Flaw Manufacturing Technology 2006 - MKC Koreamkckorea.com/pdf/2006 FlawTech Brochure.pdf · pdi ut...

To order the highest quality flawed specimens call: (704) 795-4401 or visit www.flawtech.com

~ The World Leader in Manufacturing Real Flaws ~

Flaw Manufacturing TechnologyFlaw Manufacturing Technology

2006

TABLE OF CONTENTS

FLAWED SPECIMEN CATEGORIES

PDI ALTERNATIVE ASME CAL BLOCKS

EPRI CS-4774 & BASIC PIPING CAL BLOCKS

PDI UT 10 CALIBRATION BLOCK SET

OVERLAY STEP WEDGE CAL BLOCK

RENTAL PRICE LIST APPENDIX VIII

RENTAL PRICE LIST STANDARD KITS

RENTAL PRICE LIST ADVANCED KITS

FLAWTECH PRICE LIST

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STANDARD KIT INTRODUCTION

DISCONTINUITIES LIST

STANDARD RADIOGRAPHIC KIT

STANDARD ULTRASONIC KIT

STANDARD MAGNETIC PARTICLE &

LIQUID PENETRANT KIT

STANDARD VISUAL KIT

STANDARD DEMONSTRATION KIT

PRACTICAL EXAM INTRODUCTION

UT PRACTICAL EXAM SPECIMENS

MT/PT PRACTICAL EXAM SPECIMENS

SAMPLE DRAWING OF EXAM SPECIMENS

ADVANCED SPECIMENS

API-UT-1 SPECIMEN KIT

AWS / CWI SPECIMEN KIT

ASME SECTION XI, APPENDIX VII KIT

ASME SECTION XI, APPENDIX VIII

SUPPLEMENTS 2, 3 & 10 KITS

FLAW IMPLANT TECHNIQUES

ULTRASONIC CALIBRATION BLOCKS

NASA/GENERAL DYNAMICS SERIES

PROGRAMMED INSTRUCTION &

CLASSROOM TRAINING BOOKS

APPENDIX VIII PRACTICE SESSIONS &

APPENDIX VIII QUALIFICATIONS

PH DIVERSIFIED INC.

INQUAL DIVISION

PAGE 1

PAGE 2

PAGE 3

PAGE 4

PAGE 5

PAGE 6

PAGE 7

PAGE 8

PAGE 9

PAGE 10

PAGE 11

PAGE 12

PAGE 13

PAGE 14

PAGE 15

PAGE 16

PAGE 17

PAGE 18

PAGE 19

PAGE 20

PAGE 21

PAGE 22

PAGE 23

PAGE 24

PAGE 25

PAGE 26

PAGE 27

PAGE 28

PAGE 29, 30

4486 RACEWAY DR.

CONCORD, NORTH CAROLINA USA 28027

TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM


FLAWED

SPECIMEN

CATEGORIES

STANDARD ADVANCED CRITICAL

STANDARD SPECIMENS:

Have a tolerance of

+/- 0.150” (4mm).

Includes all standard kit

specimens and all ut &

mt/pt practical exam

specimens.

Designed to enhance the

training & qualification

of level I & II personnel

with regards to

snt-tc-1a, en473 & pcn.

Normally less expensive

than advanced and

critical specimens.

Basic document package

with cad drawings is

Included with each kit

or exam specimen.

Custom specimens are

available at this level of

tolerance.

ADVANCED SPECIMENS:

Have a tolerance of

+/- 0.080” (2mm)

Includes all advanced

specimens, api-ut-1 kit &

all asme section xi

appendix vii specimen bank.

Designed to enhance the

training & qualification

of level I, II & III

personnel with regards to

snt-tc-1a, en473 & pcn.

Are larger in size than

the standard specimen

and higher tolerance.

Stock Advanced Specimens

are designed with specific

flaw types and geometry.

Document package with

cad drawings is included

with each kit or individual

advanced specimen.

Custom specimens are

available at this level of

tolerance.

CRITICAL SPECIMENS:

Have a tolerance of

+/- 0.040” (1mm)

Includes all asme section

xi appendix viii specimens

and most of the custom

designed specimens.

Designed to customer

specifications for their

specific training &

qualification of ndt

personnel and

procedures.

Size of specimens

range from a small bolt

for the space shuttle to

a 20,000 pound reactor

nozzle.

Detailed document

package is included with

each specimen.

Contact a member of

FlawTech for more

details.

All specimens in this

category are custom

specimens.

INDUSTRIES THAT USE FLAWTECH SPECIMENS

CALL FLAWTECH TODAY FOR DETAILS

SPECIMENS

RECOGNIZED

GLOBALLY

NDT

INDUSTRY

PIONEER

UNSURPASSED

QUALITY

STANDARD KIT

INTRODUCTION

FLAWTECH STANDARD KITS

4486 RACEWAY DR.



RT KIT

UT KIT

MT/PT KIT

VT KIT

DEMONSTRATION KIT

REFERENCE RADIOGRAPHS

5 SPECIMENS & 11 FLAWS

FILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWS

SPECIAL

KITS


20 “REAL” FLAWS PER KIT

10 LARGE 4” X 8”

CARBON STEEL

SPECIMENS PER KIT

“FREE” CARRYING CASE

DETAILED DOCUMENT

PACKAGE WITH CAD

DRAWINGS

Flaw Manufacturing Technology

FLAWTECH STANDARD

KIT SPECIMENS

ARE DESIGNED TO:ENHANCE THE TRAINING &

QUALIFICATION OF LEVEL I & II

PERSONNEL WITH REGARDS TO

SNT-TC-1A, EN473 & PCN.

