FLEETRITE · test tag in the box detailing its performance to OEM standards. ... 12 V and 24 V...
Transcript of FLEETRITE · test tag in the box detailing its performance to OEM standards. ... 12 V and 24 V...
For more than 40 years, Fleetrite has provided quality parts for all
vehicle makes and models to customers at competitive prices. Our
parts are sold at more than 700 International Truck and IC Bus dealer
locations nationwide. Every part is Navistar aftermarket quality
approved, and is covered by a one-year parts and labor warranty.
THE RESULT: You get everything RITE the first time.
RITEFROM THE START.
BATTERIES
ROTATING ELECTRICS:
ALTERNATORS
STARTERS
TRAILER CABLES AND AIR LINES
2 | FLEETRITE | ELECTRICAL
FLEETRITE | ELECTRICAL | 3
FLEETRITE® PARTS ARE NAVISTAR® AFTERMARKET QUALITY APPROVEDFor all makes of vehicles, Fleetrite® delivers quality parts at competitive prices. And
they've been doing so for more than 40 years. Not only do they offer a one-year parts
and labor warranty, but they're also sold at more than 700 International Truck and IC Bus
dealer locations nationwide. To find the dealer nearest you, visit www.fleetrite.com.
THE RITE PARTS, RIGHT NOW.
RITEALTERNATOR
4 | FLEETRITE | ELECTRICAL
For more information on recycling and nationwide warranty terms, visit us at www.exide.com or call 1-800-START-IT.
HEAVY-DUTY BATTERIESQUALITY ALL-MAKES PARTS YOU CAN DEPEND ON Fleetrite® batteries, manufactured by Exide Technologies®, are built for
strong, reliable performance. All batteries meet or exceed many OEM
ratings with up to 925 cold cranking amps (CCA) and 180 reserve
capacity (RC) minutes. Flooded anchor bonding provides vibration
protection. All Fleetrite heavy-duty batteries add performance
stamina to meet every trucking demand, climate or condition.
ANCHOR BONDING
Premium epoxy flooded bonding provides
superior protection against vibration by
anchoring elements to bottom of container.
REINFORCED CASE AND COVER
Ribbing offers superior resistance to
impact and vibration, allowing the case
and cover to exceed the most stringent
vibration requirements.
WAFFLE BOTTOM
The bottom’s waffle design reduces
stress deformation, resists punctures
from stones and foreign objects, and
strengthens the case overall.
POLYETHYLENE SEPARATED PLATES
Through the use of plate separation,
shorts from plate contact and normal
material shedding are virtually eliminated.
BCI Group Size
Fleetrite Part Number
CCA @ 0˚ F
RC Min. @ 80˚ F
Dimensions: Inches (mm)Terminals
L W H
31
FLTBT31650A 650 180 13 (330) 6 3⁄4 (171) 9 5⁄16 (237) SAE Auto
FLTBT31650S 650 180 13 (330) 6 3⁄4 (171) 9 7⁄16 (240) Threaded
FLTBT31750S 750 180 13 (330) 6 3⁄4 (171) 9 7⁄16 (240) Threaded
FLTBT31925A 925 180 13 (330) 6 3⁄4 (171) 9 5⁄16 (237) SAE Auto
FLTBT31925S 925 180 13 (330) 6 3⁄4 (171) 9 7⁄16 (240) Threaded
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Made in the USA with some imported components
Claims made vs. conventional flooded
HEAVY DUTY BATTERIES
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For more information and nationwidewarranty terms visit us at www.exide.com
or call 1-800-START-IT
* Under normal operating conditions.
Exide uses a comprehensive business approach to recycling called Total Battery Management (TBM).™ TBM includes manufacturing and distribution of lead-acid batteries, collection of spent batteries, reclamation of battery materials, and use of those materials in new batteries.
Exide Technologies recycles sufficient lead tonnage to make the Company one of the largest secondary lead recyclers in the world, returning the materials to new product and diverting them from the waste stream. Exide Technologies’ batteries are recyclable.
RECYCLE WITH EXIDE.CALL 1-800-START-IT.
M
ADE IN THE USA
EX
IDE 12 5th ANNIVER SA
RY
Features/Benefits
ANCHOR BONDING: Provides superiorprotection against vibration with premium epoxyflooded bonding that anchors elements to bottomof container.
REINFORCED CASE AND COVER: Exceedsthe most stringent vibration requirements. Ribbedcontainer offers superior resistance toimpact and vibration.*
WAFFLE BOTTOM: Strengthens case.Reduces stress deformation and resists puncturesfrom stones and foreign objects.
