FLEETRITE · PDF fileFLEETRITE® ENGINE OVERHAUL KIT WATER PUMPS BELTS For more than 40...

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ENGINE

FLEETRITE® ENGINE OVERHAUL KIT

WATER PUMPS

BELTS

For more than 40 years, Fleetrite has provided quality parts for all

vehicle makes and models to customers at competitive prices. Our

parts are sold at more than 700 International Truck and IC Bus dealer

locations nationwide. Every part is Navistar aftermarket quality

approved, and is covered by a one-year parts and labor warranty.

THE RESULT: You get everything RITE the first time.

RITEFROM THE START.

FLEETRITE | ENGINE

FLEETRITE | ENGINE | 1

QUALITY PARTS YOU CAN DEPEND ON International® engines are renowned for their performance, reliability

and long-term durability. When it’s time to extend your engine’s life,

turn to the Fleetrite® Engine Overhaul Kit. This kit comes bundled

with everything in one convenient and organized package, so that

you can save time and ensure that you have all the parts you need,

backed by a one-year parts and labor warranty.

FLEETRITE® ENGINE OVERHAUL KIT

THE KIT THAT DOES WHAT OTHER KITS CAN’T.

It’s an International engine — so no one knows better how

to ensure its proper operation, performance and longevity.

These components contain all of the latest technology

and the most recent engineering updates, making your

engine even more like new.

KEEP YOUR TRUCK ON THE ROAD LONGER.

The Fleetrite Engine Overhaul Kit extends your engine’s service

life by at least two-thirds of the original mileage rating.

FLEETRITE® ENGINE OVERHAUL KIT (continued)

GET THE JOB DONE WITH THE FLEETRITE® ENGINE OVERHAUL KIT.

See for yourself how you’ll get everything you need to

perform engine overhauls in one convenient kit. Every

component is compliant with International specifications

to ensure your engine’s proper operation, performance

and longevity.

WHAT PUTS OUR ENGINE OVERHAUL KIT ABOVE THE REST?

BearingsThe Fleetrite Engine Overhaul Kit uses bearings engineered

to the most current specifications.

Aftermarket main bearings have a thinner overlay,

which may cause them to be less durable than our

Fleetrite bearings. Additionally, aftermarket rod bearings

are narrower, therefore having less surface area to carry

the firing load. Aftermarket bearings also don’t meet

International’s weight specifications. Tests showed that

they were more than 10% off in terms of weight, which

may affect the balance of the engine.

Cylinder SleeveThe Fleetrite Engine Overhaul Kit includes cylinder sleeves

with fully machined liners. The inside diameters are precision

machined and honed with a cross-hatch pattern to

encourage long engine life and good wear characteristics.

Cylinder Head GasketThe gaskets use a coolant bypass seal with a rubber bead

molded to a steel carrier to handle rougher surface finishes.

The gaskets also require less load to seal than aftermarket

gaskets; competitors’ have a copper insert, which makes

the seal less robust. In testing, aftermarket gaskets were

also found to have inaccurate thicknesses, which can cause

poor load balance and combustion sealing.

Aluminum Pistons (based on application)The pistons use high-temperature KS1295 aluminum

alloy and feature a reinforced top ring groove for higher

performance and longer durability. Keystone top and

second rings prevent ring sticking and provide long-term

durability. Pin bore side reliefs allow for lubrication and

durability, and a re-entrant combustion bowl with

controlled volume creates optimum performance and

reduced emissions.

Steel Crown Pistons (based on application)These are articulated pistons with 38MnVS6 micro-alloy

steel crown and aluminum skirts. They feature a cooling

gallery for lower piston and ring temperatures to improve

durability, and piston pin bore bushings for scuff resistance

and load-bearing capability. Steel crown pistons also

include the keystone ring and combustion bowl benefits

mentioned above.

