Flaw Manufacturing Technology

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Flaw Manufacturing Technology

~ The World Leader in Manufacturing Real Flaws ~To order the highest quality flawed specimens call: (704) 795-4401 or visit www.flawtech.com

TABLE OF CONTENTSFLAWED SPECIMEN CATEGORIES..............................PAGE DISCONTINUITIES LIST...............................................PAGE STANDARD KITS INTRODUCTION...............................PAGE STANDARD RADIOGRAPHIC KIT................................. PAGE STANDARD UL TRASONIC KIT..................................... PAGE STANDARD MAGNETIC PARTICLE & LIQUID PENETRANT KIT.............................................. PAGE STANDARD VISUAL KIT ............................................... PAGE STANDARD DEMONSTRATION KIT..............................PAGE PRACTICAL EXAM INTRODUCTION.............................PAGE UT PRACTICAL EXAM SPECIMENS............................. PAGE MT/PT PRACTICAL EXAM SPECIMENS........................PAGE SAMPLE DRAWING OF EXAM SPECIMENS................ PAGE ADVANCED SPECIMENS ............................................ PAGE API-UT-1 SPECIMEN KIT.............................................. PAGE API MINI KIT..................................................................PAGE API RP-2X SPECIMEN KIT........................................... PAGE AWS / CWI VISUAL KIT................................................. PAGE AWS / CWI PENETRANT KIT......................................... PAGE AWS SEISMIC KIT........................................................ PAGE SOCKET WELD KIT....................................................... PAGE EPRI BOILER TUBE DAMAGE KIT............................... PAGE ASME SECTION XI, APPENDIX VII KIT....................... PAGE ASME SECTION XI, APPENDIX VIII SUPPLEMENTS 2, 3 & 10 KITS..................................PAGE ULTRASONIC CALIBRATION BLOCKS........................ PAGE PDI ALTERNATIVE ASME CAL BLOCKS...................... PAGE EPRI CS-4774 & BASIC PIPING CAL BLOCKS..........PAGE PDI UT 10 CALIBRATION BLOCK SET........................ PAGE RENTAL PRICE LIST STANDARD KITS....................... PAGE RENTAL PRICE LIST ADVANCED KITS....................... PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

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Flaw Manufacturing Technology

FLAWED SPECIMEN CATEGORIES

STANDARDSTANDARD SPECIMENSHave a tolerance of +/- 0.150 (4mm). Includes all standard kit specimens and all ut & mt/pt practical exam specimens. Designed to enhance the training and development of new and veteran ndt technicians. Normally smaller in size and less expensive than Advanced and Critical specimens. Basic Document Package with CAD drawings is Included with each kit or exam specimen. Custom specimens are available at this level of tolerance.

ADVANCEDADVANCED SPECIMENSHave a tolerance of +/- 0.080 (2mm) Includes all advanced specimens, api-ut-1 kit & all asme section xi appendix vii specimen bank. Designed to enhance the training & qualification of level I, II & III personnel with regards to snt-tc-1a, en473 & pcn. Stock Advanced Specimens are larger in size than the standard specimen and higher tolerance. Document Package with cad drawings is included with each kit or individual Advanced Specimen. Custom specimens are available at this level of tolerance.

CRITICALCRITICAL SPECIMENSHave a tolerance of +/- 0.040 (1mm) Includes all ASME Section XI Appendix VIII specimens and most of the custom designed specimens. Designed to customer specifications for their training & qualification of ndt personnel, equipment and procedures. Size of specimens range from a small bolt for the space shuttle to a 20,000 pound reactor nozzle. Detailed Documentation is included with specimens. Contact FlawTech for exact details. Custom specimens are available at this level of tolerance.

