 768,0 1294 1710089 100G1 28,2 960,0 1644 17

10090* OZ 2 x 1,5 6,3 29,0 70 1610091* 3G1,5 6,7 43,0 90 1610092 OZ 3 x 1,5 6,7 43,0 90 1610093* 4G1,5 7,3 58,0 109 1610094 OZ 4 x 1,5 7,3 58,0 109 1610095* 5G1,5 8,2 72,0 131 1610096 OZ 5 x 1,5 8,2 72,0 131 1610097 6G1,5 8,9 86,0 157 1610098* 7G1,5 9,8 101,0 184 1610099 OZ 7 x 1,5 9,8 101,0 184 1610100 8G1,5 10,6 115,0 216 1610101 9G1,5 11,5 129,0 259 1610181 10G1,5 11,7 144,0 275 1610102 11G1,5 12,1 158,0 300 1610103* 12G1,5 12,1 173,0 309 1610104 OZ 12 x 1,5 12,1 173,0 309 1610105 14G1,5 12,9 202,0 345 1610106 16G1,5 13,6 230,0 386 1610107* 18G1,5 14,5 259,0 440 1610185 19G1,5 15,2 279,0 445 1610108 20G1,5 15,2 288,0 490 1610109 21G1,5 16,1 302,0 555 1610110* 25G1,5 17,8 360,0 620 1610535 27G1,5 19,0 389,0 670 1610111* 32G1,5 19,1 461,0 790 1610112* 34G1,5 19,8 490,0 830 1610536 37G1,5 20,2 533,0 892 1610113 41G1,5 21,0 576,0 996 1610114 42G1,5 21,4 605,0 1007 1610115 50G1,5 23,7 720,0 1250 1610116 56G1,5 25,0 806,0 1332 1610117 61G1,5 25,3 878,0 1440 1610187 65G1,5 26,0 936,0 1602 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10118 80G1,5 29,0 1152,0 1871 1610119 100G1,5 32,5 1440,0 2353 16

10120 OZ 2 x 2,5 7,6 48,0 112 1410121 3G2,5 8,3 72,0 148 1410122 OZ 3 x 2,5 8,3 72,0 148 1410123 4G2,5 9,1 96,0 178 1410124 OZ 4 x 2,5 9,1 96,0 178 1410125 5G2,5 10,2 120,0 221 1410126 OZ 5 x 2,5 10,2 120,0 221 1410127 7G2,5 12,1 168,0 306 1410128 OZ 7 x 2,5 12,1 168,0 306 1410129 8G2,5 13,2 192,0 363 1410130 12G2,5 15,2 288,0 498 1410131 14G2,5 16,1 336,0 569 1410132 18G2,5 18,1 432,0 764 1410133 21G2,5 20,4 504,0 914 1410134 25G2,5 22,2 600,0 1044 1410135 34G2,5 25,1 816,0 1470 1410136 42G2,5 27,2 1008,0 1790 1410137 50G2,5 30,0 1200,0 2095 1410138 61G2,5 32,0 1464,0 2750 1410139 100G2,5 41,0 2400,0 4450 14

10140 OZ 2 x 4 9,2 77,0 195 1210141 3G4 9,9 115,0 230 1210142 4G4 11,0 154,0 295 1210143 5G4 12,1 192,0 361 1210144 7G4 13,3 269,0 458 1210145 8G4 15,9 307,0 590 1210146 12G4 18,3 461,0 790 12

10147 3G6 11,7 173,0 355 1010148 4G6 13,0 230,0 424 1010149 5G6 14,5 288,0 525 1010150 7G6 16,0 403,0 625 10

10151 3G10 15,0 288,0 540 810152 4G10 16,8 384,0 701 810153 5G10 18,7 480,0 858 810154 7G10 20,6 672,0 1106 8

10190 3G16 17,6 461,0 827 610155 4G16 19,7 614,0 1035 610156 5G16 21,9 768,0 1259 610157 7G16 24,4 1075,0 1780 6

10191 3G25 22,5 720,0 1186 410158 4G25 25,2 960,0 1582 410159 5G25 27,9 1200,0 1999 410160 7G25 31,0 1680,0 2825 4

10192** 3G35 25,2 1008,0 1585 210161** 4G35 28,0 1344,0 2105 210162** 5G35 29,3 1680,0 2633 2

10193** 3G50 29,9 1440,0 2550 110163** 4G50 33,4 1920,0 2940 110188** 5G50 37,2 2400,0 3936 1

10194** 3G70 37,0 2016,0 3180 2/010164** 4G70 41,2 2688,0 4090 2/010189** 5G70 46,0 3360,0 5443 2/0

10195** 3G95 41,0 2736,0 4680 3/010165** 4G95 46,0 3648,0 5540 3/010333** 5G95 50,5 4560,0 6931 3/0

10166** 4G120 50,3 4608,0 7000 4/013139** 4G150 57,0 5760,0 8340 300 kcmil13140** 4G185 63,5 7104,0 9904 350 kcmil

*) NoteAWG sizes are approximateequivalent values.The actual cross-sectionis in mm2

– see page T 15.

NoteImportant for assemblers: We supply any “desired length““ of stranded cores without outer sheath, core insulation colour acc.RAL 5010 with number combination acc. customers requirement.* These dimensions are also available with red resp. blue cores.** Available in colour coded version only. HELUKABEL�-JB.G = with green-yellow earth core X = without green-yellow earth core (OZ)For screened version see type HELUKABEL� F-CY-JZ in page C 11–12.PVC cables will be changed to lead free PVC successively.1) Please note the cleanroom qualification when ordering. Further informations on page 16.

1)

�A 2

HELUKABEL�Single 600 -J/-O c us

Special Single Core Cable, UL-CSA approved 0,6/1 kV

Technical data– Special PVC control cable according toUL-Style 10107 and CSA AWM I/II AB,adapted to DIN VDE 0281 part 3,DIN VDE 0281 part 13, to UL-Std. 758

– Temperature rangeflexing – 58C bis +808Cfixed installation –408C bis +808C

– Permissible operating temperaturemax. 808C at conductor

– Nominal voltageU0/U 0,6/1 kV

– Test voltage 4000 V– Breakdown voltage min. 8000 V– Insulation resistancemin. 20 MOhmxkm

– Minimum bending radius7,5x cable 1 – flexing


– Resistant to ultra violet rays


Cable structure– Bare copper, fine wire conductors toDIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– 1. Core insulation of special PVC, TI2 toDIN VDE 0281 part 1 and UL-Std. 1581class 43,colour black or green-yellow

– 2. Core insulation (jacket) of specialPVC, TM2 to DIN VDE 0821 part 1 andUL Std. 1581 class 43, colour black(RAL 9005)

– Chemical Resistance – see table Tech-nical informations

– PVC self-extinguishing and flameretardant according to DIN VDE 0482part 265-2-1/EN 50265-2-1/IEC 60332-1(equivalent DIN VDE 0472 part 804 testmethod B), UL-VW 1

ApplicationPVC Single cores suitable for installationfor flexible use for medium mechanicalstresses with free movement withouttensile stress or forced movements indry, moist and wet rooms as well asoutside (fixed installation). Is not suitableto be used as direct burrial- or as under-water cable.These two norms approved single coresdesigned for exportorientated machinerymanufacturer for machine tools, conveyorbelts and production lines.


PartNo.

No. corescross- sec.mm2

AWG-No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

PreisEUR/100mCu 150,–

10881 1G6 10 gn-ye 7,8 58 11810882 1 x 6 10 black 7,8 58 11810883 1G10 8 gn-ye 9,0 96 18010884 1 x 10 8 black 9,0 96 18010885 1G16 6 gn-ye 10,0 154 25010886 1 x 16 6 black 10,0 154 25010887 1G25 4 gn-ye 11,6 240 37010888 1 x 25 4 black 11,6 240 37010889 1G35 2 gn-ye 13,0 336 49010890 1 x 35 2 black 13,0 336 49010891 1G50 1 gn-ye 16,0 480 66510892 1 x 50 1 black 16,0 480 66510893 1G70 2/0 gn-ye 17,1 672 91010894 1 x 70 2/0 black 17,1 672 910

PartNo.


AWG/kcmil No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


10895 1G95 3/0 gn-ye 19,5 912 119510896 1 x 95 3/0 black 19,5 912 119510897 1G120 4/0 gn-ye 22,3 1152 154510898 1 x 120 4/0 black 22,3 1152 154510899 1G150 300 gn-ye 25,8 1440 175010900 1 x 150 300 black 25,8 1440 175010901 1G185 350 gn-ye 28,6 1776 232010902 1 x 185 350 black 28,6 1776 232010903 1G240 500 gn-ye 31,4 2304 296010904 1 x 240 500 black 31,4 2304 2960

*) NoteAWG sizes are approximate equivalent values.The actual cross-section is in mm2 – see page T 15.

G = with green-yellow earth coreX = without green-yellow earth core (OZ)

PVC cables will be changed to lead free PVC successively.

�A 3

A

HELUKABEL�Single 600-CY -J/-O c us

Special Single Core Cable, UL-CSA approved, Cu-screened EMC* prefered type

Technical data– Special PVC control cable according toUL-Style 10107 and CSA AWM I/II AB,adapted to DIN 0281 part 3,DIN VDE 0281 part 13, to UL-Std. 758

– Temperature rangeflexing – 58C bis +808Cfixed installation –408C bis +808C

– Permissible operating temperaturemax. 808C at conductor

– Nominal voltageU0/U 0,6/1 kV


– Minimum bending radius7,5x cable 1

– Coupling resistancemax. 250 Ohm/km



– The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers.

Cable structure– Bare copper, fine wire conductors,to DIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– 1. Core isulation of special PVC, TI2 toDIN VDE 0281 part 1 and UL-Std. 1581class 43colour black or green-yellow

– Tinned copper braided screening,coverage approx. 85%

– 2. Core insulation of spezial PVC, TM2to DIN VDE 0281 part 1 and UL Std.1581 class colour black (RAL 9005)

– Chemical Resistance – see table Tech-nical Informations


ApplicationPVC Single cores suitable for installationfor flexible use for medium mechanicalstresses with free movement withouttensile stress or forced movements indry, moist and wet rooms as well asoutside (fixed installation). Is not suitableto be used as direct burrial-or as under-water cable.These two norms approved single coresdesigned for exportorientated machinerymanufacturer for machine tools, conveyorbelts and production lines.These screened cables are particularysuitable for the interference-free trans-mission in instrumentation and controlengineering applications (electromagneticcompatibility).

*EMC = Electromagnetic compatibillityNote To optimise the EMC features werecommend a large round contact of thecooper braiding on both ends.


PartNo.


AWG-No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


10910 1G6 10 gn-ye 7,8 72 14010911 1 x 6 10 black 7,8 72 14010912 1G10 8 gn-ye 9,5 130 23010913 1 x 10 8 black 9,5 130 23010914 1G16 6 gn-ye 10,5 190 30010915 1 x 16 6 black 10,5 190 30010916 1G25 4 gn-ye 12,0 260 42010917 1 x 25 4 black 12,0 260 42010918 1G35 2 gn-ye 14,4 405 61510919 1 x 35 2 black 14,4 405 61510920 1G50 1 gn-ye 16,4 560 82510921 1 x 50 1 black 16,4 560 82510922 1G70 2/0 gn-ye 17,4 780 109010923 1 x 70 2/0 black 17,4 780 1090

PartNo.


AWG/kcmil No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


10924 1G95 3/0 gn-ye 21,2 1030 139510925 1 x 95 3/0 black 21,2 1030 139510926 1G120 4/0 gn-ye 23,0 1285 177010927 1 x 120 4/0 black 23,0 1285 177010928 1G150 300 gn-ye 26,1 1430 193010929 1 x 150 300 black 26,1 1430 193010930 1G185 350 gn-ye 27,5 1940 263510931 1 x 185 350 black 27,5 1940 263510932 1G240 500 gn-ye 32,2 2530 338010933 1 x 240 500 black 32,2 2530 3380




�A 4

HELUKABEL�JZ-600 number coded, flexible 0,6/1 kV

Technical data– Special PVC control cables– Adapted to DIN VDE 0262/12.95 andDIN VDE 0281 part 13, with insulationthickness for 1 kV type


– Nominal voltage U0/U 0,6/1 kV– Test voltage 4000 V– Breakdown voltage min. 8000 V– Insulation resistancemin. 20 MOhmxkm

– Power ratingas per DIN VDE 0298





Cable structure– Bare copper, fine wire conductors,as per DIN VDE 0295 cl. 5, BS 6360 cl. 5and IEC 60228 cl. 5

– Special PVC core insulation TI2, toDIN VDE 0281 part 1

– Black cores with white figure imprintsto DIN VDE 0293


– Cores stranded in layers with optimallay-length

– Separating foil– Special PVC outer sheath TM2, toDIN VDE 0281 part 1colour black (RAL 9005)



ApplicationWiring cable for measuring and control-ling purposes in tool machinery, conveyorbelts and production lines, for plantinstallations, air conditioning and in steelproduction plants and rolling mills.Suitable for installation for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms as well as outside (fixed installa-tion). Is not suitable to be used as directburrial- or as underwater cable. The coreshave been numbered in such a way thatthe numbers are easily identifiable, evenif the cable has only been stripped back afew cm. The core numbers have beenunderlined to avoid confusion. The earthcore is located in the outer layer. Theblack, special PVC outer sheath is resis-tant to the ultra violet radiation. Mainlyused in South-European, Eastern andArabian countries.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10550 OZ 2 x 0,5 6,4 9,6 56 2010551 3G0,5 6,8 14,4 68 2010552 OZ 3 x 0,5 6,8 14,4 68 2010553 4G0,5 7,6 19,0 100 2010554 OZ 4 x 0,5 7,6 19,0 100 2010555 5G0,5 8,2 24,0 117 2010556 OZ 5 x 0,5 8,2 24,0 117 2010557 6G0,5 9,1 29,0 126 2010558 7G0,5 9,8 33,6 138 2010559 OZ 7 x 0,5 9,8 33,6 138 2010560* 8G0,5 10,7 38,0 150 2010561 OZ 8 x 0,5 10,7 38,0 150 2010562 10G0,5 11,6 48,0 176 2010563 12G0,5 12,2 58,0 200 2010564 OZ 12 x 0,5 12,2 58,0 200 2010565 14G0,5 12,8 67,0 230 2010566 16G0,5 13,7 76,0 250 2010567 18G0,5 14,4 86,0 276 2010568 20G0,5 15,3 96,0 293 2010569 21G0,5 16,0 96,0 305 2010570 25G0,5 17,2 120,0 335 2010571 30G0,5 18,0 144,0 348 2010572 32G0,5 18,9 154,0 355 2010573 34G0,5 19,8 163,0 520 2010574 40G0,5 21,2 192,0 590 2010575 42G0,5 21,2 202,0 595 2010576 50G0,5 23,4 240,0 715 2010577 52G0,5 24,3 252,0 740 2010578 61G0,5 26,0 293,0 840 2010579 65G0,5 26,8 312,0 880 2010580 80G0,5 28,9 384,0 960 2010581 100G0,5 33,5 480,0 1050 20

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10582 OZ 2 x 0,75 6,8 14,4 66 1810583* 3G0,75 7,2 21,6 74 1810584 OZ 3 x 0,75 7,2 21,6 74 1810585* 4G0,75 8,0 29,0 126 1810586 OZ 4 x 0,75 8,0 29,0 126 1810587 5G0,75 8,8 36,0 140 1810588 OZ 5 x 0,75 8,8 36,0 140 1810589 6G0,75 9,7 43,0 170 1810590 OZ 6 x 0,75 9,7 43,0 170 1810591 7G0,75 10,7 50,0 190 1810592 OZ 7 x 0,75 10,7 50,0 190 1810593 8G0,75 11,5 58,0 212 1810594 OZ 8 x 0,75 11,5 58,0 212 1810595 9G0,75 12,5 65,0 227 1810596 10G0,75 12,7 72,0 238 1810597* 12G0,75 13,1 86,0 257 1810598 OZ 12 x 0,75 13,1 86,0 257 1810599 14G0,75 13,9 101,0 286 1810600 15G0,75 14,7 108,0 319 1810601 18G0,75 15,6 130,0 362 1810602 20G0,75 16,6 144,0 394 1810603 21G0,75 17,3 151,0 422 1810604 25G0,75 18,9 180,0 486 1810605 32G0,75 20,5 230,0 595 1810606 34G0,75 21,5 245,0 638 1810607 37G0,75 21,5 260,0 696 1810608 40G0,75 23,2 288,0 726 1810609 41G0,75 23,2 296,0 750 1810610 42G0,75 23,2 302,0 770 1810611 50G0,75 25,6 360,0 895 1810612 61G0,75 28,2 439,0 1070 1810613 65G0,75 29,0 468,0 1110 1810614 80G0,75 31,4 576,0 1500 1810615 100G0,75 36,2 720,0 1889 18



Continuation "*) NoteAWG sizes are approximate equivalent values.The actual cross-section is in mm2

– see page T 15.Cable types UL/CSA approved* HELUKABEL JZ-600 UL/CSA/JZ-600-Y-CY UL/CSA see pages A 77 – A 78* HELUKABEL JZ-600 PUR/JZ-600-Y-CPUR see pages A 79 – A 80

�A 5

A

HELUKABEL�JZ-600 number coded, flexible 0,6/1 kV


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10616 OZ 2 x 1 7,4 19,2 80 1710617* 3G1 8,0 29,0 96 1710618 OZ 3 x 1 8,0 29,0 96 1710619* 4G1 8,8 38,4 100 1710620 OZ 4 x 1 8,8 38,4 100 1710621* 5G1 9,8 48,0 130 1710622 OZ 5 x 1 9,8 48,0 130 1710623 6G1 10,8 58,0 150 1710624* 7G1 11,7 67,0 170 1710625 OZ 7 x 1 11,7 67,0 170 1710626* 8G1 12,8 77,0 230 1710627 9G1 13,9 86,0 250 1710628 10G1 14,1 96,0 270 1710629 OZ 10 x 1 14,1 96,0 270 1710630* 12G1 14,5 115,0 290 1710631 OZ 12 x 1 14,5 115,0 290 1710632* 14G1 15,5 134,0 320 1710633 16G1 16,5 154,0 360 1710634* 18G1 17,3 173,0 405 1710635 OZ 18 x 1 17,3 173,0 405 1710636 20G1 18,4 192,0 450 1710637 OZ 20 x 1 18,4 192,0 480 1710638 21G1 19,4 205,0 510 1710639 24G1 20,3 236,0 550 1710640* 25G1 21,1 240,0 570 1710641 OZ 25 x 1 21,1 240,0 570 1710642 26G1 21,1 252,0 590 1710643 OZ 30 x 1 22,0 308,0 650 1710644* 34G1 24,0 326,0 750 1710645 36G1 24,0 346,0 790 1710646 40G1 25,9 384,0 850 1710647 OZ 40 x 1 25,9 384,0 850 1710648 41G1 25,9 394,0 890 1710649 42G1 25,9 403,0 900 1710650* 50G1 28,5 480,0 1100 1710651 56G1 29,3 538,0 1190 1710652 61G1 31,4 586,0 1266 1710653 65G1 32,5 628,0 1560 1710654 80G1 34,8 768,0 1810 1710655 100G1 40,1 960,0 1950 17

10656 OZ 2 x 1,5 8,4 29,0 95 1610657* 3G1,5 9,1 43,0 112 1610658 OZ 3 x 1,5 9,1 43,0 112 1610659* 4G1,5 9,9 58,0 139 1610660 OZ 4 x 1,5 9,9 58,0 139 1610661* 5G1,5 11,0 72,0 170 1610662 OZ 5 x 1,5 11,0 72,0 170 1610663 6G1,5 12,3 86,0 190 1610664* 7G1,5 13,3 101,0 225 1610665 OZ 7 x 1,5 13,3 101,0 225 1610666 8G1,5 14,5 115,0 250 1610667 9G1,5 15,7 130,0 280 1610668 10G1,5 15,9 144,0 300 1610669 11G1,5 16,6 158,0 330 1610670* 12G1,5 16,6 173,0 370 1610671 OZ 12 x 1,5 16,6 173,0 370 1610672 14G1,5 17,4 202,0 400 1610673 16G1,5 18,5 230,0 450 1610674* 18G1,5 19,7 259,0 520 1610675 19G1,5 20,9 279,0 550 1610676 20G1,5 20,9 288,0 600 1610677 21G1,5 22,0 302,0 600 1610678* 25G1,5 23,9 360,0 730 1610679* 32G1,5 26,0 461,0 880 1610680* 34G1,5 27,2 490,0 950 1610681 40G1,5 29,3 576,0 990 1610682 42G1,5 29,5 605,0 1120 1610683 50G1,5 32,5 720,0 1400 1610684 56G1,5 33,5 806,0 1530 1610685 61G1,5 35,7 878,0 1700 1610686 65G1,5 36,8 936,0 1900 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10687 80G1,5 39,9 1152,0 2300 1610688 100G1,5 45,6 1440,0 2700 16

10689 OZ 2 x 2,5 9,4 48,0 160 1410690 3G2,5 9,9 72,0 175 1410691 OZ 3 x 2,5 9,9 72,0 175 1410692 4G2,5 11,1 96,0 203 1410693 OZ 4 x 2,5 11,1 96,0 203 1410694 5G2,5 12,4 120,0 251 1410695 OZ 5 x 2,5 12,4 120,0 251 1410696 7G2,5 15,0 168,0 330 1410697 OZ 7 x 2,5 15,0 168,0 330 1410698 8G2,5 16,1 192,0 400 1410699 12G2,5 18,4 288,0 553 1410700 14G2,5 19,6 336,0 630 1410701 18G2,5 22,0 432,0 795 1410702 21G2,5 24,6 504,0 930 1410703 25G2,5 26,9 600,0 1110 1410704 34G2,5 30,4 816,0 1450 1410705 42G2,5 33,0 1008,0 1750 1410706 50G2,5 36,2 1200,0 2100 1410707 61G2,5 40,1 1464,0 2540 1410708 100G2,5 49,0 2400,0 3850 14

10709 OZ 2 x 4 11,4 77,0 180 1210710 3G4 12,3 115,0 230 1210711 4G4 13,8 154,0 310 1210712 5G4 15,3 192,0 410 1210713 7G4 16,8 269,0 540 1210714 8G4 20,0 307,0 710 1210715 12G4 22,9 461,0 860 12

10716 3G6 14,1 173,0 370 1010717 4G6 15,6 230,0 430 1010718 5G6 17,3 288,0 650 1010719 7G6 19,3 403,0 860 10

10720 3G10 16,5 288,0 660 810721 4G10 18,4 384,0 790 810722 5G10 20,5 480,0 960 810723 7G10 22,5 672,0 1300 8

10724 3G16 19,1 461,0 700 610725 4G16 21,2 614,0 1100 610726 5G16 23,6 768,0 1600 610727 7G16 25,8 1075,0 1890 6

10728 3G25 24,0 720,0 1450 410729 4G25 26,9 960,0 1600 410730 5G25 29,3 1200,0 2050 410731 7G25 32,6 1680,0 2900 4

10732* 3G35 26,2 1008,0 1900 210733* 4G35 29,4 1344,0 2400 210734* 5G35 32,8 1680,0 2900 2

10735* 3G50 30,5 1440,0 2700 110736* 4G50 34,2 1920,0 3400 110742** 5G50 38,0 2400,0 4361 1

10737* 3G70 36,7 2016,0 3300 2/010738* 4G70 41,0 2688,0 4400 2/010743** 5G70 45,7 3360,0 5807 2/0

10739* 3G95 41,2 2736,0 5050 3/010740* 4G95 46,2 3648,0 6010 3/010744** 5G95 50,7 4560,0 7752 3/0

10741* 4G120 50,3 4608,0 7500 4/010745 4G150 57,8 5760,0 8640 300 kcmil10746 4G185 64,8 7104,0 10380 350 kcmil


– see page T 15.




Cable types UL/CSA approved* HELUKABEL JZ-600 UL/CSA/JZ-600-Y-CY UL/CSA see pages A 77 – A 78* HELUKABEL JZ-600 PUR/JZ-600-Y-CPUR see pages A 79 – A 80

�A 6

HELUKABEL�-JZ-600-Y-CY EMC*-preferred type

0,6/1 kV, flexible, numbered, Cu screened

Technical data– Special control cables with thermo-plastic PVC insulation

– On the basis of DIN VDE 0262/12.95 andDIN VDE 0281 part 13



– Power rating according toDIN VDE 0298

– Minimum bending radiusfor permanent, approx. 10xcable 1


– Resistant to ultra violet rays– Coupling resistancemax. 250 Ohm/km


Cable structure– Bare copper, fine wire conductors,according to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5


– Black cores with sequential numberingimprinted in white, according toDIN VDE 0293



– PVC-insulated inner sheath– Braided screen of tinned Cu wires,coverage approx. 85%

– Special PVC outer sheath TM2, toDIN VDE 0281 part 1colour black (RAL 9005)



ApplicationWiring cable for measuring and control-ling purposes in tool machinery, conveyorbelts and production lines, for plantinstallations, air conditioning and in steelproduction plants and rolling mills.Suitable for installation for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms as well as outside (fixed installa-tion). Is not suitable to be used as directburrial- or as underwater cable. The coreshave been numbered in such a way thatthe numbers are easily identifiable, evenif the cable has only been stripped back afew cm. The core numbers have beenunderlined to avoid confusion. The earthcore is located in the outer layer. Theblack, special PVC outer sheath is resis-tant to the ultra violet radiation. Mainlyused in South-European, Eastern andArabian countries. Interference-free trans-mission of signals and pulses is assuredby the high degree of screening.

* EMC = Electromagnetic compatibilityNote To optimise the EMC features werecommend a large round contact of thecopper braiding on both ends.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11464 OZ 2 x 0,5 8,3 25,9 129 2011465 3G0,5 8,6 38,9 150 2011466 4G0,5 9,4 51,3 170 2011467 5G0,5 10,1 64,9 199 2011469 7G0,5 12,1 94,1 235 2011472 12G0,5 14,7 168,2 320 2011475 18G0,5 17,3 266,5 428 2011478 25G0,5 20,6 372,0 503 20

11489 OZ 2 x 0,75 8,7 39,0 143 1811490 3G0,75 9,0 58,3 155 1811491 4G0,75 9,9 78,3 190 1811492 5G0,75 10,8 97,2 228 1811494 7G0,75 13,0 135,0 323 1811498 12G0,75 15,8 249,0 410 1811501 18G0,75 17,9 357,0 560 1811504 25G0,75 22,8 458,0 730 18

11516 OZ 2 x 1 9,4 51,8 150 1711517 3G1 9,8 78,3 163 1711518 4G1 10,8 103,7 200 1711519 5G1 12,1 129,6 239 1711521 7G1 14,5 187,6 289 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11525 12G1 17,4 333,5 464 1711528 18G1 20,7 501,7 628 1711532 25G1 24,8 644,0 855 17

11546 OZ 2 x 1,5 10,2 78,3 162 1611547 3G1,5 10,9 116,1 187 1611548 4G1,5 12,2 156,6 240 1611549 5G1,5 13,3 194,4 289 1611551 7G1,5 16,0 282,8 383 1611556 12G1,5 19,6 501,7 592 1611559 18G1,5 23,4 751,1 806 1611563 25G1,5 28,2 1016,0 1241 16

11574 OZ 2 x 2,5 11,5 129,6 272 1411575 3G2,5 12,2 194,4 298 1411576 4G2,5 13,4 259,2 345 1411577 5G2,5 14,9 324,0 427 1411578 7G2,5 17,9 470,4 561 1411580 12G2,5 21,9 777,6 857 1411582 18G2,5 26,1 1152,8 1355 1411584 25G2,5 31,9 1760,0 1995 14



Further sizes are available upon request.PVC cables will be changed to lead free PVC successively.

Continuation "


�A 7

A

HELUKABEL�-JZ-600-Y-CY EMC*-preferred type

0,6/1 kV, flexible, numbered, Cu screened


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11590 OZ 2 x 4 14,3 208,0 306 1211591 3G4 15,1 310,5 391 1211592 4G4 16,7 415,8 527 1211593 5G4 18,6 518,4 700 1211594 7G4 20,0 726,3 920 1211596 12G4 26,9 1236,9 1510 12

11597 OZ 2 x 6 16,0 315,2 420 1011598 3G6 17,0 467,1 629 1011599 4G6 18,7 621,0 731 1011600 5G6 20,7 777,6 1105 1011601 7G6 23,0 1028,2 1465 10

11602 OZ 2 x 10 18,4 537,3 845 811603 3G10 19,6 806,4 1125 811604 4G10 21,9 1036,8 1345 811605 5G10 24,1 1296,0 1635 811606 7G10 26,8 1714,4 2210 8

11607 OZ 2 x 16 22,0 988,0 1150 611608 3G16 23,5 1244,7 1395 611609 4G16 26,4 1657,8 1870 611610 5G16 28,8 2073,6 2720 611611 7G16 31,9 2902,5 3213 6

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11612 3G25 28,0 1944,0 2465 411613 4G25 32,5 2592,0 2750 411614 5G25 35,7 3240,0 3490 411615 7G25 39,0 4536,0 4980 4

11616 3G35 32,7 2520,0 3230 211617 4G35 35,7 3360,0 4100 211618 5G35 40,0 4200,0 4950 2

11619 3G50 36,5 3600,0 4590 111620 4G50 41,1 4800,0 5780 111621 5G50 44,6 6000,0 7210 1

11622 3G70 44,1 5040,0 5610 2/011623 4G70 48,0 6720,0 7480 2/011624 5G70 52,5 8570,0 9390 2/0

11625 3G95 46,6 6840,0 8585 3/011626 4G95 51,2 9120,0 10220 3/011627 5G95 58,4 11400,0 13800 3/0

11628 3G120 51,5 8780,0 11105 4/011629 4G120 56,0 11520,0 13750 4/0

13137 4G150 63,8 13460,0 15990 300 kcmil13147 4G185 71,0 15580,0 18470 350 kcmil



Further sizes are available upon request.PVC cables will be changed to lead free PVC successively.


�A 8

HELUKABEL�JZ-750 number coded, flexible, 750 V

Technical data– Special PVC control cables– Requirements adapted to DIN VDE 0281part 13 and IEC 60227/7

– identical with H05VV-F to VDE 0281part 13 and IEC 60227/7 type 227IEC 75, but without increased oil resis-tant outer sheath










– Special PVC, outer sheath TM2, to DINVDE 0281 part 1, colour grey (RAL 7001)

– Extensively oil resistant. Chemical Resis-tance – see table Techn. Informations.


ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms but not suitable for open air,wherever internationally recognized PVCcables are required. E.g. as a control ormeasurements cable on industrialmachinery, on conveyor systems or inindustrial plants, etc. The number codinghas been brought onto the cores in sucha way that it is easily identifiable and thecore numbers are individually underlinedto avoid confusion. The green-yellowearth core is laid in the outer layer.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10800 OZ 2 x 0,5 5,6 9,6 48 2010801 3G0,5 5,9 14,5 65 2010802 4G0,5 6,7 20 81 2010803 5G0,5 7,3 24 98 2010804 7G0,5 8,8 34 123 2010805 8G0,5 9,6 38 155 2010806 10G0,5 10,6 48 180 2010807 12G0,5 11,1 58 208 2010808 14G0,5 11,7 67 248 2010809 16G0,5 12,3 76 260 2010810 18G0,5 12,9 87 285 2010811 21G0,5 14,5 96 375 2010812 25G0,5 15,8 118 400 2010813 30G0,5 16,6 144 475 2010814 40G0,5 19,5 192 590 2010815 50G0,5 21,3 240 710 2010816 61G0,5 22,6 293 880 20

10817 OZ 2 x 0,75 6,1 15 60 1810818 3G0,75 6,5 22 78 1810819 4G0,75 7,1 29 104 1810820 5G0,75 7,9 36 116 1810821 7G0,75 9,5 51 148 1810822 8G0,75 10,2 58 160 1810823 10G0,75 11,4 72 195 1810824 12G0,75 11,6 87 248 1810825 15G0,75 13,1 108 295 1810826 18G0,75 13,9 130 346 1810827 21G0,75 15,5 151 395 1810828 25G0,75 17,0 180 505 1810829 34G0,75 19,3 245 684 1810830 41G0,75 20,9 296 780 1810831 50G0,75 23,0 360 940 1810832 61G0,75 24,8 440 1125 18

10833 OZ 2 x 1 6,4 20 80 1710834 3G1 6,8 29 92 1710835 OZ 3 x 1 6,8 29 92 1710836 4G1 7,5 39 122 1710837 OZ 4 x 1 7,5 39 122 1710838 5G1 8,4 48 137 1710839 7G1 10,0 68 186 1710840 OZ 7 x 1 10,0 68 186 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10841 8G1 10,8 77 240 1710842 12G1 12,5 116 293 1710843 14G1 13,1 134 340 1710844 16G1 14,0 154 400 1710845 18G1 14,7 173 437 1710846 21G1 16,6 205 505 1710847 25G1 18,1 240 606 1710848 34G1 20,3 326 770 1710849 41G1 22,2 394 880 1710850 50G1 24,5 480 1400 1710851 61G1 26,3 586 1450 17

10852 OZ 2 x 1,5 7,4 29 90 1610853 3G1,5 8,0 43 120 1610854 OZ 3 x 1,5 8,0 43 120 1610855 4G1,5 8,7 58 150 1610856 OZ 4 x 1,5 8,7 58 155 1610857 5G1,5 9,8 72 177 1610858 7G1,5 11,9 101 220 1610859 8G1,5 12,8 115 248 1610860 9G1,5 13,6 130 278 1610861 12G1,5 14,5 173 364 1610862 14G1,5 15,5 202 390 1610863 16G1,5 16,5 230 490 1610864 18G1,5 17,4 259 550 1610865 21G1,5 19,7 302 670 1610866 25G1,5 21,3 360 745 1610867 32G1,5 23,1 461 810 1610868 34G1,5 24,0 490 1010 1610869 42G1,5 26,2 605 1115 1610870 50G1,5 28,8 720 1430 1610871 61G1,5 30,6 878 1750 16

10872 OZ 2 x 2,5 9,1 48 110 1410873 3G2,5 9,9 72 190 1410874 4G2,5 11,0 96 240 1410875 5G2,5 12,0 120 270 1410876 7G2,5 14,6 168 350 1410877 12G2,5 18,1 288 600 1410878 14G2,5 19,4 336 870 1410879 18G2,5 21,7 432 1050 1410880 25G2,5 26,5 600 1170 14

Further dimensions available on request.PVC cables will be changed to lead free PVC successively.G = with green-yellow earth core X = without green-yellow earth core (OZ)

2)

*) Note: AWG sizes are approximate equivalent values.The actual cross-section is in mm2

– see page T 15.2) Cleanroom qualification tested with analog type. Please note ‘‘cleanroom qualified“when ordering. Further informations on page 16.

�A 9

A

HELUKABEL�JZ-500

blue cores, flexible, number coded



– Nominal voltage U0/U 300/500 V– Test voltage 4000 V– Breakdown voltage min. 8000 V– Insulation resistance min. 20MOhmxkm– Minimum bending radiusfor permanent approx. 7,5 xcable 1




– Core insulation of special PVC Z7225– Cores blue with continuous whitenumbering according to DIN VDE 0293(also available with other core colours)







PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10200 OZ 2 x 0,5 4,8 9,6 40 2010201 3G0,5 5,1 14,4 46 2010202 4G0,5 5,7 19,0 56 2010203 5G0,5 6,2 24,0 65 2010204 6G0,5 6,7 29,0 75 2010205 7G0,5 7,4 33,6 80 2010206 8G0,5 8,0 38,0 97 2010207 10G0,5 8,8 48,0 116 2010208 12G0,5 9,1 58,0 135 2010209 14G0,5 9,5 67,0 150 2010210 18G0,5 10,7 86,0 196 2010211 20G0,5 11,2 96,0 215 2010212 21G0,5 11,8 96,0 240 2010213 25G0,5 13,0 120,0 270 2010214 30G0,5 13,5 144,0 310 2010215 32G0,5 14,0 154,0 323 2010216 34G0,5 14,5 163,0 362 2010217 40G0,5 15,8 192,0 434 2010218 42G0,5 15,8 202,0 449 2010219 50G0,5 17,3 240,0 513 2010220 61G0,5 19,4 293,0 625 2010221 65G0,5 19,4 312,0 682 2010222 80G0,5 21,3 384,0 780 2010223 100G0,5 23,7 480,0 980 20

10224 OZ 2 x 0,75 5,2 14,4 46 1810225 3G0,75 5,5 21,6 54 1810226 4G0,75 6,2 29,0 66 1810227 5G0,75 6,8 36,0 80 1810228 6G0,75 7,5 43,0 99 1810229 7G0,75 8,1 50,0 110 1810230 8G0,75 8,9 58,0 130 1810231 9G0,75 9,5 65,0 153 1810232 10G0,75 9,6 72,0 162 1810233 12G0,75 9,9 86,0 179 1810234 14G0,75 10,6 101,0 214 1810235 15G0,75 11,2 108,0 218 1810236 18G0,75 11,9 130,0 257 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10237 20G0,75 12,6 144,0 286 1810238 21G0,75 13,3 151,0 320 1810239 25G0,75 14,5 180,0 365 1810240 32G0,75 15,6 230,0 455 1810241 34G0,75 16,4 245,0 510 1810242 40G0,75 17,6 288,0 595 1810243 41G0,75 17,6 296,0 607 1810244 42G0,75 17,6 302,0 612 1810245 50G0,75 19,8 360,0 735 1810246 61G0,75 20,9 439,0 845 1810247 80G0,75 23,6 576,0 1070 1810248 100G0,75 26,2 720,0 1322 18

10249 OZ 2 x 1 5,5 19,2 60 1710250 3G1 6,0 29,0 72 1710251 4G1 6,6 38,4 86 1710252 5G1 7,2 48,0 104 1710253 6G1 8,0 58,0 125 1710332 7G1 8,6 67,0 141 1710254 8G1 9,4 77,0 175 1710255 9G1 10,1 86,0 200 1710256 12G1 10,7 115,0 230 1710257 14G1 11,3 134,0 271 1710258 16G1 12,0 154,0 300 1710259 18G1 12,7 173,0 343 1710260 20G1 13,5 192,0 375 1710261 25G1 15,6 240,0 485 1710262 34G1 17,4 326,0 650 1710263 36G1 17,4 346,0 668 1710264 40G1 18,9 384,0 755 1710265 41G1 18,9 394,0 770 1710266 42G1 18,9 403,0 810 1710267 50G1 21,0 480,0 936 1710268 56G1 21,5 538,0 920 1710269 61G1 22,2 586,0 1100 1710270 65G1 22,8 628,0 1180 1710271 80G1 25,4 768,0 1294 1710272 100G1 28,2 960,0 1644 17



Continuation "


– see page T 15.

2) Cleanroom qualification tested with analog type. Please note ‘‘cleanroom qualified“when ordering. Further informations on page 16.

2)

�A 10

HELUKABEL�JZ-500

blue cores, flexible, number coded


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10273 OZ 2 x 1,5 6,3 29,0 70 1610274 3G1,5 6,7 43,0 90 1610275 4G1,5 7,3 58,0 109 1610276 5G1,5 8,2 72,0 131 1610277 6G1,5 8,9 86,0 157 1610278 7G1,5 9,8 101,0 184 1610279 8G1,5 10,6 115,0 216 1610280 9G1,5 11,5 130,0 259 1610281 11G1,5 12,1 158,0 300 1610282 12G1,5 12,1 173,0 309 1610283 14G1,5 12,9 202,0 345 1610284 16G1,5 13,6 230,0 386 1610285 18G1,5 14,5 259,0 440 1610286 20G1,5 15,2 288,0 490 1610287 21G1,5 16,1 302,0 555 1610288 25G1,5 17,8 360,0 620 1610289 32G1,5 19,1 461,0 790 1610290 34G1,5 19,8 490,0 830 1610291 40G1,5 21,4 576,0 996 1610292 42G1,5 21,4 605,0 1007 1610293 50G1,5 23,7 720,0 1250 1610294 56G1,5 25,0 806,0 1332 1610295 61G1,5 25,3 878,0 1440 1610296 80G1,5 29,0 1152,0 1871 1610297 100G1,5 32,5 1440,0 2353 16

10298 OZ 2 x 2,5 7,6 48,0 112 1410299 3G2,5 8,3 72,0 148 1410300 4G2,5 9,1 96,0 178 1410301 5G2,5 10,2 120,0 221 1410302 7G2,5 12,1 168,0 306 1410303 8G2,5 13,2 192,0 363 14

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10304 12G2,5 15,2 288,0 498 1410305 14G2,5 16,1 336,0 569 1410306 18G2,5 18,1 432,0 764 1410307 21G2,5 20,4 504,0 914 1410308 25G2,5 22,2 600,0 1044 1410309 34G2,5 25,1 816,0 1470 1410310 42G2,5 27,2 1008,0 1790 1410311 50G2,5 30,0 1200,0 2095 1410312 61G2,5 32,0 1464,0 2750 1410313 100G2,5 41,0 2400,0 4450 14

10314 OZ 2 x 4 9,2 77,0 195 1210315 3G4 9,9 115,0 230 1210316 4G4 11,0 154,0 295 1210317 5G4 12,1 192,0 361 1210318 7G4 13,3 269,0 458 1210319 8G4 15,9 307,0 590 1210320 12G4 18,3 461,0 790 12

10321 3G6 11,7 173,0 355 1010322 4G6 13,0 230,0 424 1010323 5G6 14,5 288,0 525 1010324 7G6 16,0 403,0 625 10

10325 3G10 15,0 288,0 540 810326 4G10 16,8 384,0 701 810327 5G10 18,7 480,0 858 810328 7G10 20,6 672,0 1106 8

10329 4G16 19,7 614,0 1035 610330 5G16 21,9 768,0 1259 610331 7G16 24,4 1075,0 1780 6

Note: Important for assemblers: We supply any “desired length““ of stranded coreswithout outer sheath, core insulation colour acc. RAL 5010 with number combinationacc. customers requirement.PVC cables will be changed to lead free PVC successively.