Component Fleetrite Engine Overhaul Kit

Typical Aftermarket Kit

Cylinder Head Gasket Kit (1) ü ü

Cylinder Sleeve Kit (1) ü ü

Piston Kit (1) ü ü

Piston Pin Kit (1) ü ü

Retainer Pin (12) ü ü

Thrust Bearing Kit (1) ü ü

Crankshaft Bearing Kit (6) ü ü

Connecting Rod Bearing Kit (6) ü ü

Ring Kit (1) ü ü

Cylinder Sleeve Seal Kit (1) ü ü

Pickup Tube Gasket (1) ü

Oil Pan Gasket (1) ü ü

Fleetrite Part Number

Description

FLTWK1889992 Engine Overhaul Kit, I-308, 466

FLTWK1876205 Engine Overhaul Kit, I-308

FLTWK1888653 Engine Overhaul Kit, I-308, 466

FLTWK1841391 Engine Overhaul Kit, DT 466




FLTWK1825443 Engine Overhaul Kit, DT466 (1985–93)

FLTWK1817253 Engine Overhaul Kit, DT/DTA360

FLTWK1830063 Engine Overhaul Kit, DT466PLN

2 | FLEETRITE | ENGINE

QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON Fleetrite® new water pumps are designed and tested to meet or exceed

original equipment (OEM) specifications. Fleetrite water pumps start

with a high-quality, precision-machined housing and contain the highest-

quality hubs, bearings, seals and impellers to provide optimum cooling

and longevity. By using the highest-quality material, Fleetrite water pumps

have a stronger body design with less corrosion. All pumps are Navistar

aftermarket quality approved and are backed by a one-year parts and

labor warranty.

WATER PUMPS

PRODUCT HIGHLIGHTS

100% New

Pumps meet or exceed OEM

specifications

Case-hardened bearings and shafts

meet torque and load requirements

Fleetrite Description Application International

FLT1809374 International Water Pump Vee 6.9/7.3L Vee Application (1983–1994) 1809374C94

FLT735327 International Water Pump Inline DTDT466A, DT466B, DT466C Trucks & Buses (Built before 10/91)

735327C91

FLT1830606 International Water Pump Inline DT DT466, ST & HT, Trucks & Buses (2000–2003) 1830606C94

FLT1889249 International Water Pump Vee T444E Vee Application, Trucks & Buses (Built after 10/94 up to 2003)

1889249C91

FLT1843723 International Water Pump Vee 4.5L & MaxxForce® 5 Vee Application (2004–2009) 1843723C91

FLT1845002 International Water Pump Vee VT365 Vee Application, Trucks & Buses (2002–2006) 1845002C91

FLT23505895 International Water Pump Detroit Diesel Series 60/50 SMR23505895

FLT23522721 International Water Pump Detroit Diesel Series 60 SMR23522721

FLT1815538 International Water Pump Inline DTDT466C, Screw-on Fan Drive, All Trucks & Buses (Built after 10/91)

1815538C91

FLT1700594 International Water Pump 9.0L Vee Application, Trucks and Buses (1983–1987) 1700594C92

FLT1842665 International Water Pump Inline DTDT466, ST & HT MaxxForce®, Trucks and Buses (2004–2009)

1842665C93

Unitized bearings and seals for

superior protection against

cooling leaks

Required installation gaskets/

o-rings included

PRODUCT SPECIFICATIONS & CROSS-REFERENCE

Manufactured, inspected and

tested in ISO-9001 certified facility

One-year parts and labor warranty

when installed at a dealership


For more information and to find a dealer near you, visit www.fleetrite.com

FLTBT 1748 5

Identifies the belt as a Fleetrite belt.

The second two digits show the effective length of the belt in 1" increments. 48 = 48" outside length

The first two digits designate the belt top width in 32nds of an inch. 17 = 17/32" top width

The third digit indicates fractions of an inch in 8ths of an inch. 5 = 5/8"

V-BELTS

FLTBT 965K6

Identifies the belt as a Fleetrite belt.

The third digit is 10ths of an inch. 5 = 5/10" or ½"

The first two digits show the belt length in inches. 96 = 96"

The last digit is the number of ribs.

SERPENTINE BELTS

FLEETRITE BELT NOMENCLATUREPROGRAM OVERVIEW

The purpose of this program is to provide

a quality replacement solution for OEM and

heavy-duty applications.

Available at your local International or IC Bus dealer.

One-year parts and labor warranty when installed

at the dealership.