POLYETHYLENE SEPARATED PLATES:Virtually eliminates shorts from plate contact andnormal material shedding.
PATENTED CALCIUM/LEAD ALLOY:Affords maintenance-free performance under normaloperating conditions.
IN-BOARD LUG DESIGN: Improves resistanceto vibration and shortens current path to helpincrease CCA performance.
THREADED OR SAE AUTO POSTS: Allowsfor easy replacement and exact original equipmentfitment.
UNIQUE MANIFOLD VENT SYSTEM: Eliminatesvirtually all corrosion from terminals.
EASY INSTALLATION & REMOVAL: Ergonomicsuitcase handle folds flush with manifold cover foreasy installation and removal. Thick, robust designfeatures finger notches on the under side of the handle.Case also features side grips for easy installationand removal.
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FLTBT31650A
FLTBT31650S
FLTBT31750S
FLTBT31925A
FLTBT31925S
PartNumber
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Made in the USA with some imported components* Claims made vs. conventional flooded
PATENTED CALCIUM/LEAD ALLOY
Maintenance-free performance can
be achieved under normal operating
conditions, thanks to a patented
calcium and lead alloy combination.
INBOARD LUG DESIGN
With lugs positioned inboard, there
is a stronger resistance to vibration, and
CCA performance is increased through
a shortened current path.
THREADED OR SAE AUTO POSTS
The battery’s posts allow for easy
replacement as well as the exact
fitting of original equipment.
UNIQUE MANIFOLD VENT SYSTEM
Due to the vent system’s distinctive
design, all corrosion is virtually eliminated
from the battery’s terminals.
SAE AUTO THREADED
Terminal Details
FLEETRITE | ELECTRICAL | 5
A
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For more information on recycling and nationwide warranty terms, visit us at www.exide.com or call 1-800-START-IT.
Extreme Cycler 200FLTBT31700SHC
ConventionalFlooded
VIBRATIONPROTECTION
3X
Extreme Cycler 200FLTBT31700SHC
ConventionalFlooded
CYCLE LIFE
1.5X
EXTREME CYCLER 200 BATTERYQUALITY ALL-MAKES PARTS YOU CAN DEPEND ON The Fleetrite® Extreme Cycler 200, manufactured by Exide
Technologies®, meets the increasing power demands that drivers
want while fully complying with anti-idle laws across the country.
With greater cycling capabilities, reinforced case design, a unique
manifold vent system and more, the Extreme Cycler 200 is
engineered to get you started and keep you going longer.
GLASS MAT LINED ENVELOPE SEPARATORS
The double-insulated polyethylene
separators with glass mat lining reinforce
paste adhesion, providing superior paste
retention for longer cycle life. The
separators are microporous, allowing for
an efficient discharge and recharge —
plus, the microribbed edges dramatically
reduce the possibility of a short circuit.
SILVER ALLOY CAST POSITIVE GRIDS
Exide’s patented silver alloy cast
construction reduces corrosion under
high-heat conditions, contributing to
longer life. The efficient radial pattern of
the grids delivers quicker starts, and full
perimeter frame rails provide increased
durability. Also, the small grid “windows”
improve paste retention, a key to
increased cycles.
ROBUST HIGH-DENSITY PLATES
Plates are made with high-density, high-
acid absorption paste and are significantly
thicker than conventional flooded lead-
acid battery plates — making them more
robust and durable, and adding to cycle life.
MANIFOLD VENT COVER SYSTEM
A single-port manifold venting system
provides superior acid retention —
even on steep grades — and reduced
corrosion from gassing.
VIBRATION PROTECTION
Flooded epoxy anchor bonding
reduces the possibility of element
movement caused by high vibration
during severe operating conditions.
The combination of anchor bonding
with our robust container and cover
minimizes the potential for damage
to plates or breaks in connectors —
helping extend battery life.
A
D
C
E
B
D
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Made in the USA with some imported components
Claims made vs. conventional flooded
HEAVY DUTY BATTERIES
31
For more information and nationwidewarranty terms visit us at www.exide.com
or call 1-800-START-IT
* Under normal operating conditions.
Exide uses a comprehensive business approach to recycling called Total Battery Management (TBM).™ TBM includes manufacturing and distribution of lead-acid batteries, collection of spent batteries, reclamation of battery materials, and use of those materials in new batteries.