Measuring and control cables inautomobile factory.

Works photo: Varta

2)


�A 11

A

HELUKABEL�JZ-500

red cores, flexible, number coded







– Core insulation of special PVC Z7225– Red cores with continuous whitenumbering according to DIN VDE 0293(also available with other core colours)







PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10400 OZ 2 x 0,5 4,8 9,6 40 2010401 3G0,5 5,1 14,4 46 2010402 4G0,5 5,7 19,0 56 2010403 5G0,5 6,2 24,0 65 2010404 6G0,5 6,7 29,0 75 2010405 7G0,5 7,4 33,6 80 2010406 8G0,5 8,0 38,0 97 2010407 10G0,5 8,8 48,0 116 2010408 12G0,5 9,1 58,0 135 2010409 14G0,5 9,5 67,0 150 2010410 18G0,5 10,7 86,0 196 2010411 20G0,5 11,2 96,0 215 2010412 21G0,5 11,8 96,0 240 2010413 25G0,5 13,0 120,0 270 2010414 30G0,5 13,5 144,0 310 2010415 32G0,5 14,0 154,0 323 2010416 34G0,5 14,5 163,0 362 2010417 40G0,5 15,8 192,0 434 2010418 42G0,5 15,8 202,0 449 2010419 50G0,5 17,3 240,0 513 2010420 61G0,5 19,4 293,0 625 2010421 65G0,5 19,4 312,0 682 2010422 80G0,5 21,3 384,0 780 2010423 100G0,5 23,7 480,0 980 20


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10437 20G0,75 12,6 144,0 286 1810438 21G0,75 13,3 151,0 320 1810439 25G0,75 14,5 180,0 365 1810440 32G0,75 15,6 230,0 455 1810441 34G0,75 16,4 245,0 510 1810442 40G0,75 17,6 288,0 595 1810443 41G0,75 17,6 296,0 607 1810444 42G0,75 17,6 302,0 612 1810445 50G0,75 19,8 360,0 735 1810446 61G0,75 20,9 439,0 845 1810447 80G0,75 23,6 576,0 1070 1810448 100G0,75 26,2 720,0 1322 18

10449 OZ 2 x 1 5,5 19,2 60 1710450 3G1 6,0 29,0 72 1710451 4G1 6,6 38,4 86 1710452 5G1 7,2 48,0 104 1710453 6G1 8,0 58,0 125 1710454 7G1 8,6 67,0 141 1710455 8G1 9,4 77,0 175 1710456 9G1 10,1 86,0 200 1710457 12G1 10,7 115,0 230 1710458 14G1 11,3 134,0 271 1710459 16G1 12,0 154,0 300 1710460 18G1 12,7 173,0 343 1710461 20G1 13,5 192,0 375 1710462 25G1 15,6 240,0 485 1710463 34G1 17,4 326,0 650 1710464 36G1 17,4 346,0 668 1710465 40G1 18,9 384,0 755 1710466 41G1 18,9 394,0 770 1710467 42G1 18,9 403,0 810 1710468 50G1 21,0 480,0 936 1710469 56G1 21,5 538,0 920 1710470 61G1 22,2 586,0 1100 1710471 65G1 22,8 628,0 1180 1710472 80G1 25,4 786,0 1294 1710473 100G1 28,2 960,0 1644 17



Continuation "


– see page T 15.


2)

�A 12

HELUKABEL�JZ-500

red cores, flexible, number coded


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10474 OZ 2 x 1,5 6,3 29,0 70 1610475 3G1,5 6,7 43,0 90 1610476 4G1,5 7,3 58,0 109 1610477 5G1,5 8,2 72,0 131 1610478 6G1,5 8,9 86,0 157 1610479 7G1,5 9,8 101,0 184 1610480 8G1,5 10,6 115,0 216 1610481 9G1,5 11,5 130,0 259 1610482 11G1,5 12,1 158,0 300 1610483 12G1,5 12,1 173,0 309 1610484 14G1,5 12,9 202,0 345 1610485 16G1,5 13,6 230,0 386 1610486 18G1,5 14,5 259,0 440 1610487 20G1,5 15,2 288,0 490 1610488 21G1,5 16,1 302,0 555 1610489 25G1,5 17,8 360,0 620 1610490 32G1,5 19,1 461,0 790 1610491 34G1,5 19,8 490,0 830 1610492 40G1,5 21,4 576,0 996 1610493 42G1,5 21,4 605,0 1007 1610494 50G1,5 23,7 720,0 1250 1610495 56G1,5 24,5 806,0 1332 1610496 61G1,5 25,3 878,0 1440 1610497 80G1,5 29,0 1152,0 1871 1610498 100G1,5 32,5 1440,0 2353 16

10499 OZ 2 x 2,5 7,6 48,0 112 1410500 3G2,5 8,3 72,0 148 1410501 4G2,5 9,1 96,0 178 1410502 5G2,5 10,2 120,0 221 1410503 7G2,5 12,1 168,0 306 1410504 8G2,5 13,2 192,0 363 1410505 12G2,5 15,2 288,0 498 1410506 14G2,5 16,1 336,0 569 1410507 18G2,5 18,1 432,0 764 1410508 21G2,5 20,4 504,0 914 1410509 25G2,5 22,2 600,0 1044 1410510 34G2,5 25,1 816,0 1470 1410511 42G2,5 27,2 1008,0 1790 1410512 50G2,5 30,0 1200,0 2095 1410513 61G2,5 32,0 1464,0 2750 1410514 100G2,5 41,0 2400,0 4450 14


– see page T 15.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10515 OZ 2 x 4 9,2 77,0 195 1210516 3G4 9,9 115,0 230 1210517 4G4 11,0 154,0 295 1210518 5G4 12,1 192,0 361 1210519 7G4 13,3 269,0 458 1210520 8G4 15,9 307,0 590 1210521 12G4 18,3 461,0 790 12

10522 3G6 11,7 173,0 355 1010523 4G6 13,0 230,0 424 1010524 5G6 14,5 288,0 525 1010525 7G6 16,0 403,0 625 10

10526 3G10 15,0 288,0 540 810527 4G10 16,8 384,0 701 810528 5G10 18,7 480,0 858 810529 7G10 20,6 672,0 1106 8

10530 4G16 19,7 614,0 1035 610531 5G16 21,9 768,0 1259 610532 7G16 24,4 1075,0 1780 6

Note: Important for assemblers: We supply any “desired length“ of stranded coreswithout outer sheath, core insulation colour acc. RAL 5010 with number combinationacc. customers requirement.

PVC cables will be changed to lead free PVC successively.G = with green-yellow earth coreX = without green-yellow earth core (OZ)

Please note: We can also have this cable printed with your company name oremblem.

Pressure cylinder Works photo: HELUKABEL�

2)

�A 13

A

HELUKABEL�JB-500 colour coded, flexible

Technical data– Special PVC control cables– Requirements adapted toDIN VDE 0245, 0281, 0293, 0295



– Minimum bending radiusapprox. 7,5 xcable 1



Cable structure– Bare copper, fine wire conductors, toDIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– Core insulation of special PVC Z7225– Cores colour coded as per JB/OBcolour code, see page T48 and T49



– Special PVC outer sheath TM2, to DINVDE 0281 part 1 colour grey (RAL 7001)

– Extensively oil resistant. Chemical Resis-tance – s. table Technical Informations


ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms but not suitable for open air, asmeasuring and control cables in toolmachinery, conveyor belts, productionlines, as well as in machinery production,in air-conditioning and steel productionplants. The earth core is located immedi-ately below the outer jacket. JB cables aresuitable for use in all electrical equipmenteither in dry or damp areas. They shouldnot, however, be installed in the open air.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11001 OB 2 x 0,5* 4,8 9,6 40 2011002 3G0,5* 5,1 14,4 46 2011003 OB 3 x 0,5* 5,1 14,4 46 2011004 4G0,5* 5,7 19,2 56 2011005 OB 4 x 0,5* 5,7 19,2 56 2011006 5G0,5* 6,2 24,0 65 2011007 OB 5 x 0,5* 6,2 24,0 65 2011008 6G0,5 6,7 29,0 75 2011009 7G0,5 7,4 34,0 80 2011010 OB 7 x 0,5 7,4 34,0 84 2011011 8G0,5 8,0 38,0 97 2011012 10G0,5 8,8 48,0 116 2011013 12G0,5 9,1 58,0 135 2011014 14G0,5 9,5 67,0 150 2011015 16G0,5 10,0 77,0 172 2011016 21G0,5 11,8 101,0 240 2011017 24G0,5 12,8 128,0 265 2011018 27G0,5 13,2 130,0 290 2011019 30G0,5 13,5 144,0 310 2011020 35G0,5 14,7 168,0 370 2011021 40G0,5 15,8 192,0 434 2011022 52G0,5 17,3 250,0 534 20

11026 OB 2 x 0,75* 5,2 14,4 46 1811027 3G0,75* 5,5 21,6 54 1811028 OB 3 x 0,75* 5,5 21,6 54 1811029 4G0,75* 6,2 28,8 66 1811030 OB 4 x 0,75* 6,2 28,8 66 1811031 5G0,75* 6,8 36,0 80 1811032 OB 5 x 0,75* 6,8 36,0 80 1811033 6G0,75 7,5 43,2 99 1811034 7G0,75 8,1 50,0 110 1811035 OB 7 x 0,75 8,1 50,0 110 1811036 8G0,75 8,9 58,0 130 1811037 9G0,75 9,5 65,0 153 1811038 10G0,75 9,6 72,0 162 1811039 12G0,75 9,9 86,0 179 1811040 15G0,75 11,2 108,0 218 1811041 18G0,75 11,9 130,0 257 1811042 21G0,75 13,3 151,0 320 1811043 25G0,75 14,5 180,0 365 1811044 32G0,75 15,6 230,0 455 1811045 40G0,75 17,6 288,0 595 1811046 50G0,75 19,8 360,0 699 18

G = with green-yellow earth core X = without green-yellow earth core (OB)


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11050 OB 2 x 1* 5,5 19,2 60 1711051 3G1* 6,0 27,0 72 1711052 OB 3 x 1* 6,0 29,0 72 1711053 4G1* 6,6 38,4 86 1711054 OB 4 x 1* 6,6 38,4 86 1711055 5G1* 7,2 48,0 104 1711056 OB 5 x 1* 7,2 48,0 104 1711057 6G1 8,0 58,0 125 1711058 OB 6 x 1 8,0 58,0 125 1711059 7G1 8,6 67,0 141 1711060 OB 7 x 1 8,6 67,0 141 1711061 8G1 9,4 77,0 175 1711062 9G1 10,1 87,0 200 1711063 10G1 10,4 96,0 207 1711064 12G1 10,7 115,0 230 1711065 14G1 11,3 134,0 271 1711066 16G1 12,0 154,0 300 1711067 18G1 12,7 173,0 343 1711068 20G1 13,5 192,0 375 1711069 24G1 14,7 230,0 468 1711070 25G1 15,6 240,0 485 1711071 34G1 17,4 326,0 650 1711072 48G1 19,4 461,0 819 1711073 56G1 21,5 538,0 920 17

11077 OB 2 x 1,5* 6,3 29,0 70 1611078 3G1,5* 6,7 43,0 90 1611079 OB 3 x 1,5* 6,7 43,0 90 1611080 4G1,5* 7,3 58,0 109 1611081 OB 4 x 1,5* 7,3 58,0 109 1611082 5G1,5* 8,2 72,0 131 1611083 OB 5 x 1,5* 8,2 72,0 131 1611084 6G1,5 8,9 86,4 157 1611085 7G1,5 9,8 101,0 184 1611086 OB 7 x 1,5 9,8 101,0 184 1611087 8G1,5 10,6 115,0 216 1611088 11G1,5 12,1 158,0 300 1611089 12G1,5 12,1 173,0 309 1611090 14G1,5 12,9 202,0 345 1611091 16G1,5 13,6 230,0 386 1611092 18G1,5 14,5 259,0 440 1611093 20G1,5 15,2 288,0 490 1611094 25G1,5 17,8 360,0 620 1611095 32G1,5 19,1 461,0 790 1611096 34G1,5 19,8 490,0 830 1611097 42G1,5 21,4 605,0 1007 16

2)

2) Cleanroom qualification tested with analog type.Please note ‘‘cleanroom qualified“ when ordering.Further informations on page 16.

* with VDE-Reg-Nr.

�A 14

HELUKABEL�JB-750 colour coded, flexible, 750 V

Technical data– Special PVC control cables– Requirements adapted toDIN VDE 0281, 0293, 0295 andIEC 60227-5

– to H05VV-F VDE 0281 part 5 andIEC 60227-5 Type 60227 IEC 57


– Nominal voltage U0/U 450/750 V– fixed installation, under protectionU0/U 600/1000 V







– Cores colour coded as per JB/OBcolour code, see page T48 andpage T49



– Special PVC outer sheath TM2, toDIN VDE 0281 part 1colour grey (RAL 7001)

– Extensively oil resistantChemical Resistance – see table Tech-nical Informations


ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms but not suitable for open air, asmeasuring and control cables in toolmachinery, conveyor belts, productionlines, as well as in machinery production,in air-conditioning and steel productionplants. The earth core is located immedi-ately below the outer jacket. JB cables aresuitable for use in all electrical equipmenteither in dry or damp areas. They shouldnot, however, be installed in the open air.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11104 OB 2 x 2,5 9,1 48,0 112 1411105 3G2,5 9,9 72,0 148 1411106 OB 3 x 2,5 9,9 72,0 148 1411107 4G2,5 11,0 96,0 178 1411108 OB 4 x 2,5 11,0 96,0 178 1411109 5G2,5 12,0 120,0 221 1411110 OB 5 x 2,5 12,0 120,0 221 1411111 6G2,5 13,3 144,0 293 1411112 7G2,5 14,6 168,0 306 1411113 8G2,5 16,1 192,0 363 1411114 11G2,5 17,6 264,0 482 1411115 16G2,5 20,5 383,0 701 1411116 18G2,5 21,7 432,0 764 1411117 25G2,5 26,5 600,0 1044 1411118 32G2,5 31,8 766,0 1386 1411119 50G2,5 38,0 1200,0 2095 1411120 61G2,5 40,0 1464,0 2750 14

11121 OB 2 x 4 10,4 76,8 195 1211144 3G4 11,2 115,0 235 1211122 4G4 12,5 154,0 295 1211123 5G4 13,9 192,0 361 1211124 7G4 16,8 269,0 498 1211125 11G4 22,3 422,0 767 12

11126 3G6 12,6 173,0 355 1011127 4G6 14,0 230,0 424 1011128 5G6 15,5 288,0 525 1011129 7G6 19,0 403,0 625 10

11153 3G10 16,0 290,0 611 811130 4G10 18,0 384,0 701 811131 5G10 20,0 480,0 858 811132 7G10 23,1 672,0 1106 8

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

11154 3G16 18,5 461,0 912 611133 4G16 20,8 614,0 1035 611134 5G16 23,0 768,0 1259 611135 7G16 31,0 1075,0 1780 6

11155 3G25 23,3 720,0 1388 411136 4G25 26,0 960,0 1581 411137 5G25 29,0 1200,0 1997 4

11156 3G35 26,6 1080,0 1767 211138 4G35 29,7 1344,0 2105 211139 5G35 33,1 1680,0 2636 2

11157 3G50 30,2 1440,0 2556 111140 4G50 33,9 1920,0 2940 111145 5G50 37,6 2400,0 3936 1

11158 3G70 37,1 2016,0 3182 2/011141 4G70 41,6 2688,0 4090 2/011146 5G70 46,3 3360,0 5443 2/0

11159 3G95 40,1 2736,0 4676 3/011142 4G95 44,8 3648,0 5540 3/011147 5G95 50,2 4560,0 6931 3/0

11160 3G120 45,5 3456,0 5630 4/011143 4G120 50,8 4608,0 7000 4/0

11148 4G150 57,0 5760,0 8340 300 kcmil

11149 4G185 65,8 7104,0 9904 350 kcmil

G = with green-yellow earth coreX = without green-yellow earth core (OB)



– see page T 15.


2)

�A 15

A

HELUKABEL�JZ-500 orange flexible, orange cores

control cable for interlocking purposes

Technical data– Special PVC control cable for inter-locking purposes

– Requirements adapted toDIN VDE 0245, 0281, 0293, 0295







– Core insulation of special PVC Z7225– Cores orange with continuous blacknumbering according to DIN VDE 0293* JZ-version with green-yellow earthcore: 3 cores and above

* OZ-version without green-yellow earthcore

– Special PVC outer sheath TM2, toDIN VDE 0281 part 1 and HD 21.1colour orange (RAL 2003)

– Extensively oil resistantChemical Resistance – see tableTechnical Informations


ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms but not suitable for open air, ascontrol cable according EN 60204 part 1and VDE 0113 part 1.As per recommendation of the specifiedstandards the insulated conductors ofcontrol current circuits should becoloured orange, when they are used forinterlocking purposes. These controlcircuits are supplied with an externalpower and remain active under currentwhen the main switch is disconnected orswitched off.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10537 OZ 2 x 1 5,5 19,2 60 1710538 3G1 6,,0 29,0 72 1710539 OZ 3 x 1 6,0 29,0 72 1710540 4G1 6,6 38,4 86 1710541 OZ 4 x 1 6,6 38,4 86 1710542 5G1 7,2 48,0 104 17

10544 OZ 2 x 1,5 6,3 29,0 70 1610545 3G1,5 6,7 43,0 90 1610546 4G1,5 7,3 58,0 109 1610547 5G1,5 8,2 72,0 131 16

10747 3G2,5 8,3 72,0 148 1410748 4G2,5 9,1 96,0 178 1410749 5G2,5 10,2 120,0 221 14




�A 16

HELUKABEL�JB-750 yellow, 750 V flexible, colour coded

connection cable for warning indication

Technical data– Special PVC as connection cable forwarning indication

– Requirements adapted to0281 part 5, HD 21.5 and IEC 60227/5type 227 IEC 57








– Cores colour coded to DIN VDE 0293– Green-yellow earth core: 3 cores andabove


– Special PVC outer sheath TM2, toDIN VDE 0281 part 1colour yellow (RAL 1016)



ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms but not suitable for open air, asconnection cable with yellow outersheath as a special warning indication.Recommendation in adapted toEN 60204 part 1 and DIN VDE 0113 part 1.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10334 3G1,5 8,1 43,0 100 1610335 4G1,5 9,0 58,0 121 1610336 5G1,5 10,0 72,0 148 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

10337 3G2,5 10,1 72,0 154 1410338 4G2,5 11,0 96,0 208 1410339 5G2,5 12,3 120,0 229 14


G = with green-yellow earth core

PVC cables will be changed to lead free PVC successively. Photo: HELUKABEL�

�A 17

A

HELUKABEL�SY-JZ

number coded, flexible with steel wire braiding

Technical data– Special PVC control cables– Adapted toDIN VDE 0245, 0281, 0293, 0295



– Minimum bending radius approx.6xcable 1 (fixed installation)




– Core insulation of special PVC Z7225– Black cores with white figure imprint toDIN VDE 0293



– Special PVC inner jacket– Galvanized steel wire screening– Special PVC, outer jacket transparent(also available in grey)


– PVC self-extinguishing and flameretardant according to DIN VDE 0482part 265-2-1/EN 50265-2-1/IEC 60332-1(equivalent DIN VDE 0472 part 804 testmethod B), for outer jacket grey

ApplicationSY-JZ cables are used as measuring andcontrol cables in tool machinery, plantinstallation, power stations and in dataequipment. The braided screen offersbest possible protection against mechan-ical damage. The galvanized coating onthe steel wire braiding not only helpsprotect against corrosion, but alsonotably improves the soldering perfor-mance.The clear transparent outer sheath givesthe cable in addition an optical revalua-tion.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12001 OZ 2 x 0,5 7,2 9,6 80 2012002 3G0,5 7,7 14,4 92 2012003 4G0,5 8,1 19,2 102 2012004 5G0,5 8,6 24,0 119 2012005 7G0,5 9,8 33,6 157 2012006 10G0,5 11,5 48,0 205 2012007 12G0,5 11,6 58,0 218 2012008 14G0,5 12,2 67,0 242 2012009 18G0,5 13,5 86,0 340 2012010 21G0,5 14,9 101,0 370 2012114 25G0,5 15,9 120,0 406 2012012 30G0,5 16,4 144,0 439 2012013 35G0,5 17,8 168,0 500 2012014 40G0,5 19,3 192,0 565 2012015 42G0,5 19,3 202,0 593 2012016 50G0,5 21,0 240,0 690 2012017 61G0,5 22,9 293,0 843 2012018 80G0,5 25,2 384,0 1050 2012011 100G0,5 27,8 480,0 1240 20

12019 OZ 2 x 0,75 7,8 14,4 98 1812020 3G0,75 8,1 21,6 103 1812021 4G0,75 8,6 28,8 122 1812022 5G0,75 9,4 36,0 142 1812112 6G0,75 9,9 43,2 180 1812023 7G0,75 10,7 50,0 185 1812188 8G0,75 11,1 57,6 201 1812024 9G0,75 12,2 65,0 249 1812113 10G0,75 12,5 72,0 252 1812025 12G0,75 12,8 86,0 292 1812026 15G0,75 14,1 108,0 335 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12027 18G0,75 14,8 130,0 388 1812028 21G0,75 16,2 151,0 474 1812029 25G0,75 17,8 180,0 503 1812030 32G0,75 18,9 230,0 644 1812031 34G0,75 19,6 245,0 663 1812032 41G0,75 21,0 296,0 741 1812033 50G0,75 23,3 360,0 925 1812034 61G0,75 25,1 439,0 1082 18

12035 OZ 2 x 1 8,2 19,2 112 1712036 3G1 8,5 28,8 132 1712037 4G1 9,3 38,4 143 1712038 5G1 9,8 48,0 166 1712039 6G1 10,6 58,0 220 1712040 7G1 11,3 67,0 227 1712041 8G1 12,1 77,0 277 1712042 9G1 12,8 86,0 295 1712043 12G1 13,6 115,0 340 1712044 14G1 14,2 134,0 420 1712045 18G1 15,6 173,0 500 1712046 20G1 16,4 192,0 532 1712047 25G1 18,7 240,0 664 1712048 34G1 20,8 326,0 845 1712049 36G1 20,8 346,0 857 1712050 41G1 22,2 394,0 993 1712051 50G1 24,2 480,0 1112 1712052 56G1 24,8 538,0 1225 1712053 61G1 26,6 586,0 1306 1712054 65G1 27,5 624,0 1540 1712055 80G1 29,5 768,0 1750 1712056 100G1 33,2 960,0 1950 17


Further dimensions available on request.

These cables can be also delivered with coloured conductors (SY-JB pages A 20f.).PVC cables will be changed to lead free PVC successively.

Continuation "


– see page T 15.


2)

�A 18

HELUKABEL�SY-JZ

number coded, flexible with steel wire braiding


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12057 OZ 2 x 1,5 8,9 29,0 129 1612058 3G1,5 9,3 43,0 149 1612059 4G1,5 9,9 58,0 185 1612060 5G1,5 10,8 72,0 205 1612109 6G1,5 11,6 87,0 255 1612061 7G1,5 12,5 101,0 285 1612062 8G1,5 13,6 115,0 340 1612063 9G1,5 14,3 130,0 347 1612064 10G1,5 14,9 144,0 418 1612065 11G1,5 15,1 158,0 430 1612066 12G1,5 15,1 173,0 444 1612067 14G1,5 15,7 202,0 533 1612068 18G1,5 17,3 259,0 593 1612069 25G1,5 20,9 360,0 781 1612070 32G1,5 22,6 461,0 1015 16

12071 34G1,5 22,9 490,0 1124 1612072 42G1,5 24,6 605,0 1401 1612073 50G1,5 27,1 720,0 1583 1612074 61G1,5 29,8 878,0 1810 1612075 80G1,5 33,2 1152,0 2316 1612076 100G1,5 36,4 1440,0 2900 16

12077 OZ 2 x 2,5 10,4 48,0 185 1412078 3G2,5 11,0 72,0 248 1412079 4G2,5 11,9 96,0 290 1412080 5G2,5 12,8 120,0 347 1412081 7G2,5 15,2 168,0 420 1412082 12G2,5 18,2 288,0 660 1412083 14G2,5 18,9 336,0 750 1412084 18G2,5 21,5 432,0 893 1412085 20G2,5 22,6 480,0 1169 1412086 25G2,5 25,5 600,0 1458 1412087 30G2,5 26,7 720,0 1686 1412088 34G2,5 28,7 816,0 1869 1412089 50G2,5 34,3 1200,0 2200 1412090 61G2,5 37,7 1464,0 3000 14

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12115 3G4 12,6 117,0 350 1212091 4G4 13,9 154,0 428 1212092 5G4 15,0 192,0 504 1212093 7G4 16,4 269,0 640 1212094 11G4 22,0 422,0 1204 12

12095 4G6 15,8 230,0 571 1012096 5G6 17,2 288,0 671 1012097 7G6 18,9 403,0 845 1012098 4G10 20,0 384,0 943 812099 5G10 21,9 480,0 1065 812100 7G10 24,2 672,0 1551 8

12101 4G16 22,9 614,0 1360 612102 5G16 25,5 768,0 1740 612103 7G16 28,0 1075,0 2166 6

12104 4G25 28,9 960,0 2020 412105 5G25 31,8 1200,0 2465 4

12106 4G35 32,2 1344,0 2570 212107 5G35 36,4 1680,0 3185 2

12108 4G50 38,2 1920,0 3513 112116 5G50 43,2 2400,0 4248 1

12111 4G70 46,8 2688,0 4810 2/012117 5G70 51,8 3360,0 5880 2/0

12110 4G95 51,5 3648,0 6360 3/012118 5G95 56,4 4560,0 8071 3/0

12119 4G120 56,3 4608,0 8170 4/0

12327 4G150 63,5 5760,0 9970 300 kcmil


– see page T 15.



Further dimensions available on request.These cables can be also delivered with coloured conductors (SY-JB pages A 20f.).


2)

�A 19

A

HELUKABEL�SY-JB

colour coded, flexible with steel wire braiding

Technical data– Special PVC control cables– Adapted to DIN VDE 0245, 0281, 0293,0295



– Minimum bending radius approx.6xcable 1 (fixed installation)




– Core insulation of special PVC Z7225– Cores colour coded as per JB/OBcolour code, see page T48 andpage T49



– Special PVC inner jacket– Galvanized steel wire screening– Special PVC, outer jacket transparent(also available in grey)


– PVC self-extinguishing and flameretardant according to DIN VDE 0482part 265-2-1/EN 50265-2-1/IEC 60332-1(equivalent DIN VDE 0472 part 804 testmethod B), for outer jacket grey

ApplicationSY-JB cables are used as measuring andcontrol cables in tool machinery, plantinstallation, power stations and in dataequipment. The braided screen offersbest possible protection against mechan-ical damage. The galvanized coating onthe steel wire braiding not only helpsprotect against corrosion, but alsonotably improves the soldering perfor-mance.The clear transparent outer sheath givesthe cable in addition an optical revalua-tion.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12200 OB 2 x 0,5* 7,2 9,6 80 2012201 3G0,5* 7,7 14,4 92 2012202 4G0,5* 8,1 19,2 102 2012203 5G0,5* 8,6 24,0 119 2012204 7G0,5* 9,8 33,6 157 2012205 10G0,5 11,5 48,0 205 2012206 12G0,5 11,6 58,0 218 20

12218 OB 2 x 0,75* 7,8 14,4 98 1812219 3G0,75* 8,1 21,6 103 1812220 4G0,75* 8,6 28,8 122 1812221 5G0,75* 9,4 36,0 142 1812312 6G0,75* 9,9 43,2 180 1812222 7G0,75* 10,7 50,0 185 1812223 9G0,75 12,2 65,0 249 1812313 10G0,75 12,5 72,0 252 1812224 12G0,75 12,8 86,0 292 18

12234 OB 2 x 1* 8,2 19,2 112 1712235 3G1* 8,5 28,8 132 1712236 4G1* 9,3 38,4 143 1712237 5G1* 9,8 48,0 166 1712238 6G1* 10,6 58,0 220 1712239 7G1* 11,3 67,0 227 1712240 8G1 12,1 77,0 277 1712241 9G1 12,8 86,0 295 1712242 12G1 13,6 115,0 340 17

12256 OB 2 x 1,5* 8,9 29,0 129 1612257 3G1,5* 9,3 43,0 149 1612258 4G1,5* 9,9 58,0 185 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12259 5G1,5* 10,8 72,0 205 1612260 6G1,5* 11,6 87,0 255 1612261 7G1,5* 12,5 101,0 285 1612262 8G1,5 13,6 115,0 340 1612263 9G1,5 14,3 130,0 347 1612264 10G1,5 14,9 144,0 418 1612265 11G1,5 15,1 158,0 430 1612266 12G1,5 15,1 173,0 444 16

12277 OB 2 x 2,5* 10,4 48,0 185 1412278 3G2,5* 11,0 72,0 248 1412279 4G2,5* 11,9 96,0 290 1412280 5G2,5* 12,8 120,0 347 1412281 7G2,5* 15,2 168,0 420 1412282 12G2,5 18,2 288,0 660 14

12291 OB 2 x 4* 11,9 77,0 330 1212318 3G4* 12,6 115,0 375 1212292 4G4* 13,9 154,0 428 1212293 5G4* 15,0 192,0 504 1212294 7G4* 16,4 269,0 640 12

12295 3G6* 14,5 173,0 543 1012296 4G6* 15,8 230,0 571 1012297 5G6* 17,2 288,0 671 1012298 7G6* 18,9 403,0 845 10

12319 3G10* 18,0 288,0 735 812299 4G10* 20,0 384,0 943 812300 5G10* 21,9 480,0 1065 812301 7G10* 24,2 672,0 1551 8



Further dimensions available on request.PVC cables will be changed to lead free PVC successively.

Continuation "


1)

�A 20

HELUKABEL�SY-JB

colour coded, flexible with steel wire braiding


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12320 3G16* 21,0 461,0 1080 612302 4G16* 22,9 614,0 1360 612303 5G16* 25,5 768,0 1740 612304 7G16* 28,0 1075,0 2166 6

12321 3G25* 26,2 720,0 1630 412305 4G25* 28,9 960,0 2020 412306 5G25* 31,8 1200,0 2465 4

12322 3G35* 31,6 1008,0 1932 212307 4G35* 32,2 1344,0 2570 212308 5G35* 36,4 1680,0 3185 2

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

12323 3G50* 37,4 1440,0 2679 112309 4G50* 38,2 1920,0 3513 112314 5G50* 43,2 2400,0 4248 112324 3G70* 46,0 2016,0 2790 2/012310 4G70* 46,8 2688,0 4810 2/012315 5G70* 51,8 3360,0 5880 2/0

12325 3G95* 48,9 2736,0 4870 3/012311 4G95* 51,5 3648,0 6360 3/012316 5G95* 56,4 4560,0 8071 3/012326 3G120* 51,7 3456,0 6230 4/012317 4G120* 56,3 4608,0 8170 4/0

12328 4G150* 63,5 5760,0 9970 300 kcmil



– see page T 15.

Further dimensions available on request.PVC cables will be changed to lead free PVC successively.

1) Please note the cleanroom qualification when ordering.Further informations on page 16. Big stranding machine for cable lay up to 4 x 185 mm2 in factory Windsbach. Works photo: HELUKABEL�

1)

�A 21

A

HELUKABEL�JZ-602

UL-CSA approved 908C 600 V

Technical data– Control cable of special-PVC to UL AWMStyle 10012 (core insulation) Style 2587(jacket insulation) and CSA


– Nominal voltageaccording to UL + CSA 600 V

– Test voltage 3000 V– Breakdown voltage min. 6000 V– Insulation resistancemin 20 MOhmxkm




Cable structure– Bare copper, fine wire stranded0,5–35mm2 (as per AWG-cross sections)

– Special PVC core insulation YI8, toDIN VDE 0207 part 4 and class 43 toUL-Std. 1581

– Black conductors with consecutivenumbering in white



– Special PVC outer sheath YM5, toDIN VDE 0207 part 5 and class 43 toUL-Std. 1581colour grey (RAL 7001)


ApplicationUL-listed and CSA certified flexible controlcable rated at 600 V, primarily designedfor exporters to the US or Canadianmarket. Used in machine tools, controlsystems, connection between controlpanels and machines, assembly lines andother industrial equipment. Suitable forinstallation in dry, moist or wet environ-ment and moderate flexing applications.Resistant to mineral oils, synthetic oilsand water based coolants.The outer sheath is approved with animproved oil-resistance-test.Its flexibility and easy stripability is due tothe use of talkum powder betweenconductors and pressure moulded outerjacket.


PartNo.

No. cond.x AWG*)

No. cond. xcross-sec.mm2

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

PreisDM/100mCu 300,–

83090 OZ 2 x AWG20 2 x 0,5 5,9 9,6 4983091 3 x AWG20 3G0,5 6,3 14,0 5883092 4 x AWG20 4G0,5 6,7 19,0 6983093 5 x AWG20 5G0,5 7,3 24,0 8483094 7 x AWG20 7G0,5 8,5 34,0 12383100 8 x AWG20 8G0,5 9,6 38,4 14083101 9 x AWG20 9G0,5 10,4 43,2 17783095 12 x AWG20 12G0,5 10,9 58,0 19283096 18 x AWG20 18G0,5 12,9 86,0 25683097 25 x AWG20 25G0,5 15,5 120,0 35883098 34 x AWG20 34G0,5 17,7 163,0 48783099 41 x AWG20 41G0,5 19,9 197,0 580


83070 OZ 2 x AWG16 2 x 1,5 6,9 28,8 7383071 3 x AWG16 3G1,5 7,5 44,0 9483072 4 x AWG16 4G1,5 8,1 58,0 11783073 5 x AWG16 5G1,5 8,7 72,0 14083074 7 x AWG16 7G1,5 10,6 101,0 18683104 9 x AWG16 9G1,5 12,8 129,7 244

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


83075 12 x AWG16 12G1,5 13,4 173,0 31983076 18 x AWG16 18G1,5 15,8 260,0 45183077 25 x AWG16 25G1,5 18,9 360,0 62583078 34 x AWG16 34G1,5 21,7 490,0 84083079 41 x AWG16 41G1,5 23,7 590,0 1032

83060 OZ 2 x AWG14 2 x 2,5 8,2 48,0 11583061 3 x AWG14 3G2,5 8,7 72,0 14383062 4 x AWG14 4G2,5 10,1 96,0 18583063 5 x AWG14 5G2,5 10,9 120,0 22183064 7 x AWG14 7G2,5 13,1 168,0 29383065 9 x AWG14 9G2,5 15,6 216,0 42983066 12 x AWG14 12G2,5 16,7 288,0 56383067 18 x AWG14 18G2,5 19,6 432,0 85483068 19 x AWG14 19G2,5 19,7 456,0 91483069 25 x AWG14 25G2,5 24,0 600,0 1188

83051 3 x AWG12 3G4 11,2 115,0 23283052 4 x AWG12 4G4 12,5 154,0 29883053 5 x AWG12 5G4 13,8 192,0 35883054 7 x AWG12 7G4 16,3 269,0 460




– see page T 15.


Continuation "



1)Two-Approvalscontrol cable,

�A 22

HELUKABEL�JZ-602



PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


83020 OZ 2 x AWG6 2 x 16 19,4 307,0 64083021 3 x AWG6 3G16 20,7 461,0 81083022 4 x AWG6 4G16 23,2 615,0 104583023 5 x AWG6 5G16 25,7 768,0 126083024 7 x AWG6 7G16 28,4 1075,0 1760


83001 3 x AWG2 3G35 28,6 1008,0 159083002 4 x AWG2 4G35 31,7 1344,0 212383003 5 x AWG2 5G35 35,2 1680,0 2612

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km



83007 3 x AWG2/0 3G70 39,2 2016,0 330783008 4 x AWG2/0 4G70 41,6 2688,0 425483009 5 x AWG2/0 5G70 48,4 3360,0 5661







1)Two-Approvalscontrol cable,

�A 23

A

HELUKABEL�JZ-602-PUR


Technical data– Control cable of special-PUR to UL CSAAWM I/II A/B Style 20939 (jacket insula-tion) and CSA







Cable structure– Bare copper, fine wire stranded toDIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– Special PVC core insulation YI8, toDIN VDE 0207 part 4 and UL-Style 10012

– Black cores with continuous whitenumbering according to DIN VDE 0293



– Full-polyurethaneouter jacket grey (RAL 7001)

ApplicationUL-listed and CSA certified flexible controlcable rated at 600 V, primarily designedfor exporters to the US or Canadianmarket. Used in machine tools, controlsystems, connection between controlpanels and machines, assembly lines andother industrial equipment. Suitable forinstallation in dry, moist, wet and outdoorenvironment and moderate flexing appli-cations.Resistant to mineral oils, synthetic oils,water based coolants, UV-radiation,oxygene, ozon and hydrolysis. Condition-ally resistant to microbes.


PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km




12495 OZ 2 x AWG16 2 x 1,5 6,9 28,8 7512496 3 x AWG16 3G1,5 7,5 44,0 9612497 4 x AWG16 4G1,5 8,1 58,0 11712498 5 x AWG16 5G1,5 8,7 72,0 14012499 7 x AWG16 7G1,5 10,6 101,0 18612500 9 x AWG16 9G1,5 12,8 129,7 244

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km



12506 OZ 2 x AWG14 2 x 2,5 8,2 48,0 11512507 3 x AWG14 3G2,5 8,7 72,0 14312508 4 x AWG14 4G2,5 10,1 96,0 18512509 5 x AWG14 5G2,5 10,9 120,0 22112510 7 x AWG14 7G2,5 13,1 168,0 29312511 9 x AWG14 9G2,5 15,6 216,0 42912512 12 x AWG14 12G2,5 16,7 288,0 56312513 18 x AWG14 18G2,5 19,6 432,0 85412514 19 x AWG14 19G2,5 19,7 456,0 91412515 25 x AWG14 25G2,5 24,0 600,0 1188




Continuation "


– see page T 15.


Two-Approvalscontrol cable

�A 24




PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


12528 OZ 2 x AWG6 2 x 16 19,2 307,0 64012529 3 x AWG6 3G16 20,5 461,0 81012530 4 x AWG6 4G16 23,0 615,0 104512531 5 x AWG6 5G16 25,5 768,0 126012532 7 x AWG6 7G16 28,2 1075,0 1760



PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


12540 4 x AWG1 4G50 35,8 1920,0 3058

12541 4 x AWG2/0 4G70 41,6 2688,0 4254

12542 4 x AWG3/0 4G95 46,0 3648,0 5762

12543 4 x AWG4/0 4G120 52,8 4608,0 7280


– see page T 15.


Two-Approvalscontrol cable

�A 25

A

HELUKABEL�JZ-602-CY EMC*-preferred type

screened Two-Approvals control cable, UL-CSA approved 908C 600V

Technical data– Special PVC-insulated sheathed cableaccording to UL AWM Style 10012 (coreinsulation) Style 2587 and CSA


– Nominal voltageaccording to UL+CSA 600 V


– Minimum bending radiusfor permanent approx. 10xcable 1



Cable structure– Bare copper, fine wire stranded0,5–35mm2 (as per AWG-cross sections)

– Special PVC core insulation YI8, toDIN VDE 0207 part 4 and class 43 toUL-Std. 1581

– Cores black with sequential numberingimprinted in white



– PVC-insulated inner sheath YM5 toDIN VDE 0207 part 5

– Braided screen of tinned Cu wiresapprox. 85% coverage

– Special PVC outer sheath YM5, toDIN VDE 0207 part 5 and class 43 toUL-Std. 1581colour grey (RAL 7001)


ApplicationUL and CSA approved flexible controlcables up to 600 V, for all machinery intooling and plant construction, suitablefor installation in dry, moist or wet envir-onments for medium mechanical loads.Designed for the export-orientatedmachinery manufacturer, specifically forUSA and Canada.Resistant to mineral oils, synthetic oilsand refrigerants.The outer sheath is approved with animproved oil-resistance-test.The outer jacket is easily removed andthe flexibility is guaranteed on account ofthe talcum powder between the coresand the outer jacket. The thick braidingscreen ensures compliance with electro-magnetic requirements.



PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


82990 OZ 2 x AWG20 2 x 0,5 7,8 40 9382991 3 x AWG20 3G0,5 8,1 45 12482992 4 x AWG20 4G0,5 8,7 52 13382993 5 x AWG20 5G0,5 9,3 68 15382994 7 x AWG20 7G0,5 10,6 93 19182995 9 x AWG20 9G0,5 12,4 134 24382996 12 x AWG20 12G0,5 13,1 163 32282997 18 x AWG20 18G0,5 15,7 191 37482998 25 x AWG20 25G0,5 18,3 223 43682999 34 x AWG20 34G0,5 20,2 284 56083000 41 x AWG20 41G0,5 22,4 336 663


82968 OZ 2 x AWG16 2 x 1,5 8,8 70 13682969 3 x AWG16 3G1,5 9,3 89 16582970 4 x AWG16 4G1,5 10,1 97 19282971 5 x AWG16 5G1,5 10,9 111 22482972 7 x AWG16 7G1,5 13,0 147 27382973 9 x AWG16 9G1,5 14,9 193 34082974 12 x AWG16 12G1,5 15,7 256 461

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


82975 18 x AWG16 18G1,5 18,4 380 67482976 25 x AWG16 25G1,5 22,4 544 95082977 34 x AWG16 34G1,5 25,3 674 120382978 41 x AWG16 41G1,5 27,5 881 1588

82959 OZ 2 x AWG14 2 x 2,5 10,4 73 17382960 3 x AWG14 3G2,5 10,9 111 22082961 4 x AWG14 4G2,5 11,9 141 27082962 5 x AWG14 5G2,5 13,3 169 32982963 7 x AWG14 7G2,5 15,7 251 42882964 9 x AWG14 9G2,5 18,2 326 58082965 12 x AWG14 12G2,5 19,3 430 76182966 18 x AWG14 18G2,5 23,2 639 114082967 25 x AWG14 25G2,5 28,5 892 1551

82954 OZ 2 x AWG12 2 x 4 12,6 116 20982955 3 x AWG12 3G4 13,2 198 31082956 4 x AWG12 4G4 14,6 232 45682957 5 x AWG12 5G4 15,9 275 53282958 7 x AWG12 7G4 19,1 395 737


82945 3 x AWG8 3G10 19,2 416 74182946 4 x AWG8 4G10 21,3 571 98882947 5 x AWG8 5G10 23,9 690 120282948 7 x AWG8 7G10 26,7 971 1743

* AWG19 will be replaced by AWG18 successively; AWG19 as outgoing type

*) NoteAWG sizes are approximate equivalent values. The actual cross-section is in mm2

–see page T 15.

Continuation "




2)

�A 26

HELUKABEL�JZ-602-CY EMC*-preferred type



PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km




82934 3 x AWG2 3G35 34,0 1501 270182935 4 x AWG2 4G35 37,9 1889 327782936 5 x AWG2 5G35 41,7 2532 4530

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km



82782 3 x AWG2-0 3G70 41,4 2288 364782783 4 x AWG2-0 4G70 46,1 3120 488282914 5 x AWG2-0 5G70 50,6 3705 5876




– see page T 15.




2)

�A 27

A

HELUKABEL�JZ-602-C-PUR EMC*-preferred type


Technical data– Special PUR-insulated to UL CSA AWM I/IIA/B Style 20939 (jacket insulation) and CSA








Cable structure– Bare copper, fine wire stranded toDIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– Special PVC core insulation YI8, toDIN VDE 0207 part 4 and UL-Style 10012




– PVC-insulated inner sheath YM5 toDIN VDE 0207 part 5

– Braided screen of tinned Cu wiresapprox. 85% coverage


ApplicationUL and CSA approved flexible controlcables up to 600 V, for all machinery intooling and plant construction, suitablefor installation in dry, moist, wet andoutdoor environments for mediummechanical loads. Designed for theexport-orientated machinery manufac-turer, specifically for USA and Canada.Resistant to mineral oils, synthetic oilsand refrigerants, UV-radiation, osygene,ozon and hydrolysis. Conditionally resis-tant to microbes.



PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km





12583 OZ 2 x AWG14 2 x 2,5 10,3 73 17312584 3 x AWG14 3G2,5 10,8 111 22012585 4 x AWG14 4G2,5 11,8 141 27012586 5 x AWG14 5G2,5 13,2 169 32912587 7 x AWG14 7G2,5 15,6 251 42812588 9 x AWG14 9G2,5 18,1 326 580

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


12589 12 x AWG14 12G2,5 19,2 430 76112590 18 x AWG14 18G2,5 23,0 639 114012591 25 x AWG14 25G2,5 28,3 892 1551







12617 4 x AWG1 4 x 50 41,8 2210 3370

12618 4 x AWG2-0 4 x 70 47,0 2915 4630

12619 4 x AWG3-0 4 x 95 51,0 3920 6114

12620 4 x AWG4-0 4 x 120 58,0 5097 7417

*) NoteAWG sizes are approximate equivalent values. The actual cross-section is in mm2

–see page T 15.


�A 28

HELUKABEL�Single 602-RC* -J/-O 600 V

Special Single Core Cable for drag chains, UL-CSA approved 908C

Technical data– Special PVC control cable according toUL-Style 10107 and CSA AWM I/II AB,core according to DIN VDE 0281 part 3(except 300 mm2)


– Permissible operating temperaturemax. +908C at conductor

– Nominal voltageaccording to UL+CSA 600 VU0/U 600/1000 V


– Minimum bending radius7,5x cable 1 – flexing3x cable 1 – fixed


– TestsAccording to UL-Style 10107/ UL-Std.1581, CSA C22.2 No 210Core according to DIN VDE 0281 part 3and part 1 (HD 21.3)


Cable structure– Bare copper, extra fine wire conductors,to DIN VDE 0295 cl. 6, col. 4, BS 6360cl. 6 and IEC 60228 cl. 6, however by185 mm2 up to 300 mm2 with reducedsingle wire-1 , max. 0,30 mm

– 1. Core insulation of special PVC, TI3 toDIN VDE 0281 part 1 and UL-Std. 1581class 43 908C, wall-thickness to UL-Style10107 and DIN VDE 0281 part 3, colourblack or green-yellow

– 2. Core insulation (jacket) of specialPVC, YM5 to DIN VDE 0207 part 5 andUL-Std. 1581 class 43 908C, wall-thick-ness to UL-Style 10107, colour black(RAL 9005)



ApplicationHigh flexible special single core cables fordrag chains are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms.These two-norm cables primarilydesigned for exportorientated machinerymanufacturer for flexible applications inmachineries, machine tools, robot tech-nics, for movable automated machineryparts. Resistant to mineral oils, syntheticoils and lubricating coolants.

NoteFor applications which go beyond stan-dard solutions (for example forcomposting appliances or high shelfconveyors with extremely high processingspeeds etc.) we recommend for our espe-cially developed enquiry sheet see page23 for energy guiding systems.

Before installation in cable trays pleaseread the instructions.

Further technical details seeselection table for drag chain cables(pages 24ff).

* RC = Robotics Cable


PartNo.


AWG-No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


69601 1G10 8 gn-ye 9,4 96 18069602 1 x 10 8 black 9,4 96 18069603 1G16 6 gn-ye 10,5 154 25069604 1 x 16 6 black 10,5 154 25069605 1G25 4 gn-ye 11,6 240 37069606 1 x 25 4 black 11,6 240 37069607 1G35 2 gn-ye 14,5 336 49069608 1 x 35 2 black 14,5 336 49069609 1G50 1 gn-ye 16,6 480 66569610 1 x 50 1 black 16,6 480 66569611 1G70 2/0 gn-ye 18,0 672 91069612 1 x 70 2/0 black 18,0 672 910

PartNo.


AWG/kcmil No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


69613 1G95 3/0 gn-ye 20,5 912 119569614 1 x 95 3/0 black 20,5 912 119569615 1G120 4/0 gn-ye 23,0 1152 154569616 1 x 120 4/0 black 23,0 1152 154569617 1G150 250 gn-ye 25,2 1440 175069618 1 x 150 250 black 25,2 1440 175069619 1G185 350 gn-ye 29,0 1776 232069620 1 x 185 350 black 29,0 1776 232069621 1G240 450 gn-ye 32,5 2304 296069622 1 x 240 450 black 32,5 2304 296069623 1G300** 550 gn-ye 35,4 2880 355069624 1 x 300** 550 black 35,4 2880 3550

** 300 mm2 in adaption to DIN VDE 0281


G = with green-yellow earth coreX = without green-yellow earth corePVC cables will be changed to lead free PVC successively.

�A 29

A

HELUKABEL�Single 602-RC* -CY -J/-O

Special Single Core Cable for drag chains, UL-CSA approved 908C 600V

Technical data– Special PVC control cable according toUL-Style 10107 and CSA AWM I/II AB,core according to DIN VDE 0281 part 3(except 300 mm2)


– Permissible operating temperaturemax. +908C at conductor

– Nominal voltageaccording to UL+CSA 600 VU0/U 600/1000 V


– Minimum bending radius7,5x cable 1 – flexing3x cable 1 – fixed



– TestsAccording to UL-Style 10107/UL Std1581, CSA C22.2 No 210Core according to DIN VDE 0281 part 3and part 1 (HD 21.3)


Cable structure– Bare copper, extra fine wire conductors,to DIN VDE 0295 cl. 6, col. 4, BS 6360cl. 6 and IEC 60228 cl. 6, however by185 mm2 up to 300 mm2 with reducedsingle wire-1 , max. 0,30 mm

– 1. Core insulation of special PVC, TI3 toDIN VDE 0281 part 1 and UL Std 1581class 43 908C, wall-thickness to UL-Style10107 and DIN VDE 0281 part 3, colourblack or green-yellow

– Tinned copper braided screening,coverage approx. 80%

– 2. Core insulation (jacket) of specialPVC, YM5 to DIN VDE 0207 part 5 andUL-Std. 1581 class 43 908C, wall-thick-ness to UL-Style 10107, colour orange(RAL 2003)




ApplicationHigh flexible special single core screenedcables for drag chains are used for flex-ible use for medium mechanical stresseswith free movement without tensilestress or forced movements in dry, moistand wet rooms.These two-norm cables primarilydesigned for exportorientated machinerymanufacturer for flexible applications inmachineries, machine tools, robot tech-nics, for movable automated machineryparts. Resistant to mineral oils, syntheticoils and lubricating coolants.These screened cables are particularysuitable for the interference-free trans-mission in instrumentation and controlengineering applications (electromagneticcompatibility).

NoteFor applications which go beyond stan-dard solutions (for example forcomposting appliances or high shelfconveyors with extremely high processingspeeds etc.) we recommend for our espe-cially developed enquiry sheet see pageA 15 for energy guiding systems.




PartNo.


AWG-No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


69631 1G10 8 gn-ye 10,0 130 23069632 1 x 10 8 black 10,0 130 23069633 1G16 6 gn-ye 11,1 190 30069634 1 x 16 6 black 11,1 190 30069635 1G25 4 gn-ye 12,3 260 42069636 1 x 25 4 black 12,3 260 42069637 1G35 2 gn-ye 15,1 405 61569638 1 x 35 2 black 15,1 405 61569639 1G50 1 gn-ye 17,2 560 82569640 1 x 50 1 black 17,2 560 82569641 1G70 2/0 gn-ye 19,0 780 109069642 1 x 70 2/0 black 19,0 780 1090

PartNo.


AWG/kcmil No.*)

Corecolour

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


69643 1G95 3/0 gn-ye 22,0 1030 139569644 1 x 95 3/0 black 22,0 1030 139569645 1G120 4/0 gn-ye 23,6 1285 177069646 1 x 120 4/0 black 23,6 1285 177069647 1G150 250 gn-ye 25,8 1430 193069648 1 x 150 250 black 25,8 1430 193069649 1G185 350 gn-ye 29,8 1940 263569650 1 x 185 350 black 29,8 1940 263569651 1G240 450 gn-ye 33,5 2530 338069652 1 x 240 450 black 33,5 2530 338069653 1G300** 550 gn-ye 36,2 3140 412069654 1 x 300** 550 black 36,2 3140 4120

** 300 mm2 in adaption to DIN VDE 0281


Further technical details see selection table for drag chain cables(pages 24ff).

G = with green-yellow earth coreX = without green-yellow earth core


DESINA�: DEcentralised and StandardisedINstAllation is a recommendation from VDW, theGerman toolmakers association, for harmonisationof components, interfaces and connecting systems

Cu-screened

EMC*-preferred type

�A 30

HELUKABEL�JZ-602 RC*

special cablesfor drag chains

Two-Approvals control cable UL-CSA approved 908C 600 V

Technical data– Control cable of special-PVC to ULAWM Style 10012 (core insulation)Style 2587 (jacket insulation) and CSA







Cable structure– Bare copper, extra fine wire conductors,to DIN VDE 0295 cl. 6 col. 4, BS 6360cl. 6 and IEC 60228 cl. 6

– Special PVC core insulation, YI8 toDIN VDE 0207 part 4 and class 43 toUL-Std. 1581

– Red cores with continuous white figureimprint to DIN VDE 0293


– Cores stranded in layers with optimalselected lay-lenght

– Core wrapping with fleece over eachlayer

– Special PVC outer jacket YM5 toDIN VDE 0207 part 5, UL-Style 2587 andCSA C22.2 No 210Outer jacket black (RAL 9005)

– Extensively oil resistant Chemical Resis-tance – see table Technical Informa-tions


ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms. These special cables for dragchains are used for permanent flexibleapplications in machineries, machinetools, robot technics, for movable auto-mated machinery parts.These cables have shown excellentperformance in combination with stan-dard cable trays.

Note– Interesting for the export-orientedmachines and machinery plants.

– UV-resistant



PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


89900 3 x AWG20 3G0,5 6,0 14,0 5889901 4 x AWG20 4G0,5 6,5 19,0 6989902 5 x AWG20 5G0,5 7,1 24,0 8489903 7 x AWG20 7G0,5 8,2 34,0 12389904 9 x AWG20 9G0,5 10,0 43,2 17789905 12 x AWG20 12G0,5 10,5 58,2 19289906 18 x AWG20 18G0,5 12,5 86,0 25689907 25 x AWG20 25G0,5 15,0 120,0 35889908 34 x AWG20 34G0,5 17,2 163,0 487

89909 3 x AWG18 3G0,75 6,6 28,8 8889910 4 x AWG18 4G0,75 7,1 38,4 10189911 5 x AWG18 5G0,75 7,8 48,0 12689912 7 x AWG18 7G0,75 9,2 67,0 14589913 9 x AWG18 9G0,75 11,0 86,4 16889914 12 x AWG18 12G0,75 11,5 115,0 26089915 15 x AWG18 15G0,75 13,2 144,0 30089916 18 x AWG18 18G0,75 14,0 173,0 36089917 25 x AWG18 25G0,75 17,2 240,0 64089918 34 x AWG18 34G0,75 19,1 326,0 730


PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km



89935 3 x AWG12 3G4,0 10,9 115,0 23189930 4 x AWG12 4G4,0 12,4 154,0 29889936 5 x AWG12 5G4,0 13,8 192,0 37089931 7 x AWG12 7G4,0 16,6 269,0 460

89937 4 x AWG10 4G6,0 14,6 231,0 430

89938 4 x AWG8 4G10,0 18,2 384,0 720

89939 4 x AWG6 4G16,0 22,0 615,0 1060

89940 4 x AWG4 4G25,0 26,5 960,0 1590

89941 4 x AWG2 4G35,0 30,8 1344,0 2105


– see page T 15.


G = with green-yellow earth corePVC cables will be changed to lead free PVC successively.

�A 31

A

HELUKABEL�JZ-602 RC*-PUR

special cablesfor drag chains

Two-Approvals control cable UL-CSA approved 808C 600 V

Technical data– Control cable of special-PUR to ULCSA AWM I/II A/B Style 20939 (jacketinsulation) and CSA







Cable structure– Bare copper, extra fine wire conductors,to DIN VDE 0295 cl. 6, BS 6360 cl. 6 andIEC 60228 cl. 6







ApplicationThese cables are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist, wetrooms and outdoor. These special cablesfor drag chains are used for permanentflexible applications in machineries,machine tools, robot technics, formovable automated machinery parts.

Resistant to mineral oils, synthetic oilsand refrigerants, UV-radiation, oxygene,ozon and hydrolysis. Conditionally resis-tant to microbes.



PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km



12639 3 x AWG18 3G0,75 6,6 28,8 8812640 4 x AWG18 4G0,75 7,1 38,4 10112641 5 x AWG18 5G0,75 7,8 48,0 12612642 7 x AWG18 7G0,75 9,2 67,0 14512643 9 x AWG18 9G0,75 11,0 86,4 16812644 12 x AWG18 12G0,75 11,5 115,0 26012645 15 x AWG18 15G0,75 13,2 144,0 30012646 18 x AWG18 18G0,75 14,0 173,0 36012647 25 x AWG18 25G0,75 17,2 240,0 64012648 34 x AWG18 34G0,75 19,1 326,0 730


PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km



12663 3 x AWG12 3G4,0 10,9 115,0 23112664 4 x AWG12 4G4,0 12,4 154,0 29812665 5 x AWG12 5G4,0 13,8 192,0 37012666 7 x AWG12 7G4,0 16,6 269,0 460

12667 4 x AWG10 4G6,0 14,6 231,0 430

12668 4 x AWG8 4G10,0 18,2 384,0 720

12669 4 x AWG6 4G16,0 22,0 615,0 1060

12670 4 x AWG4 4G25,0 26,5 960,0 1590

12671 4 x AWG2 4G35,0 30,8 1344,0 2105


Before installation in cable trays please read the instructions.


– see page T 15.


�A 32

HELUKABEL�JZ-602 RC*-CY

cables fordrag chains

Two-Approvals control cable UL-CSA approved 908C 600V

Technical data– Control cable of special-PVC to UL AWMStyle 10012 (core insulation) Style 2587(jacket insulation) and CSA





– Radiation resistanceup 80x106 cJ/kg (up to 80 Mrad)







– Red cores with continuous white figureimprint to DIN VDE 0293

– Green-yellow earth core in the outerlayer



– PVC-inner sheath– Screening:

* up to 17 mm 1 – layer of tinnedcopper wires

* 4 17 mm 1 – tinned copper wirebraid coverage ca. 85%

– Special PVC outer jacket YM5 toDIN VDE 0207 part 5, UL-Style 2587 andCSA C22.2 No 210Outer jacket black (RAL 9005)

– Extensively oil resistant Chemical Resis-tance – see table Technical Informations

ApplicationThese cable are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms. These special cables for dragchains are used for permanent flexibleapplications in machineries, machinetools, robot technics, for movable auto-mated machinery parts.These cables have shown excellentperformance in combination with stan-dard cable trays.The dense screening assures distur-bance-free transmission of all signals andimpulses. An ideal disturbance-freecontrol cable for the above applications.

Note– Interesting for the export-orientedmachines and machinery plants.

– UV-resistant

* EMC = Electromagnetic compatibility

Note To optimise the EMC features werecommend a large round contact of thecopper braiding on both ends.


PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


89950 3 x AWG20 3G0,5 8,5 45 12489951 4 x AWG20 4G0,5 9,1 52 13589952 5 x AWG20 5G0,5 9,9 68 15389953 7 x AWG20 7G0,5 11,0 93 19189954 9 x AWG20 9G0,5 12,4 134 24389955 12 x AWG20 12G0,5 13,5 163 32289956 15 x AWG20 15G0,5 14,8 174 35089957 18 x AWG20 18G0,5 16,0 191 37489958 25 x AWG20 25G0,5* 19,0 223 436

89959 3 x AWG18 3G0,75 8,9 56 13089960 4 x AWG18 4G0,75 9,7 81 15589961 5 x AWG18 5G0,75 10,4 90 18189962 7 x AWG18 7G0,75 12,0 106 20889963 9 x AWG18 9G0,75 14,1 161 32189964 12 x AWG18 12G0,75 15,2 175 34189965 15 x AWG18 15G0,75 16,7 204 39689966 18 x AWG18 18G0,75* 17,6 241 47389967 25 x AWG18 25G0,75* 20,7 342 65089968 34 x AWG18 34G0,75* 24,3 434 781

89969 3 x AWG16 3G1,5 10,2 89 16589970 4 x AWG16 4G1,5 11,0 97 19289971 5 x AWG16 5G1,5 11,8 111 22489972 7 x AWG16 7G1,5 14,0 147 27489973 9 x AWG16 9G1,5 16,4 193 340

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


89974 12 x AWG16 12G1,5* 17,1 256 46189975 18 x AWG16 18G1,5* 20,2 360 67489976 25 x AWG16 25G1,5* 25,2 544 95089977 34 x AWG16 34G1,5* 28,1 674 1203

89984 3 x AWG14 3G2,5 11,8 141 22089978 4 x AWG14 4G2,5 13,2 170 27089985 5 x AWG14 5G2,5 14,2 195 35089979 7 x AWG14 7G2,5* 17,4 251 42889986 12 x AWG14 12G2,5* 21,0 368 73089980 18 x AWG14 18G2,5* 25,4 639 1140

89987 3 x AWG12 3G4,0 14,0 180 29689981 4 x AWG12 4G4,0 15,9 232 45689988 5 x AWG12 5G4,0* 17,7 330 45089982 7 x AWG12 7G4,0* 20,9 395 737

89983 4 x AWG10 4G6,0* 18,3 316 572

89989 4 x AWG8 4G10,0* 23,2 490 1012

89990 4 x AWG6 4G16,0* 27,6 850 1400

89991 4 x AWG4 4G25,0* 33,1 1450 2100

89992 4 x AWG2 4G35,0* 37,8 1890 2550


– see page T 15.

* With braidPVC cables will be changed to lead free PVC successively.


Further technical details see selection table for drag chain cables (pages 24ff).

�A 33

A

HELUKABEL�JZ-602 RC*-C-PUR

cables fordrag chains

Two-Approvals control cable UL-CSA approved 808C 600V

Technical data– Control cable of special-PUR to UL CSAAWM I/II A/B Style 20939 (jacket insula-tion) and CSA





– Radiation resistanceup 100x106 cJ/kg (up to 100 Mrad)



Cable structure– Bare copper, extra fine wire conductors,to DIN VDE 0295 cl. 6, BS 6360 cl. 6 andIEC 60228 cl. 6






– PVC-inner sheath– Screening:

* up to 17 mm 1 – layer of tinnedcopper wires

* 4 17 mm 1 – tinned copper wirebraid coverage ca. 85%


ApplicationThese cable are used for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist, wetrooms and outdoor. These special cablesfor drag chains are used for permanentflexible applications in machineries,machine tools, robot technics, formovable automated machinery parts.Resistant to mineral oils, synthetic oilsand refrigerants, UV-radiation, oxygene,ozon and hydrolysis. Conditionally resis-tant to microbes.The dense screening assures distur-bance-free transmission of all signals andimpulses. An ideal disturbance-freecontrol cable for the above applications.





PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


12680 3 x AWG20 3G0,5 8,5 45 12412681 4 x AWG20 4G0,5 9,1 52 13512682 5 x AWG20 5G0,5 9,7 68 15312683 7 x AWG20 7G0,5 11,0 93 19112684 9 x AWG20 9G0,5 12,4 134 24312685 12 x AWG20 12G0,5 13,5 163 32212686 15 x AWG20 15G0,5 14,8 174 35012687 18 x AWG20 18G0,5 16,0 191 37412688 25 x AWG20 25G0,5* 19,0 223 436

12689 3 x AWG18 3G0,75 8,9 56 13012690 4 x AWG18 4G0,75 9,7 81 15512691 5 x AWG18 5G0,75 10,4 90 18112692 7 x AWG18 7G0,75 12,0 106 20812693 9 x AWG18 9G0,75 14,1 161 32112694 12 x AWG18 12G0,75 15,2 175 34112695 15 x AWG18 15G0,75 16,7 204 39612696 18 x AWG18 18G0,75* 17,6 241 47312697 25 x AWG18 25G0,75* 20,7 342 65012698 34 x AWG18 34G0,75* 24,3 434 781

12699 3 x AWG16 3G1,5 10,2 89 16512700 4 x AWG16 4G1,5 11,0 97 19212701 5 x AWG16 5G1,5 11,8 111 22412702 7 x AWG16 7G1,5 14,0 147 27412703 9 x AWG16 9G1,5 16,4 193 340

PartNo.

No. cond.x AWG*)


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km


12704 12 x AWG16 12G1,5* 17,1 256 46112705 18 x AWG16 18G1,5* 20,2 360 67412706 25 x AWG16 25G1,5* 25,2 544 95012707 34 x AWG16 34G1,5* 28,1 674 1203

12708 3 x AWG14 3G2,5 11,8 141 22012709 4 x AWG14 4G2,5 13,2 170 27012710 5 x AWG14 5G2,5 14,2 195 35012711 7 x AWG14 7G2,5* 17,4 251 42812712 12 x AWG14 12G2,5* 21,0 368 73012713 18 x AWG14 18G2,5* 25,4 639 1140

12714 3 x AWG12 3G4,0 14,0 180 29612715 4 x AWG12 4G4,0 15,9 232 45612716 5 x AWG12 5G4,0* 17,7 330 45012717 7 x AWG12 7G4,0* 20,9 395 737

12718 4 x AWG10 4G6,0* 18,3 316 572

12719 4 x AWG8 4G10,0* 23,2 490 1012

12720 4 x AWG6 4G16,0* 27,6 850 1400

12721 4 x AWG4 4G25,0* 33,1 1450 2100

12722 4 x AWG2 4G35,0* 37,8 1890 2550




* With braid


�A 34

HELUKABEL�JZ-603

UL-CSA-HAR*CSA v HAR x

Three-Approvals Control Cable

Technical data– Special PVC control cable with oil resis-tant outer sheath to DIN VDE 0281part 13, HD 21.13 S1 and to UL-Style2587

– Temperature rangeflexing – 58Cto+708C (HAR)

– 58Cto+908C (UL+CSA)fixed installation–408Cto+708C (HAR)

–408Cto+908C (UL+CSA)– Nominal voltageU0/U = 300/500 V (HAR)U = 600 V (UL+CSA)




– Oil resistant as per VDE 0207, UL 1581part 50.182, ASTM-OIL No. 2,VDE 0472 part 803, UL 1581 part 50.182

Cable structure– Bare copper, fine wire conductorsto DIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– Special PVC core insulation TI1, toDIN VDE 0281 part 1, HD 21.1S2 andclass 43 to UL-Std. 1581

– Black cores with white continuousnumbering

– Green-yellow earth core in the outer layer– Cores stranded in layers with optimallay-length

– Special PVC outer sheath TM5, toDIN VDE 0281 part 1, HD 21.1 S2 andclass 43 to UL-Std. 1581colour grey (RAL 7001)


ApplicationUL-CSA-HAR approved cables offer anycompany exorting anywhere in the world,primarily designed for exporters, used inmachine tools, control systems, assemblylines and other industrial equipment.These cables are suitable for flexible usefor medium mechanical stresses with freemovements in dry, moist and wet roomsbut not for open air.



PartNo.


AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

83704 OZ 2 x 0,5 20 5,7 9,6 5283650 3G0,5 20 6,1 14,0 6383651 4G0,5 20 6,7 19,0 6983652 5G0,5 20 7,3 24,0 8783653 7G0,5 20 8,8 34,0 11983654 12G0,5 20 11,1 58,0 19883655 18G0,5 20 12,9 86,0 26683656 25G0,5 20 16,0 120,0 38083657 34G0,5 20 17,7 163,0 50883658 41G0,5 20 19,5 197,0 59483659 50G0,5 20 21,3 240,0 71583660 61G0,5 20 23,8 293,0 840

83705 OZ 2 x 0,75 19 6,0 14,4 6683661 3G0,75 19 6,5 22,0 7683662 4G0,75 19 7,1 29,0 8583663 5G0,75 19 7,9 36,0 11383664 7G0,75 19 9,5 50,0 14483665 12G0,75 19 11,6 86,0 24583666 18G0,75 19 13,9 130,0 32783667 25G0,75 19 17,1 180,0 46683668 34G0,75 19 19,1 245,0 62683669 41G0,75 19 20,9 296,0 74783670 50G0,75 19 23,0 360,0 89683671 61G0,75 19 25,3 439,0 1070

83706 OZ 2 x 1 18 6,3 19,2 7083672 3G1 18 6,8 29,0 8883673 4G1 18 7,5 39,0 9983674 5G1 18 8,4 48,0 13283675 7G1 18 10,0 67,0 17083676 12G1 18 12,5 115,0 28583677 18G1 18 14,7 173,0 40583678 25G1 18 18,0 240,0 570

PartNo.


AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

83679 34G1 18 20,3 326,0 74283680 41G1 18 22,4 394,0 88583681 50G1 18 24,3 480,0 107183682 61G1 18 26,8 586,0 1265

83707 OZ 2 x 1,5 16 7,4 28,8 9183683 3G1,5 16 8,0 43,0 11083684 4G1,5 16 8,7 58,0 14183685 5G1,5 16 9,8 72,0 16783686 7G1,5 16 11,9 101,0 22583687 12G1,5 16 14,5 173,0 36183688 18G1,5 16 17,4 259,0 51883689 25G1,5 16 21,3 360,0 73083690 34G1,5 16 24,1 490,0 94583691 41G1,5 16 26,2 591,0 113583692 50G1,5 16 28,8 720,0 138183693 61G1,5 16 31,5 878,0 1640

83708 OZ 2 x 2,5 14 9,2 48,0 12583694 3G2,5 14 9,9 72,0 16983695 4G2,5 14 11,0 96,0 20983696 5G2,5 14 12,0 120,0 25683697 7G2,5 14 14,6 168,0 34083698 12G2,5 14 18,1 288,0 57983699 18G2,5 14 22,1 432,0 85183700 25G2,5 14 26,5 600,0 117583701 34G2,5 14 29,9 816,0 152983702 50G2,5 14 35,2 1200,0 229083703 61G2,5 14 38,4 1464,0 2724

* NoteThe following amendments in the cable designation result from the newDIN VDE 0281 part 13/harmonised in accordance with HD 21.13S1:NYSLYo-J (new: H05VV5-F) andNYSLYCYo-J (new: H05VVC4V5-K). SEV-approval is no longer applicable as a result ofthe harmonisation.


G = with green-yellow earth coreX = without green-yellow earth core (OZ)For details of extra cables with overseas standards please see pages F 1–F 21.PVC cables will be changed to lead free PVC successively.

�A 35

A

HELUKABEL�JZ-603-CY

UL-CSA-HAR*-CYCSA v HAR x

Three-Approvals Cable, Cu-screened EMC*-preferred type

Technical data– Special PVC control cable with oil resis-tant outer sheath to DIN VDE 0281part 13, HD 21.13 S1 and to UL-Style2587

– Temperature rangeflexing – 58Cto+708C (HAR)

– 58Cto+908C (UL+CSA)fixed installation–408Cto+708C (HAR)

–408Cto+908C (UL+CSA)– Nominal voltageU0/U = 300/500 V (HAR)U = 600 V (UL+CSA)

– Test voltage 3000 V– Breakdown voltage min. 6000 V– Insulation resistance min. 20MOhmxkm– Minimum bending radiusapprox. 10xcable 1


– Coupling resistance max. 250 Ohm/km


Cable structure– Bare copper, fine wire conductorsto DIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– Special PVC core insulation TI1, toDIN VDE 0281 part 1, HD 21.1S2 andclass 43 to UL-Std. 1581

– Black cores with white continuousnumbering

– Green-yellow earth core in the outer layer– PVC based inner sheath– Tinned copper braiding screening,85% coverage

– Special PVC outer sheath TM5, toDIN VDE 0281 part 1, HD 21.1 S2 andclass 43 to UL-Std. 1581 colour grey(RAL 7001)


– Oil retardant – see page A 35.

ApplicationUL-CSA-HAR approved cables offer anycompany exorting anywhere in the world,primarily designed for exporters, used inmachine tools, control systems, assemblylines and other industrial equipment.These cables are suitable for flexible usefor medium mechanical stresses with freemovements in dry, moist and wet roomsbut not for open air.The dense screening assures distur-bance-free transmission of all signals andimpulses. An ideal disturbance-freecontrol cable for the above application.



PartNo.


AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

83709 OZ 2 x 0,5 20 7,7 30 9083720 3G0,5 20 8,3 42 10583721 4G0,5 20 8,9 51 12383722 5G0,5 20 9,7 56 14783723 7G0,5 20 11,2 75 19583724 12G0,5 20 13,6 124 27683725 18G0,5 20 15,4 166 41883726 25G0,5 20 18,6 196 50483727 34G0,5 20 20,8 242 63283728 41G0,5 20 22,6 351 75083729 50G0,5 20 24,8 398 96883730 61G0,5 20 26,0 447 1068

83710 OZ 2 x 0,75 19 8,0 41 10183731 3G0,75 19 8,6 50 12783732 4G0,75 19 9,4 61 15583733 5G0,75 19 10,1 73 18083734 7G0,75 19 11,9 93 22583735 12G0,75 19 14,2 155 32683736 18G0,75 19 16,6 211 45783737 25G0,75 19 20,0 278 63583738 34G0,75 19 22,4 360 80583739 41G0,75 19 24,0 454 90883740 50G0,75 19 26,2 541 115583741 61G0,75 19 30,0 628 1400

83711 OZ 2 x 1 18 8,5 48 11383742 3G1 18 9,2 61 14483743 4G1 18 9,8 76 17883744 5G1 18 10,7 85 20583745 7G1 18 12,5 113 263

PartNo.


AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

83746 12G1 18 15,1 195 42483747 18G1 18 17,3 256 56083748 25G1 18 21,1 342 76083749 34G1 18 23,5 447 94583750 41G1 18 25,5 575 115183751 50G1 18 27,6 666 130083752 61G1 18 32,4 780 1500

83712 OZ 2 x 1,5 16 9,4 69 14483753 3G1,5 16 10,1 80 16083754 4G1,5 16 11,0 94 21083755 5G1,5 16 12,3 114 24083756 7G1,5 16 14,2 143 30583757 12G1,5 16 17,1 254 48283758 18G1,5 16 20,0 314 61183759 25G1,5 16 24,0 477 95083760 34G1,5 16 27,1 671 120083761 41G1,5 16 29,7 777 140083762 50G1,5 16 31,8 911 166583763 61G1,5 16 34,6 1079 1852

83713 OZ 2 x 2,5 14 11,1 81 18983764 3G2,5 14 12,0 115 24483765 4G2,5 14 13,4 141 29683766 5G2,5 14 14,6 188 36783767 7G2,5 14 17,2 241 47883768 12G2,5 14 21,2 397 62283769 18G2,5 14 24,8 556 101083770 25G2,5 14 29,8 790 137583771 34G2,5 14 34,4 1007 189383772 50G2,5 14 39,0 1498 266683773 61G2,5 14 41,0 1794 3077

* NoteThe following amendments in the cable designation result from the newDIN VDE 0281 part 13/harmonised in accordance with HD 21.13S1:NYSLYo-J (new: H05VV5-F) and NYSLYCYo-J (new: H05VVC4V5-K). SEV-approval is nolonger applicable as a result of the harmonisation.

*) Note: AWG sizes are approximate equivalent values.The actual cross-section is in mm2 – see page T 15.

G = with green-yellow earth coreX = without green-yellow earth core (OZ)For details of extra cables with overseas standards please see pages F 1–F 21.PVC cables will be changed to lead free PVC successively.

�A 36

It does not matter whether you construct and buildmachines or robots. You have to guarantee optimum func-tion and high endurance.Problem areas are tight bending radius and high movingspeeds. We have the solution for the wiring:HELUKABEL�-JZ-HF SUPERTRONIC-C-PURHELUKABEL�-PURo-JZ-HF SUPER-PAAR-TRONIC-C-PURMULTIFLEX 512�-PUR HELUKABEL� JZ 602 RCMULTISPEED 500The optimum for safety and durability. Due to the highendurance, enormous cost saving. The determinating factorfor the selection of your cables is the conceivable strains.The following criterions for the load can be appeared invarious combination– Speed – Distance of movement– Acceleration – Chemical and mechanical-

requirementsIf you have any further questions please ask for our specialquestionary sheet for drag chains.

Besides the extensive range of types in our stock we alsooffer the perfect solutions.We also specialise in developing and manufacturing heavyduty cables specially designed to provide the solution foryour individual problems. By using such insulation materialsas polyester, polyamid or flourinated polymers and speciallybalanced suitable jacketing materials, HELUKABEL� is able tooffer special cables with a high degree of resistance tomechanical stress. Cables manufactured using these mate-rials offer:* Excellent electrical properties* Minimum bending radius (crucial in such fields as robotics,

hospital equipment, etc.)* Good thermal properties* A high level of chemical resistance.Special tape insulation techniques serve to perfect thewhole construction.Dont feel that you have a problem we cannot solve. Call usfor the perfect solution.

Works photo: L. SCHULER GmbH

�A 37

A

Control Cables – flexible and screened

HELUKABEL� delivers flexible control cables withdifferent insulations and outer jacket materials,screened and unscreened with an optimum ofprice-earning ratio.

Control cables can be used in machinery produc-tion and production lines as direct line or connec-tion cable for measuring, signal and controlfeatures, for computer systems, for control devicesof tool making machines, conveyor belts andconveyor systems.

It goes without saying that we also demand a highquality standard for our control cable as well as forall other cables.

We hold an extensive stock of cables.

Partial view of drag chain test centre in factory Windsbach Works photo: HELUKABEL�

Works photo: Eisenmann

�A 38

SUPERTRONIC-PVCcable for drag chains

SUPERTRONIC-C-PVC EMC*-preferred type

Technical data– Special PVC cable for drag chains,adapted to DIN VDE 0245, 0281

– Very high flexible due to specialconstruction

– Temperature rangeflexing – 58C to +708Cfixed installation–408C to +708Cshort time +1058C

– Nominal voltage 350 V– Test voltage 1500 V– Breakdown voltage min. 3000 V– Insulation resistancemin. 20 MOhmxkm

– Minimum bending radius7,5xcable 1 (unscreened)10xcable 1 (screened)


– Coupling resistancefor C-PVC type max. 250 Ohm/km


Cable structure– Bare copper, extra fine wire conductors,to DIN VDE 0295 cl. 6 col. 4 and 5


– Cores colour coded to DIN 47100,see page T 46

– Cores stranded in layers with optimalselected lay-length

– Core wrapping with textile tape– Tinned copper braided screen (for typeC-PVC), approx. 85% coverage

– Special PVC outer sheath TM2, toDIN VDE 0281 part 1colour grey (RAL 7001)

– Adhesion-free– Extensively oil resistantChemical Resistance – see table Tech-nical Informations


ApplicationThe ideal cable for use in cable trays. Thishigh flexible cable is ideal for all areasrequiring a high and fast flexing cableincluding the machine industries, roboticsand all areas of highly mobile machineparts.The long working life offers a secureperformance as well as economy.The copper, braided screening offerseffective protection from both internaland external interference.