Comprehensive Fleetrite Belt Program:

– Covers all OEM applications

– Complete offerings for all makes of vehicles

Manufactured to SAE specifications

OEM quality

PRODUCT HIGHLIGHTS

Durable, long-lasting ethylene propylene

diene monomer (EPDM) compound

Polyester fiber tensile members

Straight-ribbed design

Highly flexible

Abrasion-, oil- and chemical-resistant

Temperature stable from -30°F to 140°F

Suitable for all makes of vehicles, all sizes covered

Easy part numbering system for simpler replacement

Complete cross-reference available

Fleetrite Belt Lift Program is available. Contact your

local Navistar dealer for more information.

QUALITY ALL-MAKES PARTS YOU CAN DEPEND ON Fleetrite® belts from Navistar provide a quality replacement solution

for OEM and heavy-duty applications. All belts are highly flexible —

as well as abrasion-, oil- and chemical-resistant — and are suitable

for all makes and models of vehicles. Fleetrite belts are Navistar after-

market quality approved, and are backed by a one-year unlimited

mileage parts and labor warranty.

BELTS


EPDM BELT WEAR VS. NEOPRENE BELT WEAR

What is the difference?

Ethylene propylene diene monomer (EPDM) belts far outlast

and outperform their predecessors. Neoprene belts have a

life expectancy of 50–60K miles, and as they wear out,

cracks and chunk-outs will occur. EPDM belts rarely show

these symptoms, even at very high mileage.

Why replace Neoprene belts with EPDM belts?

When EPDM serpentine belts lose material in the valleys of

the ribs, the space between the ribs widens without the ribs

getting shorter. As more material is lost, the pulleys ride

deeper into the belt valleys resulting in slip, noise and

hydroplaning among other belt wear issues.

Belt wear problems that reduce performance of

the Accessory Belt Drive System (ABDS) include:

Belt Slip: Like a tire, a worn belt can lose traction, or slip,

on the pulleys, particularly in high-load or wet conditions.

Slip can cause belt and pulley temperatures to rise by up

to 50%, leading to early accessory bearing failure.

Hydroplaning: When water between a worn belt and the

pulleys cannot be effectively channeled away, the belt can

hydroplane on a film of water, resulting in loss of power

transmission to the accessories. This can often trigger

a vehicle’s "check engine" or “alternator charging”

warning lights.

Elongation: Material loss can cause a change in the

effective length of the belt, which can move the tensioner

beyond its take-up range. This will reduce overall system

tension, lowering accessory performance.

Misalignment: Misalignment wear may be an indication

that the internal components of the tensioner have failed.

Material loss and subsequent changes to the effective

length of belts can also cause belt slip, resulting in noise,

vibration and high heat, which can damage accessory

bearings and cause accessories to fail.

Belt wear after 100,000 miles

Belt Wear Symptoms

If your serpentine belt exhibits one or more of the symptoms

depicted, it needs to be replaced.

Cracking

Pilling

Chunking

Protruding Edge Cord

Missing Rib

Worn Backing

Worn Side Profile

BELTS (continued)



BELTS (continued)


Fleetrite Description GatorBack Gates Gates HD Dayco ACDelco NAPA TRP

FLTBT13310 Belt-V 13/32 TW x 31 EL 13311 7305 7305HD 15310 15305 257305 13311BLT

FLTBT13575 Belt-V 13/32 TW x 57½ EL 13575 7575 7575HD 15575 15375 257575 13575BLT
















FLTBT15615 Belt-V 15/32 TW x 61½ EL 15621 7615 7615HD 15615 257615 15621BLT





























FLTBT17455 Belt-V 17/32 TW x 45½ EL 17456 9453M 9453MHD 17453 17455 259453M 17456BLT



BELTS (continued)




















































BELTS (continued)