Exide Technologies recycles sufficient lead tonnage to make the Company one of the largest secondary lead recyclers in the world, returning the materials to new product and diverting them from the waste stream. Exide Technologies’ batteries are recyclable.
RECYCLE WITH EXIDE.CALL 1-800-START-IT.
M
ADE IN THE USA
EX
IDE 12 5th ANNIVER SA
RY
Features/Benefits
ANCHOR BONDING: Provides superiorprotection against vibration with premium epoxyflooded bonding that anchors elements to bottomof container.
REINFORCED CASE AND COVER: Exceedsthe most stringent vibration requirements. Ribbedcontainer offers superior resistance toimpact and vibration.*
WAFFLE BOTTOM: Strengthens case.Reduces stress deformation and resists puncturesfrom stones and foreign objects.
POLYETHYLENE SEPARATED PLATES:Virtually eliminates shorts from plate contact andnormal material shedding.
PATENTED CALCIUM/LEAD ALLOY:Affords maintenance-free performance under normaloperating conditions.
IN-BOARD LUG DESIGN: Improves resistanceto vibration and shortens current path to helpincrease CCA performance.
THREADED OR SAE AUTO POSTS: Allowsfor easy replacement and exact original equipmentfitment.
UNIQUE MANIFOLD VENT SYSTEM: Eliminatesvirtually all corrosion from terminals.
EASY INSTALLATION & REMOVAL: Ergonomicsuitcase handle folds flush with manifold cover foreasy installation and removal. Thick, robust designfeatures finger notches on the under side of the handle.Case also features side grips for easy installationand removal.
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FLTBT31650A
FLTBT31650S
FLTBT31750S
FLTBT31925A
FLTBT31925S
PartNumber
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Made in the USA with some imported components* Claims made vs. conventional flooded
BCI Group Size
Fleetrite Part Number
CCA @ 0˚ F
RC Min. @ 80˚ F
Dimensions: Inches (mm)Terminals
L W H
31 FLTBT31700SHC 700 200 13 (330) 6 3⁄4 (171) 9 7⁄16 (240) Threaded
ROTATING ELECTRICS:
MEET OR EXCEED THE HIGHEST STANDARDS
All Fleetrite starters and alternators
are made 100% BRAND-NEW, with
no core to deal with — ever.
Every starter and alternator in the line
is branded Fleetrite and is warrantable
at any International dealer location.
Installations at the dealer’s location
will carry a labor settlement and 100%
of the unit cost.
Every unit is made to OEM engineering
specifications and is certified to ISO/
QS/TPS quality standards.
Extensive life-cycle testing:
- Starters are built and tested to the
most rigorous standards and subjected
to final load cycle repetitions that can
reach to 50,000 cycles.
- Alternators must pass various stress
tests and be able to withstand 2,000-
hour continuous run cycles before
being approved.
Product range covers midrange and
heavy-duty trucks, school buses and
off-highway applications.
Every unit comes with an individual
test tag in the box detailing its
performance to OEM standards.
Attention to product quality and
manufacturing process controls —
built into every unit.
OFFER EXTENSIVE APPLICATION COVERAGE
12 V and 24 V systems
School bus, medium-duty and heavy-duty
All makes and models
ASSURE QUALITY AND PERFORMANCE UNDER STRESSFUL VEHICLE APPLICATIONS
All of our processes and manufacturing
operations are integrated.
All component design and production
are done “in house” by our unit provider.
QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON Fleetrite starters and alternators are designed to OEM specifications and
are manufactured to provide the highest vehicle performance and longest
service life. Fleetrite parts are Navistar aftermarket quality approved
and backed by a one-year parts and labor warranty.
ROTATING ELECTRICS
For more information and to find a dealer near you, visit www.fleetrite.com
6 | FLEETRITE | ELECTRICAL
DELIVER BETTER BATTERY LIFE AND FEWER ELECTRICAL ISSUES
Newly designed brushless units now
come with remote sense technology
as standard.
Remote sense capability allows a more
exact voltage reading from the battery
to the alternator, making the alternator’s
job of keeping the battery fully
maintained more exact.
PROVIDE KEY ADVANTAGES OVER REMANUFACTURED OR REPAIRED UNITS
Every unit has been manufactured
to meet Navistar’s OEM specification
for field performance.
Extensive Fleetrite warranty is universal
and honored at any International or
IC Bus dealer.
Field testing data shows that brand-new
units can last up to three times longer
than remanufactured or repaired
starters or alternators.
There is never a core to handle or
return for credit.
Remanufactured or repaired units do
not have the same level of performance
as brand-new.