SUPERTRONIC-PVC

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49550 2 x 0,14 3,5 2,8 23 2649551 3 x 0,14 3,6 4,1 25 2649552 4 x 0,14 4,0 5,6 30 2649553 5 x 0,14 4,2 7,0 35 2649554 7 x 0,14 4,8 9,8 49 2649555 10 x 0,14 6,6 14,0 64 2649556 12 x 0,14 6,9 16,8 71 2649557 14 x 0,14 6,6 19,6 77 2649558 18 x 0,14 7,0 25,2 90 2649559 24 x 0,14 8,4 33,6 119 2649560 25 x 0,14 8,7 35,0 124 26

49561 2 x 0,25 4,1 5,0 28 2449562 3 x 0,25 4,3 7,5 33 2449563 4 x 0,25 4,8 10,0 39 2449564 5 x 0,25 5,1 12,5 50 2449565 7 x 0,25 5,3 17,5 63 2449566 10 x 0,25 7,6 25,0 83 2449567 12 x 0,25 7,8 30,1 95 2449568 14 x 0,25 8,0 35,0 107 2449569 18 x 0,25 9,0 45,0 130 2449570 24 x 0,25 10,1 60,0 170 2449571 25 x 0,25 10,4 62,5 177 24

49572 2 x 0,34 4,6 6,8 33 2249573 3 x 0,34 4,8 10,2 42 2249574 4 x 0,34 5,4 13,6 56 2249575 5 x 0,34 6,6 17,0 64 2249576 7 x 0,34 7,4 23,8 84 2249577 10 x 0,34 8,9 34,0 116 2249578 12 x 0,34 9,0 40,8 133 2249579 14 x 0,34 9,1 47,6 150 2249580 18 x 0,34 10,0 61,2 182 2249581 24 x 0,34 12,1 81,5 240 2249582 25 x 0,34 12,5 85,0 250 22

SUPERTRONIC-C-PVC (screened)

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49620 2 x 0,14 4,0 11,2 33 2649621 3 x 0,14 4,2 14,1 36 2649622 4 x 0,14 4,4 15,5 41 2649623 5 x 0,14 4,8 18,3 46 2649624 7 x 0,14 5,4 27,6 70 2649625 10 x 0,14 6,7 39,3 88 2649626 12 x 0,14 6,8 42,1 97 2649627 14 x 0,14 7,0 45,3 105 2649628 18 x 0,14 7,6 54,1 122 2649629 24 x 0,14 9,0 66,3 156 2649630 25 x 0,14 9,0 68,4 162 26

49631 2 x 0,25 4,5 14,9 39 2449632 3 x 0,25 4,7 18,8 45 2449633 4 x 0,25 5,0 21,3 52 2449634 5 x 0,25 6,1 31,0 70 2449635 7 x 0,25 6,7 39,6 88 2449636 10 x 0,25 8,5 53,9 114 2449637 12 x 0,25 8,8 59,1 128 2449638 14 x 0,25 8,8 64,2 140 2449639 18 x 0,25 9,2 78,4 166 2449640 24 x 0,25 11,0 89,9 210 2449641 25 x 0,25 11,2 101,0 220 24

49642 2 x 0,34 4,9 16,1 46 2249643 3 x 0,34 5,4 28,7 62 2249644 4 x 0,34 6,2 35,7 80 2249645 5 x 0,34 6,8 39,1 88 2249646 7 x 0,34 7,6 52,7 116 2249647 10 x 0,34 9,3 67,4 156 2249648 12 x 0,34 9,4 76,4 167 2249649 14 x 0,34 9,6 85,3 195 2249650 18 x 0,34 10,4 99,7 225 2249651 24 x 0,34 12,8 147,1 312 2249652 25 x 0,34 12,8 155,0 325 22


Other sizes and dimensions available on request.Before installation in cable trays please read the instruction.PVC cables will be changed to lead free PVC successively.

�A 39

A

HELUKABEL�JZ-HF

number coded, flexiblecontrol cable for drag chains

Technical data– Special PVC control cable, extreme flex-ibility due to special construction

– Requirements adapted to DIN VDE 0281part 13







– Core insulation of special PVC Z7225– Black cores with continuous whitefigure imprint to DIN VDE 0293



– Core wrapping with fleece– Special PVC outer sheath, TM2 toDIN VDE 0281 part 1 and HD 21.1,colour grey (RAL 7001)



ApplicationJZ-HF cables are ideal for use in themachine tool industry, in robotics andmachine production and anywhere wherehigh flexibility is essential.These cables have shown excellentperformance in combination with stan-dard cable trays.These cables are suitable for flexible usefor medium mechanical stresses with freemovements.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15001 OZ 2 x 0,5 5,0 9,6 46 2015002 3G0,5 5,3 14,0 57 2015003 4G0,5 5,7 19,0 70 2015004 5G0,5 6,4 24,0 93 2015005 7G0,5 7,5 34,0 127 2015090 OZ 7 x 0,5 7,5 34,0 127 2015006 10G0,5 9,1 48,0 161 2015007 12G0,5 9,2 58,0 177 2015008 14G0,5 9,8 67,0 213 2015009 16G0,5 10,3 77,0 260 2015010 18G0,5 11,1 86,0 284 2015011 20G0,5 11,6 96,0 318 2015012 25G0,5 13,4 120,0 363 2015013 30G0,5 13,7 144,0 432 2015014 34G0,5 15,0 163,0 487 2015015 36G0,5 15,0 173,0 518 2015016 42G0,5 16,1 202,0 575 2015017 50G0,5 17,9 240,0 675 2015018 61G0,5 19,6 290,0 829 20

15019 OZ 2 x 0,75 5,4 14,4 58 1815020 3G0,75 5,7 22,0 73 1815021 4G0,75 6,4 29,0 77 1815022 5G0,75 7,0 36,0 119 1815023 7G0,75 8,3 50,0 165 1815024 10G0,75 10,1 72,0 216 1815025 12G0,75 10,2 86,0 247 1815026 14G0,75 10,9 101,0 284 1815027 16G0,75 11,5 115,0 320 1815028 18G0,75 12,1 130,0 356 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15029 20G0,75 12,8 144,0 453 1815030 25G0,75 14,9 180,0 498 1815031 30G0,75 15,2 216,0 510 1815032 34G0,75 16,6 245,0 550 1815033 36G0,75 16,6 259,0 570 1815034 42G0,75 18,1 302,0 600 1815035 50G0,75 20,0 360,0 700 1815036 61G0,75 23,3 432,0 820 1815091 65G0,75 24,7 439,0 841 18

15037 OZ 2 x 1 5,7 19,0 65 1715038 3G1 6,0 29,0 84 1715039 4G1 6,8 38,0 113 1715040 5G1 7,4 48,0 137 1715041 7G1 8,8 67,0 192 1715042 10G1 10,7 96,0 251 1715043 12G1 10,8 115,0 295 1715044 14G1 11,6 134,0 337 1715045 16G1 12,2 154,0 379 1715046 18G1 13,0 173,0 420 1715047 20G1 13,6 192,0 480 1715048 25G1 15,8 240,0 600 1715049 30G1 16,4 288,0 695 1715050 34G1 17,8 326,0 777 1715051 36G1 17,8 346,0 825 1715052 41G1 19,3 403,0 926 1715214 42G1 19,3 403,0 948 1715053 50G1 21,2 480,0 1092 1715092 61G1 23,2 586,0 1204 1715054 65G1 23,7 624,0 1400 17

NoteData transmissions cables for drag chains in screened or unscreened versions ofcross-sections 0,14 to 0,34 mm2, see pages A 39, A 43–A 45.


Before installation in cable trays please read the instructions.PVC cables will be changed to lead free PVC successively.


Continuation "


NoteFor applications which go beyond standard solutions (for example for compostingappliances or high shelf conveyors with extremely high processing speeds etc.) werecommend for our especially developed enquiry sheet see page 23 for energy guid-ing systems.

2)

�A 40

HELUKABEL�JZ-HF

number coded, flexiblecontrol cable for drag chains


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15055 OZ 2 x 1,5 6,4 29,0 91 1615056 3G1,5 6,8 43,0 117 1615057 4G1,5 7,4 58,0 147 1615058 5G1,5 8,3 72,0 181 1615059 7G1,5 9,9 101,0 273 1615060 10G1,5 11,9 144,0 344 1615061 12G1,5 12,1 173,0 391 1615062 14G1,5 12,9 202,0 457 1615063 16G1,5 13,6 230,0 523 1615064 18G1,5 14,5 259,0 590 1615065 20G1,5 15,2 288,0 650 1615066 25G1,5 17,8 360,0 801 1615067 30G1,5 18,2 432,0 958 1615068 34G1,5 19,7 490,0 1084 1615069 36G1,5 19,7 518,0 1135 1615070 42G1,5 21,5 605,0 1290 1615071 50G1,5 23,7 720,0 1521 1615072 60G1,5 25,3 864,0 1885 1615215 61G1,5 26,2 878,0 1916 1615216 65G1,5 27,6 936,0 1994 16

15073 OZ 2 x 2,5 7,7 43,0 130 1415074 3G2,5 8,4 72,0 160 1415075 4G2,5 9,1 96,0 200 1415076 5G2,5 10,2 120,0 269 14

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15077 7G2,5 12,2 168,0 357 1415078 10G2,5 15,0 240,0 486 1415079 12G2,5 15,2 288,0 572 1415080 14G2,5 16,1 336,0 612 1415081 16G2,5 17,2 384,0 702 1415082 18G2,5 18,1 432,0 800 1415083 20G2,5 19,2 480,0 920 1415084 25G2,5 22,5 600,0 1100 1415085 30G2,5 23,5 720,0 1400 1415086 34G2,5 25,2 816,0 1500 1415087 36G2,5 25,2 864,0 1600 1415088 42G2,5 27,4 1008,0 1800 1415089 50G2,5 30,0 1200,0 2100 14

15142 3G4 10,4 115,0 221 1215143 4G4 11,4 154,0 260 1215144 5G4 12,7 192,0 318 12

15145 4G6 13,3 230,0 392 1015146 5G6 14,5 288,0 481 10

15147 4G10 17,7 384,0 642 815148 5G10 19,7 480,0 780 8

15149 4G16 19,8 614,0 926 615150 5G16 22,3 768,0 1135 6


– see page T 15.



NoteData transmissions cables for drag chains in screened or unscreened versions ofcross-sections 0,14 to 0,34 mm2, see pages A 39, A 43–A 45.


Before installation in cable trays please read the instructions.PVC cables will be changed to lead free PVC successively.


Reversed bending test machine for cable testingaccording to VDE 0472 part 603 test method H.

Works photo: HELUKABEL�

2)

�A 41

A

HELUKABEL�JZ-HF-CY EMC*-preferred type

high flexible, screened control cable for drag chains

Technical data– Special PVC control cable, extreme flex-ibility due to special construction

– Requirements adapted to DIN VDE 0281part 13


– Nominal voltage U0/U 300/500 V– Test voltage 4000 V– Breakdown voltage min. 8000 V– Insul. resistance min. 20 MOhmxkm– Minimum bending radiusfor permanent approx. 7,5 xcable 1





– Core insulation of special PVC Z7225– Black cores with continuous whitefigure imprint to DIN VDE 0293, green-yellow earth core in the outer layer(3 cores and above)


– Core wrapping with fleece– PVC-inner sheath– One layer of tinned copper wirescreening, interworened with syntheticcross-helix to improve the bendingbehaviour

– Minimum coverage 80%– Special PVC outer sheath, TM2 toDIN VDE 0281 part 1 and HD 21.1,colour grey (RAL 7001)


ApplicationJZ-HF cables are ideal for use in themachine tool industry, in robotics andmachine production and anywhere wherehigh flexibility is essential.These cables have shown excellentperformance in combination with stan-dard cable trays.These cables are suitable for flexible usefor medium mechanical stresses with freemovements.The dense screening assures distur-bance-free transmission of all signals andimpulses. An ideal disturbance-freecontrol cable for the above application.* EMC = Electromagnetic compatibilityNote To optimise the EMC features werecommend a large round contact of thecopper braiding on both ends.


– see page T 15.1) Please note the cleanroom qualification when order-ing. Further informations on page 16.

Further technical details see selection table fordrag chain cables (pages 24ff).


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15930 OZ 2 x 0,5 6,9 30 90 2015931 3G0,5 7,2 38 115 2015932 4G0,5 7,8 48 140 2015933 5G0,5 8,3 64 168 2015934 7G0,5 9,6 70 217 2015935 12G0,5 11,3 96 274 2015876 14G0,5 11,9 101 332 2015877 16G0,5 12,7 126 388 2015936 18G0,5 13,5 141 445 2015937 20G0,5 14,0 157 497 2015878 21G0,5 14,5 165 500 2015938 25G0,5 15,8 196 505 2015879 30G0,5 16,3 236 515 2015880 34G0,5 16,4 267 530 2015881 36G0,5 17,0 283 572 2015882 42G0,5* 18,8 330 605 2015883 50G0,5* 20,8 393 742 20

15945 OZ 2 x 0,75 7,3 49 105 1815946 3G0,75 7,8 58 128 1815947 4G0,75 8,3 75 184 1815948 5G0,75 9,1 83 200 1815949 7G0,75 10,2 85 269 1815885 10G0,75 12,3 96 327 1815950 12G0,75 12,6 140 366 1815886 14G0,75 13,1 163 426 1815887 16G0,75 13,9 187 487 1815951 18G0,75 14,5 211 547 1815888 20G0,75 15,2 216 551 1815889 21G0,75 15,9 272 590 1815952 25G0,75* 17,3 322 600 1815890 30G0,75* 17,8 414 650 1815891 34G0,75 19,4 473 685 1815892 36G0,75* 20,0 500 740 1815893 42G0,75* 20,6 583 800 1815894 50G0,75* 22,7 695 954 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15961 OZ 2 x 1 7,8 56 115 1715962 3G1 8,1 66 142 1715963 4G1 8,7 80 196 1715964 5G1 9,5 114 271 1715965 7G1 10,9 129 307 1715966 12G1 13,1 235 474 1715967 18G1 15,4 309 622 1715968 25G1* 18,6 417 828 1715969 34G1* 20,6 519 1049 1715970 41G1* 22,1 635 1257 1715971 50G1* 24,1 735 1437 1715972 65G1* 32,2 932 1823 17

15976 OZ 2 x 1,5 8,3 75 170 1615977 3G1,5 8,7 90 203 1615978 4G1,5 9,5 112 243 1615979 5G1,5 10,2 132 288 1615980 7G1,5 12,2 218 403 1615981 12G1,5 14,5 309 592 1615982 18G1,5 16,9 481 844 1615983 25G1,5* 20,6 584 1155 1615151 34G1,5 24,2 702 1020 1615152 42G1,5 25,8 867 1227 1615153 50G1,5 28,0 970 1445 1615154 61G1,5 30,6 1028 1724 16

15925 3G2,5 10,5 140 215 1415926 4G2,5 11,2 169 264 1415927 5G2,5 12,7 194 344 1415928 7G2,5 14,8 234 410 1415929 12G2,5 18,0 364 721 14

15155 3G4 12,7 178 292 1215156 4G4 13,9 222 372 1215157 5G4 15,3 328 448 1215158 4G6 15,7 305 526 1015159 5G6* 17,1 441 632 1015160 4G10* 20,8 485 838 815161 5G10* 22,8 610 998 815162 4G16* 22,9 840 1225 615163 5G16* 26,7 1050 1560 6

Note: For applications which go beyond standard solutions (for example for compost-ing appliances or high shelf conveyors with extremely high processing speeds etc.)we recommend for our especially developed enquiry sheet see page 23 for energyguiding systems.G = with green-yellow earth core X = without green-yellow earth core (OZ)Before installation in cable trays please read the instructions.

1)

�A 42

SUPERTRONIC-PURo cable for drag chains

Technical data– Special PUR drag chain cables adaptedto DIN VDE 0281 part 13

– Very high flexible due to specialconstruction


– Nominal voltage a.c., 50 Hz 350 V– Test voltage 1500 V– Breakdown voltage min. 3000 V– Insulation resistancemin. 20 MOhmxkm



Features– High flexibility at low temperature– High abrasion resistance– Break and cut-resistant– Tear resistant


Cable structure– Bare copper, extra fine wire conductors,to DIN VDE 0295 cl. 6, col. 4 and 5, cl. 6and IEC 60228 cl. 6

– Oil resistant PVC core insulation TI2, inadapted to DIN VDE 0281 part 1, forbetter sliding abilities


– Cores are stranded in layer with shortlay-length

– Core wrapping with textile tape– Special full-polyurethane outer jacketgrey (RAL 7001)

– Outer jacket TMPU to DIN VDE 0282part 10, appendix A

– Adhesion-free through outer surfacemat

– Flame retardant

ApplicationPerfect for use with cable trays. Thishighly flexible and screened PUR controlcable is ideal for use wherever frequenthigh flexing motion is required, e.g. inrobotics or all moving parts.The long working life of this cable makesit both efficient and economic.The PUR outer jacket is extremely robustwith high tear, abrasion and oil-resis-tance.

Resistant to– UV-radiation– Oxygen– Ozone– Hydrolyse– Oil

Conditional resistant to– Microbes– Hydraulic liquidity– Alkalis– Lye


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49583 2 x 0,14 3,5 2,8 22 2649584 3 x 0,14 3,6 4,1 24 2649585 4 x 0,14 4,0 5,6 29 2649586 5 x 0,14 4,2 7,0 33 2649587 7 x 0,14 4,8 9,8 47 2649588 10 x 0,14 6,5 14,0 59 2649589 12 x 0,14 6,6 16,8 67 2649590 14 x 0,14 6,8 19,6 74 2649591 18 x 0,14 7,0 25,2 86 2649592 24 x 0,14 8,4 33,6 115 2649593 25 x 0,14 8,7 35,0 120 26

49594 2 x 0,25 4,1 5,0 27 2449595 3 x 0,25 4,3 7,5 33 2449596 4 x 0,25 4,8 10,0 40 2449597 5 x 0,25 5,2 12,5 48 2449598 7 x 0,25 6,6 17,5 60 2449599 10 x 0,25 7,6 25,0 79 24

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49600 12 x 0,25 7,8 30,1 91 2449601 14 x 0,25 8,0 35,0 102 2449602 18 x 0,25 9,0 45,0 125 2449603 24 x 0,25 10,7 60,0 163 2449604 25 x 0,25 11,0 62,5 170 24

49605 2 x 0,34 4,6 6,8 32 2249606 3 x 0,34 4,8 10,2 40 2249607 4 x 0,34 5,4 13,6 55 2249608 5 x 0,34 6,6 17,0 60 2249609 7 x 0,34 7,4 23,8 80 2249610 10 x 0,34 8,9 34,0 112 2249611 12 x 0,34 9,0 40,8 127 2249612 14 x 0,34 9,1 47,6 142 2249613 18 x 0,34 10,0 61,2 175 2249614 24 x 0,34 12,1 81,5 229 2249615 25 x 0,34 12,5 85,0 238 22


Further sizes and dimensions available on request.



�A 43

A

SUPERTRONIC-C-PURoEMC*-preferred typecable for drag chains, halogen-free

Technical data– Special PUR drag chain cables, screened,in adapted to DIN VDE 0281 part 13

– Temperature rangeflexing –408C to +708Cfixed installation –508C to +708C

– Nominal voltage 0,14 mm2 = 350 V0,25 and 0,34 mm2 = 500 V

– Test voltage 0,14 mm2 = 800 V0,25 and 0,34 mm2 = 1200 V

– Capacitance core/core <80 nF/km– Minimum bending radiusfor permanent approx. 10xcable 1


Features– High flexibility at low temperature– High abrasion resistance– Break and cut-resistant– Tear resistant


Cable structure– Plain copper conductors extra fine wirestranded to DIN VDE 0295 cl. 6, col. 4and 5, IEC 60228 cl. 6

– Oil resistant TPE-E core insulation– Cores colour coded to DIN 47100,see page T 46

– Cores are stranded in layer with shortlay-length

– Core wrapping with textile tape– Tinned copper screened braiding. Dueto the technical facilities, the copperbraiding can be mixed and webed witha portion of synthetic fibres.

– Special full-polyurethane outer jacketgrey (RAL 7001)

– Outer jacket TMPU to DIN VDE 0282part 10, appendix A

– Adhesion-free through outer surfacemat

– Flame retardant

Resistant to– UV-radiation– Oxygen– Ozone– Hydrolyse– Oil

Conditional resistant to– Microbes– Hydraulic liquidity– Alkalis– Lye

ApplicationUsed for installation in dry, moist and wetenvironments as well as for outdoors, forfree movement without forced motionand for flexible routing without forcedmotion, for proven use as drag-chaincables. Suitable as a highly flexible controlcable for fast hoisting and bendingstresses in machinery and toolingconstruction, in robotics engineering andfor continuously moving machinery parts.The long working life of this cable makesit both efficient and economic.The copper braided screening offerseffective protection from both internaland external interference.This type with PETP-core insulationconform an optimum sliding abilities. ThePUR outer jacket is extremely robust withhigh tear, abrasion and oil-resistance.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49653 2 x 0,14 4,0 11,2 32 2649654 3 x 0,14 4,2 14,1 35 2649655 4 x 0,14 4,4 15,5 40 2649656 5 x 0,14 4,8 18,3 45 2649657 7 x 0,14 5,4 27,8 66 2649658 10 x 0,14 6,7 39,3 86 2649659 12 x 0,14 6,8 42,1 94 2649660 14 x 0,14 7,0 45,3 102 2649661 18 x 0,14 7,6 54,1 118 2649662 24 x 0,14 9,0 66,3 149 2649663 25 x 0,14 9,0 68,4 156 26

49664 2 x 0,25 4,5 14,9 38 2449665 3 x 0,25 4,7 18,8 44 2449666 4 x 0,25 5,0 21,3 51 2449667 5 x 0,25 6,1 31,0 68 2449668 7 x 0,25 6,7 39,6 82 2449669 10 x 0,25 8,5 53,9 110 24

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49670 12 x 0,25 8,8 59,1 124 2449671 14 x 0,25 8,8 64,2 135 2449672 18 x 0,25 9,2 78,4 160 2449673 24 x 0,25 11,0 89,9 202 2449674 25 x 0,25 11,2 101,0 211 24

49675 2 x 0,34 4,9 18,1 45 2249676 3 x 0,34 5,4 28,7 60 2249677 4 x 0,34 6,2 35,7 76 2249678 5 x 0,34 6,8 39,1 82 2249679 7 x 0,34 7,6 52,7 110 2249680 10 x 0,34 9,3 67,4 148 2249681 12 x 0,34 9,4 76,4 166 2249682 14 x 0,34 9,6 85,8 185 2249683 18 x 0,34 10,4 99,7 216 2249684 24 x 0,34 12,8 147,1 300 2249685 25 x 0,34 12,8 155,0 313 22


Further sizes and dimensions available on request.



�A 44

SUPER-PAAR-TRONIC-C-PUREMC*-preferred typecable for drag chains, halogen-free

Technical data– Special PETP-PUR cable, twisted in pairs,adapted to DIN VDE 0245, 0812

– Conductor and loop resistanceas per DIN VDE 0295, for 0,25 mm2 seepages Technical-Informations


– Nominal voltage 350 V– Test voltage 1500 V– Insulation resistancemin. 20 MOhmxkm

– Mutual capacitanceapprox. 135 nF/km

– Minimum bending radiusfor permanentat 0,25 mm2 approx. 10xcable 1

at 0,5–1,0 mm2 approx. 12xcable 1



Features– Very good oil resistant, test methodaccording to DIN VDE 0472 part 803

– Resistant to weather, ozone and UV-radiation

– Chemical resistant to solvents, acids,lyes and hydraulic liquidity


Cable structure– Plain copper conductors, extra fine wirestranded to DIN VDE 0295 cl. 6, col. 4,BS 6360 cl. 6 and IEC 60228 cl. 6

– Special core insulation of TPE-E, oilresistant

– Core identification as per DIN 47100,see page T 47

– Cores twisted in pairs, the pairs torsion-free stranded in layers

– Special fleece over outer layer– Tinned copper screened braiding,approx. 85% coverage

– Full-polyurethane outer jacket TMPU,to DIN VDE 0282 part 10, appendix A

– Mat outer jacket prevents adhesiongrey, flame retardant

Advantages– Guaranteed permanent application inmulti-shift operation under extremehigh bending stress

– High resistant to mechanical strain– High property of alternating bendingstrength

– Long life durabilities through low fric-tion-resistance by using the TPE-E-coreinsulation where the core are strandedin layers

– High tensile strength-, abrasion- andimpact resistant at low temperature

ApplicationThese pair stranded and overall screenedspecial cables for drag chains offer theoperational possibilities where the outerelectrical influences at high frequencecause interference of impulse transmis-sion, are applied for permanent flexibleoperations in machineries, machine tools,robot technics, for movable automatedmachinery parts and multi-shift-operationas a transmission-cable for BUS-system.These high flexible data cables are devel-oped according to the newest state oftechnology improvement and with itssliding abilities by using the PETP-coreinsulation and adhesion-free and cut-resistant PUR-outer jacket, guaranteed anoptimum life durabilities and highlyeconomic.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

19101 1 x 2 x 0,25 5,3 14,0 28 2419102 2 x 2 x 0,25 6,0 32,0 61 2419103 3 x 2 x 0,25 8,1 38,4 73 2419104 4 x 2 x 0,25 8,9 43,2 90 2419105 5 x 2 x 0,25 9,6 51,5 105 2419106 6 x 2 x 0,25 10,4 71,8 133 2419107 8 x 2 x 0,25 13,0 74,4 156 2419108 10 x 2 x 0,25 14,1 90,0 188 2419109 14 x 2 x 0,25 14,1 111,2 220 24


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)


19137 1 x 2 x 1 7,6 42,0 71 1719138 2 x 2 x 1 8,3 73,0 130 1719139 3 x 2 x 1 12,2 93,6 170 1719140 4 x 2 x 1 13,2 117,8 204 1719141 5 x 2 x 1 14,6 139,0 238 17



NoteFor applications which go beyond standard solutions (for example for compostingappliances or high shelf conveyors with extremely high processing speeds etc.) werecommend for our especially developed enquiry sheet see page A 23 for energyguiding systems.

�A 45

A

HELUKABEL�PURo-JZ-HF high flexible, cable for drag chains

number coded, abrasion and coolant resistant

Technical data– Special polyurethane control cableadapted to DIN VDE 0245, 0281, 0282



– Minimum bending radiusfor permanent 7,5xcable 1



Cable structure– Bare copper, extra fine wire conductors,bunch stranded to DIN VDE 0295 cl. 6,BS 6360 cl. 6 and IEC 60228 cl. 6


– Black cores with continuous whitenumbering to DIN VDE 0293



– Core wrapping with fleece– Special full-polyurethane outer jacketTMPU, to DIN VDE 0282 part 10,appendix Agrey (RAL 7001) or orange (RAL 2003)

– Mat outer jacket prevents adhesion– Jacket also available in other colours– Flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

ApplicationPURo-JZ-HF is an extremely robust cablenoted for its good tear and abrasionresistance. Due to its good performancewith mineral oils and especially inconnection with coolants, this cable iswell suited for use in the machinery, toolmaking and steel industries in criticalareas. Its high abrasion resistance andgood flexing ability make it quick andeasy to install and, with its low bendingradius, ideal for use with cable trays.Suitable for outdoor lying and resistantto UV-radiation, oxygen, ozone and hydro-lysis. Conditionally resistant to microbes.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)


15538 OZ 2 x 0,75 5,9 14,4 57 1815539 3G0,75 6,2 21,6 72 1815540 4G0,75 6,7 29,0 97 1815541 5G0,75 7,3 36,0 119 1815542 7G0,75 8,7 50,0 165 1815543 8G0,75 9,5 58,0 189 1815544 10G0,75 10,5 72,0 214 1815545 12G0,75 11,0 86,0 247 1815546 14G0,75 11,4 101,0 283 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15547 18G0,75 12,6 130,0 356 1815548 21G0,75 14,0 151,0 502 1815549 25G0,75 15,2 180,0 698 1815550 30G0,75 15,7 216,0 720 1815551 34G0,75 17,1 245,0 770 1815552 42G0,75 18,5 302,0 840 1815553 50G0,75 20,0 360,0 990 18

15556 OZ 2 x 1 6,6 19,2 64 1715557 3G1 7,0 29,0 83 1715558 4G1 7,6 38,5 113 1715559 5G1 8,2 48,0 137 1715560 7G1 9,6 67,0 191 1715561 8G1 10,5 77,0 218 1715562 10G1 11,6 96,0 251 1715563 12G1 12,0 115,0 294 1715564 14G1 13,0 134,0 337 1715565 18G1 14,5 173,0 420 1715566 21G1 16,0 196,0 504 1715567 25G1 17,6 240,0 600 1715568 32G1 18,8 308,0 732 1715569 34G1 19,7 326,0 776 1715570 41G1 24,9 394,0 925 1715571 42G1 21,1 403,0 949 1715572 50G1 23,4 480,0 1092 1715573 65G1 30,9 624,0 1400 17


– see page T 15.


Please noteCross-linked types also available on request.


Continuation "



�A 46

HELUKABEL�PURo-JZ-HF high flexible, cable for drag chains

number coded, abrasion and coolant resistant


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15575 OZ 2 x 1,5 7,1 29,0 90 1615576 3G1,5 7,5 43,0 117 1615577 4G1,5 8,2 58,0 147 1615578 5G1,5 9,0 72,0 181 1615579 7G1,5 10,8 101,0 274 1615580 8G1,5 11,6 115,0 313 1615581 10G1,5 13,4 144,0 344 1615582 12G1,5 13,4 173,0 391 1615583 14G1,5 14,3 202,0 457 1615584 18G1,5 16,0 259,0 589 1615585 21G1,5 17,5 302,0 680 1615586 25G1,5 19,5 360,0 801 1615587 30G1,5 20,0 410,0 938 1615588 34G1,5 22,0 490,0 1048 1615589 42G1,5 23,8 605,0 1290 1615590 50G1,5 29,1 720,0 1520 1615591 61G1,5 32,4 889,0 1850 1615592 65G1,5 33,6 940,0 1970 16

15620 OZ 2 x 2,5 8,6 48,0 128 1415621 3G2,5 9,3 72,0 160 1415622 4G2,5 10,3 96,0 200 1415623 5G2,5 11,5 120,0 268 1415624 7G2,5 13,4 168,0 357 1415625 12G2,5 17,0 288,0 571 1415626 14G2,5 18,5 336,0 612 1415627 18G2,5 20,0 432,0 800 1415628 25G2,5 24,4 600,0 1100 14

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

15630 OZ 2 x 4 10,4 77,0 190 1215631 3G4 11,2 115,0 250 1215632 4G4 12,5 154,0 320 1215633 5G4 13,8 192,0 400 1215634 7G4 15,6 269,0 550 12

15636 3G6 13,0 173,0 350 1015637 4G6 14,7 230,0 500 1015638 5G6 16,0 288,0 580 1015639 7G6 17,5 403,0 800 10

15641 3G10 17,4 288,0 660 815642 4G10 19,0 384,0 750 815643 5G10 21,3 480,0 990 815644 7G10 23,6 672,0 1300 8

15645 4G16 23,2 614,0 1200 615646 5G16 25,6 768,0 1500 615647 7G16 33,0 1075,0 1900 6

15648 4G25 34,0 960,0 1700 415649 4G35 37,0 1344,0 2300 215650 4G50 44,0 1920,0 2500 115651 4G70 53,0 2688,0 4600 2/015652 4G95 59,0 3648,0 6400 3/0







Car washing station Photo: KARCHER

�A 47

A

HELUKABEL�PURo-JZ-HF-YCP EMC*-preferred type

cable for drag chains, screened, PUR-outer sheath

Technical data– Special polyurethane control cableadapted to DIN VDE 0245, 0281, 0282



– Minimum bending radiusfor permanent 10xcable 1



Cable structure– Bare copper, extra fine wire conductors,bunch stranded to DIN VDE 0295 cl. 6,col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6


– Black cores with continuous whitenumbering to DIN VDE 0293



– Fleece separator– Oil resistant PVC inner jacket– One layer of tinned copper wirescreening, approx. 85% coverage

– Special full-polyurethane outer jacket,to DIN VDE 0282 part 10, appendix Agrey (RAL 7001) or orange (RAL 2003)

– Mat outer jacket prevents adhesion– Flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

ApplicationPURo-JZ-YCP is a highly robust and tareand abrasion resistant cable with excel-lent resistance properties to mineral oilsand cooling fluids, thus making it an idealchoice for installation in most types ofindustrial machinery as well as in steelworks and rolling mills, etc. in fact, wher-ever you may need a cable to cope withespecially critical situations. Easy to install,thanks to its high degree of flexibility. Itshigh abrasion resistance and goodflexing ability make it quick and easy toinstall and, with its low bending radius,ideal for use with cable trays.Suitable for outdoor lying and resistantto UV-radiation, oxygen, ozone and hydro-lysis. Conditionally resistant to microbes.This screened cable is ideal for use indata signal transmission free from inter-ferences for measurement and controlengineering technology.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22400 OZ 2 x 0,5 7,5 47 90 2022401 3G0,5 7,8 52 104 2022402 4G0,5 8,2 55 123 2022403 5G0,5 9,9 65 131 2022404 7G0,5 10,0 84 172 2022405 8G0,5 10,7 110 195 2022406 10G0,5 11,3 115 230 2022407 12G0,5 12,5 117 250 2022408 14G0,5 13,2 148 280 2022409 18G0,5 14,5 157 321 2022410 21G0,5 14,9 183 380 2022411 25G0,5 16,8 227 445 2022412 30G0,5 18,4 275 509 2022413 34G0,5 18,6 305 560 2022414 42G0,5 20,0 373 780 2022415 50G0,5 21,7 444 960 2022416 61G0,5 23,0 541 1050 20

22417 OZ 2 x 0,75 8,3 53 106 1822418 3G0,75 8,5 62 120 1822419 4G0,75 9,5 77 150 1822420 5G0,75 10,8 86 158 1822421 7G0,75 11,5 107 205 1822422 8G0,75 12,0 134 272 1822423 10G0,75 13,1 148 290 1822424 12G0,75 14,0 156 304 1822425 14G0,75 15,3 214 380 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22426 18G0,75 17,3 235 418 1822427 21G0,75 18,1 274 485 1822428 25G0,75 18,7 313 578 1822429 30G0,75 21,5 351 630 1822430 34G0,75 22,6 388 720 1822431 42G0,75 23,6 458 780 1822432 50G0,75 25,7 626 954 1822433 61G0,75 26,8 763 1085 18

22434 OZ 2 x 1 10,0 60 116 1722435 3G1 10,2 70 135 1722436 4G1 11,0 86 178 1722437 5G1 11,8 99 188 1722438 7G1 12,7 125 235 1722439 8G1 13,8 140 270 1722440 10G1 14,6 178 340 1722441 12G1 15,5 186 358 1722442 14G1 16,7 250 415 1722443 18G1 18,0 280 500 1722444 21G1 19,4 328 525 1722445 25G1 21,0 378 678 1722446 32G1 23,1 450 777 1722447 34G1 24,0 478 825 1722448 41G1 25,4 576 980 1722449 42G1 26,4 590 998 1722450 50G1 27,6 702 1160 1722451 65G1 31,0 913 1670 17


– see page T 15.



Continuation "



�A 48

HELUKABEL�PURo-JZ-HF-YCP EMC*-preferred type

cable for drag chains, screened, PUR-outer sheath


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22452 OZ 2 x 1,5 10,5 79 141 1622453 3G1,5 10,8 94 164 1622454 4G1,5 11,5 113 220 1622455 5G1,5 12,5 129 233 1622456 7G1,5 13,2 170 323 1622457 8G1,5 14,4 226 369 1622458 10G1,5 14,9 258 461 1622459 12G1,5 16,2 280 481 1622460 14G1,5 18,1 340 561 1622461 18G1,5 20,3 395 672 1622462 21G1,5 21,7 461 780 1622463 25G1,5 23,1 533 927 1622464 30G1,5 26,4 608 1030 1622465 34G1,5 27,4 702 1180 1622466 42G1,5 29,5 867 1458 1622467 50G1,5 31,6 1033 1857 1622468 61G1,5 33,9 1233 2250 1622469 65G1,5 35,0 1315 2401 16

22470 OZ 2 x 2,5 11,8 96 185 1422471 3G2,5 13,0 150 278 1422472 4G2,5 14,0 174 370 1422473 5G2,5 15,1 200 412 1422474 7G2,5 16,2 240 470 1422475 12G2,5 21,0 410 738 14

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22476 14G2,5 23,4 480 870 1422477 18G2,5 25,7 620 1100 1422478 25G2,5 31,0 821 1512 14

22479 OZ 2 x 4 13,4 135 235 1222480 3G4 15,8 178 350 1222481 4G4 17,3 222 460 1222482 5G4 19,0 328 550 1222483 7G4 21,0 360 700 1222484 3G6 19,5 250 525 1022485 4G6 21,0 305 700 1022486 5G6 23,0 441 800 1022487 7G6 24,0 505 1100 10

22488 3G10 18,8 370 855 822489 4G10 25,0 485 1140 822490 5G10 26,4 610 1310 822491 7G10 30,0 820 1630 8

22492 4G16 28,0 840 1391 622493 5G16 31,5 1050 1810 622494 7G16 34,0 1510 2166 6





�A 49

A

MULTIFLEX 512�-PUR

special cables for drag chains, halogen-free

Technical data– Special drag chain cables for highmechanical stress, adapted toDIN VDE 0282 part 1 and part 10


– Nominal voltage U0/U 300/500 V– Test voltage 3000 V– Insulation resistancemin. 100 MOhmxkm

– Minimum bending radiusmin. 7,5 xcable 1

– Test of alternating bending cyclesapprox. 10 million, tested according toDIN VDE 0472 part 603 test method H


Features– Very good oil resistant– Guaranteed permanent application inmulti-shift operation under extremehigh bending stress


– Special core insulation, modified TPE-E– Black cores with continuous whitenumbering



– Special core wrapping over each layer– Special full-polyurethane outer jacketTMPU, to DIN VDE 0282 part 10, grey(RAL 7001) mat which prevents adhesion

Advantages– High resistant to mechanical strain– High property of alternating bendingstrength

– Long life durabilities through low friction-resistance by using the TPE-E insulation


ApplicationThe special cables for drag chains areused for permanent flexible applicationsin machineries, machine tools, robot tech-nics, for movable automated machineryparts and multi-shift operation.Those cables are developed according tothe newest state of technology improve-ment. These high flexible control cableswith sliding abilities guaranteed anoptimum service life durabilities and alsovery economic by using the TPE-E-coreinsulation and the PUR-outer jacket. ThePUR material is adhesion-free and cut-resistant.Resistant to– Weather, Ozone and UV-radiation– Solvents, acids and alkalis– Hydraulic liquidity

– PUR-jacket flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22501 OZ 2 x 0,5 5,5 9,6 38 2022502 3G0,5 5,8 14,4 46 2022503 4G0,5 6,4 19,0 59 2022504 5G0,5 7,0 24,0 68 2022505 7G0,5 8,1 33,6 88 2022506 12G0,5 9,9 58,0 131 2022507 18G0,5 11,5 86,0 197 2022508 20G0,5 12,0 96,0 260 2022509 25G0,5 13,6 120,0 282 2022510 30G0,5 14,3 144,0 315 2022511 36G0,5 15,3 172,0 374 20

22512 OZ 2 x 0,75 6,2 14,4 47 1822513 3G0,75 6,5 21,6 58 1822514 4G0,75 7,0 29,0 69 1822515 5G0,75 7,8 36,0 85 1822516 7G0,75 9,0 50,0 118 1822517 12G0,75 11,0 86,0 183 1822518 18G0,75 12,9 130,0 270 1822519 20G0,75 13,5 144,0 290 1822520 25G0,75 15,4 180,0 374 1822521 30G0,75 16,1 216,0 420 1822522 36G0,75 17,4 259,0 498 18

22523 OZ 2 x 1 6,9 19,2 55 1722524 3G1 7,4 29,0 70 1722525 4G1 8,0 38,0 86 1722526 5G1 8,7 48,0 102 1722527 7G1 10,2 67,0 143 1722528 12G1 12,6 115,0 225 1722529 18G1 18,8 173,0 334 1722530 20G1 15,8 192,0 370 1722531 25G1 17,8 240,0 460 1722532 30G1 18,5 288,0 530 1722533 36G1 20,1 346,0 625 1722878 41G1 21,2 410,0 779 1722879 50G1 24,0 498,0 953 1722880 65G1 27,2 650,0 1205 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22534 OZ 2 x 1,5 7,6 29,0 70 1622535 3G1,5 8,1 43,0 90 1622536 4G1,5 8,7 58,0 106 1622537 5G1,5 9,7 72,0 145 1622538 7G1,5 11,3 101,0 205 1622539 12G1,5 13,8 173,0 320 1622540 18G1,5 16,3 259,0 465 1622541 20G1,5 17,3 288,0 510 1622542 25G1,5 19,7 360,0 650 1622543 30G1,5 20,3 432,0 750 1622544 36G1,5 22,2 518,0 880 1622881 42G1,5 24,0 628,0 1209 1622882 50G1,5 26,2 749,0 1449 1622883 61G1,5 28,9 912,0 1712 16

22545 OZ 2 x 2,5 9,2 48,0 115 1422546 3G2,5 9,7 72,0 162 1422547 4G2,5 10,5 96,0 196 1422548 5G2,5 11,6 120,0 230 1422549 7G2,5 13,8 168,0 312 1422550 12G2,5 16,9 288,0 532 1422551 18G2,5 20,0 432,0 762 1422552 20G2,5 21,2 480,0 858 1422553 25G2,5 24,3 600,0 998 14

22554 4G4 13,1 154,0 283 1222555 5G4 14,2 192,0 349 1222556 7G4 17,1 269,0 498 12

22557 4G6 14,3 230,0 432 1022558 5G6 15,8 288,0 529 1022559 7G6 19,2 403,0 782 10

22560 4G10 18,4 384,0 685 822561 5G10 20,7 480,0 817 822562 7G10 24,7 672,0 1023 8

22563 4G16 21,3 614,0 1042 622564 5G16 23,8 768,0 1292 622565 7G16 28,6 1075,0 1709 6

G = with green-yellow earth core X = without green-yellow earth core (OZ)



2)

Newmanufactures

with

UL/CSA

approval

plannedfrom

mid-2004

�A 50

MULTIFLEX 512�-C-PUR EMC*-preferred type, screened,

halogen-free special cables for drag chains

Technical data– Special cables for drag chains with highdegree of resistance to mechanicalstress in adapted to DIN VDE 0282part 1 and part 10



– Minimum bending radiusmin. 10xcable 1

– Test of alternating bending cyclesapprox. 10 million, tested according toDIN VDE 0472 part 603 test method H



Features– Very good oil resistant, test methodaccording to DIN VDE 0472 part 803

– Guaranteed permanent application inmulti-shift operation under extremehigh bending stress



– Special core insulation, modified TPE-E– Black cores with continuous whitenumbering



– Special core wrapping over each layersand an additional fleece over outer layer

– TPE-inner sheath, halogen-free– Wrapping with special tapes– Tinned copper braided screening ,approx. 85% coverage

– Special core wrapping of fleece– Special full-polyurethane outer jacketTMPU, to DIN VDE 0282 part 10,appendix A,colour grey (RAL 7001) outer surfacemat which prevents adhesion


Advantages– High resistant to mechanical strain– High property of alternating bendingstrength

– Long life durabilities through low fric-tion-resistance by using the TPE-E-coreinsulation where the core are strandedin layers


ApplicationThe special screened cables for dragchains are mainly applied for impulsetransmission to prevent external interfer-ence effects and used for permanent flex-ible applications in machineries, machinetools, robot technics, for movable auto-mated machinery parts and multi-shiftoperation.Those cables are developed according tothe newest state of technology improve-ment. These high flexible control cableswith sliding abilities guaranteed anoptimum service life durabilities and alsovery economic by using the TPE-E-coreinsulation and the PUR-outer jacket whichis adhesive-free and cut-resistant.