FLTBT22450 Belt-V 22/32 TW x 44½ EL 22450 TR22443 440HD 22445 T22443 25TR22443 22450BLT



FLTBT22524 Belt-V 22/32 TW x 52 EL 22524 TR22517 601HD 22520 T22517 25TR22517 22524BLT

FLTBT22534 Belt-V 22/32 TW x 53 EL 22534 TR22525 TR22525HD 22528 T22525 25TR22525 22534BLT


FLTBT22544 Belt-V 22/32 TW x 54 EL 22544 22540 2522534 22544BLT

FLTBT22550 Belt-V 22/32 TW x 54½ EL 22550 TR22545 TR22545HD 22545 T22545 25TR22545 22550BLT


FLTBT22570 Belt-V 22/32 TW x 56½ EL 22570 22570 2522570 22570BLT






FLTBT22680 Belt-V 22/32 TW x 67½ EL 22680 TR22676 TR22676HD 22675 T22676 25TR22676 22680BLT



FLTBT28432 Belt-V 28/32 TW x 43 EL 28433 TR28429 TR28429HD 25TR28429 28433BLT



FLTBT28467 Belt-V 28/32 TW x 46½ EL 28467 28465 2528463 28467BLT


FLTBT28477 Belt-V 28/32 TW x 47½ EL 28477 20A1200 20A1200HD 28473 2520A1200 28477BLT

FLTBT28483 Belt-V 28/32 TW x 48 EL 28483 360 360HD 28480 2L360 25360 28483BLT






FLTBT28553 Belt-V 28/32 TW x 55 EL 28553 20A1395 20A1395HD 28550 2520A1395 28553BLT



FLTBT320K4 Belt-Poly 4 Ribs x 32 EL 4040320 K040319 K040319HD 5040320 4K319 25K040319 4040320BLT


FLTBT377K4 Belt-Poly 4 Ribs x 375⁄7 EL 4040377 K040378 K040378HD 5040375 4K378 25K040378 4040377BLT

FLTBT425K4 Belt-Poly 4 Ribs x 42½ EL 4040425 K040425 K040425HD 5040425 4K425 25K040425 4040425BLT










BELTS (continued)























FLTBT528K6 Belt-Poly 6 Ribs x 52½ EL 4060528 K060529 K060529HD 5060530 K060529HD 25K060529 4060528BLT








FLTBT638K6 Belt-Poly 6 Ribs x 634⁄5 EL 4060638 K060637 K060637HD 5060640 K060637HD 25K060637 4060638BLT





















BELTS (continued)




FLTBT848K6 Belt-Poly 6 Ribs x 844⁄5 EL 4060848 K060849 K060849HD 5060848 25K060849 4060848BLT















FLTBT987K6 Belt-Poly 6 Ribs x 98¾ EL 4060987 K060984 K060984HD 5060985 6K984 25K060984 4060987BLT

























FLTBT540K8 Belt-Poly 8 Ribs x 54 EL 4080540 K080540 K080540HD 5080540 25K080540 4080540BLT







BELTS (continued)



















FLTBT700K8 Belt-Poly 8 Ribsx 70 EL 4080700 K080700 K080700HD 5080700 8K700 25K080700 4080700BLT

FLTBT705K8 Belt-Poly 8 Ribs x 70½ EL 4080705 K080705 K080705HD 5080705 25K080705 4080705BLT











FLTBT767K8 Belt-Poly 8 Ribs x 764⁄5 EL 4080768 K080767 K080767HD 25K080767 4080768BLT





















BELTS (continued)












FLTBT1124K8 Belt-Poly 8 Ribs x 112 2/5 EL 4081124 K081124 K081124HD 5081125 8K1124 25K081124 4081124BLT

FLTBT1190K8F Belt-Poly 8 Ribs x 119 EL 4081190 K081189 K081189HD 5081190 8K1189 25K081189 4081190BLT








FLTBT605K10 Belt-Poly 8 Ribs x 60½ EL 4100605 K100607 K100607HD 25K100607 4100605BLT















FLTBT880K10 Belt-Poly 10 Ribs x 88 EL 4100880 K100879 K100879HD 5100880 K100879HD 25K100879 4100880BLT










FLTBT1049K12 Belt-Poly 12 Ribs x 105 EL 4121049 K121049 K121049HD 5121050 K121049HD 25K121049 4121049BLT

FLTBT2/17511TT Belt-V 2-17⁄32 TW x 511⁄9 EL 2/17511TT 2/9510PB 2/9510PBHD 2B17510 2T17510 252/9510PB 2/17511TTBLT


RITECONNECTIONSVIEW THE RITE PARTS, RIGHT NOW ON YOUR iPADPut a world of Fleetrite information at your fingertips with the International

Dealer iPad App. Learn about the Fleetrite brand, product offerings and more

through helpful product guides, comprehensive catalogs and informative

videos — all in one app.

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FLEETRITE · PDF fileFLEETRITE® ENGINE OVERHAUL KIT WATER PUMPS BELTS For more than 40...

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