- Remanufactured/repaired units only
have the noticeably worn or defective
parts replaced.
- Local rebuilders or repair shops rarely
have the ability to test units to OEM
spec after the work is done.
- Usually there is no formal warranty
process or national protection for units
that fail out of state.
- The vast majority of repair shops do
not use OEM replacement parts in
their units.
- Many late model starters and alterna-
tors cannot be properly repaired with-
out an investment in special tools or
test equipment.
ROTATING ELECTRICS (continued)
FLEETRITE | ELECTRICAL | 7
For more information and to find a dealer near you, visit www.fleetrite.com
ALTERNATORS
PRODUCT SPECIFICATIONS & CROSS-REFERENCE
QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON Designed to OEM specifications, Fleetrite® alternators from
Navistar are manufactured to provide the highest vehicle
performance and longest service life. All Fleetrite parts are
backed by Navistar’s one-year parts and labor warranty
and are aftermarket quality approved.
Fleetrite Part Number Description Application Delco Remy Leece-Neville Bosch
FLT1000060Alternator (110 Series) 12 V/165 A Hinge Mount
HD Truck and Midrange Truck and School Bus
110-555JHO110-450
FLT1000061Alternator (110 Series) 12 V/165 A Pad Mount
HD Truck and Midrange Truck and School Bus
110-555PHO8LHP2170VF
FLT1000102Alternator (N1 Series) 24 V/80 A
Various Global Midrange/HD Trucks
0-120-468-0530-120-468-107
FLT1000103Alternator (N1 Series) 24 V/80 A
Various Global Midrange/HD Trucks
0-120-468-1170-120468-118
FLT1000104Alternator (N1 Series) 24 V/65 A
Various Global Midrange/HD Trucks
0-120-468-0650-120-468-131
FLT1001003Alternator (22 Series) 12 V/160 A Pad Mount
HD Truck and Midrange Truck and School Bus
1902088919020389
FLT1001004Alternator (22 Series) 12 V/160 A Hinge Mount
HD Truck and Midrange Truck and School Bus
1902031019020309
FLT1001240Alternator (24 Series) 12 V/160 A Pad Mount
HD Truck and Midrange Truck and School Bus
86008898600143
FLT1001241Alternator (24 Series) 12 V/160 A Hinge Mount
HD Truck and Midrange Truck and School Bus
86003108600142
FLT1001280Alternator (28 Series) 12 V/200 A Pad Mount
School Bus86003168600314
FLT1001281Alternator (28 Series) 12 V/200 A Hinge Mount
School Bus86003138600223
FLT1003640Alternator (34 Series Brush-less) 12 V/140 A Pad Mount
HD Truck1901117619011177
FLT1003650Alternator (35 Series Brush-less) 12 V/140 A Pad Mount
HD Truck86000668700018
FLT100141TAlternator (T1 Series) 24 V without Pulley
Transit and Tour Bus 12776800-120-689-5660-120-689-552
FLT100150TAlternator (T1 Series) 24 V without Pulley
Transit and Tour Bus 1277770
0-120-689-5040-120-689-5170-120-689-5270-120-689-5400-120-689-508
KEY FEATURES AND BENEFITS
100% brand-new components
Optimized for best performance at lower engine rpm
Test tags on every alternator verify quality
Superior low-temperature performance
compared to the competition
Backed by a one-year parts and labor warranty
when installed at the dealership.
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STARTERSQUALITY ALL-MAKES PARTS YOU CAN DEPEND ON Designed to OEM specifications, Fleetrite® starters from
Navistar are manufactured to provide the highest vehicle
performance and longest service life. All Fleetrite parts are
backed by Navistar’s one-year parts and labor warranty
and are aftermarket quality approved.