Resistant to– Weather– Ozone– UV-radiation– Solvents– Acids and alkalis– Hydraulic liquidity


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22571 OZ 2 x 0,5 8,3 47 90 2022572 3G0,5 8,5 52 105 2022573 4G0,5 9,0 55 124 2022574 5G0,5 9,7 65 132 2022575 7G0,5 11,1 84 175 2022576 12G0,5 12,7 117 250 2022577 18G0,5 14,7 157 325 2022578 20G0,5 15,4 167 350 2022579 25G0,5 17,0 227 450 2022580 30G0,5 17,9 273 510 2022581 36G0,5 19,2 306 580 20

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22582 OZ 2 x 0,75 8,8 53 110 1822583 3G0,75 9,3 62 120 1822584 4G0,75 9,7 77 148 1822585 5G0,75 10,5 86 160 1822586 7G0,75 11,9 106 205 1822587 12G0,75 14,2 156 308 1822588 18G0,75 16,3 233 420 1822589 20G0,75 16,9 249 450 1822590 25G0,75 19,2 313 579 1822591 30G0,75 19,7 351 630 1822592 36G0,75 21,2 400 745 18


– see page T 15.


Continuation "




1)

Newmanufactures

with

UL/CSA

approval

plannedfrom

mid-2004

�A 51

A

MULTIFLEX 512�-C-PUR EMC*-preferred type, screened,

halogen-free special cables for drag chains


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22593 OZ 2 x 1 9,7 60 120 1722594 3G1 10,0 70 135 1722595 4G1 10,8 86 173 1722596 5G1 11,7 99 187 1722597 7G1 13,4 124 240 1722598 12G1 16,0 186 360 1722599 18G1 18,5 279 498 1722600 20G1 19,4 322 568 1722601 25G1 21,7 377 670 1722602 30G1 22,5 429 774 1722603 36G1 24,3 516 895 1722884 41G1 26,1 610 1032 1722885 50G1 28,4 690 1160 1722886 65G1 32,2 852 1660 17

22604 OZ 2 x 1,5 10,2 79 145 1622605 3G1,5 11,0 94 168 1622606 4G1,5 11,6 113 217 1622607 5G1,5 12,6 129 235 1622608 7G1,5 14,5 170 325 1622609 12G1,5 17,4 279 481 1622610 18G1,5 19,9 393 675 1622611 25G1,5 23,7 533 927 1622612 30G1,5 24,5 607 1025 1622613 36G1,5 26,4 702 1210 1622887 42G1,5 28,4 829 1441 1622888 50G1,5 31,2 1025 1709 1622889 61G1,5 34,2 1190 2025 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22614 OZ 2 x 2,5 11,9 104 198 1422615 3G2,5 12,6 129 284 1422616 4G2,5 13,6 164 378 1422617 5G2,5 14,7 190 423 1422618 7G2,5 17,4 274 486 1422619 12G2,5 20,9 426 756 1422620 18G2,5 24,2 607 1127 1422621 20G2,5 25,6 661 1210 1422622 25G2,5 29,1 796 1530 14

22623 4G4 16,5 222 448 1222624 5G4 18,1 328 533 1222625 7G4 20,0 360 678 12

22626 4G6 18,1 305 636 1022627 5G6 19,6 441 772 1022628 7G6 23,2 505 1028 10

22629 4G10 22,5 485 1052 822630 5G10 24,7 610 1096 822631 7G10 29,3 820 1530 8

22632 4G16 25,7 840 1386 622633 5G16 28,2 1050 1759 622634 7G16 33,6 1510 2087 6


– see page T 15.





1)

�A 52

HELUKABEL�MULTISPEED-TRONIC-PUR

UL-CSA approved, safety against high bending in drag chain systems

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13, DIN VDE 0282part 10 and E DIN VDE 0245 andUL-Std. 758 AWM Style 20233 and20939,cores according to UL-Style 10522 and10521


– Nominal voltage U0/U 300/300 V– Test voltage 3000 V– Insulation resistancemin. 100 MOhm x km




Cable structure– Bare copper, fine wire conductors,Unilay with short pitch length

– Special TPE core insulation– Colour coded to DIN 47100,see page T 46

– Stranding:* <7 cores: cores stranded in a layerwith optimal lay-length around afiller as per construction

* $7 cores: cores stranded with opti-mal lay-length to bunch-construc-tion with low torsion strength, opti-mal selected short lay-lengtharound a filler

– Special-PUR outer sheath, especiallyresistant against fatigue strength,extruded as filler with pressure, sheathcolour pine green (RAL 6028) low adhe-sion, oil resistant, halogen-free

– PUR-Flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B),vertical flame test FT1 to UL-Std. 758sec. 42, tested to UL-Std. 1581 sec. 1060UL-FT1 corresponding CSA FT2

Specific advantages– Halogen-free– High property of alternating bendingstrength

– High tensile strength, abrasion- andimpact resistance at low temperature

– Use in multi-shift operations under ex-tremely high continuous bending loads

ApplicationApplication HELUKABEL� MULTISPEED-TRONIC-PUR installed there, where theextreme requirements for the cables arenecessary. The selected materials and lay-up technique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements. These cables areinstalled in dry, moist and wet rooms andin open air with free movement withouttensile stress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.

– Abrasion resistance– Tear resistance– High stability– Oil resistance– Better chemical resistance– UV and ozone resistance– Higher economical solution– Reduced 1 , results low weight ofmoving materials


Part-No.

No cores xcross-sec.mm2

AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

24567 2 x 0,25 24 3,9 5,0 2724568 3 x 0,25 24 4,1 7,5 3324569 4 x 0,25 24 4,4 10,0 4024570 5 x 0,25 24 4,6 12,5 4824571 7 x 0,25 24 6,4 17,5 6024572 12 x 0,25 24 7,0 30,1 9124573 18 x 0,25 24 8,4 45,0 12524574 25 x 0,25 24 9,4 62,5 170

Part-No.


AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

24575 2 x 0,34 22 4,1 6,8 3224576 3 x 0,34 22 4,3 10,2 4024577 4 x 0,34 22 4,6 13,6 5524578 5 x 0,34 22 5,0 17,0 6024579 7 x 0,34 22 7,0 23,8 8024580 12 x 0,34 22 7,4 40,8 12724581 18 x 0,34 22 9,1 61,2 17524582 25 x 0,34 22 10,2 85,0 238





high flexible,halogen-free

screened

�A 53

A

HELUKABEL�MULTISPEED-TRONIC-C-PUR

UL-CSA approved, safety against bending in drag chain systems; EMC*-preferred type

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13, DIN VDE 0282part 10 and E DIN VDE 0245 and UL-Std.758 AWM Style 20233 and 20939,cores according to UL-Style 10522 and10521










– Special TPE core insulation– Colour coded to DIN 47100, see page T46



– Special-TPE inner sheath, extruded asfiller with pressuregrey (RAL 7001)

– Screen of Cu braid bare, coverage 85%max., with optimal pitch

– Special-PUR outer sheath, sheath colourpine green (RAL 6028) low adhesion, oilresistant, halogen-free

– Flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B),vertical flame test FT1 to UL-Std. 758sec. 42, tested to UL-Std. 1581 sec. 1060UL-FT1 corresponding CSA FT2

Specific advantages– High property of alternating bendingstrength


– Use in multi-shift operations underextremely high continuous bendingloads

– Abrasion resistance

ApplicationApplication HELUKABEL� MULTISPEED-TRONIC-C-PUR installed there, where theextreme requirements for the cables arenecessary. The selected materials and lay-up technique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements. These cables areinstalled in dry, moist and wet rooms andin open air with free movement withouttensile stress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.These screened cables are particularlysuitable for the interference-free trans-mission in instrumentation and controlengineering applications.

– Tear resistance– High stability– Oil resistance– Better chemical resistance– UV and ozone resistance– Higher economical solution– Reduced 1 , results low weight ofmoving materials


Part-No.


AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

24614 2 x 0,25 24 5,4 14,9 3924615 3 x 0,25 24 5,6 18,8 4524616 4 x 0,25 24 5,9 21,3 5124617 5 x 0,25 24 6,2 31,0 6824618 7 x 0,25 24 8,3 39,6 8324619 12 x 0,25 24 9,1 59,1 12224620 18 x 0,25 24 10,8 78,4 16024621 25 x 0,25 24 12,0 101,0 210

Part-No.


AWG-no.*)

Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

24622 2 x 0,34 22 5,6 18,1 4524623 3 x 0,34 22 5,8 28,7 6024624 4 x 0,34 22 6,1 35,7 7624625 5 x 0,34 22 6,8 39,1 8224626 7 x 0,34 22 8,9 52,7 11024627 12 x 0,34 22 9,5 76,4 16624628 18 x 0,34 22 11,3 99,7 21624629 25 x 0,34 22 12,8 154,0 312




high flexible,

halogen-free

�A 54

HELUKABEL�MULTISPEED600-PUR

HELUKABEL�MULTISPEED600-C-PUR

Technical data– Special drag chain single cores for highmechanical stress, adapted toDIN VDE 0281 part 3



– Minimum bending radius7,5x cores 1

Specific advantages– Halogen-free– Abrasion resistant– Very good oil resistant– High property of alternating bendingstrength

– High resistant to mechanical strain– Tear resistance– Abraison resistance– Ozone and UV resistance– Resistant to hydrofluoric acid

Cable structureMULTISPEED 600-PUR– Bare copper, extra fine wire conductors,bunch stranded to DIN VDE 0295 cl. 6,col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6

– 1. Core insulation of special thermo-plastic polymer, natural coloured

– 2. Core insulation of specialpolyurethane TMPU in adapted toDIN VDE 0282 part 10 low adhesion,sheath colour pine green (RAL 6028),flame retardant

MULTISPEED 600-C-PUR– Structure as above up to 1. core insula-tion

– Screen of tinned cu-braid, coverageapprox. 85%

– 2. Core insulation of spezial polyur-ethane TMPU in adapted toDIN VDE 0282 part 10 low adhesion,sheath colour pine green (RAL 6028),flame retardant


ApplicationThese special Drag-chain cables are forlong-therm use under extreme condi-tions requiring free movement withouttension or opposition to the movement.For installation when long movements orhigh speed movement is required, in dry,damp or wet areas, and also outside.

Special application where there are highdemands on flexibility, abrasion resis-tance, ozone and chemical resistance.

MULTISPEED 600-C-PURThese screened cables are particularysuitable for the interference-free trans-mission in instrumentation and controlengineering applications (electromagneticcompatibility).


*EMC = Electromagnetic compatibillityNote To optimise the EMC features werecommend a large round contact of thecooper braiding on both ends.

NoteFor applications which go beyond stan-dard solutions (for example forcomposting appliances or high shelfconveyors with extremely high processingspeeds etc.) we recommend for our espe-cially developed enquiry sheet see page23 for energy guiding systems.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25269 1 x 6 6,5 58 80 1025270 1 x 10 8,4 96 130 825271 1 x 16 9,5 154 181 625272 1 x 25 11,0 240 274 425273 1 x 35 12,5 336 398 225274 1 x 50 15,4 480 529 125275 1 x 70 18,2 672 717 2/025276 1 x 95 20,0 912 1050 3/025277 1 x 120 21,0 1152 1240 4/025278 1 x 150 23,8 1440 1524 300 kcmil25279 1 x 185 26,2 1776 1932 350 kcmil25280 1 x 240 29,8 2304 2467 500 kcmil25281 1 x 300 33,1 2880 3140 600 kcmil

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25282 1 x 6 7,8 71 101 1025283 1 x 10 9,7 122 168 825284 1 x 16 11,7 180 217 625285 1 x 25 13,0 282 342 425286 1 x 35 14,7 386 468 225287 1 x 50 18,7 535 584 125288 1 x 70 22,2 750 822 2/025289 1 x 95 23,4 1004 1190 3/025290 1 x 120 24,5 1260 1400 4/025291 1 x 150 27,8 1570 1710 300 kcmil25292 1 x 185 29,4 1911 2021 350 kcmil25293 1 x 240 34,2 2451 2601 500 kcmil25294 1 x 300 37,4 2997 3257 600 kcmil




Double-insulated, halogen-freeSpecial Single Cores for drugchains, EMC*-preferred type

�A 55

A

HELUKABEL�MULTISPEED

�500-PVC high flexible

Safety against high bending in drag chain systems, low torsion

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13 andE DIN VDE 0245







– Special TPE core insulation– Black cores with continuous whitenumbering

– Green-yellow earth core (3 cores andabove)



– Special-PVC outer sheath, especiallyresistant against fatigue strength,extruded as filler with pressure, sheathcolour pine green (RAL 6028) low adhe-sion, oil resistant


ApplicationHELUKABEL� MULTISPEED 500-PVC areinstalled there, where the extremerequirements for the cables are neces-sary. The selected materials and lay-uptechnique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements.These high flexible PVC control cables aresuitable for shift- and bending stresses inmachines and machine tool construc-tions. These are installed in dry and moistrooms with free movement withouttensile stress or forced movements.


– High resistance to mechanical strain– Long life durability due to low friction-resistance

– Better chemical resistance– Oil resistance– High stability– Higher economical solution– Flame retardant, self-extinguishing– Reduced 1 , results low weight ofmoving materials


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24050 OZ 2 x 0,5 4,7 9,6 40 2024051 3G0,5 4,9 14,4 45 2024052 4G0,5 5,3 19,0 57 2024053 5G0,5 5,8 24,0 66 2024054 7G0,5 8,3 33,6 81 2024055 12G0,5 9,7 58,0 133 2024056 18G0,5 11,8 86,0 194 2024057 25G0,5 13,4 120,0 274 20

24058 4G0,75 6,1 29,0 63 1824059 5G0,75 6,6 36,0 79 1824060 7G0,75 9,8 50,0 107 1824061 12G0,75 11,3 86,0 169 1824062 18G0,75 14,1 130,0 247 1824063 25G0,75 15,7 180,0 366 1824064 36G0,75 19,1 259,0 540 1824065 42G0,75 21,3 302,0 630 18

24066 3G1 5,9 29,0 69 1724067 4G1 6,4 38,4 86 1724068 5G1 7,0 48,0 101 1724069 7G1 10,7 67,0 140 1724070 12G1 12,1 115,0 227 1724071 18G1 14,9 173,0 351 1724072 25G1 16,9 240,0 489 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24073 3G1,5 6,7 43,0 88 1624074 4G1,5 7,2 58,0 110 1624075 5G1,5 8,1 72,0 130 1624076 7G1,5 12,5 101,0 182 1624077 12G1,5 14,3 173,0 319 1624078 18G1,5 17,5 259,0 420 1624079 25G1,5 19,8 360,0 604 16

24080 4G2,5 8,9 96,0 172 1424081 5G2,5 9,8 120,0 219 1424082 7G2,5 15,2 168,0 303 1424083 12G2,5 17,6 288,0 504 1424084 18G2,5 21,4 432,0 754 1424085 25G2,5 24,0 600,0 940 14


– see page T 15.

G = with green-yellow earth coreX = without green-yellow earth core (OZ) Further technical details see selection table for drag chain cables (pages 24ff).

�A 56

HELUKABEL�MULTISPEED 500-PVC UL/CSA

Safety against high bending in drag chain systems, low torsion, high flexible, UL-CSA approved

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13 andE DIN VDE 0245 and UL-Std. 758 AWMStyle 21179


– Nominal voltageU0/U 300/500 VUL 600 V

– Test voltage 3000 V– Insulation resistancemin. 100 MOhm x km









– Special-PVC outer sheath, especiallyresistant against fatigue strength,extruded as filler with pressure, sheathcolour pine green (RAL 6028) low adhe-sion, oil resistant

– PVC self-extinguishing and flameretardant according to DIN VDE 0482part 265-2-1/EN 50265-2-1/IEC 60332-1(equivalent DIN VDE 0472 part 804 testmethod B), VW1, FT1

ApplicationUL/CSA approved HELUKABEL�

MULTISPEED 500-PVC are installed there,where the extreme requirements for thecables are necessary. Designed for theexport-orientated machinery manufac-turer, specifically for USA and Canada.The selected materials and lay-up tech-nique permit these high flexible cablesfor permanent application in drag chainsfor long distances, high and slow speedof movements.These high flexible PVC control cables aresuitable for shift- and bending stresses inmachines and machine tool construc-tions. These are installed in dry and moistrooms with free movement withouttensile stress or forced movements.


– Long life durability due to low friction-resistance

– Better chemical resistance– Oil resistance– High stability– Higher economical solution– Reduced 1 , results low weight ofmoving materials


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24295 OZ 2 x 0,5 4,7 9,6 41 2024296 3G0,5 4,9 14,4 48 2024297 4G0,5 5,3 19,0 59 2024298 5G0,5 5,8 24,0 69 2024299 7G0,5 8,3 33,6 83 2024300 12G0,5 9,7 58,0 140 2024301 18G0,5 11,9 86,0 197 2024302 25G0,5 13,5 120,0 281 20

24303 4G0,75 6,1 29,0 65 1924304 5G0,75 6,6 36,0 81 1924305 7G0,75 9,8 50,0 104 1924306 12G0,75 11,3 86,0 172 1924307 18G0,75 14,1 130,0 254 1924308 25G0,75 15,7 180,0 374 1924309 36G0,75 19,1 259,0 550 1924310 42G0,75 21,3 302,0 634 19

24311 3G1 5,9 29,0 72 1824312 4G1 6,4 38,4 90 1824313 5G1 7,0 48,0 112 1824314 7G1 10,7 67,0 150 1824315 12G1 12,1 115,0 231 1824316 18G1 14,9 173,0 361 1824317 25G1 16,9 240,0 497 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24318 3G1,5 6,7 43,0 90 1624319 4G1,5 7,3 58,0 120 1624320 5G1,5 8,1 72,0 138 1624321 7G1,5 12,5 101,0 192 1624322 12G1,5 14,3 173,0 324 1624323 18G1,5 17,5 259,0 431 1624324 25G1,5 19,8 360,0 624 16

24325 4G2,5 8,9 96,0 182 1424326 5G2,5 9,9 120,0 224 1424327 7G2,5 15,2 168,0 313 1424328 12G2,5 17,6 288,0 517 1424329 18G2,5 21,5 432,0 760 1424330 25G2,5 24,1 600,0 950 14




�A 57

A


�500-PUR high flexible, halogen-free


Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13, DIN VDE 0282part 10 and E DIN VDE 0245






– High resistant to mechanical strain– Long life durability s due to low friction-resistance



– Abrasion resistance– Tear resistance– High stability





* $7 cores: cores stranded with opti-mal lay-length to bunch-construction with low torsionstrength, optimal selected shortlay-length around a filler



– Oil resistance– Better chemical resistance– UV and ozone resistance– Higher economical solution– Reduced 1 , results low weight ofmoving materials

ApplicationHELUKABEL� MULTISPEED 500-PUR areinstalled there, where the extremerequirements for the cables are neces-sary. The selected materials and lay-uptechnique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements. These cables areinstalled in dry, moist and wet rooms andin open air with free movement withouttensile stress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24119 OZ 2 x 0,5 4,7 9,6 41 2024120 3G0,5 5,0 14,4 48 2024121 4G0,5 5,4 19,0 62 2024122 5G0,5 5,8 24,0 70 2024123 7G0,5 8,3 33,6 88 2024124 12G0,5 9,8 58,0 131 2024125 18G0,5 11,9 86,0 204 2024126 25G0,5 13,5 120,0 266 20

24127 3G0,75 5,2 21,6 51 1824128 4G0,75 6,1 29,0 68 1824129 5G0,75 6,6 36,0 73 1824130 7G0,75 9,6 50,0 92 1824131 12G0,75 11,3 86,0 170 1824132 18G0,75 14,1 130,0 257 1824133 25G0,75 15,7 180,0 280 1824134 36G0,75 19,1 260,0 411 1824135 42G0,75 21,3 302,0 608 18

24136 3G1 6,0 29,0 59 1724137 4G1 6,4 38,0 71 1724138 5G1 7,0 48,0 84 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24139 7G1 10,7 67,0 111 1724140 12G1 12,1 115,0 200 1724141 18G1 14,9 173,0 286 1724142 25G1 16,9 240,0 370 17

24143 3G1,5 6,7 43,0 81 1624144 4G1,5 7,3 58,0 102 1624145 5G1,5 8,0 72,0 121 1624146 7G1,5 12,5 101,0 164 1624147 12G1,5 14,3 173,0 293 1624148 18G1,5 17,5 259,0 450 1624149 25G1,5 19,8 360,0 631 16

24150 4G2,5 8,9 86,0 173 1424151 5G2,5 9,9 120,0 220 1424152 7G2,5 15,2 168,0 290 1424153 12G2,5 17,6 288,0 504 1424154 18G2,5 21,5 432,0 719 1424155 25G2,5 24,1 600,0 940 14


– see page T 15.


�A 58

HELUKABEL�MULTISPEED 500-PUR UL/CSA

Safety against high bending in drag chain systems, low torsion, UL/CSA approved, halogen-free

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13, DIN VDE 0282part 10 and E DIN VDE 0245 and UL-Std.758 AWM Style 20233 and 20939






Specific advantages– Halogen-free– High resistant to mechanical strain– Long life durability s due to low friction-resistance



– Tear resistance– High stability– Oil resistance– Better chemical resistance– UV and ozone resistance







– PUR-jacket flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B),VW1, FT1

– Higher economical solution– Reduced 1 , results low weight ofmoving materials


MULTISPEED 500-PUR are installed there,where the extreme requirements for thecables are necessary. Designed for theexport-orientated machinery manufac-turer, specifically for USA and Canada.The selected materials and lay-up tech-nique permit these high flexible cablesfor permanent application in drag chainsfor long distances, high an slow speed ofmovements. These cables are installed indry, moist and wet rooms and in open airwith free movement without tensilestress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24370 OZ 2 x 0,5 4,7 9,6 41 2024371 3G0,5 5,0 14,4 48 2024372 4G0,5 5,4 19,0 62 2024373 5G0,5 5,8 24,0 70 2024374 7G0,5 8,3 33,6 94 2024375 12G0,5 9,8 58,0 131 2024376 18G0,5 11,9 86,0 204 2024377 25G0,5 13,5 120,0 266 20

24378 3G0,75 5,2 21,6 51 1924379 4G0,75 6,1 29,0 68 1924380 5G0,75 6,6 36,0 73 1924381 7G0,75 9,8 50,0 100 1924382 12G0,75 11,3 86,0 170 1924383 18G0,75 14,1 130,0 257 1924384 25G0,75 15,7 180,0 280 1924385 36G0,75 19,1 260,0 411 1924386 42G0,75 21,3 302,0 608 19

24387 3G1 6,0 29,0 59 1824388 4G1 6,4 38,0 71 1824389 5G1 7,0 48,0 84 1824390 7G1 10,7 67,0 121 1824391 12G1 12,1 115,0 200 1824392 18G1 14,9 173,0 286 1824393 25G1 16,9 240,0 370 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24394 3G1,5 6,7 43,0 81 1624395 4G1,5 7,3 58,0 102 1624396 5G1,5 8,0 72,0 121 1624397 7G1,5 12,5 101,0 174 1624398 12G1,5 14,3 173,0 293 1624399 18G1,5 17,5 259,0 450 1624400 25G1,5 19,8 360,0 631 16

24401 4G2,5 8,9 86,0 173 1424402 5G2,5 9,9 120,0 220 1424403 7G2,5 15,2 168,0 302 1424404 12G2,5 17,6 288,0 504 1424405 18G2,5 21,5 432,0 719 1424406 25G2,5 24,1 600,0 940 14




�A 59

A


�500-TPE







Specific advantages– Microbe-resistance – TPE– Halogen-free– Resistant to microbes– High property of alternating bendingstrength





Cable structure– Tinned copper, fine wire conductors,Unilay with short pitch length





– Special-TPE-O outer sheath, extruded asfiller with pressure sheath colour oceanblue (RAL 5020) low adhesion, oilresistant, halogen-free


ApplicationHELUKABEL� MULTISPEED 500-TPE areinstalled there, where the extremerequirements for the cables are neces-sary. The selected materials and lay-uptechnique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements. These cables areinstalled in dry, moist and wet rooms andin open air with free movement withouttensile stress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.TPE: The selected tinned copper wireconductor permits the installation in ag-gressive environments as well as hydro-gen sulfide, ammonia and sulfur dioxide.– The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24191 OZ 2 x 0,5 4,7 9,6 42 2024192 3G0,5 5,0 14,4 49 2024193 4G0,5 5,4 19,0 63 2024194 5G0,5 5,8 24,0 70 2024195 7G0,5 8,3 33,6 90 2024196 12G0,5 9,8 58,0 134 2024197 18G0,5 11,9 86,0 209 2024198 25G0,5 13,5 120,0 270 20

24199 OZ 2 x 0,75 5,0 14,4 47 1824200 3G0,75 5,2 21,6 55 1824201 4G0,75 6,1 29,0 70 1824202 5G0,75 6,6 36,0 74 1824203 7G0,75 9,8 50,0 95 1824204 12G0,75 11,3 86,0 174 1824205 18G0,75 14,1 130,0 261 1824206 25G0,75 15,7 180,0 290 1824207 36G0,75 19,1 260,0 419 1824208 42G0,75 21,3 302,0 614 18

24209 OZ 2 x 1 5,2 19,2 50 1724210 3G1 6,0 29,0 60 1724211 4G1 6,4 38,0 74 1724212 5G1 7,0 48,0 86 1724213 7G1 10,7 67,0 114 1724214 12G1 12,1 115,0 210 1724215 18G1 14,9 173,0 291 1724216 25G1 16,9 240,0 380 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24217 3G1,5 6,7 43,0 84 1624218 4G1,5 7,3 58,0 108 1624219 5G1,5 8,0 72,0 126 1624220 7G1,5 12,5 101,0 169 1624221 12G1,5 14,3 173,0 299 1624222 18G1,5 17,5 259,0 460 1624223 25G1,5 19,8 360,0 640 16

24224 4G2,5 8,9 96,0 179 1424225 5G2,5 9,9 120,0 230 1424226 7G2,5 15,2 168,0 294 1424227 12G2,5 17,6 288,0 510 1424228 18G2,5 21,5 432,0 722 1424229 25G2,5 24,1 600,0 950 14

24230 4G4 10,3 154,0 197 12

24231 4G6 11,9 231,0 320 1024232 5G6 13,4 289,0 394 10

24233 4G10 14,7 387,0 520 8

24234 4G16 20,0 517,0 784 6

24235 4G35 24,9 1344,0 1711 2

G = with green-yellow earth core X = without green-yellow earth core (OZ)2) Cleanroom qualification tested with analog type. Please note ‘‘cleanroom qualified“when ordering. Further informations on page 16.



2)

�A 60

HELUKABEL�MULTISPEED 500-TPE UL/CSA

Safety against high bending in drag chain systems, low torsion, halogen-free, UL-CSA approved

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13 andE DIN VDE 0245 and UL-Std. 758 AWMStyle 20841 and 21184







Specific advantages– Microbe-resistance – TPE– High property of alternating bendingstrength








– Special-TPE-O outer sheath, extruded asfiller with pressure sheath colour oceanblue (RAL 5020) low adhesion, oilresistant, halogen-free




MULTISPEED 500-TPE are installed there,where the extreme requirements for thecables are necessary. Designed for theexport-orientated machinery manufac-turer, specifically for USA and Canada.The selected materials and lay-up tech-nique permit these high flexible cablesfor permanent application in drag chainsfor long distances, high an slow speed ofmovements. These cables are installed indry, moist and wet rooms and in open airwith free movement without tensilestress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.

TPE: The selected tinned copper wireconductor permits the installation in ag-gressive environments as well as hydro-gen sulfide, ammonia and sulfur dioxide.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24450 OZ 2 x 0,5 4,7 9,6 42 2024451 3G0,5 5,0 14,4 49 2024452 4G0,5 5,4 19,0 63 2024453 5G0,5 5,8 24,0 80 2024454 7G0,5 8,3 33,6 90 2024455 12G0,5 9,8 58,0 134 2024456 18G0,5 11,9 86,0 209 2024457 25G0,5 13,5 120,0 270 20

24458 OZ 2 x 0,75 5,0 14,4 47 1924459 3G0,75 5,2 21,6 55 1924460 4G0,75 6,1 29,0 70 1924461 5G0,75 6,6 36,0 74 1924462 7G0,75 9,8 50,0 104 1924463 12G0,75 11,3 86,0 174 1924464 18G0,75 14,1 130,0 261 1924465 25G0,75 15,7 180,0 290 1924466 36G0,75 19,1 260,0 419 1924467 42G0,75 21,3 302,0 614 19

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24468 OZ 2 x 1 5,2 19,2 50 1824469 3G1 6,0 29,0 60 1824470 4G1 6,4 38,0 74 1824471 5G1 7,0 48,0 86 1824472 7G1 10,7 67,0 130 1824473 12G1 12,1 115,0 210 1824474 18G1 14,9 173,0 291 1824475 25G1 16,9 240,0 380 18

24476 3G1,5 6,7 43,0 84 1624477 4G1,5 7,3 58,0 108 1624478 5G1,5 8,0 72,0 126 1624479 7G1,5 12,5 101,0 184 1624480 12G1,5 14,3 173,0 299 1624481 18G1,5 17,5 259,0 460 1624482 25G1,5 19,8 360,0 640 16

24483 4G2,5 8,9 96,0 179 1424484 5G2,5 9,9 120,0 230 1424485 7G2,5 15,2 168,0 322 1424486 12G2,5 17,6 288,0 510 1424487 18G2,5 21,5 432,0 722 1424488 25G2,5 24,1 600,0 950 14





2)

�A 61

A


�500-C-PVC high flexible,

Safety against high bending in drag chain systems, low torsion, EMC*-preferred type

Technical data– Special drag chain cables for highmechanical stress in adapted to DINVDE 0281 part 13 and E DIN VDE 0245




– Coupling resistancemax. 250 Ohm x km



– High resistant to mechanical strain– Long life durability due to low friction-resistance

– Better chemical resistance– Oil resistance– High stability– Higher economical solution– Flame retardant, self-extinguishing– Reduced 1 , results low weight ofmoving materials





* $7 cores: cores stranded with opti-mal lay-length to bunch-construction with low torsionstrength, optimal selected shortlay-length around a filler

– Special-PVC inner sheath YM2 extrudedas filler with pressure grey (RAL 7001)

– Screen of Cu braid bare, coverage 85%max., with optimal bunch

– Fleece separator, ensure good disman-tling ability

– Special-PVC outer sheath, especiallyresistant against fatigue strength,sheath colour pine green (RAL 6028)low adhesion, oil resistant


ApplicationHELUKABEL� MULTISPEED 500-C-PVC areinstalled there, where the extremerequirements for the cables are neces-sary. The selected materials and lay-uptechnique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements.These high flexible PVC control cables aresuitable for shift- and bending stresses inmachines and machine tool construc-tions. These are installed in dry and moistrooms with free movement withouttensile stress or forced movements.These screened cables are particularlysuitable for the interference-free trans-mission in instrumentation and controlengineering applications.





PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24086 OZ 2 x 0,5 6,3 30,0 88 2024087 3G0,5 6,8 36,0 101 2024088 4G0,5 7,2 42,0 116 2024089 5G0,5 7,6 48,0 146 2024090 7G0,5 10,3 64,0 181 2024091 9G0,5 10,5 80,0 219 2024092 12G0,5 12,4 105,0 271 2024093 18G0,5 14,7 137,0 374 2024094 25G0,5 16,9 210,0 542 20

24095 OZ 2 x 0,75 6,9 40,0 96 1824096 3G0,75 7,4 48,0 111 1824097 4G0,75 8,0 55,0 140 1824098 5G0,75 8,5 66,0 161 1824099 7G0,75 12,5 85,0 227 1824100 12G0,75 13,2 135,0 317 1824101 18G0,75 16,1 190,0 486 1824102 25G0,75 18,5 275,0 651 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24103 3G1 7,7 59,0 131 1724104 4G1 8,1 70,0 164 1724105 5G1 9,1 84,0 198 1724106 7G1 13,3 106,0 252 1724107 12G1 14,4 174,0 410 1724108 18G1 17,3 240,0 550 1724109 25G1 19,4 332,0 756 17

24110 3G1,5 8,6 75,0 166 1624111 4G1,5 9,4 90,0 199 1624112 5G1,5 10,4 108,0 229 1624113 7G1,5 15,2 157,0 304 1624114 12G1,5 16,6 240,0 502 1624115 18G1,5 20,3 355,0 709 1624116 25G1,5 22,6 448,0 939 16

24117 4G2,5 11,2 134,0 270 1424118 5G2,5 12,2 175,0 335 14


– see page T 15.


�A 62

HELUKABEL�MULTISPEED 500-C-PVC UL/CSA

Safety against high bending in drag chain systems, low torsion, UL/CSA approved
















– Special-PVC inner sheath YM2 extrudedas filler with pressure grey (RAL 7001)

– Screen of Cu braid bare, coverage 85%max., with optimal bunch

– Special-PVC outer sheath, especiallyresistant against fatigue strength,sheath colour pine green (RAL 6028)low adhesion, oil resistant



MULTISPEED 500-C-PVC are installedthere, where the extreme requirementsfor the cables are necessary. Designed forthe export-orientated machinery manu-facturer, specifically for USA and Canada.The selected materials and lay-up tech-nique permit these high flexible cablesfor permanent application in drag chainsfor long distances, high and slow speedof movements.These high flexible PVC control cables aresuitable for shift- and bending stresses inmachines and machine tool construc-tions. These are installed in dry and moistrooms with free movement withouttensile stress or forced movements.These screened cables are particularlysuitable for the interference-free trans-mission in instrumentation and controlengineering applications.


– Long life durability due to low friction-resistance

– Better chemical resistance– Oil resistance– High stability– Higher economical solution– Reduced 1 , results low weight ofmoving materials


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24335 OZ 2 x 0,5 6,3 30,0 89 2024336 3G0,5 6,8 36,0 104 2024337 4G0,5 7,3 42,0 119 2024338 5G0,5 7,7 48,0 150 2024339 7G0,5 10,3 64,0 189 2024340 9G0,5 10,5 80,0 223 2024341 12G0,5 12,4 105,0 280 2024342 18G0,5 14,7 137,0 379 2024343 25G0,5 16,9 210,0 552 20

24344 OZ 2 x 0,75 6,9 40,0 96 1924345 3G0,75 7,4 48,0 111 1924346 4G0,75 8,0 55,0 142 1924347 5G0,75 8,5 66,0 161 1924348 7G0,75 12,5 85,0 237 1924349 12G0,75 13,3 135,0 317 1924350 18G0,75 16,1 190,0 486 1924351 25G0,75 18,5 275,0 651 19

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24352 3G1 7,7 59,0 131 1824353 4G1 8,3 70,0 164 1824354 5G1 9,1 84,0 198 1824355 7G1 13,3 106,0 264 1824356 12G1 14,4 174,0 410 1824357 18G1 17,3 240,0 550 1824358 25G1 19,4 332,0 749 18

24359 3G1,5 8,6 75,0 166 1624360 4G1,5 9,4 90,0 199 1624361 5G1,5 10,4 108,0 229 1624362 7G1,5 15,2 157,0 324 1624363 12G1,5 16,6 240,0 502 1624364 18G1,5 20,3 355,0 709 1624365 25G1,5 22,6 448,0 939 16

24366 4G2,5 11,2 134,0 270 1424367 5G2,5 12,2 175,0 335 14




�A 63

A


�500-C-PUR high flexible, screened

Safety against high bending in drag chain systems, low torsion, halogen-free EMC*-preferred type

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13, DIN VDE 0282part 10 and E DIN VDE 0245









– Abrasion resistance– Tear resistance– High stability– Oil resistance– Better chemical resistance– UV and ozone resistance– Higher economical solution– Reduced 1 , results low weight ofmoving materials






– Special-TPE inner sheath, extruded asfiller with pressure gray RAL 7001



– Special-PUR outer sheath, sheath colourpine green (RAL 6028) low adhesion, oilresistant, hologen-free



ApplicationHELUKABEL� MULTISPEED 500-C-PUR areinstalled there, where the extremerequirements for the cables are neces-sary. The selected materials and lay-uptechnique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements. These cables areinstalled in dry, moist and wet rooms andin open air with free movement withouttensile stress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.These screened cables are particularlysuitable for the interference-free trans-mission in instrumentation and controlengineering applications.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24156 OZ 2 x 0,5 6,4 30 90 2024157 3G0,5 6,7 36 104 2024158 4G0,5 7,3 42 118 2024159 5G0,5 7,7 48 148 2024160 7G0,5 10,3 64 184 2024161 9G0,5 10,5 80 219 2024162 12G0,5 12,4 105 276 2024163 18G0,5 14,7 137 378 2024164 25G0,5 16,9 210 547 20

24165 OZ 2 x 0,75 6,8 40 100 1824166 3G0,75 7,4 48 117 1824167 4G0,75 8,0 55 143 1824168 5G0,75 8,5 66 167 1824169 7G0,75 12,5 85 229 1824170 12G0,75 13,3 135 319 1824171 18G0,75 16,1 190 492 1824172 25G0,75 18,5 275 659 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24173 OZ 2 x 1 7,1 50 120 1724174 3G1 7,7 59 140 1724175 4G1 8,2 70 167 1724176 5G1 9,1 84 201 1724177 7G1 13,3 106 256 1724178 12G1 14,4 174 417 1724179 18G1 17,3 240 557 1724180 25G1 19,4 332 766 17

24181 3G1,5 8,6 75 170 1624182 4G1,5 9,4 90 204 1624183 5G1,5 10,4 108 236 1624184 7G1,5 15,2 157 309 1624185 12G1,5 16,6 240 509 1624186 18G1,5 20,3 355 718 1624187 25G1,5 22,6 448 944 16

24188 4G2,5 11,3 134 280 1424189 5G2,5 12,3 175 346 1424190 7G2,5 14,0 229 410 14




�A 64

HELUKABEL�MULTISPEED 500-C-PUR UL/CSA

Safety against high bending in drag chain systems, low torsion, halogen-free, UL/CSA approved

Technical data– Special drag chain cables for highmechanical stress in adapted toDIN VDE 0281 part 13, DIN VDE 0282part 10 and E DIN VDE 0245 andUL-Std. 758 AWM Style 20939





– Coupling resistantmax. 250 Ohm/km



Specific advantages– Halogen-free– High resistant to mechanical strain– Long life durability s due to low friction-resistance



– Tear resistance– High stability






– Special-TPE-O inner sheath, extruded asfiller with pressuregray RAL 7001


– Special-PUR outer sheath, sheath colourpine green (RAL 6028) low adhesion, oilresistant, hologen-free

– PUR-jacket flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B),VW1, FT1

– Oil resistance– Better chemical resistance– UV and ozone resistance– Higher economical solution– Reduced 1 , results low weight ofmoving materials


MULTISPEED 500-C-PUR are installedthere, where the extreme requirementsfor the cables are necessary. Designed forthe export-orientated machinery manu-facturer, specifically for USA and Canada.The selected materials and lay-up tech-nique permit these high flexible cablesfor permanent application in drag chainsfor long distances, high an slow speed ofmovements. These cables are installed indry, moist and wet rooms and in open airwith free movement without tensilestress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.These screened cables are particularlysuitable for the interference-free trans-mission in instrumentation and controlengineering applications.




PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24410 OZ 2 x 0,5 6,4 30 90 2024411 3G0,5 6,7 36 104 2024412 4G0,5 7,3 42 118 2024413 5G0,5 7,7 48 148 2024414 7G0,5 10,3 64 197 2024415 9G0,5 10,5 80 219 2024416 12G0,5 12,4 105 276 2024417 18G0,5 14,7 137 378 2024418 25G0,5 16,9 210 547 20

24419 OZ 2 x 0,75 6,8 40 100 1924420 3G0,75 7,4 48 117 1924421 4G0,75 8,0 55 143 1924422 5G0,75 8,5 66 167 1924423 7G0,75 12,5 85 245 1924424 12G0,75 13,3 135 319 1924425 18G0,75 16,1 190 492 1924426 25G0,75 18,5 275 659 19

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24427 OZ 2 x 1 7,1 50 120 1824428 3G1 7,7 59 140 1824429 4G1 8,3 70 167 1824430 5G1 9,1 84 201 1824431 7G1 13,3 106 290 1824432 12G1 14,4 174 417 1824433 18G1 17,3 240 557 1824434 25G1 19,4 332 766 18

24435 3G1,5 8,6 75 170 1624436 4G1,5 9,4 90 204 1624437 5G1,5 10,4 108 236 1624438 7G1,5 15,2 157 309 1624439 12G1,5 16,6 240 501 1624440 18G1,5 20,3 355 718 1624441 25G1,5 22,6 448 934 16

24442 4G2,5 11,3 134 280 1424443 5G2,5 12,3 175 346 1424444 7G2,5 14,0 229 410 14


G = with green-yellow earth coreX = without green-yellow earth core (OZ)Further technical details see selection table for drag chain cables (pages 24ff).

�A 65

A


�500-C-TPE

Safety against high bending in drag chain systems, low torsion, halogen-free, EMC*-preferred type




– Minimum bending radius5x cable 1




Specific advantages– Microbe-resistance – TPE– Halogen-free– Resistant to microbes– High property of alternating bendingstrength










– Special-TPE inner sheath, extruded asfiller with pressure, natural colour

– Screen of Cu braid tinned, coverage85% max., with optimal pitch


– Special-TPE-O outer sheath, extruded asfiller with pressure, sheath colour oceanblue (RAL 5020) low adhesion, oilresistant, halogen-free


ApplicationHELUKABEL� MULTISPEED 500-C-TPE areinstalled there, where the extremerequirements for the cables are neces-sary. The selected materials and lay-uptechnique permit these high flexiblecables for permanent application in dragchains for long distances, high and lowspeed of movements. These cables areinstalled in dry, moist and wet rooms andin open air with free movement withouttensile stress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.TPE: The selected tinned copper wireconductor and tinned copper wire braidpermit the installation in aggressiveenvironments as well as hydrogen sulfide,ammonia and sulfur dioxide.




PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24236 OZ 2 x 0,5 6,4 30 85 2024237 3G0,5 6,7 36 99 2024238 4G0,5 7,3 42 107 2024239 5G0,5 7,7 48 140 2024240 7G0,5 10,3 64 176 2024241 10G0,5 10,1 80 204 2024242 12G0,5 12,3 105 261 2024243 18G0,5 14,6 137 360 2024244 25G0,5 16,8 320 530 20

24245 OZ 2 x 0,75 7,0 40 97 1824246 3G0,75 7,4 48 110 1824247 4G0,75 8,0 55 139 1824248 5G0,75 8,5 66 160 1824249 7G0,75 12,5 85 219 1824250 12G0,75 13,3 135 307 1824251 18G0,75 16,1 190 490 1824252 25G0,75 18,5 275 640 18

24253 OZ 2 x 1 7,4 50 115 1724254 3G1 7,7 59 131 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

24255 4G1 8,3 70 160 1724256 5G1 9,1 84 195 1724257 7G1 13,3 106 247 1724258 12G1 14,4 174 411 1724259 18G1 17,3 240 547 1724260 25G1 19,4 332 754 17

24261 3G1,5 8,6 75 160 1624262 4G1,5 9,4 90 194 1624263 5G1,5 10,4 108 220 1624264 7G1,5 15,2 157 294 1624265 12G1,5 16,6 240 490 1624266 18G1,5 20,3 355 704 1624267 25G1,5 22,6 448 930 16

24268 4G2,5 11,3 134 260 1424269 5G2,5 12,3 175 330 1424270 7G2,5 14,8 229 406 1424271 12G2,5 21,5 390 990 14

24272 4G4 13,6 194 355 12





1)high flexible,screened

�A 66

HELUKABEL�MULTISPEED 500-C-TPE UL/CSA

Safety against high bending in drag chain systems, low torsion, halogen-free, high flexible, UL-CSA approved





– Minimum bending radius5x cable 1




Specific advantages– Microbe-resistance – TPE– High property of alternating bendingstrength









– Special-TPE-O inner sheath, extruded asfiller with pressure, natural colour

– Screen of Cu braid tinned, coverage85% max., with optimal pitch

– Special-TPE-O outer sheath, extruded asfiller with pressure, sheath colour oceanblue (RAL 5020) low adhesion, oilresistant, halogen-free



MULTISPEED 500-C-TPE are installed there,where the extreme requirements for thecables are necessary. Designed for theexport-orientated machinery manufac-turer, specifically for USA and Canada.The selected materials and lay-up tech-nique permit these high flexible cablesfor permanent application in drag chainsfor long distances, high and slow speedof movements. These cables are installedin dry, moist and wet rooms and in openair with free movement without tensilestress or forced movements.These robust and abrasion resistantspecial control cables are installed there,where the problems appear for the appli-cation in permanent stresses e.g. inenergy drag chains, industry robotics,production lines, automatic controlsystems and permanent movablemachinery parts for multi-shift operation.These cables are installed everywhere,where high requirements for the flex-ibility, abrasion, oxygen and chemicalresistance are necessary.TPE: The selected tinned copper wireconductor and tinned copper wire braidpermit the installation in aggressiveenvironments as well as hydrogen sulfide,ammonia and sulfur dioxide.




PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

23914 OZ 2 x 0,5 6,4 30 85 2023915 3G0,5 6,7 36 99 2023916 4G0,5 7,3 42 107 2023917 5G0,5 7,7 48 140 2023918 7G0,5 10,3 64 189 2023919 10G0,5 10,5 80 204 2023920 12G0,5 12,4 105 261 2023921 18G0,5 14,7 137 360 2023922 25G0,5 16,3 320 530 20

23923 OZ 2 x 0,75 7,0 40 97 1923924 3G0,75 7,4 48 110 1923925 4G0,75 8,0 55 139 1923926 5G0,75 8,5 66 160 1923927 7G0,75 12,5 85 219 1923928 12G0,75 13,3 135 307 1923929 18G0,75 16,1 190 490 1923930 25G0,75 18,5 275 640 19

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

23931 OZ 2 x 1 7,4 50 115 1823932 3G1 7,7 59 131 1823933 4G1 8,3 70 160 1823934 5G1 9,1 84 195 1823935 7G1 13,3 106 261 1823936 12G1 14,4 174 411 1823937 18G1 17,3 240 547 1823938 25G1 19,4 332 754 18

23939 3G1,5 8,6 75 160 1623940 4G1,5 9,4 90 194 1623941 5G1,5 10,4 108 220 1623942 7G1,5 15,2 157 294 1623943 12G1,5 16,6 240 490 1623944 18G1,5 20,3 355 704 1623945 25G1,5 22,6 448 930 16

23946 4G2,5 11,3 134 260 1423947 5G2,5 12,3 175 330 1423948 7G2,5 14,8 229 406 1423949 12G2,5 21,5 390 990 14



G = with green-yellow earth coreX = without green-yellow earth core (OZ)1) Please note the cleanroom qualification when ordering. Further informations onpage 16.

1)

�A 67

A

��

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!��"#�� $��%�"&��'�(��")�� *��"!�+ ��,

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� 34

in humid areas, use

PUR cables Works photo: Huller Hille GmbH

The machinery and plant industries but especially the toolmaking industries are working particularly with mineral oils,alkalis and aggressive collant emulsions and under difficultworking environmental conditions.

Due to these conditions the electrical control cables, datacables as well as cables for trailing chains have to performto exceptionally high standards. Flexibility, abrasion and oilresistance have to be guaranteed.

HELUKABEL� in co-operation with the leading machine andplant industries have developed suitable and applicationorientated cables.

PUR cables are tested among the others, mineral andsynthetic oils, cutting oils, coolant emulsions, etc. For theoperation in power trailing chains, these cables are testedto multimillion alternating bending cycles.

Consequently we believe that we can deliver the right cablefor your application needs.

�A 69

A

HELUKABEL�JZ-500 PUR tear and coolant resistant

Technical data– Special PUR cables adapted toDIN VDE 0245, 0281






Cable structure– Bare copper, fine wire conductors,bunch stranded to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5

– Special PVC core insulation TI2,according to DIN VDE 0281 part 1




– Special full-polyurethane outer jacketTMPU, to DIN VDE 0282 part 10,appendix Acolour grey (RAL 7001)

– Jacket also available in other colours

ApplicationJZ-500 PUR is an extremely robustcontrol cable with high abrasion and tearresistant properties. Due to its high resis-tance to mineral oils and especially tocoolant emulsions, it is especially suitedfor use in the machine, tool making andplant industries as well as in the steelindustry for difficult and problem areas.The high flexibility of this cable typemakes it quick and easy to install. Suitablefor outdoor lying and resistant to UV-radiation, oxygene, ozone and hydrolysis.Conditionally resistant to microbes.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

23314 OZ 2 x 0,5 4,8 9,6 45 2023315 3G0,5 5,1 14,4 55 2023316 OZ 3 x 0,5 5,1 14,4 55 2023317 4G0,5 5,7 19,0 65 2023318 OZ 4 x 0,5 5,7 19,0 65 2023319 5G0,5 6,2 24,0 75 2023320 OZ 5 x 0,5 6,2 24,0 75 2023321 7G0,5 7,2 33,6 90 2023322 7 x 0,5 7,2 33,6 90 2023323 10G0,5 8,8 48,0 120 2023324 12G0,5 9,1 58,0 135 2023325 18G0,5 10,7 86,0 205 2023326 25G0,5 13,2 120,0 270 2023327 34G0,5 14,7 163,0 380 2023328 42G0,5 15,8 202,0 415 20

23329 OZ 2 x 0,75 5,4 14,4 44 1823330 3G0,75 5,7 21,6 53 1823331 OZ 3 x 0,75 5,7 21,6 53 1823332 4G0,75 6,2 29,0 64 1823333 OZ 4 x 0,75 6,2 29,0 64 1823334 5G0,75 6,8 36,0 76 1823335 OZ 5 x 0,75 6,8 36,0 76 1823336 7G0,75 8,1 50,0 96 1823337 OZ 7 x 0,75 8,1 50,0 96 1823338 10G0,75 9,6 72,0 140 1823339 12G0,75 9,9 86,0 170 1823340 18G0,75 11,9 130,0 260 1823341 25G0,75 14,5 180,0 282 1823342 34G0,75 16,3 245,0 475 1823343 42G0,75 17,7 302,0 600 18

23344 OZ 2 x 1 5,7 19,0 53 1723345 3G1 6,0 29,0 63 1723346 OZ 3 x 1 6,0 29,0 63 1723347 4G1 6,6 38,0 75 1723348 OZ 4 x 1 6,6 38,0 75 1723349 5G1 7,1 48,0 89 1723350 OZ 5 x 1 7,1 48,0 89 1723351 7G1 8,6 67,0 115 1723352 OZ 7 x 1 8,6 67,0 115 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

23353 10G1 10,2 96,0 166 1723354 12G1 10,7 115,0 201 1723355 18G1 12,9 173,0 289 1723356 25G1 14,9 240,0 380 1723357 34G1 17,4 326,0 645 1723358 42G1 18,8 403,0 730 1723359 50G1 20,9 480,0 890 17

23360 OZ 2 x 1,5 6,2 29,0 68 1623361 3G1,5 6,6 43,0 87 1623362 OZ 3 x 1,5 6,6 43,0 87 1623363 4G1,5 7,2 58,0 106 1623364 OZ 4 x 1,5 7,2 58,0 106 1623365 5G1,5 8,2 72,0 131 1623366 OZ 5 x 1,5 8,2 72,0 131 1623367 7G1,5 9,8 101,0 173 1623368 OZ 7 x 1,5 9,8 101,0 173 1623369 12G1,5 12,0 173,0 293 1623370 18G1,5 14,5 259,0 454 1623371 25G1,5 17,8 360,0 641 1623372 30G1,5 18,0 410,0 800 16

23373 OZ 2 x 2,5 7,8 48,0 110 1423374 3G2,5 8,3 72,0 146 1423375 4G2,5 9,2 96,0 183 1423376 5G2,5 10,1 120,0 222 1423377 7G2,5 12,3 168,0 293 1423378 12G2,5 15,3 288,0 512 14

23379 4G4 11,0 154,0 291 1223380 5G4 12,1 192,0 355 1223381 7G4 13,3 269,0 503 12

23382 4G6 13,0 230,0 468 1023383 5G6 14,5 288,0 570 1023384 7G6 16,0 403,0 808 10

23385 4G10 16,9 384,0 720 823386 5G10 18,7 480,0 894 823387 7G10 20,9 672,0 1295 8

23388 4G16 19,8 614,0 1063 6


NoteFor UL-approved version, please request for sizes and quantities.

�A 70

HELUKABEL�PURo-JZ tear and coolant resistant

Technical data– Special PUR cables adapted toDIN VDE 0245, 0281








– Black cores with continuous whitefigure imprint to DIN VDE 0293




– Jacket also available in other colours

ApplicationPURo-JZ is an extremely robust controlcable with high abrasion and tear resis-tant properties. With high-grade oilresistant PVC core insulation. Due to itshigh resistance to mineral oils and espe-cially to coolant emulsions, it is especiallysuited for use in the machine, toolmaking and plant industries as well as inthe steel industry for difficult andproblem areas. The high flexibility of thiscable type makes it quick and easy toinstall. Suitable for outdoor lying andresistant to UV-radiation, oxygene, ozoneand hydrolysis. Conditionally resistant tomicrobes.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22132 OZ 2 x 1 5,7 19,0 53 1722133 3G1 6,0 29,0 63 1722134 4G1 6,6 38,0 75 1722135 5G1 7,1 48,0 89 1722136 7G1 8,6 67,0 115 1722137 8G1 9,4 77,0 131 1722138 10G1 10,2 96,0 166 1722139 12G1 10,7 115,0 201 1722140 14G1 11,5 134,0 230 1722141 18G1 12,9 173,0 289 1722142 21G1 14,1 196,0 306 1722143 25G1 14,9 240,0 380 1722144 32G1 16,7 308,0 620 1722145 34G1 17,4 326,0 645 1722146 42G1 18,8 403,0 730 1722147 50G1 20,9 480,0 890 17



– see page T 15.


Continuation "


�A 71

A

HELUKABEL�PURo-JZ tear and coolant resistant


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22164 OZ 2 x 2,5 7,8 48,0 110 1422165 3G2,5 8,3 72,0 146 1422166 4G2,5 9,2 96,0 183 1422167 5G2,5 10,1 120,0 222 1422168 7G2,5 12,3 168,0 293 1422169 12G2,5 15,3 288,0 512 1422170 18G2,5 18,2 432,0 740 1422171 25G2,5 22,3 600,0 940 14

22172 OZ 2 x 4 9,6 77,0 147 1222173 3G4 10,4 115,0 228 1222174 4G4 11,4 154,0 291 1222175 5G4 12,7 192,0 355 1222176 7G4 14,0 269,0 503 12

22177 3G6 12,1 173,0 362 1022178 4G6 13,4 230,0 468 1022179 5G6 14,9 288,0 570 1022180 7G6 16,5 403,0 808 10

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22181 3G10 15,2 288,0 555 822182 4G10 16,9 384,0 720 822183 5G10 18,7 480,0 894 822184 7G10 20,9 672,0 1295 8

22185 4G16 19,8 614,0 1063 622186 5G16 22,2 768,0 1400 622187 7G16 29,3 1075,0 1800 6

22188 4G25 29,4 960,0 1590 422189 4G35 32,8 1344,0 2200 222190 4G50 38,9 1920,0 2400 1

22191 4G70 44,7 2688,0 4400 2/022192 4G95 59,6 3648,0 6000 3/0


Cross-linked types also available on request. Photo: FUCHS DEA SCHMIERSTOFFE GMBH & CO. KG

�A 72

HELUKABEL�F-C-PURo-JZ EMC*-preferred type

Tear resistant, coolant-resistant, Cu screened, without inner sheath

Technical data– Special polyurethane-sheathed multi-core cable on the basis ofE DIN VDE 0245 part 201 up to 1,5 mm2,on the basis of E DIN VDE 0245part 102 as of 2,5 mm2


– Nominal voltage U0/U 300/500 V– Test voltage 3000 V– Breakdown voltage min. 6000 V– Minimum bending radiusfor permanent 10xcable 1




Cable structure– Plain copper conductor, finely stranded,according to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5


– Cores black with sequential numberingimprinted in white according toDIN VDE 0293



– Separating foil– Braided screen of tinned Cu wires,coverage approx. 85%



– Outer jacket also available in othercolours

ApplicationExtremely robust control cable character-ised by high abrasion and notch resis-tance properties. Used for critical areas insuch applications as machinery, toolingand plant construction, in rolling millsand steel works because of the resistanceto mineral oils and to coolant emulsionsin particular. Rapid and safe installationassured by the good flexibility of thecable.Suitable for outdoor installation and resis-tant to UV radiation, oxygen, ozone andhydrolysis. Largely resistant to microbialattack.An interference-free transmission ofsignals and pulses is assured by the highscreening density. The ideal interference-protected control cable for such applica-tions as given above.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

21200 OZ 2 x 0,5 5,3 29 44 2021201 3G0,5 5,6 38 56 2021202 4G0,5 6,2 46 60 2021203 5G0,5 6,5 51 75 2021205 7G0,5 7,5 68 97 2021207 10G0,5 9,0 93 133 2021208 12G0,5 9,2 118 158 2021209 14G0,5 9,9 122 190 2021211 18G0,5 10,9 155 218 2021213 21G0,5 12,1 190 252 2021215 25G0,5 13,3 251 315 2021217 30G0,5 13,7 298 362 2021220 36G0,5 15,0 320 447 2021221 40G0,5 16,2 344 475 2021224 50G0,5 17,8 408 572 20

21227 OZ 2 x 0,75 5,8 38 60 1821228 3G0,75 6,1 50 67 1821229 4G0,75 6,5 58 76 1821230 5G0,75 7,1 70 92 1821232 7G0,75 8,3 96 131 1821234 10G0,75 10,1 141 180 1821235 12G0,75 10,3 151 204 1821236 14G0,75 10,7 167 226 1821238 18G0,75 12,1 207 290 1821240 21G0,75 13,4 246 376 1821242 25G0,75 14,9 278 413 1821245 32G0,75 16,0 330 485 1821249 41G0,75 17,9 395 611 1821251 50G0,75 19,7 480 775 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

21253 OZ 2 x 1 6,1 46 66 1721254 3G1 6,3 56 82 1721255 4G1 6,9 70 100 1721256 5G1 7,5 89 128 1721257 6G1 8,3 105 145 1721258 7G1 8,9 111 157 1721259 8G1 9,6 130 198 1721261 10G1 10,7 143 230 1721262 12G1 10,9 172 262 1721263 14G1 11,6 199 302 1721264 16G1 12,2 218 345 1721265 18G1 13,0 248 381 1721267 21G1 13,6 278 480 1721268 25G1 15,9 343 535 1721273 34G1 17,9 452 740 1721276 41G1 19,3 510 855 1721278 50G1 21,2 630 1027 17

21280 OZ 2 x 1,5 6,6 63 87 1621281 3G1,5 6,9 76 102 1621282 4G1,5 7,5 98 127 1621283 5G1,5 8,4 116 159 1621285 7G1,5 10,0 152 207 1621286 8G1,5 10,7 172 245 1621287 10G1,5 11,8 193 313 1621288 12G1,5 12,1 222 340 1621290 14G1,5 12,9 272 384 1621291 16G1,5 13,6 285 425 1621292 18G1,5 14,6 368 480 1621295 21G1,5 16,2 424 563 16


– see page T 15.



Continuation "

�A 73

A

HELUKABEL�F-C-PURo-JZ EMC*-preferred type

tear resistant, coolant-resistant, Cu screened, without inner sheath


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

21296 25G1,5 17,9 505 704 1621297 34G1,5 20,0 650 870 1621298 42G1,5 21,8 770 1040 1621299 50G1,5 23,6 976 1292 16

21300 OZ 2 x 2,5 8,2 96 131 1421301 3G2,5 8,6 147 168 1421302 4G2,5 9,6 175 194 1421303 5G2,5 10,6 203 222 1421304 7G2,5 12,6 235 345 1421305 10G2,5 15,1 335 462 1421306 12G2,5 15,5 445 570 14

21313 OZ 2 x 4 10,0 136 187 1221314 3G4 10,5 178 243 1221315 4G4 11,7 242 310 1221316 5G4 13,3 329 386 1221317 7G4 14,5 357 498 12

21319 3G6 12,2 241 333 1021320 4G6 13,6 338 414 1021321 5G6 15,2 442 510 1021322 7G6 15,4 505 673 10

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

3G104G105G107G10

4G165G16

4G255G25

4G355G35

4G505G50

4G70

4G95

4G120


– see page T 15.



NoteDue to mechanical stress we recommendcable with oil resistant PVC inner jacketabove 10 mm2, see pagesA 75 f (Yo-C-PURo-JZ).

�A 74

HELUKABEL�Yo-C-PURo-JZ EMC*-preferred type

notch-resistant, coolant-resistant, Cu screened, with inner sheath

Technical data– Special polyurethane-sheathed multi-core cable on the basis ofE DIN VDE 0245 part 202/03.92 up to1,5 mm2, on the basis ofE DIN VDE 0281 part 13 as of 2,5 mm


– Nominal voltage U0/U 300/500 Vas of cross section 4 mm2

U0/U 450/750 V– Test voltage 4000 V– Breakdown voltage min. 8000 V– Minimum bending radiusapprox. 10xcable 1




Cable structure– Plain copper conductor, finely stranded,according to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5


– Cores black with sequential numberingimprinted in white according toDIN VDE 0293



– Oil resistant PVC inner sheath– Sceen of tinned Cu braid, coverageapprox. 85%



ApplicationExtremely robust control cable character-ised by high abrasion and notch resis-tance properties. Used for critical areas insuch applications as machinery, toolingand plant construction, in rolling millsand steel works because of the resistanceto mineral oils and to coolant emulsionsin particular. The mechanical strength ofthe cable is increased by the additionaloil-resistant inner sheath. The ideal inter-ference-protected control cable for suchapplications as given above.Suitable for outdoor installation and resis-tant to UV radiation, oxygen, ozone andhydrolysis. Largely resistant to microbialattack.

These screened cables are particularlysuitable for the interference-free trans-mission in instrumentation and controlengineering applications (electromagneticcompatibility).



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

21400 OZ 2 x 0,5 6,6 33 68 2021401 3G0,5 7,1 39 84 2021402 4G0,5 7,6 46 95 2021403 5G0,5 8,2 52 107 2021405 7G0,5 9,4 69 135 2021407 10G0,5 11,2 81 170 2021408 12G0,5 11,3 118 195 2021409 14G0,5 11,9 121 222 2021411 18G0,5 12,9 155 278 2021413 21G0,5 14,7 190 330 2021415 25G0,5 15,9 251 406 2021416 30G0,5 16,2 298 520 2021419 36G0,5 17,8 320 587 2021420 40G0,5 19,1 344 655 2021421 50G0,5 20,9 408 742 20


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

21451 OZ 2 x 1 7,7 46 98 1721452 3G1 8,0 56 102 1721453 4G1 8,6 70 145 1721454 5G1 9,1 85 170 1721456 7G1 11,0 108 220 1721457 8G1 12,6 130 270 1721458 10G1 12,6 137 330 1721459 12G1 13,1 187 350 1721460 14G1 13,8 199 402 1721461 16G1 14,6 202 420 1721462 18G1 15,6 240 515 1721463 20G1 16,4 285 545 1721465 25G1 18,9 343 690 1721468 34G1 20,9 440 912 1721469 41G1 22,3 523 1070 1721470 50G1 24,6 625 1318 17

21474 OZ 2 x 1,5 8,2 62 130 1621475 3G1,5 8,6 75 152 1621476 4G1,5 9,3 95 167 1621477 5G1,5 10,4 110 203 1621479 7G1,5 12,0 146 305 1621480 8G1,5 12,9 171 335 1621481 10G1,5 14,2 192 422 1621482 12G1,5 14,6 254 435 1621483 14G1,5 15,4 272 480 1621484 16G1,5 16,1 284 525 1621485 18G1,5 17,2 366 642 1621487 21G1,5 19,0 415 722 1621489 25G1,5 20,8 492 803 1621492 34G1,5 23,2 629 1068 1621494 42G1,5 26,1 767 1370 1621495 50G1,5 27,4 976 1677 16



Continuation "


�A 75

A

HELUKABEL�Yo-C-PURo-JZ EMC*-preferred type

notch-resistant, coolant-resistant, Cu screened, with inner sheath


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

21499 OZ 2 x 2,5 9,8 96 180 1421500 3G2,5 10,7 147 215 1421501 4G2,5 11,4 175 268 1421502 5G2,5 12,5 200 349 1421503 7G2,5 14,9 234 406 1421504 12G2,5 18,4 369 720 14

21507 OZ 2 x 4 12,0 134 300 1221508 3G4 12,6 178 340 1221509 4G4 14,2 222 408 1221510 5G4 15,6 327 504 1221511 7G4 17,1 354 640 12

21512 3G6 14,8 241 453 1021513 4G6 16,1 306 560 1021514 5G6 18,0 440 700 1021515 7G6 19,6 505 905 10

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

21516 3G10 18,2 370 750 821517 4G10 20,3 484 1023 821518 5G10 22,4 612 1114 821519 7G10 24,7 822 1505 8

21521 4G16 23,4 1040 1385 621522 5G16 26,0 1393 1550 6

21524 4G25 29,7 1312 1894 421525 5G25 33,0 1840 2272 4

21526 4G35 33,9 1612 2395 221527 5G35 37,5 2016 2890 2

21528 4G50 39,0 2218 3312 121529 5G50 43,4 2772 4100 1

21530 4G70 46,6 3092 4605 2/021531 5G70 51,1 3865 5710 2/0

21532 4G95 50,9 4063 6055 3/021533 5G95 55,9 5080 7520 3/0

21534 4G120 55,5 5154 7318 4/0


– see page T 15.



�A 76

HELUKABEL�JZ-600 UL/CSA

number coded, flexible 0,6/1 kV, UL/c us approved

Technical data– Special PVC control cables– Adapted to DIN VDE 0276 part 627,DIN VDE 0281 part 13, with insulationthickness for 1 kV typeand UL-Std. 758 Style 21179









– Special PVC core insulation TI2, toDIN VDE 0281 part 1, class 43 UL-Std. 1581




– Separating foil– Special PVC outer sheath TM2, toDIN VDE 0281 part 1, class 43 UL-Std. 1581,colour black (RAL 9005) or grey (RAL 7001)



ApplicationWiring cable for measuring and control-ling purposes in tool machinery, conveyorbelts and production lines, for plantinstallations, air conditioning and in steelproduction plants and rolling mills.Suitable for installation for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms as well as outside (fixed installa-tion). Is not suitable to be used as directburrial- or as underwater cable. The coreshave been numbered in such a way thatthe numbers are easily identifiable, evenif the cable has only been stripped back afew cm. The core numbers have beenunderlined to avoid confusion. The earthcore is located in the outer layer. Theblack, special PVC outer sheath is resis-tant to the ultra violet radiation. Mainlyused in South-European, Eastern andArabian countries.


Part No.jacket colour

No. cores xcross-sec.

AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m

black grey mm2 kg/km Cu 150,–

11815 11880 2 x 0,5 20 6,4 9,6 5611816 11881 3G0,5 20 6,8 14,4 6811817 11882 4G0,5 20 7,6 19,0 10011818 11883 5G0,5 20 8,2 24,0 11711819 11884 7G0,5 20 9,8 33,6 13811820 11885 12G0,5 20 12,2 58,0 20011821 11886 18G0,5 20 14,4 86,0 27611822 11887 25G0,5 20 17,2 120,0 335

11823 11888 2 x 0,75 19 6,8 14,4 6611824 11889 3G0,75 19 7,2 21,6 7411825 11890 4G0,75 19 8,0 29,0 12611826 11891 5G0,75 19 8,8 36,0 14011827 11892 7G0,75 19 10,7 50,0 19011828 11893 12G0,75 19 13,1 86,0 25711829 11894 18G0,75 19 15,6 130,0 36211830 11895 25G0,75 19 18,9 180,0 486

11831 11896 2 x 1 18 7,4 19,2 8011832 11897 3G1 18 8,0 29,2 9611833 11898 4G1 18 8,8 38,4 10011834 11899 5G1 18 9,8 48,0 13011835 11900 7G1 18 11,7 67,0 17011836 11901 12G1 18 14,5 115,0 29011837 11902 18G1 18 17,3 173,0 40511838 11903 25G1 18 21,1 240,0 570

11839 11904 2 x 1,5 16 8,4 29,0 9511840 11905 3G1,5 16 9,1 43,0 11211841 11906 4G1,5 16 9,9 58,0 13911842 11907 5G1,5 16 11,0 72,0 17011843 11908 7G1,5 16 13,3 101,0 22511844 11909 12G1,6 16 16,6 173,0 37011845 11910 18G1,5 16 19,7 259,0 52011846 11911 25G1,5 16 23,9 360,0 730



AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m


11847 11912 2 x 2,5 14 9,4 48,0 16011848 11913 3 x 2,5 14 9,9 72,0 17511849 11914 4G2,5 14 11,1 96,0 20311850 11915 5G2,5 14 12,4 120,0 25111851 11916 7G2,5 14 15,0 168,0 33011852 11917 12G2,5 14 18,4 288,0 55311853 11918 18G2,5 14 22,0 432,0 79511854 11919 25G2,5 14 26,9 600,0 1110

11855 11920 2 x 4 12 11,4 77,0 18011856 11921 3G4 12 12,3 115,0 23011857 11922 4G4 12 13,8 154,0 31011858 11923 5G4 12 15,3 192,0 41011859 11924 7G4 12 16,8 269,0 54011860 11925 12G4 12 22,9 461,0 860

11861 11926 3G6 10 14,1 173,0 37011862 11927 4G6 10 15,6 230,0 43011863 11928 5G6 10 17,3 288,0 65011864 11929 7G6 10 19,3 403,0 860

11865 11930 3G10 8 16,5 288,0 66011866 11931 4G10 8 18,4 384,0 79011867 11932 5G10 8 20,5 480,0 96011868 11933 7G10 8 22,5 672,0 1300

11869 11934 3G16 6 19,6 288,0 66011870 11935 4G16 6 21,7 614,0 110011871 11936 5G16 6 24,2 768,0 160011872 11937 7G16 6 25,7 1075,0 1890

11873 11938 3G25 4 24,0 720,0 145011874 11939 4G25 4 26,9 960,0 160011875 11940 5G25 4 29,3 1200,0 205011876 11941 7G25 4 32,6 1680,0 2900




�A 77

A

HELUKABEL�JZ-600-Y-CY UL/CSA EMC*-preferred type

0,6/1 kV, flexible, numbered, Cu screened, UL/c us approved

Technical data– Special PVC control cables– Adapted to DIN VDE 0276 part 627,DIN VDE 0281 part 13, with insulationthickness for 1 kV typeand UL-Std. 758 Style 21179



– Power rating according toDIN VDE 0298



– Resistant to ultra violet rays– Coupling resistancemax. 250 Ohm/km



Cable structure– Bare copper, fine wire conductors,according to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5

– Special PVC core insulation TI2, toDIN VDE 0281 part 1, class 43 UL-Std. 1581

– Black cores with sequential numberingimprinted in white, according toDIN VDE 0293



– PVC-insulated inner sheath TM2, toDIN VDE 0281 part 1, class 43 UL-Std. 1581

– Braided screen of tinned Cu wires,coverage approx. 85%

– Special PVC outer sheath TM2, toDIN VDE 0281 part 1 class 43 UL-Std. 1581,colour black (RAL 9005) or grey (RAL 7001)

– Extensively oil resistant. ChemicalResistance – see table Techn. Inform.



– see page T 15.

Application

Wiring cable for measuring and control-ling purposes in tool machinery, conveyorbelts and production lines, for plantinstallations, air conditioning and in steelproduction plants and rolling mills.Suitable for installation for flexible use formedium mechanical stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms as well as outside (fixed installa-tion). Is not suitable to be used as directburrial- or as underwater cable. The coreshave been numbered in such a way thatthe numbers are easily identifiable, evenif the cable has only been stripped back afew cm. The black, special PVC outersheath is resistant to the ultra violetradiation. Mainly used in South-European,Eastern and Arabian countries. Interfer-ence-free transmission of signals andpulses is assured by the high degree ofscreening.





AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m


12345 12410 2 x 0,5 20 8,3 25,9 12912346 12411 3G0,5 20 8,6 38,9 15012347 12412 4G0,5 20 9,4 51,3 17012348 12413 5G0,5 20 10,1 64,9 19912349 12414 7G0,5 20 12,1 94,1 23512350 12415 12G0,5 20 14,7 168,2 32012351 12416 18G0,5 20 17,3 266,5 42812352 12417 25G0,5 20 20,6 372,0 503

12353 12418 2 x 0,75 19 8,7 39,0 14312354 12419 3G0,75 19 9,0 58,3 15512355 12420 4G0,75 19 9,9 78,3 19012356 12421 5G0,75 19 10,8 97,2 22812357 12422 7G0,75 19 13,0 135,0 32312358 12423 12G0,75 19 15,8 249,0 41012359 12424 18G0,75 19 17,9 357,0 56012360 12425 25G0,75 19 22,8 458,0 730

12361 12426 2 x 1 18 9,4 51,8 15012362 12427 3G1 18 9,8 78,3 16312363 12428 4G1 18 10,8 103,7 20012364 12429 5G1 18 12,1 129,6 23912365 12430 7G1 18 14,5 187,6 28912366 12431 12G1 18 17,4 333,5 46412367 12432 18G1 18 20,7 501,7 62812368 12433 25G1 18 24,8 644,0 855

12369 12434 2 x 1,5 16 10,2 78,3 16212370 12435 3G1,5 16 10,9 116,1 18712371 12436 4G1,5 16 12,2 156,6 24012372 12437 5G1,5 16 13,3 194,4 28912373 12438 7G1,5 16 16,0 282,8 38312374 12439 12G1,5 16 19,6 501,7 59212375 12440 18G1,5 16 23,4 751,1 80612376 12441 25G1,5 16 28,2 1016,0 1241



AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m


12377 12442 2 x 2,5 14 11,5 129,6 27212378 12443 3G2,5 14 12,2 194,4 29812379 12444 4G2,5 14 13,4 259,2 34512380 12445 5G2,5 14 14,9 324,0 42712381 12446 7G2,5 14 17,9 470,4 56112382 12447 12G2,5 14 21,9 777,6 85712383 12448 18G2,5 14 26,1 1152,8 135512384 12449 25G2,5 14 31,9 1760,0 1995

12385 12450 2 x 4 12 14,3 208,0 30612386 12451 3G4 12 15,1 310,5 39112387 12452 4G4 12 16,7 415,8 52712388 12453 5G4 12 18,6 518,4 70012389 12454 7G4 12 20,0 726,3 920

12390 12455 3G6 10 17,0 467,1 62912391 12456 4G6 10 18,7 621,0 73112392 12457 5G6 10 20,7 777,6 110512393 12458 7G6 10 23,0 1028,2 1465

12394 12459 3G10 8 19,6 806,4 112512395 12460 4G10 8 21,9 1036,8 134512396 12461 5G10 8 24,1 1296,0 163512397 12462 7G10 8 26,8 1714,4 2210

12398 12463 3G16 6 23,5 1244,7 139512399 12464 4G16 6 26,4 1657,8 187012400 12465 5G16 6 28,8 2073,6 272012401 12466 7G16 6 31,9 2902,5 3213

12402 12467 3G25 4 28,0 1944,0 246512403 12468 4G25 4 32,5 2592,0 275012404 12469 5G25 4 35,7 3240,0 349012405 12470 7G25 4 39,0 4536,0 4980

�A 78


UL/c us approved, wear resistant, coolant resistant 0,6/1 kV

Technical data– Special PUR control cables– Adapted to DIN VDE 0276 part 627,DIN VDE 0281 part 13, with insulationthickness for 1 kV typeand UL-Std. 758 Style 20234






Features– High abrasion resistant– High flexibility– Resistant to ultra violet rays– Wear resistant


– Special PVC core insulation TI2, toDIN VDE 0281 part 1, class 43 UL-Std. 1581UL-Style 10012




– Outer jacket, special full-polyurethaneadapted to DIN VDE 0282 part 10,appendix A, flame retardant toUL-Std. 758colour black (RAL 9005) or grey(RAL 7001)


ApplicationExtremely robust, control cable resistantto mineral oils and to coolant emulsions.In tool machinery, conveyor belts andproduction lines, for plant installations, airconditioning and in steel productionplants and rolling mills. Suitable forinstallation for flexible use for mediummechanical stresses with free movementwithout tensile stress or forced move-ments in dry, moist and wet rooms aswell as outside.Interesting for the export-orientedmachinery plants.




AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m


28240 28305 2 x 0,5 20 6,9 9,6 6028241 28306 3G0,5 20 7,3 14,4 7028242 28307 4G0,5 20 7,9 19,0 10428243 28308 5G0,5 20 8,5 24,0 12028244 28309 7G0,5 20 9,9 33,6 14128245 28310 12G0,5 20 12,2 58,0 20828246 28311 18G0,5 20 14,4 86,0 28928247 28312 25G0,5 20 17,2 120,0 342

28248 28313 2 x 0,75 19 7,3 14,4 7028249 28314 3G0,75 19 7,7 21,6 7828250 28315 4G0,75 19 8,3 29,0 13428251 28316 5G0,75 19 9,1 36,0 14928252 28317 7G0,75 19 10,7 50,0 20128253 28318 12G0,75 19 13,1 86,0 26928254 28319 18G0,75 19 15,6 130,0 37828255 28320 25G0,75 19 18,9 180,0 498

28256 28321 2 x 1 18 7,9 19,2 8628257 28322 3G1 18 8,3 29,0 10028258 28323 4G1 18 9,1 38,4 10728259 28324 5G1 18 9,9 48,0 13028260 28325 7G1 18 11,7 67,0 17428261 28326 12G1 18 14,5 115,0 29028262 28327 18G1 18 17,3 173,0 40528263 28328 25G1 18 21,1 240,0 570

28264 28329 2 x 1,5 16 8,7 29,0 9728265 28330 3G1,5 16 9,2 43,0 11828266 28331 4G1,5 16 10,0 58,0 14128267 28332 5G1,5 16 11,0 72,0 18128268 28333 7G1,5 16 13,3 101,0 23428269 28334 12G1,5 16 16,6 173,0 37028270 28335 18G1,5 16 19,7 259,0 52028271 28336 25G1,5 16 23,9 360,0 730



AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m


28272 28337 2 x 2,5 14 9,5 48,0 17028273 28338 3G2,5 14 10,0 72,0 18128274 28339 4G2,5 14 11,1 96,0 20328275 28340 5G2,5 14 12,4 120,0 25128276 28341 7G2,5 14 15,0 168,0 33028277 28342 12G2,5 14 18,4 288,0 55328278 28343 18G2,5 14 22,0 432,0 79528279 28344 25G2,5 14 26,9 600,0 1110

28280 28345 2 x 4 12 11,4 77,0 19028281 28346 3G4 12 12,3 115,0 23528282 28347 4G4 12 13,8 154,0 31028283 28348 5G4 12 15,3 192,0 41028284 28349 7G4 12 16,8 269,0 54028285 28350 12G4 12 22,9 461,0 860

28286 28351 3G6 10 14,1 173,0 37028287 28352 4G6 10 15,6 230,0 43028288 28353 5G6 10 17,3 288,0 65028289 28354 7G6 10 19,3 403,0 860

28290 28355 3G10 8 16,5 288,0 66028291 28356 4G10 8 18,4 384,0 79028292 28357 5G10 8 20,5 480,0 96028293 28358 7G10 8 22,5 672,0 1300

28294 28359 3G16 6 19,6 461,0 70928295 28360 4G16 6 21,7 614,0 111428296 28361 5G16 6 24,2 768,0 162028297 28362 7G16 6 25,8 1075,0 1900

28298 28363 3G25 4 24,0 720,0 145028299 28364 4G25 4 26,9 960,0 160028300 28365 5G25 4 29,3 1200,0 205028301 28366 7G25 4 32,6 1680,0 2900



�A 79

A

HELUKABEL�JZ-600-YC-PUR

screenedEMV*-preferred type

UL/c us approved, were resistant, coolant resistant 0,6/1 kV

Technical data– Special PUR control cables– Adapted to DIN VDE 0276 part 627,DIN VDE 0281 part 13, with insulationthickness for 1 kV typeand UL-Std. 758 Style 20234







Features– High abrasion resistant– High flexibility– Resistant to ultra violet rays– Wear resistant


– Special PVC core insulation TI2, toDIN VDE 0281 part 1,class 43 UL-Std. 1581 UL-Style 10012




– Oil resistant PVC inner jacket, TM5 toDIN VDE 0281 part 1 and class 43 gem.UL-Std. 1581

– Tinned copper braided screening,approx. 85% coverage

– Outer jacket, special full-polyurethaneadapted to DIN VDE 0282 part 10,appendix A, flame retardant toUL-Std. 758colour black (RAL 9005) or grey(RAL 7001)

ApplicationExtremely robust, control cable resistantto mineral oils and to coolant emulsions.In tool machinery, conveyor belts andproduction lines, for plant installations, airconditioning and in steel productionplants and rolling mills. Suitable forinstallation for flexible use for mediummechanical stresses with free movementwithout tensile stress or forced move-ments in dry, moist and wet rooms aswell as outside.Interesting for the export-orientedmachinery plants.






AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m


28370 28430 2 x 0,5 20 9,0 25,9 13128371 28431 3G0,5 20 9,3 38,9 15428372 28432 4G0,5 20 9,9 51,3 17628373 28433 5G0,5 20 10,6 64,9 20428374 28434 7G0,5 20 12,2 94,1 23728375 28435 12G0,5 20 14,7 168,2 32328376 28436 18G0,5 20 17,3 266,5 43128377 28437 25G0,5 20 20,6 372,0 507

28378 28438 2 x 0,75 19 9,4 39,0 14328379 28439 3G0,75 19 9,8 58,3 15828380 28440 4G0,75 19 10,4 78,3 19328381 28441 5G0,75 19 11,1 97,2 23128382 28442 7G0,75 19 13,0 135,0 33728383 28443 12G0,75 19 15,8 249,0 42428384 28444 18G0,75 19 17,9 357,0 56828385 28445 25G0,75 19 22,8 458,0 741

28386 28446 2 x 1 18 9,9 51,8 15828387 28447 3G1 18 10,3 78,3 16928388 28448 4G1 18 11,1 103,7 20728389 28449 5G1 18 12,2 129,6 24428390 28450 7G1 18 14,5 187,6 29228391 28451 12G1 18 17,4 333,5 47228392 28452 18G1 18 20,7 501,7 63428393 28453 25G1 18 24,8 644,0 861

28394 28454 2 x 1,5 16 10,7 78,3 16628395 28455 3G1,5 16 11,2 116,1 19228396 28456 4G1,5 16 12,3 156,6 24628397 28457 5G1,5 16 13,3 194,4 29428398 28458 7G1,5 16 16,0 282,2 39228399 28459 12G1,5 16 19,6 501,7 59928400 28460 18G1,5 16 23,4 751,1 81728401 28461 25G1,5 16 28,2 1016,0 1261



AWG-No.*)

Outer 1ca. mm

Cop.weight

Weightca. kg/km

PreisEUR/100 m


28402 28462 2 x 2,5 14 11,8 129,6 28028403 28463 3G2,5 14 12,3 194,4 30128404 28464 4G2,5 14 13,4 259,2 35228405 28465 5G2,5 14 14,9 324,0 43328406 28466 7G2,5 14 17,9 470,4 56928407 28467 12G2,5 14 21,9 777,6 86428408 28468 18G2,5 14 26,1 1152,8 136528409 28469 25G2,5 14 31,9 1760,0 1997

28410 28470 2 x 4 12 14,3 208,0 31028411 28471 3G4 12 15,1 310,5 39628412 28472 4G4 12 16,7 415,8 53128413 28473 5G4 12 18,6 518,4 70428414 28474 7G4 12 20,0 726,3 932

28415 28475 3G6 10 17,0 467,1 63328416 28476 4G6 10 18,7 621,0 74228417 28477 5G6 10 20,7 777,6 1117

28418 28478 3G10 8 19,6 806,4 113128419 28479 4G10 8 21,9 1036,8 135728420 28480 5G10 8 24,1 1296,0 1646

28421 28481 3G16 6 23,5 1244,7 139728422 28482 4G16 6 26,4 1657,8 188028423 28483 5G16 6 28,8 2073,6 2721



�A 80

HELUKABEL�PUR-750 halogen-free

Technical data– Special PUR cablesin adapted to DIN VDE 0282 part 10

– Temperature range–408C to +808C(up to +1008C for short periods)

– Nominal voltageU0/U 300/500 V up to 1 mm2

U0/U 450/750 V as of 1,5 mm2

– Test voltage2000 V up to 1 mm2

2500 V as of 1,5 mm2

– Insulation resistancemin. 20 MOhmxkm

– Tensile strength 20 N/mm2 (Cu)– Minimum bending radiusflexing 10xcable 1

fixed installation 5xcable 1



– PUR core insulation– Colour coded to DIN VDE 0293 and asof 6 cores number coded

– For two cores: brown, blue– Green-yellow earth core in the outerlayer (3 cores and above)


– PUR outer jacket, orange (RAL 2004)halogen-free

Features– High flexibility at low temperature– Usable for foodstuffs– High abrasion resistance

ApplicationEspecially suited for installation in allareas demanding good performanceunder extreme conditions.These cable types have been successfullyin use in areas such as steel works,heating and air-conditioning systems, inmachinery and industrial plant equip-ment and on building sites etc.

Resistant to– Oils and fats– Non-alcoholic fuels and kerosene– Atmospheric influences– UV-radiation– Oxygene and ozone– Microbes and rotting– Sea and waste water– Vibrations



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49700 2 x 0,75 6,3 15 44 1849701 3G0,75 6,8 22 55 1849702 4G0,75 7,4 29 70 1849703 5G0,75 8,3 36 91 1849704 7G0,75 9,7 50 130 1849705 12G0,75 12,1 86 192 1849706 18G0,75 14,2 130 290 1849707 25G0,75 17,8 180 405 18

49708 2 x 1 6,8 20 50 1749709 3G1 7,2 29 65 1749710 4G1 7,8 38 87 1749711 5G1 8,7 48 106 1749712 6G1 9,5 58 135 1749713 7G1 10,2 67 160 1749714 8G1 11,2 77 185 1749715 10G1 12,6 96 210 1749716 12G1 12,8 115 240 1749717 16G1 14,3 154 310 1749718 18G1 15,3 173 353 1749719 20G1 16,2 192 390 1749720 25G1 18,8 240 495 17

49721 2 x 1,5 8,2 29 70 1649722 3G1,5 8,7 43 95 1649723 4G1,5 9,7 58 120 1649724 5G1,5 10,6 72 164 1649725 7G1,5 12,8 101 210 1649726 10G1,5 15,5 150 290 1649727 12G1,5 15,8 172 340 1649728 16G1,5 17,9 230 440 1649729 18G1,5 19,0 259 508 1649730 20G1,5 20,0 300 560 1649731 25G1,5 23,5 360 722 16

49732 OZ 2 x 2,5 9,8 48 110 1449733 3G2,5 10,5 72 150 1449734 4G2,5 11,6 96 180 1449735 5G2,5 13,0 120 240 14

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

49736 7G2,5 15,5 168 340 1449737 12G2,5 19,3 288 520 1449738 16G2,5 21,6 394 680 1449739 18G2,5 23,0 432 778 1449740 20G2,5 24,4 480 860 1449741 25G2,5 28,5 600 1083 14

49742 3G4 12,2 115 220 1249743 4G4 13,4 154 280 1249744 5G4 15,1 192 350 1249745 7G4 18,2 269 470 12

49746 4G6 15,8 230 400 1049747 5G6 17,5 288 500 1049748 7G6 21,0 403 700 10

49749 4G10 20,6 384 640 849750 5G10 22,7 480 800 849751 7G10 26,6 672 1180 8

49752 4G16 23,6 614 920 649753 5G16 26,2 768 1180 6

49754 4G25 29,4 960 1400 449755 5G25 32,7 1200 1740 4

49756 4G35 33,1 1344 1870 249757 5G35 36,8 1680 2320 2

49758 4G50 38,4 1920 2700 149759 5G50 43,0 2400 3300 1

49760 4G70 44,0 2688 3700 2/049761 5G70 49,5 3660 4900 2/0

49762 5G95 57,5 4560 6000 3/0

49763 4G120 55,0 4610 6005 4/0



�A 81

A

HELUKABEL�PUR-ORANGE

PVC-inner-sheath, flexible,abrasion and coolant resistant

Technical data– Special PVC/PUR control cable, adaptedto DIN VDE 0281, 0282



– Minimum bending radiusflexing 7,5xcable 1


Features– High flexibility at low temperature– High abrasion resistance




– Cores colour identification:cores with number or colour coded toDIN VDE 0293

– For 2-cores cable without green-yellowearth core, core colours brown, blue* black cores with continuous whitefigure imprint with green-yellow earthcore (up to 7 cores) or

* cores colour coded with green-yellowearth core (up to 5 cores)


– PVC-inner-sheath guarantees easy cablestripping

– PUR-outer jacket TMPU, toDIN VDE 0282 part 10, appendix A

– Colour orange (RAL 2003)

ApplicationRobust control cable with an outstandingresistance to oil and abrasion.Suitable for use in tool making andmachine industries, steel works, on build-ing sites and in the oil and coal indus-tries. The cable can also be used forportable tools etc. To be recommended ifthe cable comes into contact withchemical agents.



– see page T 15.


PUR-jacket orange, cores numbered OZ/JZ

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22001 OZ 2 x 0,75 6,4 14,4 50 1822002 JZ 3G0,75 6,8 21,6 70 1822003 JZ 4G0,75 7,3 28,8 80 1822004 JZ 5G0,75 8,2 36,0 100 1822005 JZ 7G0,75 9,2 50,0 140 18

22006 OZ 2 x 1 7,2 19,2 63 1722007 JZ 3G1 7,6 29,0 76 1722008 JZ 4G1 8,0 38,0 95 1722009 JZ 5G1 8,8 48,0 120 1722010 JZ 7G1 10,0 67,0 170 17



22033 JZ 3G4 11,8 115,0 250 1222034 JZ 4G4 13,2 154,0 300 1222035 JZ 5G4 14,8 192,0 370 1222036 JZ 7G4 16,4 269,0 500 12

22037 JZ 4G6 15,4 230,0 480 1022038 JZ 5G6 17,0 288,0 583 1022039 JZ 7G6 20,8 403,0 780 10

22040 JZ 4G10 20,8 384,0 740 822041 JZ 5G10 22,6 480,0 920 8

22042 JZ 4G16 23,0 614,0 1100 622043 JZ 5G16 27,4 768,0 1400 6

PUR-jacket orange OB/JB, cores colour coded to DIN VDE 0293

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22250 OB 2 x 0,75 6,4 14,4 50 1822251 JB 3G0,75 6,8 21,6 70 1822252 JB 4G0,75 7,3 28,8 80 1822253 JB 5G0,75 8,2 36,0 100 18

22254 OB 2 x 1 7,2 19,2 63 1722255 JB 3G1 7,6 29,0 76 1722256 JB 4G1 8,0 38,0 95 1722257 JB 5G1 8,8 48,0 120 17

22258 OB 2 x 1,5 7,8 29,0 80 1622259 JB 3G1,5 8,3 43,0 105 1622260 JB 4G1,5 9,0 58,0 135 1622261 JB 5G1,5 9,7 72,0 158 16

22262 OB 2 x 2,5 9,2 48,0 150 1422263 JB 3G2,5 9,6 72,0 173 1422264 JB 4G2,5 11,0 96,0 203 1422265 JB 5G2,5 12,0 120,0 253 14

22266 JB 4G4 13,2 154,0 300 1222267 JB 5G4 14,8 192,0 370 12

22268 JB 4G6 15,4 230,0 480 1022269 JB 5G6 17,0 288,0 583 10

22270 JB 4G10 20,8 384,0 740 822271 JB 5G10 22,6 480,0 920 8

22272 JB 4G16 23,0 614,0 1100 622273 JB 5G16 27,4 768,0 1400 6

22044 JB 4G25 30,0 960,0 1600 422045 JB 5G25 32,2 1200,0 2000 4

22046 JB 4G35 33,0 1344,0 2100 2

G = with green-yellow earth coreX = without green-yellow earth core (OZ) Further dimensions available on request.


�A 82

HELUKABEL�PUR-YELLOW

PVC-inner-sheath, flexible,abrasion and coolant resistant

Technical data– Special PVC/PUR cable adapted toDIN VDE 0281, 0282



– Minimum bending radius 7,5xcable 1


Features– High flexibility at low temperatures– High abrasion resistance


Cable structure

Jacket-version– Bare copper, fine wire conductors,bunch stranded to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5


– Core identification to DIN VDE 0293* up to 5 cores, colour coded* as of 7 cores, cores number 1 to 6



– PVC inner sheath guarantees easycable stripping, PUR-outer jacket, TMPU,to DIN VDE 0282 part 10, appendix A,colour yellow (RAL 1021)

– Flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

ApplicationRobust control cable with an outstandingresistance to oil and abrasion. Suitable foruse in tool making and machine indus-tries, steel works, on building sites and inthe oil and coal industries. The cable canalso be used for portable tools. etc. To berecommended if the cable comes intocontact with chemical agents.



PUR-outer jacket yellowPartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22200 OB 2 x 0,75 6,4 14,4 50 1822201 JB 3G0,75 6,8 21,6 70 1822202 JB 4G0,75 7,3 28,8 80 1822203 JB 5G0,75 8,2 36,0 100 1822204 JZ 7G0,75 9,2 50,0 140 18

22205 OB 2 x 1 7,2 19,2 63 1722206 JB 3G1 7,6 29,0 76 1722207 JB 4G1 8,0 38,0 95 1722208 JB 5G1 8,8 48,0 120 1722209 JZ 7G1 10,0 67,0 170 17

22210 OB 2 x 1,5 7,8 29,0 80 1622211 JB 3G1,5 8,3 43,0 105 1622212 JB 4G1,5 9,0 58,0 135 16

PUR-outer jacket yellowPartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22220 JZ 4G1,5 9,0 58,0 135 1622213 JB 5G1,5 9,7 72,0 158 1622214 JZ 7G1,5 11,2 101,0 221 16

22215 OB 2 x 2,5 9,2 48,0 150 1422216 JB 3G2,5 9,6 72,0 173 1422217 JB 4G2,5 11,0 96,0 203 1422218 JB 5G2,5 12,0 120,0 253 1422219 JZ 7G2,5 13,7 168,0 356 14

22221 JB 4G4 14,6 153,6 310 1222222 JB 5G4 14,8 192,0 370 12

22233 JB 4G35 33,0 1344,0 2100 2

Furthermore possibleIndividual customer print starting with a minimum order quan-tity of 500 m. Additional charges for print tools will arise. Pleaseask our purchase department for information.


– see page T 15.


Further jacket colours e.g. black, green etc. on request.Works photo: Huller Hille GmbH

�A 83

A

H05BQ-F and H07BQ-F* (NGMH11Yo)EPR-insulated power cables with PUR jacket v HAR x

Technical data– EPR/PUR-insulated power cable accord-ing to DIN VDE 0282 part 10 andHD 22.10 S1


– Permissible operating temperatureat conductor +908C

– Nominal voltage a.c., 50 HzH05BQ-F: U0/U 300/500 V up to 1 mm2

H07BQ-F: U0/U 450/750 V as of 1,5 mm2

– Test voltageH05BQ-F: 2000 V up to 1 mm2

H07BQ-F: 2500 V as of 1,5 mm2

– Minimum bending radiusfor free movement approx. 5 xcable 1


Features– Abrasion resistant– Notch resistant– Resistant to tearing and cutting– Good flexibility at low temperaturesdown to –408C

Cable structure– Plain or tinned copper conductor,stranded according to DIN VDE 0295cl. 5, BS 6360 cl. 5 and HD 383 cl. 5

– Insulating jacket of rubber, compoundEI6 according to DIN VDE 0282 part 1

– Core identification according toDIN VDE 0293



– (inner protection sheath permissible)– PUR-insulated outer jacket TMPU, toDIN VDE 0282 part 10, appendix Acolour orange (RAL 2003)minimum imprinted designation BQ


ApplicationThese cables can be used for mediummechanical loads in dry, damp or wetenvironments, e.g. for connecting agricul-tural and commercial equipment andheaters provided there is no danger ofcontact with the hot parts or by radiationof heat.These robust and flexible cables are usedfor electrical tools such as drills andhand-held circular saws, as well as forportable motors and machinery in agri-culture, at building sites, docks and refrig-eration plants.

Resistant to– Oils and fats– Petrol– Water and weathering effects– Ozone and oxygen– UV-radiation– Hydrolysis– Microbial attack


H05BQ-F

PartNo.

No. cores xcross-secmm2

Outer 1ca. mmmin.–max.

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22050 2 x 0,75 5,7–7,4 14,4 52 1822051 3G0,75 6,2–8,1 21,6 63 1822052 4G0,75 6,8–8,8 29,0 80 1822053 5G0,75 7,6–9,9 36,0 96 18

22054 2 x 1 6,1–8,0 19,2 59 1722055 3G1 6,5–8,5 29,0 71 1722056 4G1 7,1–9,3 38,4 89 1722057 5G1 8,0–10,3 48,0 112 17

H07BQ-F

PartNo.

No. cores xcross-secmm2

Outer 1ca. mmmin.–max.

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22058 2 x 1,5 7,6–9,8 29,0 92 1622064 2 x 2,5 9,0–11,6 48,0 121 1422072 2 x 4 10,6–13,7 77,0 194 1222073 2 x 6 11,8–15,1 115,0 311 1022074 2 x 10 15,6–19,9 192,0 428 822075 2 x 16 17,9–22,8 307,0 600 6

22059 3G1,5 8,0–10,4 43,0 109 1622065 3G2,5 9,6–12,4 72,0 164 1422068 3G4 11,3–14,5 115,0 224 1222070 3G6 12,8–16,3 173,0 310 1022076 3G10 16,8–21,4 288,0 640 822077 3G16 19,5–24,7 461,0 758 6

22060 4G1,5 9,0–11,6 58,0 145 1622066 4G2,5 10,7–13,8 96,0 207 1422069 4G4 12,7–16,2 154,0 327 1222071 4G6 14,2–18,1 230,0 496 1022078 4G10 18,6–23,6 384,0 738 822079 4G16 21,3–27,0 614,0 1187 6

22061 5G1,5 9,8–12,7 72,0 169 1622067 5G2,5 11,9–15,3 120,0 262 1422080 5G4 14,1–17,9 192,0 415 1222081 5G6 15,7–20,0 288,0 586 1022082 5G10 20,4–25,9 480,0 968 822083 5G16 23,7–30,0 768,0 1475 6

22062 7G1,5** 13,0–17,0 101,0 230 1622063 12G1,5** 17,0–20,0 173,0 398 16


– see page T 15.


* These harmonized types H05BQ-F and H07BQ-F replace the VDE-standardised typesNGMH11Yo.** The sizes are not contained in VDE, adapted to VDE, (H) 07BQ-F.

�A 84

HELUKABEL�UNIPUR

flexible at low temperature,with customers markingshalogen-free, wear resistant, robust

Technical data– Spezial TPE/PUR connecting cableadapted to DIN VDE 0282 part 10

– Temperature rangeflexing –408C to +908C

– Nominal voltageup to 1 mm2 U0/U 300/500 Vabove 1,5 mm2 U0/U 450/750 V

– Test voltage 3000 V– Minimum bending radius10x cable 1




Cable structure– Bare copper, fine wire conductionsbunch stranded according toDIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– Core insulation of termoplastic olefin-elastomere (TPE-O)

– Core colours according DIN VDE 0293* up to 5 cores one-coloured* 6 and more cores, black withnumbering

* 3 and above, with green-yellow earthcore

* 2 cores without green-yellow earthcore


– PUR outer sheath TMPU in adapted toDIN VDE 0282 part 10 appendix A

– Jacket colour by request– Flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

ApplicationThese robust and flexible cables areused for electrical tools such as drills,hand-held circular saws, and gardenequipment as well as for portable motorsand machinery in agriculture, at buildingsites, for hobbies docks and refrigerationplants.Extremely good mechanical characteris-ties e.g. compressive load, good abrasionand near-resistant.

Resistant to– Oils and fats– Water and weathering effects– Ozone and oxygen– UV-radiation– Hydrolysis– Microbial attack


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1812 OB 2 x 0,5 6,0 9,6 40 201813 3G0,5 6,2 14,4 47 201814 4G0,5 7,0 19,0 57 201815 5G0,5 7,5 24,0 65 201816 7G0,5 9,2 33,6 94 201817 12G0,5 11,5 58,0 150 201818 18G0,5 13,2 86,0 208 201819 25G0,5 15,2 120,0 276 201820 34G0,5 18,8 163,0 393 201821 41G0,5 20,2 197,0 460 20

1822 OB 2 x 0,75 6,3 14,0 52 181823 3G0,75 6,9 21,6 62 181824 4G0,75 7,5 28,8 80 181825 5G0,75 8,3 36,0 94 181826 6G0,75 9,0 43,0 111 181827 7G0,75 9,8 50,0 160 181828 12G0,75 12,2 86,0 191 181829 18G0,75 14,1 130,0 267 181830 25G0,75 17,0 180,0 376 181831 34G0,75 20,3 245,0 506 181832 41G0,75 21,9 296,0 596 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1833 OB 2 x 1 6,8 19,2 59 171834 3G1 7,2 29,0 70 171835 4G1 7,8 38,0 87 171836 5G1 8,8 48,0 100 171837 6G1 9,6 58,0 131 171838 7G1 10,5 67,0 182 171839 12G1 13,0 115,0 230 171840 18G1 15,1 173,0 325 171841 25G1 18,7 240,0 476 171842 34G1 21,6 326,0 616 171843 41G1 23,2 394,0 724 17

1844 OB 2 x 1,5 8,3 29,0 92 161845 3G1,5 8,8 43,0 108 161846 4G1,5 9,9 58,0 144 161847 5G1,5 10,8 72,0 168 161848 6G1,5 11,9 86,0 201 161849 7G1,5 12,9 101,0 230 161850 12G1,5 14,7 173,0 306 161851 18G1,5 17,9 259,0 464 161852 25G1,5 20,8 360,0 641 161853 34G1,5 24,9 490,0 857 161854 41G1,5 26,7 590,0 1010 16

Colour code see page A 86


Continuation "


�A 85

A

HELUKABEL�UNIPUR

flexible at low temperature,with customers markingshalogen-free, wear resistant, robust


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1855 OB 2 x 2,5 10,0 48,0 120 141856 3G2,5 10,5 72,0 148 141857 4G2,5 11,8 96,0 184 141858 5G2,5 13,0 120,0 224 141859 7G2,5 14,7 168,0 301 141860 12G2,5 18,0 288,0 489 14

1861 OB 2 x 4 11,6 77,0 149 121862 3G4 12,3 115,0 240 121863 4G4 13,7 154,0 297 121864 5G4 15,2 192,0 360 121865 7G4 20,8 268,0 540 12

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1866 OB 2 x 6 13,2 115,0 240 101867 3G6 14,2 173,0 370 101868 4G6 15,8 230,0 472 101869 5G6 17,5 288,0 581 101870 7G6 22,0 403,0 698 10

1871 3G10 18,6 288,0 560 81872 4G10 20,5 384,0 718 81873 5G10 22,7 480,0 896 8

1874 3G16 23,5 461,0 940 61875 4G16 25,7 614,0 1068 61876 5G16 28,5 768,0 1810 6


ca. RAL 5015 6018 8003 1021 3000 2003 4005 7001/7032blue green brown yellow red orange violet grey

Colour code 0 1 2 3 4 5 6 7

NotePlease add the individual part no. for order with the identification colour code.

Further colours on request.


�A 86

HELUKABEL�UNIPUR-CP flexible at low temperature,

with customers marking,halogen-free, wear resistant, robustCu screened, EMC*-preferred type

Technical data– Special TPE/PUR screened connectingcable adapted to DIN VDE 0282 part 10

– Temperature rangeflexing –408C to +908C

– Nominal voltageup to 1 mm2 U0/U 300/500 Vabove 1,5 mm2 U0/U 450/750 V

– Test voltage 3000 V– Minimum bending radius12,5x cable 1





Cable structure– Bare copper, fine wire conductorsbunch stranded according toDIN VDE 0295 cl. 5, BS 6360 cl. 5 andIEC 60228 cl. 5

– Core insulation of termoplastic olefin-elastomere (TPE-O)

– Core colours according DIN VDE 0293* up to 5 cores one-coloured* 6 and more cores, black withnumbering

* 3 and above, with green-yellow earthcore

* 2 cores without green-yellow earthcore


– Core wrapping with foil– PUR outer sheath TMPU in adapted toDIN VDE 0282 part 10 appendix A

– Jacket colour by request– Flame retardant according toDIN VDE 0482 part 265-2-1/EN 50265-2-1/IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

ApplicationThese robust and flexible cables areused for electrical tools such as drills,hand-held circular saws, and gardenequipment as well as for portable motorsand machinery in agriculture, at buildingsites, for hobbies, docks and refrigerationplants.Extremely good mechanical characteris-ties e.g. compressive load, good abrasionand near-resistant.

Resistant to– Oils and fats– Water and weathering effects– Ozone and oxygen– UV-radiation– Hydrolysis– Microbial attack



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1915 OB 2 x 0,5 6,1 29 46 201916 3G0,5 6,3 39 56 201917 4G0,5 6,8 46 62 201918 5G0,5 7,4 52 75 201919 7G0,5 8,8 68 98 201920 12G0,5 10,9 117 158 201921 18G0,5 13,0 152 216 201922 25G0,5 15,6 250 315 201923 34G0,5 17,2 312 371 201924 41G0,5 19,4 350 442 20

1925 OB 2 x 0,75 6,8 39 60 181926 3G0,75 7,1 50 68 181927 4G0,75 7,7 57 78 181928 5G0,75 8,4 70 95 181929 6G0,75 9,1 87 112 181930 7G0,75 10,0 96 138 181931 12G0,75 12,3 151 207 181932 18G0,75 14,8 207 293 181933 25G0,75 18,4 278 413 181934 34G0,75 20,3 350 523 181935 41G0,75 22,0 404 609 18

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1936 OB 2 x 1 7,1 46 65 171937 3G1 7,4 56 76 171938 4G1 8,1 69 89 171939 5G1 8,8 89 108 171940 6G1 9,7 105 141 171941 7G1 10,7 111 187 171942 12G1 12,9 168 240 171943 18G1 15,7 245 335 171944 25G1 19,3 332 484 171945 34G1 21,6 440 627 171946 41G1 23,3 517 738 17

1947 OB 2 x 1,5 8,4 63 97 161948 3G1,5 8,8 76 119 161949 4G1,5 9,8 98 152 161950 5G1,5 10,9 116 176 161951 6G1,5 12,1 140 218 161952 7G1,5 13,2 152 243 161953 12G1,5 16,5 222 317 161954 18G1,5 19,6 368 481 161955 25G1,5 24,2 500 674 161956 34G1,5 27,0 621 881 161957 41G1,5 29,3 732 1027 16


Colour code see page A 88

Continuation "


�A 87

A

HELUKABEL�UNIPUR-CP flexible at low temperature,

with customers marking,halogen-free, wear resistant, robustCu screened, EMC*-preferred type


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1958 OB 2 x 2,5 10,0 46 129 141959 3G2,5 10,7 146 158 141960 4G2,5 11,9 176 196 141961 5G2,5 13,2 200 241 141962 7G2,5 16,0 235 317 141963 12G2,5 19,8 441 496 14

1964 OB 2 x 4 11,8 135 158 121965 3G4 12,4 178 261 121966 4G4 13,8 240 316 121967 5G4 15,6 328 384 121968 7G4 18,9 355 592 12

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

1969 OB 2 x 6 13,4 175 259 101970 3G6 14,3 240 394 101971 4G6 16,0 335 483 101972 5G6 17,9 441 592 101973 7G6 21,6 505 714 10

1974 3G10 18,1 370 576 81975 4G10 20,2 485 729 81976 5G10 22,5 714 914 8

1977 3G16 20,6 550 960 61978 4G16 23,0 809 1813 61979 5G16 25,6 1050 1827 6


ca. RAL 5015 6018 8003 1021 3000 2003 4005 7001/7032blue green brown yellow red orange violet grey

Colour code 0 1 2 3 4 5 6 7

NotePlease add the individual part no. for order with the identification colour code.

Further colours on request.

We can also have this cable with your company name or emblem. Minimum quantity 500–1000 m.


�A 88

PUR-C-PUR EMC*-preferred typehalogen-free, copper screened for use under extreme conditions

Technical data– Special PUR control cables, screened,adapted to DIN VDE 0250

– Temperature range–408C to +808C

– Nominal voltage 1000 V– Test voltagecore/core 3500 Vcore/screen 3500 V


– Mutual capacitance (800 Hz)core/core approx. 150 pF/mcore/screen approx. 320 pF/m

– Minimum bending radiusapprox. 10xcable 1



Features– High flexibility at low temperatures– High abrasion resistance– Break and cut resistant– Tear resistant– Halogen-free



– Special PUR insulation– Cores colour coded to DIN VDE 0293– Green-yellow earth core (3 cores andabove)


– Foil taped– Copper braided screening with80–85% coverage

– PUR outer jacket, halogenfree– Colour grey (RAL 7032)

Resistant to– Oils and fats– Coolant and chemicals– Non-alcoholic fuels and kerosene– Atmospheric influences– UV-radiation– Oxygene and ozone– Microbes and rotting– Sea and waste water– Vibrations– Acids and– Lyes

ApplicationPUR-C-PUR screened cables are wellsuited as data transfer and connectioncables for the machine and motor indus-tries due to the good level of copperscreening which blocks strong electricaldisturbances.This cable type has proven to be espe-cially suited to use in extreme weatherand environmental conditions due to itsgood thermal and chemical properties.(Temperature range –408C to +808C).In addition to this it also possesses excel-lent mechanical properties, e.g. pressureresistance and good abrasive resistantqualities, all of which go to guarantee along life.




PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22315-O 2 x 0,75 6,7 28 65 1822316 3G0,75 7,2 50 80 1822317 4G0,75 7,7 57 95 1822318 5G0,75 9,1 70 126 1822319 6G0,75 9,5 71 150 18

22339-O 2 x 1 7,5 32 80 1722340 3G1 7,7 56 95 1722341 4G1 8,4 66 106 1722342 5G1 9,5 95 149 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

22364-O 2 x 1,5 8,8 43 101 1622365 3G1,5 9,0 71 125 1622366 4G1,5 9,6 86 150 1622367 5G1,5 11,0 104 210 16

22385-O 2 x 2,5 10,1 96 142 1422386 3G2,5 10,3 146 169 1422387 4G2,5 11,8 150 225 1422388 5G2,5 12,7 200 275 14

G =with green-yellow earth coreX = without green-yellow earth core (O)

3

Installation of a special cable,produced by HELUKABEL� for theFederal Institute of Geoscienceand Natural Researches in theAntarctic.

Works photo: Federal Institute ofGeoscience and Natural Researches.

�A 89

A

DATAPUR-C EMC*-preferred type copper screened, PUR-sheath

Technical data– Special PVC/PUR control cable, adaptedto DIN VDE 0245, 0281


– Nominal voltage 0,14 mm2 = 350 Vas of 0,25 mm2 = 500 V

– Test voltage 0,14 mm2 = 800 Vas of 0,25 mm2 = 1200 V


– Mutual capacitance core/core:up to 0,34 mm2 = approx. 120 nF/kmas of 0,5 mm2 = approx. 160 nF/km

– Minimum bending radiusflexing approx. 10xcable 1



Features– Oil resistance:very good as per VDE 0472 part 803

– Chemical resistance:good against acids, lyes, hydraulicliquids

– High flexibility at low temperature– High abrasion resistance





– Foil taped– Tinned copper braided screen, approx.85% coverage

– PUR outer sheath, grey (RAL 7032)TMPU to DIN VDE 0282 part 1,appendix A


ApplicationThe specific construction of DATAPUR-Cmakes this cable type ideal for use in alltypes of computer systems, office machin-ery, signal and control units. DATAPUR-Chas uses that go beyond this for examplein the field of acustics, e.g. in telephonesystems, intercoms as well as in all areasinvolving accurate control of weights andmeasurements.This cable type is noted for its excellentmechanical performance in humid to wetconditions. External high frequency inter-ference is screened out by the tinnedcopper braiding. These cables are extre-mely tear and abrasive resistant.




PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

52490 2 x 0,14 4,2 12,3 21 2652491 3 x 0,14 4,4 14,0 25 2652492 4 x 0,14 4,7 15,7 29 2652493 5 x 0,14 5,0 19,5 35 2652494 7 x 0,14 5,3 23,4 41 2652495 10 x 0,14 6,4 28,5 54 2652496 12 x 0,14 6,7 34,3 64 2652497 14 x 0,14 7,0 39,9 74 2652498 18 x 0,14 7,7 51,5 93 2652499 21 x 0,14 8,2 60,1 108 2652500 25 x 0,14 8,8 71,9 128 26

52501 2 x 0,25 4,5 14,7 26 2452502 3 x 0,25 4,7 17,1 33 2452503 4 x 0,25 5,0 20,6 38 2452504 5 x 0,25 5,4 24,8 44 2452505 7 x 0,25 5,8 31,1 53 2452506 10 x 0,25 7,2 42,0 79 2452507 12 x 0,25 7,7 51,0 92 2452508 14 x 0,25 8,1 60,1 105 2452509 18 x 0,25 9,0 77,9 128 2452510 21 x 0,25 9,9 91,4 148 2452511 25 x 0,25 11,8 110,8 175 24

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

52512 2 x 0,34 5,1 17,0 33 2252513 3 x 0,34 5,3 20,7 42 2252514 4 x 0,34 5,7 24,7 48 2252515 5 x 0,34 6,2 30,1 57 2252516 7 x 0,34 7,0 38,2 77 2252517 10 x 0,34 8,8 63,1 111 2252518 12 x 0,34 9,2 74,2 128 2252519 14 x 0,34 9,6 85,3 144 2252520 18 x 0,34 10,4 107,4 175 2252521 21 x 0,34 11,0 124,1 200 2252522 25 x 0,34 11,9 147,0 233 22

52523 2 x 0,5 5,4 23,2 38 2052524 3 x 0,5 5,7 30,1 51 2052525 4 x 0,5 6,2 35,4 58 2052526 5 x 0,5 6,8 52,6 77 2052527 7 x 0,5 7,3 65,3 93 2052528 10 x 0,5 9,4 88,8 134 2052529 12 x 0,5 9,8 101,9 155 2052530 14 x 0,5 10,4 115,1 175 2052531 18 x 0,5 11,1 141,2 214 2052532 21 x 0,5 11,9 161,1 245 2052533 25 x 0,5 12,8 187,9 285 20

Also available in other outer sheath colours.


�A 90

BIOFLEX-500�-Control CablesResistant against biologically decomposable oils

Photo: FUCHS DEA SCHMIERSTOFFE GMBH & Co. KG

The necessity for the introduction of bio-degradable oilswas due to the growing demand for these in industrialapplications, especially from the automobile manufacturers.The renowned mineral-oil industry answered the call forthis by developing special bio-degradable industrial lubri-cants, greases and hydraulic fluids. These are referred to asthe bio-oils.While gentle on the environment, these bio-oils are ag-gressive and can cause the insulation and jacket materialsto swell and decompose.

HELUKABEL� has accordingly matched and extended therange of products from its plant in Windsbach. Specialcontrol cables and wires have been developed which arenot only friendly on the environment, abrasion-resistantand can be recycled, they are also resistant to bio-oils.These are the special BIOFLEX-500�-control cables andwires from HELUKABEL�. Specially modified polymers areused here for the core insulation and the jacket materials.

In the laboratory, these special compounds have beensubjected to extreme testing according to VDMA require-ments and VDE specifications. The suitability of thesecompounds has been assessed by endurance testing todemonstrate the long-term resistance to bio-oils.

As well as the EMC-screened preferred types, we keep boththe flexible and high-flexibility versions of the morecommon types and sizes of our BIOFLEX-500�-controlcables in stock to cover the demand from our customers atshort notice.

The BIOFLEX control cables and wires are suitable for use indry, moist and wet environments as well as for outdoorapplications. These cables and wires are resistant to oxygen,ozone, hydrolysis, microbial attack and bio-degradable oils.

�A 91

A

HELUKABEL�BIOFLEX-500

�-JZ

abrasion resistant,recyclable environment friendly,Bio-oil resistant1)

Technical data– Bio-oil resistant, abrasion resistantspecial control cable in adapted toDIN VDE 0245, 0281



– Minimum bending radiusflexing 15x cable 1

fixed installation 4x cable 1



– Special polymer core insulation– Black cores with continuous whitefigure imprint to DIN VDE 0293



– Special outher sheath, polymercompound

– Colour dark green– Low adhesion– Bio oil-resistant

ApplicationHELUKABEL� BIOFLEX-500 is an extremelyrobust control cable with high abrasionand tear resistant properties. Due to itshigh resistance to Bio-oil and coolantemulsions.It is especially suited for use in themachine, tool making and plant indus-tries as well as in the steel industry fordifficult and problem areas. The high flex-ibility of this cable type makes it quickand easy to install. Suitable for outdoorlying and resistant to oxygene, ozone,hydrolysis, microbes and highly resistantto biologically decomposable oils.