CALL FLAWTECH TODAY FOR DETAILSSPECIMENS RECOGNIZED GLOBALLY UNSURPASSED QUALITY NDT INDUSTRY PIONEER

INDUSTRIES THAT USE FLAWTECH SPECIMENS

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Flaw Manufacturing Technology

FLAWTECH DISCONTINUITIES LIST WELDSV / DV FILLET SV FILLET SV / DV SV / DV SV / DV SV / DV SV / DV SV SV / DV SV / DV FILLET SV / DV FILLET SV / DV FILLET SV SV / DV FILLET SV / DV SV WP FACE SV / DV SV / DV FILLET SV SV DV FILLET SV / DV SV SV SV FILLET SV / DV FILLET SV / DV FILLET SV / DV FILLET FILLET SV / DV FILLET SV / DV FILLET

#10 11 12 13 14 15 16 17 18 19 20 30 31 32 33 34 35 36 37 38 39 50 51 52 53 54 55 56 57 58 59 70 71 72 73 74 75 76 77 78 79 80 90 91 92 93

FLAW TYPETOE CRACK TOE CRACK ROOT CRACK UNDERBEAD CRACK CENTER LINE CRACK (SURFACE) CENTER LINE CRACK (SUB-SURFACE) CIRCUMFERENTIAL CRACK (FLUSH CROWN) TRANSVERSE CRACK (FLUSH CROWN) BASE METAL CRACK (CROWN HAZ AREA) BASE METAL CRACK (ROOT HAZ AREA) CRATER CRACK (CROWN STOP/START AREA) POROSITY (SUB-SURFACE) POROSITY (SUB-SURFACE) POROSITY (SURFACE) POROSITY (SURFACE) SINGLE GAS PORE SINGLE GAS PORE SLAG INCLUSION (ROOT AREA) SLAG INCLUSION (WELD GROOVE AREA) SLAG INCLUSION (ROOT AREA) TUNGSTEN INCLUSION (ROOT AREA) LAMINATION (BASE METAL) LAMINATION (BASE METAL) LACK OF FUSION (SUB-SURFACE) LACK OF FUSION (SURFACE BREAKING) LACK OF FUSION (SURFACE BREAKING) LACK OF FUSION (ROOT AREA) INCOMPLETE ROOT PENETRATION INCOMPLETE ROOT PENETRATION INCOMPLETE ROOT PENETRATION (BRIDGING) INCOMPLETE GROOVE WELD (CROWN AREA) ROOT CONCAVITY EXCESS ROOT PENETRATION MISALIGNMENT (ROOT & CROWN AREA) UNEVEN LEG LENGTH EXCESS CROWN EXCESS CROWN CONCAVE CROWN CONCAVE CROWN UNDERCUT UNDERCUT OVERLAP WELD SPATTER WELD SPATTER CHIPPING HAMMER MARKS CHIPPING HAMMER MARKS

NDT METHODVT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT VT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT MT/PT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT UT VT VT VT VT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT RT -

HOW TO REQUEST A CUSTOM SPECIMEN1ST 2ND SELECT A TOLERANCE SELECT YOUR FLAWS Standard +/-0.150 (4mm) FROM THE ABOVE TABLE Advanced +/-0.080 (2mm) OR SPECIFY YOUR Critical +/-0.040 (1mm) SPECIAL REQUIREMENTS 3RD SELECT THE MATERIAL TYPE, WELD PREP GEOMETRY AND THE REQUIRED NDT METHOD OF INSPECTION

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Flaw Manufacturing Technology

STANDARD KIT SPECIMENSREV. 10-10

FLAWTECH STANDARD KIT SPECIFICATIONS

RT KIT UT KIT MT/PT KIT VT KIT

EACH KIT CONTAINS10 CARBON STEEL SPECIMENS PER KIT / CUSTOM ALLOYS AVAILABLE 20 REAL FLAWS PER KIT / 2 PER SPECIMEN RANDOMLY PLACED FREE CARRYING CASE DETAILED DOCUMENT PACKAGE WITH CAD DRAWINGS

