Flex System Article

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The Mecon The Mecon The Mecon The Mecon The Mecon FlexSystem FlexSystem FlexSystem FlexSystem FlexSystem FlexSystem FlexSystem FlexSystem FlexSystem FlexSystem by: Russ Deneau econ Industries Ltd. presents their “The Mecon Flex System” a modular, built to order, manufacturing system designed to allow for quick and cost effective changes in production set- ups. The flexibility of the control system allows it to command a variety of tools and can be config- ured in many ways, limited only by the imagination. A typical system incorporates multiple punching/notching stations, a feed to position system and a shear. Components can include, but are not limited to; coil car, uncoiler, straightener, punch tools, notch tools, servo roll feeder, shear, stamping press, brake press, panel bender and gag tooling. Punch/ Notch units can be mounted on slides to allow them to be positioned over strip and in pairs to allow for punching on either side of centerline. Punch positions can be adjusted manually or be motorized and be equipped with readouts to indicate offset from machine centerline. Gag tools are set/reset as the material is positioned to be ready for the next pressing. The servo driven feeder accurately positions the material to accommodate all tool positions. The controller has a simple to use interface with manual and automatic programming modes. Programs can be keyed directly into the controller or downloaded from a computer. An Excel based pro- Sample Configurations One 25 ton hydraulic press with 8 gag tools Four 25ton single station hydraulic punches Servo roll feed Hydraulic shear Capacity 10 gauge x 24” Speed: 30 to 80 fpm* 5 roll straightener 2 hydraulic 10 ton punches air press with punch tooling servo roll feed hydraulic shear Capacity: 16 gauge x 48” Sped 30 to 80 fpm* * thru-put speed is dependant upon input limits, on part length, and feature positions. Photo 1 M M gramming tool simplifies the devel- opment of complex programs. The control program uses sequences of lengths and tooling commands to maximize the flexibility of the tooling, and is designed to operate up to 16 tools and 16 presses. “The Mecon Flex System” is compatible with mechanical, pneumatic, or hydraulic actu- ated tooling and can be used in 3 operating modes (standalone machine, station within system, press feeder). Designed for short and medium sized runs it allows for quick set-up changes and eliminates the need to purchase expensive special purpose dies. The latest addition to the line-up of quality-manufactured products by Mecon can be configured to meet many production requirements. - Pre-punch systems in roll forming - Brackets - Cut to length systems - Punch notch and cut to length for duct work, stove pipe etc. - Batching - In press gagging Systems to date have been built for 10 ga x 48” wide. Consider This Machine For: Photo 2

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Description of automatatic manufacturing system

Transcript of Flex System Article

Page 1: Flex System Article

The Mecon The Mecon The Mecon The Mecon The Mecon FlexSystemFlexSystemFlexSystemFlexSystemFlexSystem FlexSystem FlexSystem FlexSystem FlexSystem FlexSystem by: Russ Deneau

econ Industries Ltd.

presents their “TheMecon Flex System” a modular,built to order, manufacturing systemdesigned to allow for quick and costeffective changes in production set-ups. The flexibility of the controlsystem allows it to command avariety of tools and can be config-ured in many ways, limited only bythe imagination.

A typical system incorporatesmultiple punching/notching stations, afeed to position system and a shear.

Components can include, but

are not limited to; coil car, uncoiler,straightener, punch tools, notchtools, servo roll feeder, shear,stamping press, brake press, panelbender and gag tooling. Punch/Notch units can be mounted onslides to allow them to be positionedover strip and in pairs to allow forpunching on either side of centerline.Punch positions can be adjustedmanually or be motorized and beequipped with readouts to indicateoffset from machine centerline. Gagtools are set/reset as the material ispositioned to be ready for the nextpressing. The servo driven feederaccurately positions the material toaccommodate all tool positions.

The controller has a simple to

use interface with manual andautomatic programming modes.Programs can be keyed directly intothe controller or downloaded from acomputer. An Excel based pro-

SampleConfigurations

One 25 ton hydraulic press with 8gag toolsFour 25ton single station hydraulicpunchesServo roll feedHydraulic shearCapacity 10 gauge x 24”Speed: 30 to 80 fpm*

5 roll straightener2 hydraulic 10 ton punchesair press with punch toolingservo roll feedhydraulic shearCapacity: 16 gauge x 48”Sped 30 to 80 fpm*

* thru-put speed is dependant

upon input limits, on part length, andfeature positions.

Photo 1

MMMMMMMMMM gramming tool simplifies the devel-opment of complex programs. Thecontrol program uses sequencesof lengths and tooling commandsto maximize the flexibility of thetooling, and is designedto operate up to 16 tools and16 presses.

“The Mecon Flex System”

is compatible with mechanical,pneumatic, or hydraulic actu-ated tooling and can be used in3 operating modes (standalonemachine, station within system,press feeder). Designed for shortand medium sized runs it allows forquick set-up changes and eliminatesthe need to purchase expensivespecial purpose dies.

The latest addition to the

line-up of quality-manufacturedproducts by Mecon can beconfigured to meet manyproduction requirements.

- Pre-punch systems in roll forming- Brackets- Cut to length systems- Punch notch and cut to length for duct work, stove pipe etc.- Batching- In press gagging Systems to date have been built

for 10 ga x 48” wide.

  

Consider This Machine For:

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