Note:1)For the critical applications we advise forconsultation.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25620 OZ 2 x 0,5 5,4 9,6 45 2025621 3G0,5 5,9 14,4 55 2025622 4G0,5 6,3 19,0 65 2025623 5G0,5 6,9 24,0 75 2025624 7G0,5 7,8 33,6 90 2025625 10G0,5 9,6 48,0 120 2025626 12G0,5 10,0 58,0 135 2025627 14G0,5 10,3 67,0 170 2025628 18G0,5 11,5 86,0 205 2025629 25G0,5 13,6 120,0 270 20

25630 OZ 2 x 0,75 5,4 14,4 44 1825631 3G0,75 6,2 21,6 53 1825632 4G0,75 6,7 29,0 64 1825633 5G0,75 7,3 36,0 76 1825634 7G0,75 8,8 50,0 96 1825635 10G0,75 10,5 72,0 140 1825636 12G0,75 11,0 86,0 170 1825637 14G0,75 11,4 101,0 202 1825638 18G0,75 12,6 130,0 260 1825639 25G0,75 15,2 180,0 282 1825640 41G0,75 18,0 296,0 600 1825641 42G0,75 18,5 310,0 620 18

25642 OZ 2 x 1 6,6 19,0 53 1725643 3G1 7,0 29,0 63 1725644 4G1 7,6 38,0 75 1725645 5G1 8,2 48,0 89 1725646 7G1 9,6 67,0 115 1725647 10G1 11,6 96,0 166 1725648 12G1 12,0 115,0 201 1725649 14G1 13,2 134,0 230 1725650 18G1 14,5 173,0 289 1725651 25G1 17,6 240,0 380 1725652 41G1 21,1 394,0 720 1725653 42G1 21,5 403,0 740 17

25654 OZ 2 x 1,5 7,2 29,0 68 1625655 3G1,5 7,6 43,0 87 1625656 4G1,5 8,2 58,0 106 1625657 5G1,5 9,0 72,0 131 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25658 7G1,5 10,7 101,0 173 1625659 10G1,5 13,0 144,0 245 1625660 12G1,5 13,4 173,0 293 1625661 14G1,5 14,5 202,0 347 1625662 18G1,5 16,0 259,0 454 1625663 25G1,5 19,5 360,0 641 1625664 42G1,5 23,8 605,0 1100 16

25665 OZ 2 x 2,5 8,6 48,0 110 1425666 3G2,5 9,3 72,0 146 1425667 4G2,5 10,3 96,0 183 1425668 5G2,5 11,5 120,0 222 1425669 7G2,5 13,4 168,0 293 1425670 12G2,5 17,0 288,0 512 1425671 18G2,5 20,0 432,0 740 1425672 25G2,5 24,1 600,0 940 14

25673 OZ 2 x 4 10,4 77,0 147 1225674 3G4 11,2 115,0 228 1225675 4G4 12,5 154,0 291 1225676 5G4 13,8 192,0 355 12

25677 3G6 13,0 173,0 362 1025678 4G6 14,7 230,0 468 1025679 5G6 16,0 288,0 570 10

25680 3G10 16,7 288,0 555 825681 4G10 18,3 384,0 720 825682 5G10 20,5 480,0 894 8

25683 4G16 21,1 614,0 1063 625684 5G16 23,6 768,0 1400 6

25685 4G25 29,4 960,0 1590 425686 4G35 32,8 1344,0 2200 225687 4G50 38,9 1920,0 2400 1

25688 4G70 44,7 2688,0 4400 2/025689 4G95 59,6 3648,0 6000 3/025690 4G120 64,5 4608,0 7400 4/0



�A 92


�-JZ-C

abrasion resistant, recyclable,environment friendly,

copper screened, EMC*-preferred type, Bio-oil resistant1)

Technical data– Bio-oil resistant, abrasion resistantspecial control cable in adapted toDIN VDE 0245, 0281








– Special polymer core insulation– Black cores with continuous whitefigure imprint to DIN VDE 0293



– Special inner sheath– Screen of Cu braid, tinned coverageapprox. 85%


– Special outher sheath, polymercompound


ApplicationHELUKABEL� BIOFLEX-500 C is an extre-mely robust control cable with high abra-sion and tear resistant properties. Due toits high resistance to Bio-oil and coolantemulsions.It is especially suited for use in themachine, tool making and plant indus-tries as well as in the steel industry fordifficult and problem areas.The inner sheaths of those cables raisethe mecanical stress.The high flexibility of this cable typemakes it quick and easy to install. Suitablefor outdoor lying and resistant tooxygene, ozone, hydrolysis, microbes andhighly resistant to biologically decom-posable oils.These screened cables are particularlysuitable for the interference-free trans-mission in instrumentation and controlengineering applications (electromagneticcompatibility)


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25691 OZ 2 x 0,5 6,6 33 68 2025692 3G0,5 7,1 39 84 2025693 4G0,5 7,6 46 95 2025694 5G0,5 8,2 52 107 2025695 7G0,5 9,4 69 135 2025696 10G0,5 11,2 81 170 2025697 12G0,5 11,3 118 195 2025698 14G0,5 11,9 121 222 2025699 18G0,5 12,9 155 278 2025700 25G0,5 15,9 251 406 20

25701 OZ 2 x 0,75 7,2 40 88 1825702 3G0,75 7,7 49 98 1825703 4G0,75 8,2 58 112 1825704 5G0,75 8,8 70 130 1825705 7G0,75 10,1 87 185 1825706 10G0,75 12,2 141 270 1825707 12G0,75 12,3 150 294 1825708 14G0,75 13,0 145 317 1825709 18G0,75 14,6 206 357 1825710 25G0,75 17,8 258 510 1825711 41G0,75 21,5 406 951 1825712 42G0,75 22,0 430 975 18

25713 OZ 2 x 1 8,1 46 98 1725714 3G1 8,5 56 102 1725715 4G1 9,0 70 145 1725716 5G1 9,9 85 170 1725717 7G1 11,6 108 220 1725718 10G1 14,0 137 330 1725719 12G1 14,4 187 350 1725720 14G1 15,0 199 402 1725721 18G1 17,0 240 515 1725722 25G1 20,6 343 690 1725723 41G1 25,0 523 1070 1725724 42G1 25,5 542 1096 17

25725 OZ 2 x 1,5 8,5 62 130 1625726 3G1,5 8,9 75 152 1625727 4G1,5 9,7 95 167 1625728 5G1,5 10,8 110 203 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25729 7G1,5 12,5 146 305 1625730 10G1,5 15,1 192 422 1625731 12G1,5 15,5 254 435 1625732 14G1,5 16,1 272 480 1625733 18G1,5 18,6 366 642 1625734 25G1,5 22,1 492 803 1625735 41G1,5 27,2 760 1360 1625736 42G1,5 27,5 775 1375 16

25737 OZ 2 x 2,5 10,6 96 180 1425738 3G2,5 11,1 147 215 1425739 4G2,5 12,1 175 268 1425740 5G2,5 13,2 200 349 1425741 7G2,5 15,9 234 406 1425742 12G2,5 19,5 369 720 14

25743 OZ 2 x 4 12,6 134 300 1225744 3G4 13,4 178 340 1225745 4G4 15,0 222 408 1225746 5G4 16,4 327 504 12

25747 3G6 15,2 241 453 1025748 4G6 17,0 306 560 1025749 5G6 18,6 440 700 10

25750 3G10 19,5 370 750 825751 4G10 21,5 484 1023 825752 5G10 23,9 612 1114 8

25753 4G16 24,6 1040 1385 625754 5G16 27,3 1393 1550 6

25755 4G25 30,6 1312 1894 4

25756 4G35 36,9 1612 2395 225757 4G50 41,3 2218 3312 125758 4G70 48,8 3092 4605 2/0

25759 4G95 61,8 4063 6055 3/025760 4G120 65,7 5154 7318 4/0



�A 93

A


�-JZ-HF

abrasion resistant,cable for drag chain

recyclable, environment friendly, Bio-oil resistant1)

Technical data– Bio-oil resistant, abrasion resistantspecial high flexible control cable inadapted to DIN VDE 0245, 0281








– Special polymer core insulation, forbetter sliding abilities




– Core wrapping with fleece– Special outher sheath, polymercompound


ApplicationHELUKABEL� BIOFLEX-HF-500 is an extre-mely robust and high flexible controlcable with high abrasion and tear resis-tant properties. Due to its high resistanceto Bio-oil and coolant emulsions.It is especially suited for use in themachine, tool making and plant indus-tries as well as in the steel industry fordifficult and problem areas.Suitable in combination with cable traysin dry, moist and wet rooms and outdoorinstallation.The high flexibility of this cable typemakes it quick and easy to install. Suitablefor outdoor lying and resistant tooxygene, ozone, hydrolysis, to microbesand highly resistant to biologicallydecomposable oils.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25761 OZ 2 x 0,5 5,4 9,6 45 2025762 3G0,5 5,9 14,4 56 2025763 4G0,5 6,3 19,1 69 2025764 5G0,5 6,9 24,0 92 2025765 7G0,5 7,8 33,6 126 2025766 10G0,5 9,6 48,0 158 2025767 12G0,5 10,3 58,0 176 2025768 14G0,5 10,3 67,0 212 2025769 18G0,5 11,5 86,4 283 2025770 25G0,5 13,6 120,0 330 20

25771 OZ 2 x 0,75 5,9 14,4 57 1825772 3G0,75 6,2 21,6 72 1825773 4G0,75 6,7 29,0 97 1825774 5G0,75 7,3 36,0 119 1825775 7G0,75 8,7 50,0 165 1825776 10G0,75 10,5 72,0 214 1825777 12G0,75 11,0 86,0 247 1825778 14G0,75 11,4 101,0 283 1825779 18G0,75 12,6 130,0 356 1825780 25G0,75 15,2 180,0 698 18

25781 OZ 2 x 1 6,6 19,0 64 1725782 3G1 7,0 29,0 83 1725783 4G1 7,6 38,5 113 1725784 5G1 8,2 48,0 137 1725785 7G1 9,6 67,0 191 1725786 10G1 11,6 96,0 251 1725787 12G1 12,0 115,0 294 1725788 14G1 13,0 134,0 337 1725789 18G1 14,5 173,0 420 1725790 25G1 17,6 240,0 600 17

25791 OZ 2 x 1,5 7,1 29,0 90 1625792 3G1,5 7,5 43,0 117 1625793 4G1,5 8,2 58,0 147 1625794 5G1,5 9,0 72,0 181 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25795 7G1,5 10,8 101,0 274 1625796 10G1,5 13,4 144,0 344 1625797 12G1,5 13,4 173,0 391 1625798 14G1,5 14,3 202,0 457 1625799 18G1,5 16,0 259,0 589 1625800 25G1,5 19,5 360,0 801 16

25801 OZ 2 x 2,5 8,6 48,0 128 1425802 3G2,5 9,3 72,0 160 1425803 4G2,5 10,3 96,0 200 1425804 5G2,5 11,5 120,0 268 1425805 7G2,5 13,4 168,0 357 1425806 12G2,5 17,0 288,0 571 1425807 14G2,5 18,5 336,0 612 1425808 18G2,5 20,0 432,0 800 1425809 25G2,5 29,6 600,0 1100 14

25810 OZ 2 x 4 10,4 77,0 190 1225811 3G4 11,2 115,0 250 1225812 4G4 12,5 154,0 320 1225813 5G4 13,8 192,0 400 12

25814 3G6 13,0 173,0 350 1025815 4G6 14,7 230,0 500 1025816 5G6 16,0 288,0 580 10

25817 3G10 17,4 288,0 660 825818 4G10 19,0 384,0 750 825819 5G10 21,3 480,0 990 8

25820 4G16 23,2 614,0 1200 625821 4G25 34,0 960,0 1700 425822 4G35 37,0 1344,0 2300 225823 4G50 44,0 1920,0 2500 125824 4G70 53,0 2688,0 4600 2/025825 4G95 59,0 3648,0 6400 3/0


– see page T 15.





�A 94


�-JZ-HF-C

abrasion resistant,recyclable, environment

friendly copper screened, EMC*-preferred type, Bio-oil resistant1)

Technical data– Bio-oil resistant, abrasion resistantspecial high flexible control cable inadapted to DIN VDE 0245, 0281









– Special polymer core insulation, forbetter sliding abilities




– Core wrapping with fleece– Special inner sheath– Copper braided screening approx. 85%coverage


– Specialouter sheathpolymer compound– Colour dark green– Low adhesion– Bio oil-resistant

ApplicationHELUKABEL� BIOFLEX-HF-500-C is anextremely robust and high flexiblecontrol cable with high abrasion and tearresistant properties. Due to its high resis-tance to Bio-oil and coolant emulsions.It is especially suited for use in themachine, tool making and plant indus-tries as well as in the steel industry fordifficult and problem areas.Suitable in combination with cable traysin dry, moist and wet rooms and outdoorinstallation. The high flexibility of thiscable type makes it quick and easy toinstall. Suitable for outdoor lying andresistant to oxygene, ozone, hydrolysis, tomicrobes and highly resistant to biologi-cally decomposable oils. These screenedcables are particularly suitable for theinterference-free transmission in instru-mentation and control engineering appli-cations (electromagnetic compatibility).


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25826 OZ 2 x 0,5 7,5 47 90 2025827 3G0,5 7,8 52 104 2025828 4G0,5 8,2 55 123 2025829 5G0,5 9,9 65 131 2025830 7G0,5 10,0 84 172 2025831 10G0,5 11,3 115 230 2025832 12G0,5 12,5 117 250 2025833 14G0,5 13,2 148 280 2025834 18G0,5 14,5 157 321 2025835 25G0,5 16,8 227 445 20

25836 OZ 2 x 0,75 8,3 53 106 1825837 3G0,75 8,5 62 120 1825838 4G0,75 9,5 77 150 1825839 5G0,75 10,8 86 158 1825840 7G0,75 11,5 107 205 1825841 10G0,75 13,1 148 290 1825842 12G0,75 14,0 156 304 1825843 14G0,75 15,3 214 380 1825844 18G0,75 17,3 235 418 1825845 25G0,75 18,7 313 578 18

25846 OZ 2 x 1 10,0 60 116 1725847 3G1 10,2 70 135 1725848 4G1 11,0 86 178 1725849 5G1 11,8 99 188 1725850 7G1 12,7 125 235 1725851 10G1 14,6 178 340 1725852 12G1 15,5 186 358 1725853 14G1 16,7 250 415 1725854 18G1 18,0 280 500 1725855 25G1 21,0 378 678 17

25856 OZ 2 x 1,5 10,5 79 141 1625857 3G1,5 10,8 94 164 16

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

25858 4G1,5 11,5 113 220 1625859 5G1,5 12,5 129 233 1625860 7G1,5 13,2 170 323 1625861 8G1,5 14,4 226 369 1625862 10G1,5 14,9 258 461 1625863 12G1,5 16,2 280 481 1625864 14G1,5 18,1 340 561 1625865 18G1,5 20,3 395 672 1625866 21G1,5 21,7 461 780 1625867 25G1,5 23,1 533 927 16

25868 OZ 2 x 2,5 11,8 96 185 1425869 3G2,5 13,0 150 278 1425870 4G2,5 14,0 174 370 1425871 5G2,5 15,1 200 412 1425872 7G2,5 16,2 240 470 1425873 12G2,5 21,0 410 738 1425874 14G2,5 23,4 480 870 1425875 18G2,5 25,7 620 1100 1425876 25G2,5 31,0 821 1512 14

25877 OZ 2 x 4 13,4 135 235 1225878 3G4 15,8 178 350 1225879 4G4 17,3 222 460 1225880 5G4 19,0 328 550 12

25881 3G6 19,5 250 525 1025882 4G6 21,0 305 700 1025883 5G6 23,0 441 800 10

25884 3G10 18,8 370 855 825885 4G10 25,0 485 1140 825886 5G10 26,4 610 1310 8

25887 4G16 28,0 840 1391 6


– see page T 15.

G = with green-yellow earth core X = without green-yellow earth core (OZ)Further technical details see selection table for drag chain cables (pages 24ff).

Before installation in cable trays please read the instructions.NoteFor applications which go beyond standard solutions (for example for compostingappliances or high shelf conveyors with extremely high processing speeds etc.) werecommend for our especially developed enquiry sheet see page 23 for energyguiding systems.

�A 95

A

HELUKABEL�KOMPOFLEX

�JZ-500

halogen-free, microbes resistant

Technical data– Microbes resistant, halogen-free specialcontrol cable in adapted toDIN VDE 0281 part 13 andE DIN VDE 0245

– Temperature rangeflexing –308C to + 908Cfixed installation –408C to +1008C

– Nominal voltage U0/U 300/500 V– Test voltage 3000 V– Insul. resistance min. 20 MOhmxkm– Minimum bending radiusflexing 7,5x cable 1



Cable structure– Tinned copper, fine wire conductors,bunch stranded to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5

– Special thermoplastic polymer-coreinsulation

– Black cores with continuous whitenumbering according toDIN VDE 0293



– Outher sheath, special thermoplasticpolymer

– Colour black (RAL 9005)– Low adhesion– Microbes resistant


ApplicationHELUKABEL� KOMPOFLEX JZ-500 controlcable is significant due to its resistanceagainst microbes. This cable is speciallyinstalled in rubbish, sewage-treatmentplants, composting works, animal stallsand greenhouses. Suitable for installationfor flexible use for medium mechanical,stresses with free movement withouttensile stress or forced movements indry, moist and wet rooms as well asoutside. The high flexibility of this cabletype makes it quick and easy to install.Resistant to UV-radiation, oxygene, ozone,microbes, hydrofluoric acid, hydrochloricacid and diluted sulfuric acid.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)



26153 OZ 2 x 1 5,5 19,0 48 1726154 3G1 6,0 29,0 56 1726155 4G1 6,6 38,0 70 1726156 5G1 7,2 48,0 81 1726157 7G1 8,6 67,0 109 1726158 12G1 10,7 115,0 191 1726159 18G1 12,7 173,0 274 1726160 20G1 13,5 192,0 314 1726161 25G1 15,6 240,0 340 1726163 34G1 17,4 326,0 640 1726164 42G1 18,9 403,0 804 1726165 50G1 21,0 480,0 932 1726166 61G1 22,2 586,0 1102 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)


26180 OZ 2 x 2,5 7,6 48,0 99 1426181 3G2,5 8,3 72,0 136 1426182 4G2,5 9,1 96,0 170 1426183 5G2,5 10,2 120,0 204 1426184 7G2,5 12,1 168,0 281 1426185 12G2,5 15,2 288,0 487 1426186 18G2,5 18,1 432,0 704 1426187 25G2,5 22,2 600,0 909 14

26189 3G4 9,9 115,0 224 1226190 4G4 11,0 154,0 289 1226191 5G4 12,1 192,0 357 1226192 7G4 13,3 269,0 451 1226193 12G4 18,3 461,0 782 12

26195 3G6 11,7 173,0 345 1026196 4G6 13,0 230,0 417 1026197 5G6 14,5 288,0 521 1026198 7G6 16,0 403,0 622 10

26199 3G10 15,0 288,0 537 826200 4G10 16,8 384,0 699 826201 5G10 18,7 480,0 851 826202 7G10 20,6 672,0 1102 8

26204 4G16 19,7 614,0 1028 426206 7G16 24,4 1075,0 1772 4

26208 4G25 25,2 960,0 1577 4

26212 4G35 29,0 1344,0 2097 4

26215 4G50 33,4 1920,0 2914 4

�A 96


�JZ-500-C

halogen-free, microbes resistant copper screened, EMC*-preferred type

Technical data– Screened microbes resistant, halogen-free special control cable in adapted toDIN VDE 0281 part 13 andE DIN VDE 0245



– Minimum bending radiusflexing 7,5x cable 1




Cable structure– Tinned copper, fine wire conductors,bunch stranded to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5

– Special thermoplastic polymer coreinsulation




– Inner-sheath to special thermoplasticpolymer

– Screen of tinned cu braid, coverageapprox. 85%

– Outer sheath, special thermoplasticpolymer


ApplicationHELUKABEL� KOMPOFLEX JZ-500-C controlcable is significant due to its resistanceagainst microbes. This cable is speciallyinstalled in rubbish, sewage-treatmentplants, composting works, animal stallsand greenhouses. The inner sheaths ofthose cables raise the mechanical stress.Suitable for installation for flexible use formedium mechanical, stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms as well as outside. The high flex-ibility of this cable type makes it quickand easy to install. Resistant to UV-radia-tion, oxygene, ozone, microbes, hydro-fluoric acid, hydrochloric acid and dilutedsulfuric acid.This screened cable is ideal for use indata signal transmission free from inter-ferences for measurement and controlengineering technology.



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)



PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

26245 OZ 2 x 1 7,9 48 98 1726246 3G1 8,2 59 102 1726247 4G1 8,9 70 145 1726248 5G1 9,5 84 171 1726249 7G1 11,0 106 210 1726250 12G1 13,1 174 330 1726251 18G1 15,4 240 488 1726252 20G1 16,0 294 545 1726253 25G1 18,3 332 690 1726254 30G1 18,8 390 770 1726255 34G1 20,3 420 811 1726256 42G1 21,8 588 996 1726257 50G1 24,0 728 1320 1726258 61G1 26,2 883 1480 17

26259 OZ 2 x 1,5 8,4 69 130 1626260 3G1,5 9,0 75 154 1626261 4G1,5 9,6 90 165 1626262 5G1,5 10,5 108 197 1626263 7G1,5 12,1 157 305 1626264 12G1,5 14,9 240 435 1626265 18G1,5 17,1 355 642 16


Continuation "


�A 97

A


�JZ-500-C

halogen-free, microbes resistant copper screened, EMC*-preferred type


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

26266 20G1,5 18,0 382 718 1626267 25G1,5 20,7 448 803 1626268 30G1,5 21,1 614 961 1626269 34G1,5 22,7 754 1060 1626270 42G1,5 24,4 821 1300 1626271 50G1,5 26,8 1033 1677 1626272 61G1,5 29,6 1238 1971 16

26273 OZ 2 x 2,5 10,0 89 180 1426274 3G2,5 10,7 104 215 1426275 4G2,5 11,4 134 268 1426276 5G2,5 12,5 175 349 1426277 7G2,5 15,0 225 404 1426278 12G2,5 18,0 375 710 1426279 18G2,5 21,2 522 891 1426280 25G2,5 25,5 897 1104 14

26281 OZ 2 x 4 11,6 134 300 1226282 3G4 12,3 178 340 1226283 4G4 13,4 220 408 1226284 5G4 14,8 327 504 1226285 7G4 16,2 354 640 1226286 12G4 21,8 661 894 12

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

26287 OZ 2 x 6 13,5 215 391 1026288 3G6 14,2 241 453 1026289 4G6 15,6 306 560 1026290 5G6 17,0 437 680 1026291 7G6 18,7 497 891 10

26292 3G10 17,8 370 730 826293 4G10 19,7 474 1004 826294 5G10 21,6 596 1170 826295 7G10 24,0 804 1405 8

26296 3G16 20,7 521 894 626297 4G16 22,6 987 1311 626298 5G16 25,2 1320 1550 626299 7G16 27,6 1575 1820 6

26300 3G25 26,0 1190 1430 426301 4G25 28,9 1312 1894 426302 5G25 31,8 1840 2272 4

26303 4G35 33,4 1590 2310 226304 5G35 37,2 1970 2740 2

26305 4G50 38,2 2118 3270 126306 5G50 43,0 2710 4080 1



�A 98

HELUKABEL�KOMPOSPEED

�6000,6/1 kV

Double-insulated, halogen-freeSpecial Single Cores for drag


� 600-C chains, EMC*-preferred type

Technical data– Special drag chain single cores for highmechanical stress, adapted toDIN VDE 0281 part 3



– Minimum bending radius7,5x cores 1

Resistant to– Hydrofluoric acid– Hydrochloric acid– Diluted sulfuric acid– Coolants– Microbes– UV-radiation– Weather


Cable structureKOMPOSPEED� 600– Tinned copper, extra fine wire conduc-tors, bunch stranded to DIN VDE 0295cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228cl. 6

– 1. Core insulation of special thermo-plastic polymer, natural coloured2. Core insulation of special polyolefine,black (RAL 9005)

KOMPOSPEED� 600-C– Structure as above up to 1. core insula.– Screen of tinned cu-braid, coverageapprox. 85%

– 2. core-insulation of special polyolefine,black (RAL 9005)

Note:For application as a protective core, theends are to be identified with green-yellow shrink-on tubes.

Features– Very good oil resistant– Halogen free– Abrasion resistant

ApplicationThe special single cores are used forpermanent flexible applications in machi-neries, machine tools, composting appli-ances and sewage-treatment plants,animal stalls and greenhouses and usedfor permanent flexible application formovable automated machinery parts andmulti-shift operation as well as in open air.These cables are installed for flexible usewith free movements without tensilestress or forced movements and suitablefor application in drag chains.The selected tinned copper wireconductor and tinned copper wire braidpermit the installation in aggressiveenvironments as well as hydrogen sulfide,ammonia and sulfur dioxide.

KOMPOSPEED� 600-CThese screened cables are particularlysuitable for the interference-free transmission in instrumentation and controlengineering applications (electromagneticcompatibility).



KOMPOSPEED 600Partno.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

60288 1 x 6 6,5 58 83 1060289 1 x 10 8,4 96 132 860290 1 x 16 9,5 154 188 660291 1 x 25 11,5 240 281 460292 1 x 35 13,2 336 404 260293 1 x 50 15,2 480 531 160294 1 x 70 16,7 672 729 2/060295 1 x 95 20,0 912 1049 3/060296 1 x 120 21,5 1152 1220 4/060297 1 x 150 23,5 1440 1510 300 kcmil60298 1 x 185 26,0 1776 1932 350 kcmil

KOMPOSPEED 600-CPartno.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

60216 1 x 6 7,2 71 101 1060217 1 x 10 9,1 122 168 860218 1 x 16 10,2 180 217 660219 1 x 25 12,3 282 342 460220 1 x 35 14,0 386 468 260221 1 x 50 16,0 535 584 160222 1 x 70 18,0 750 822 2/060223 1 x 95 21,3 1004 1190 3/060224 1 x 120 22,4 1260 1400 4/060225 1 x 150 24,6 1570 1710 300 kcmil60226 1 x 185 28,0 1911 2021 350 kcmil


– see page T 15.

NoteFor applications which go beyond standard solutions (for examplefor composting appliances or high shelf conveyors with extremelyhigh processing speeds etc.) we recommend for our especiallydeveloped enquiry sheet see page 23 for energy guiding systems.

Before installation in cable traysplease read the instructions.

Further technical details see selection table fordrag chain cables (pages 24ff). Cable installation in composting work

�A 99

A


�JZ-HF-500

halogen-free, microbes resistant, cable for drag chains

Technical data– Microbes resistant, halogen-free specialcontrol cable in adapted toDIN VDE 0281 part 13 andE DIN VDE 0245


– Nominal voltage U0/U 300/500 V– Test voltage 3000 V– Isulation resistancemin. 20 MOhmxkm




Cable structure– Tinned copper, extra fine wire conduc-tors, bunch stranded to DIN VDE 0295cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6

– Special thermoplastic polymer coreinsulation for better sliding abilities




– Core wrapping with fleece thermo-plastic polymer



ApplicationHELUKABEL� KOMPOSPEED JZ-HF-500control cable is significant due to itsresistance against microbes. This cable isspecially installed in rubbish, sewage-treatment plants, composting works,animal stalls and greenhouses.Suitable for installation for flexible use formedium mechanical, stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms as well as outside. The high flex-ibility of this cable type makes it quickand easy to install.Resistant to UV-radiation, oxygene, ozone,microbes, hydrofluoric acid, hydrochloricacid and diluted sulfuric acid.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

26307 OZ 2 x 0,5 5,0 9,6 42 2026308 3G0,5 5,3 14,4 51 2026309 4G0,5 5,7 19,1 62 2026310 5G0,5 6,4 24,0 88 2026311 7G0,5 7,5 33,6 119 2026312 12G0,5 9,2 58,0 166 2026313 18G0,5 11,1 86,4 273 2026314 25G0,5 13,4 120,0 330 20

26315 OZ 2 x 0,75 5,4 14,4 53 1826316 3G0,75 5,7 21,6 70 1826317 4G0,75 6,4 29,0 92 1826318 5G0,75 7,0 36,0 116 1826319 7G0,75 8,3 50,0 159 1826320 12G0,75 10,2 86,0 241 1826321 18G0,75 12,1 130,0 346 1826322 25G0,75 14,9 180,0 681 18

26323 OZ 2 x 1 5,7 19,2 60 1726324 3G1 6,0 29,0 79 1726325 4G1 6,8 38,5 107 1726326 5G1 7,4 48,0 127 1726327 7G1 8,8 67,0 181 1726328 12G1 10,8 115,0 284 1726329 18G1 13,0 173,0 397 1726330 25G1 15,8 240,0 491 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

26331 OZ 2 x 1,5 6,4 29,0 88 1626332 3G1,5 6,8 43,0 104 1626333 4G1,5 7,4 58,0 137 1626334 5G1,5 8,3 72,0 171 1626335 7G1,5 9,9 101,0 264 1626336 12G1,5 12,1 173,0 381 1626337 18G1,5 14,5 259,0 579 1626338 25G1,5 17,8 360,0 789 16

26339 OZ 2 x 2,5 7,7 48,0 118 1426340 3G2,5 8,4 72,0 172 1426341 4G2,5 9,1 96,0 197 1426342 5G2,5 10,2 120,0 258 1426343 7G2,5 12,2 168,0 347 1426344 12G2,5 15,2 288,0 561 1426345 18G2,5 18,1 432,0 791 1426346 25G2,5 22,5 600,0 1090 14


– see page T 15.





�A 100


�JZ-HF-500-C halogen-free,

microbes resistant, copper screened, cable for drag chains, EMC*-preferred type

Technical data– Screened microbes resistant, halogen-free special control cable in adapted toDIN VDE 0281 part 13 andE DIN VDE 0245








Cable structure– Tinned copper, extra fine wire conduc-tors, bunch stranded to DIN VDE 0295cl. 6, BS 6360 cl. 6 and IEC 60228 cl. 6

– Special thermoplastic polymer coreinsulation, for better sliding abilities




– Core wrapping with fleece– Inner-sheath to special thermoplasticpolymer

– Screen of tinned cu braid, coverageapprox. 85%




ApplicationHELUKABEL� KOMPOSPEED JZ-HF-500-Ccontrol cable is significant due to itsresistance against microbes.This cable is specially installed in rubbish,sewage-treatment plants, compostingworks, animal stalls and greenhouses.The inner sheaths of those cables raisethe mechanical stress.Suitable for installation for flexible use formedium mechanical, stresses with freemovement without tensile stress orforced movements in dry, moist and wetrooms as well as outside. The high flex-ibility of this cable type makes it quickand easy to install.Resistant to UV-radiation, oxygene, ozone,microbes, hydrofluoric acid, hydrochloricacid and diluted sulfuric acid.This screened cable is ideal for use indata signal transmission free from inter-ferences for measurement and controlengineering technology.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

26347 OZ 2 x 0,5 6,9 47 90 2026348 3G0,5 7,2 52 101 2026349 4G0,5 7,8 55 119 2026350 5G0,5 8,3 65 121 2026351 6G0,5 9,1 70 144 2026352 7G0,5 9,6 84 169 2026353 12G0,5 11,3 117 250 2026354 18G0,5 13,5 157 321 2026355 25G0,5 15,8 227 445 20

26356 OZ 2 x 0,75 7,3 53 106 1826357 3G0,75 7,8 62 116 1826358 4G0,75 8,3 77 140 1826359 5G0,75 9,1 86 148 1826360 7G0,75 10,2 107 198 1826361 12G0,75 12,6 156 294 1826362 18G0,75 14,5 235 391 1826363 25G0,75 17,3 313 562 18

26364 OZ 2 x 1 7,8 60 110 1726365 3G1 8,1 70 131 1726366 4G1 8,7 86 171 1726367 5G1 9,5 99 179 1726368 7G1 10,9 125 229 1726369 12G1 13,1 186 348 1726370 18G1 15,4 280 498 1726371 25G1 18,6 378 669 17

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

26372 OZ 2 x 1,5 8,3 79 141 1626373 3G1,5 8,7 94 162 1626374 4G1,5 9,5 113 210 1626375 5G1,5 10,2 129 233 1626376 7G1,5 12,2 170 317 1626377 12G1,5 14,5 280 471 1626378 18G1,5 16,9 395 664 1626379 25G1,5 20,6 533 914 16

26380 OZ 2 x 2,5 9,8 96 182 1426381 3G2,5 10,5 150 264 1426382 4G2,5 11,2 174 350 1426383 5G2,5 12,6 200 394 1426384 7G2,5 14,8 240 450 1426385 12G2,5 18,0 410 712 14






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Please remember . . .

. . . HELUKABEL� also delivers corresponding cableaccessories, for easy work, rationalization, time andcost minimizing, whereby we do not forget yoursecurity and protection.

These convenient tools for work and installation ofcables guarantees an enourmes advantage in hand-ling and a “correct outfit“.

Your cables are perfectly fixed, screwed, marked andprotected.

Beside our standard HELUKABEL� accessoriesprogramme we have also new developments forglands, cable identifications, cable fixings, connec-tors, protection tubes and installation tools.

Please remember . . .

If you would like to learn more about our completeaccessories programme please order our latestcatalogue with attached mail order card.

�A 102

PVC Control Cables forIntrinsically Safe Circuits

Works photo:INDUSTRONIC*

Electrical cables for intrinsically safe circuits (separate powercircuit of hazard type-i-) have to be specially marked with ablue outer sheath (RAL 5015) according to DIN VDE.HELUKABEL� manufactures these cables according toDIN VDE 0165 and in addition, screened types according toDIN VDE 0165, part 1, EN 60079-14 and IEC 60079-14 section12.2.2.6.

As these cables are installed with separate power circuit,the applications of green-yellow protective conductor is notallowed.

The installation of these cables outside of intrinsically safecircuits are not permitted. The installation can be done indry and damp environments, but not in underground andin open air. The special PVC outer sheath material is resis-tant to oil and petrol as well as flame resistant.HELUKABEL� can deliver almost all the cables as per type-lists on the following pages, predominantly available instock.Special cables can be manufactured in short time.

* INDUSTRONIC – installation of intercom telephone equipment in hazardous area inDMT-plant of Dynamit-Nobel AG, workshop in Witten.

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HELUKABEL�OZ-BL/HELUKABEL

�OZ-BL-CY EMC*-preferred type

blue outer jacket, intrinsic safety, flexible

Technical data– Control cable, special PVC with blueouter jacket for hazardous areas tohazard type -i- (= intrinsically safe)

– For intrinsically safe installation markingas per DIN VDE 0165 part 1, EN 60079-14 and IEC 60079-14 section 12.2.2.6



– Mutual capacitanceunscreened core/core approx. 120 nF/kmscreened core/core approx. 140 nF/kmcore/screen approx. 187 nF/km

– Inductance approx. 0,68 mH/kmfor CY-type

– Coupling resistance for CY-typemax. 250 Ohm/km

– Minimum bending radiusOZ-BL 7,5x , OZ-BL-CY 10x cable 1


Cable structure OZ-BL– Bare copper, fine wire conductors,bunch stranded to DIN VDE 0295 cl. 5,BS 6360 cl. 5 and IEC 60228 cl. 5

– Special PVC core insulation YI2, toDIN VDE 0207 part 4

– Black cores with white continuousfigure imprint to DIN VDE 0293 withoutearth core


– Special PVC outer sheath YM2, toDIN VDE 0207 part 5

– Colour blue (RAL 5015)– PVC self-extinguishing and flameretardant according to DIN VDE 0482part 265-2-1/EN 50265-2-1/IEC 60332-1(equivalent DIN VDE 0472 part 804 testmethod B)

Cable structure OZ-BL-CY– As per OZ-BL up to – cores laid up– Core wrapping of plastic foil– Braiding, tinned copper wire screening,approx. 85% coverage

– PVC outer jacket, blue (RAL 5015)

ApplicationFor hazardous areas the cables withspecial marking (blue) (hazard type-i-)used as flexible control and measuringcables to meet the requirements for theinstallation of electrical apparatus. Theseinstallations are not earthed and requirea separate power circuit. Those cables arenot suitable for underground laying.*The copper braided screening ensuresthe transmission of data signals and freefrom interference.– Extensively oil resistantChemical Resistance – see tableTechnical Informations




– see page T 15.


PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

OZ-BL14001 2 x 0,75 5,2 14,4 46 1814002 3 x 0,75 5,5 21,6 54 1814003 4 x 0,75 6,2 29,0 66 1814004 5 x 0,75 6,8 36,0 80 1814075 7 x 0,75 8,1 52,0 110 1814005 8 x 0,75 8,9 58,0 130 1814076 12 x 0,75 9,9 88,0 179 1814006 18 x 0,75 11,9 130,0 257 1814007 25 x 0,75 14,5 180,0 365 1814008 30 x 0,75 15,8 215,0 448 1814009 34 x 0,75 16,4 245,0 510 1814010 41 x 0,75 17,6 298,0 607 18

14011 2 x 1 5,5 19,0 60 1714012 3 x 1 6,0 29,0 72 1714013 4 x 1 6,6 38,0 86 1714014 5 x 1 7,2 48,0 104 1714015 7 x 1 8,6 67,0 141 1714016 12 x 1 10,7 115,0 230 1714017 18 x 1 12,7 173,0 343 1714018 25 x 1 15,6 240,0 485 17

14019 2 x 1,5 6,3 29,0 70 1614020 3 x 1,5 6,7 43,0 90 1614021 4 x 1,5 7,3 58,0 109 1614022 5 x 1,5 8,2 72,0 131 1614023 7 x 1,5 9,8 101,0 184 1614024 12 x 1,5 12,1 173,0 309 1614025 18 x 1,5 14,5 259,0 440 1614026 25 x 1,5 17,8 360,0 620 1614027 30 x 1,5 20,0 440,0 842 16

14100 3 x 2,5 8,3 72,0 148 1414101 4 x 2,5 9,1 96,0 178 1414102 5 x 2,5 10,2 120,0 221 14

PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

OZ-BL-CY14028 2 x 0,75 5,7 39,0 59 1814029 3 x 0,75 6,2 49,0 66 1814030 4 x 0,75 6,7 57,0 77 1814031 5 x 0,75 7,2 69,0 93 1814088 7 x 0,75 8,6 86,0 130 1814032 8 x 0,75 9,4 88,0 145 1814033 10 x 0,75 10,2 140,0 180 1814034 12 x 0,75 10,4 151,0 202 1814035 18 x 0,75 12,4 207,0 292 1814036 20 x 0,75 12,9 220,0 362 1814037 25 x 0,75 15,1 257,0 415 1814038 30 x 0,75 15,6 297,0 486 1814039 34 x 0,75 16,9 340,0 523 1814040 41 x 0,75 18,3 397,0 680 18

14041 2 x 1 6,0 46,0 65 1714042 3 x 1 6,5 56,0 81 1714043 4 x 1 7,1 69,0 98 1714044 5 x 1 7,6 85,0 127 1714045 7 x 1 9,1 107,0 158 1714046 12 x 1 11,2 186,0 260 1714047 18 x 1 13,2 240,0 380 1714048 25 x 1 16,2 342,0 534 1714049 34 x 1 18,0 440,0 741 17

14050 2 x 1,5 6,8 63,0 88 1614051 3 x 1,5 7,3 76,0 100 1614052 4 x 1,5 8,1 96,0 126 1614053 5 x 1,5 8,9 111,0 160 1614054 7 x 1,5 10,5 147,0 208 1614055 12 x 1,5 12,8 254,0 338 1614056 18 x 1,5 15,2 367,0 479 1614057 25 x 1,5 18,5 492,0 705 1614058 30 x 1,5 19,0 550,0 830 1614059 34 x 1,5 20,8 640,0 900 16

* For underground laying use NYY with blue outer sheath.PVC cables will be changed to lead free PVC successively. Further dimensions available on request.

�A 104

HELUKABEL�OB-BL-PAAR-CY

EMC*-preferred typeblue outerjacket, intrinsic safety

Technical data– Special PVC control cable with blueouter jacket for hazardous areas tohazard type -i- for intrinsically safeinstallation marking to DIN VDE 0165part 1, EN 60079-14 and IEC 60079-14section 12.2.2.6

– Conductor resistanceat 0,5 mm2 #37,8 Ohm/kmat 0,75 mm2 #25,3 Ohm/km


– Nominal voltage 900 V(not for power installation)

– Test voltagecore/core 2000 Vcore/screen 1000 V

– Breakdown voltage min. 4000 V– Insulation resistancemin. 20 MOhmxkm

– Mutual capacitancecore/core approx. 105 nF/kmcore/screen approx. 145 nF/km

– Inductance approx. 0,68 mH/km– Characteristic impedanceapprox. 80 Ohm

– Minimum bending radiusapprox. 15xcable 1




– Special PVC core insulation YI2, toDIN VDE 0207 part 4

– Cores colour coded according toDIN 47100, see page T 46

– Cores twisted in pairs– Pairs stranded in layers with optimallay-length

– Foil taped– Tinned copper braided screening,approx. 80% coverage

– Special PVC outer sheath YM2, toDIN VDE 0207 part 5colour blue RAL 5015



ApplicationFor hazardous areas this flexible controlcable has been constructed for closedcircuit systems in accordance withVDE 0165 part 1, part 12.2.2.6, whichcovers the requirements for the specialmarking (blue) of this type (hazard type-i-).The paired construction and the copperscreening afford a good protectionagainst electrical interference and ensurethe transmission of data signals.




PartNo.


Outer 1ca. mm

Cop.weightkg/km

Weightca. kg/km

AWG-no.*)

14077 2 x 2 x 0,5 8,0 46 89 2014078 3 x 2 x 0,5 8,4 63 104 2014079 4 x 2 x 0,5 9,1 81 126 2014080 6 x 2 x 0,5 10,7 111 171 2014081 8 x 2 x 0,5 13,0 137 251 2014082 10 x 2 x 0,5 14,2 162 282 2014083 12 x 2 x 0,5 14,4 185 261 2014084 16 x 2 x 0,5 17,7 240 445 2014085 20 x 2 x 0,5 19,2 291 525 2014086 24 x 2 x 0,5 20,7 346 590 2014087 25 x 2 x 0,5 20,9 358 622 20

14089 2 x 2 x 0,75 8,7 59 105 1814090 3 x 2 x 0,75 9,2 87 128 1814091 4 x 2 x 0,75 10,0 108 156 1814092 6 x 2 x 0,75 11,1 146 216 1814093 8 x 2 x 0,75 14,6 180 309 1814094 10 x 2 x 0,75 16,0 220 355 1814095 12 x 2 x 0,75 16,4 267 405 1814096 16 x 2 x 0,75 20,0 330 560 1814097 20 x 2 x 0,75 21,6 425 671 1814098 24 x 2 x 0,75 24,3 488 795 1814099 25 x 2 x 0,75 24,4 530 803 18


– see page T 15.

The solution for connecting the screen.PVC cables will be changed to lead free PVC successively. MCI-Switchboard with security barrier Works photo: R. Stahl GmbH

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