FLAWTECH STANDARD KIT SPECIMENS ARE DESIGNED TO ENHANCE THE TRAINING AND DEVELOPMENT OF NEW AND VETERAN TECHNICIANS KITS WILL ASSIST WITH BASIC FLAW DETECTION AND SIZING OF REAL FLAWS FOUND IN COMMON WELD GEOMETRIES

DEMONSTRATION KIT

SPECIAL KITS

5 CARBON STEEL SPECIMENS 2 RT, 1 UT, 1 VT & 1 MT/PT SPECIMENS TOTAL OF 11 REAL FLAWS INCLUDES DOCUMENTATION AND CASE

REFERENCE RADIOGRAPHSTOTAL OF 16 RADIOGRAPHS SHOWING 20 REAL FLAWS PLUS 6 PROCESSING DEFECTS INCLUDES DOCUMENTATION AND FILM

SEE THE FOLLOWING PAGES FOR KIT DETAILS3

STANDARD RADIOGRAPHIC KITThe Radiographic Kit contains: 8 Plates, 1 Pipe and 1 Tee / Carbon Steel Each specimen contains 2 "REAL FLAWS", randomly placed Actual X-Ray film is provided for each specimen. Specimens are packaged in 2 FREE CARRYING CASES. Complete with Document Package with "Flaw Truth" documented by CAD drawings with a Standard Tolerance of 0.150" (4mm). The Standard Radiographic Examination Kit contains 20 flaws similar to those shown in the cross section drawings below.VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION15. Centerline Crack, Single Vee (sub-surface) UT, RT 30. Porosity in Single Vee RT, UT 12. Root Crack in Single Vee MT/PT, UT, RT 14. Centerline Crack, Single Vee (surface breaking) MT/PT, UT, RT

31. 30. Porosity in Double Vee (sub-surface) UT, RT

Porosity in Fillet (sub-surface) UT, RT

34.

Single Gas Pore in Single Vee UT, RT

36.

Slag Inclusion in Single Vee (root area) UT, RT

37.

Slag Inclusion in Single Vee (weld groove area) UT, RT

38.

Slag Inclusion in Fillet (root area) UT, RT

39.

Tungsten Inclusion in Single Vee (root area) RT

56.

Incomplete Root Penetration in Single Vee, VT, UT, RT

57.

Incomplete Root Penetration in Double Vee, UT, RT

59.

Incomplete Groove Weld (crown area) VT, MT/PT, UT, RT

70.

Root Concavity in Single Vee VT, RT

71.

Excess Root Penetration in Single Vee VT, RT

72.

Misalignment, Root & Crown in Single Vee VT, RT I.D. LABEL

90.

Weld Spatter on Single Vee VT, RT

92.

Chipping Hammer Marks on Single Vee, VT, RT

REFERENCE DATUM I.D. LABEL

8" (200mm)

8" (200mm)

CROSS SECTION VIEW

4" (100mm)

4" (100mm) 0.337" (8.6mm)

0.375" & 0.625" CROSS SECTION VIEW (9.5mm & 16mm) REFERENCE EDGE

4.5" (114mm)

8" (200mm)

4" (100mm)

Shipping Weight 65lbs

I.D. LABEL

CROSS SECTION VIEW REFERENCE EDGE

0.375" (9.5mm)

ALL SPECIMENS CONTAIN "REAL FLAWS" 4

CONTACT YOUR LOCAL NDT SUPPLIER OR FLAWTECH FOR ORDERING DETAILS

STANDARD ULTRASONIC KITThe Ultrasonic Kit contains: 8 Plates, 1 Pipe and 1 Tee / Carbon Steel Each specimen contains 2 "REAL FLAWS", randomly placed10.

Specimens are packaged in 2 FREE CARRYING CASES. Complete with Document Package with "Flaw Truth" documented by CAD drawings with a standard tolerance of 0.150" (4mm). The Standard Ultrasonic Examination Kit contains 20 flaws similar to those shown in the cross section drawings below.15.

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