KEY FEATURES AND BENEFITS
100% brand-new components
Designed to meet or exceed OEM specifications
Built to meet global QS/ISO and TS certifications
Backed by a one-year parts and labor warranty
when installed at the dealership.PRODUCT SPECIFICATIONS & CROSS-REFERENCE
Fleetrite Part Number Description Application Delco Remy
FLT2000121Starter (38 Series) 12 V/12-Tooth Drive
Midrange Truck and School Bus82000058300005
FLT2000122Starter (38 Series) 12 V/10-Tooth Drive
Midrange Truck and School Bus82000078300022
FLT2000123Starter (38 Series) 12 V/11-Tooth Drive
Midrange Truck and School Bus82000758300026
FLT2004200Starter (42 Series) 12 V/11-Tooth Drive
HD Truck1046105210461045
FLT2004201Starter (42 Series) 12 V/11-Tooth Drive with OCP
HD Truck1046105510461096
FLT2004290Starter (39 Series) 12 V/11-Tooth Drive, Rotating Nose
HD Truck830001919011500
FLT2004291Starter (39 Series) 12 V/12-Tooth Drive, Rotating Nose
HD Truck82000848300013
FLT2004292Starter (39 Series) 12 V/11-Tooth Drive, Rotating Nose with OCP
HD Truck82002898200308
FLT2004293Starter (39 Series) 12 V/12-Tooth Drive, Rotating Nose with OCP
HD Truck82002878200434
FLT2004392Starter (42 Series) 24 V/11-Tooth Drive with OCP
Transit and Tour Bus820032182000098200022
FLT2004304Starter (39 Series) 24 V/11-Tooth Drive with OCP
Transit and Tour Bus1047906710461080
FLT2000144Starter (29 Series) 12 V/10-Tooth Drive
School Bus104617641901140419011407
FLT2000141Starter (29 Series) 12 V/9-Tooth Drive
School Bus82000111046177219011403
FLT2000120Starter (38 Series) 12 V/10-Tooth Drive with IMS
School Bus
820007683000211046176819026027
FLEETRITE | ELECTRICAL | 9
TRAILER CABLES AND AIR LINES:
Fleetrite Part Number
Description Phillips Tectran PartSmart
FLTCA15B48 Coiled air hose — 15' Blue 48" lead 11-338 16215-40B SMR20243
FLTCA15R48 Coiled air hose — 15' Red 48" lead 11-339 16215-40R SMR20244
FLTCA15B Coiled air hose — 15' Blue 11-318 16215B SMR20245
FLTCA15R Coiled air hose — 15' Red 11-317 16215R SMR20246
FLTCA15BR Coiled air hose — 15' Blue/Red 11-315 17215 SMR20247
FLTCA15BR48 Coiled air hose — 15' Blue/Red 48" lead 11-340 17215-040 SMR20248
FLTCE15SP ABS 15' Straight with plugs 30-2071 7AAB152MG SMR37427
FLTCE1548SP ABS 15' Coiled 48" straight leads with plugs 30-4921 7ATG542MG SMR37428
FLTCE15P ABS 15' Coiled with plugs 30-4621 7ATG522MG SMR37429
FLTCE12P ABS 12' Coiled with plugs 30-4321 7ATG222MG SMR37430
FLTCE15P7 7-Wire Std 15' Coiled with plugs 24-4621 7ETB522MG SMR37433
FLTCELG15SP Lift Gate Charging, 15' Coiled, Single pole 23-4625 7BTG522MW SMR37450
PRODUCT SPECIFICATIONS & CROSS-REFERENCE
QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON Fleetrite® trailer cables and air lines from Navistar are premium-
quality products designed to replace common industry applications.
All cables and lines are designed to meet ASTM and SAE specifications,
and feature thicker tube springs and wire material. Trailer cables and
air lines are Navistar aftermarket quality approved, and are backed by
a one-year parts and labor warranty.
TRAILER CABLES AND AIR LINES
For more information and to find a dealer near you, visit www.fleetrite.com
10 | FLEETRITE | ELECTRICAL
FLT C E LG 15 BR SP48Fleetrite Cable/Air Line
Program
A = Air
E = Electrical
Lift Gate
(Elec)
Length (ft)
Color (Air):
B = Blue
R = Red
BR = Blue/Red
Option:
SP = Single Pole (Elec)
P = w/Plugs
S = Straight Lead
48 = 48" LeadsPRODUCT HIGHLIGHTS
12 part numbers available through the Fleetrite Trailer Cable
and Air Line Program
– Covers popular OEM applications
– Includes replacement parts for competitive trucks and trailers
Fleetrite trailer cable and air line products are premium-quality
products designed to replace common industry applications.
Smart part numbers make finding the right cable or air line easy.
Tested to OEM specifications
Premium trailer cables and air lines feature:
– Thicker wire material on tube springs for better durability.
– 100% inspection prior to leaving the plant.
– Products designed to ASTM and SAE specifications.
Standard service parts warranty of 12 months/unlimited
miles (applies to all PDC, Direct Ship, Fleetrite and
ReNEWed® parts).
– Available at International Truck and IC Bus dealers
TRAILER CABLES AND AIR LINES (continued)
FLEETRITE | ELECTRICAL | 11