ASSIST WITH BASIC FLAW

DETECTION, SIZING AND

INTERPRETATION USING COMMON

WELD GEOMETRIES AND FLAW

TYPES.

2

REV. 10-05

CUSTOM KITS AVAILABLE

EACH KIT CONTAINS

FLAWTECH

DISCONTINUITIES

LIST4486 RACEWAY DR



Flaw Manufacturing Technology

# FLAW TYPE WELD NDT METHOD

10

11

12

13

14

15

16

17

18

19

20

30

31

32

33

34

35

36

37

38

39

50

51

52

53

54

55

56

57

58

59

70

71

72

73

74

75

76

77

78

79

80

90

91

92

93

TOE CRACK

TOE CRACK

ROOT CRACK

UNDERBEAD CRACK

CENTER LINE CRACK (SURFACE)

CENTER LINE CRACK (SUB-SURFACE)

CIRCUMFERENTIAL CRACK (FLUSH CROWN)

TRANSVERSE CRACK (FLUSH CROWN)

BASE METAL CRACK (CROWN HAZ AREA)

BASE METAL CRACK (ROOT HAZ AREA)

CRATER CRACK (CROWN STOP/START AREA)

POROSITY (SUB-SURFACE)

POROSITY (SUB-SURFACE)

POROSITY (SURFACE)

POROSITY (SURFACE)

SINGLE GAS PORE

SINGLE GAS PORE

SLAG INCLUSION (ROOT AREA)

SLAG INCLUSION (WELD GROOVE AREA)

SLAG INCLUSION (ROOT AREA)

TUNGSTEN INCLUSION (ROOT AREA)

LAMINATION (BASE METAL)

LAMINATION (BASE METAL)

LACK OF FUSION (SUB-SURFACE)

LACK OF FUSION (SURFACE BREAKING)

LACK OF FUSION (SURFACE BREAKING)

LACK OF FUSION (ROOT AREA)

INCOMPLETE ROOT PENETRATION

INCOMPLETE ROOT PENETRATION

INCOMPLETE ROOT PENETRATION (BRIDGING)

INCOMPLETE GROOVE WELD (CROWN AREA)

ROOT CONCAVITY

EXCESS ROOT PENETRATION

MISALIGNMENT (ROOT & CROWN AREA)

UNEVEN LEG LENGTH

EXCESS CROWN

EXCESS CROWN

CONCAVE CROWN

CONCAVE CROWN

UNDERCUT

UNDERCUT

OVERLAP

WELD SPATTER

WELD SPATTER

CHIPPING HAMMER MARKS

CHIPPING HAMMER MARKS

SV / DV

FILLET

SV

FILLET

SV / DV

SV / DV

SV / DV

SV / DV

SV / DV

SV

SV / DV

SV / DV

FILLET

SV / DV

FILLET

SV / DV

FILLET

SV

SV / DV

FILLET

SV / DV

SV

WP FACE

SV / DV

SV / DV

FILLET

SV

SV

DV

FILLET

SV / DV

SV

SV

SV

FILLET

SV / DV

FILLET

SV / DV

FILLET

SV / DV

FILLET

FILLET

SV / DV

FILLET

SV / DV

FILLET

-

-

-

-

-

-

-

-

-

-

VT

-

-

VT

VT

-

-

-

-

-

-

-

-

-

-

-

-

VT

-

-

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

MT/PT

MT/PT

MT/PT

-

MT/PT

-

MT/PT

MT/PT

MT/PT

MT/PT

MT/PT

-

-

MT/PT

MT/PT

-

-

-

-

-

-

-

MT/PT

-

MT/PT

MT/PT

MT/PT

MT/PT

-

-

MT/PT

-

-

-

-

-

-

-

-

-

-

MT/PT

-

-

-

-

UT

UT

UT

UT

UT

UT

UT

UT

UT

UT

-

UT

UT

-

-

UT

-

UT

UT

UT

-

UT

-

UT

UT

-

UT

UT

UT

UT

UT

-

-

-

-

-

-

-

-

-

-

-

VT

VT

VT

VT

RT

-

RT

-

RT

RT

RT

-

-

-

-

RT

RT

-

-

RT

RT

RT

RT

RT

RT

-

-

-

-

-

-

RT

RT

-

RT

RT

RT

RT

-

-

-

-

-

-

-

-

RT

RT

RT

-

HOW TO REQUEST A CUSTOM SPECIMEN

1ST

SELECT A TOLERANCE

Standard +/-0.150” (4mm)

Advanced +/-0.080” (2mm)

Critical +/-0.040” (1mm)

1ST

SELECT A TOLERANCE

Standard +/-0.150” (4mm)

Advanced +/-0.080” (2mm)

Critical +/-0.040” (1mm)

2ND

SELECT YOUR FLAWS

FROM THE ABOVE TABLE

OR SPECIFY YOUR

SPECIAL REQUIREMENTS

2ND

SELECT YOUR FLAWS

FROM THE ABOVE TABLE

OR SPECIFY YOUR

SPECIAL REQUIREMENTS

3RD

SELECT THE MATERIAL

TYPE, WELD PREP GEOMETRY

AND THE REQUIRED NDT

METHOD OF INSPECTION

3RD

SELECT THE MATERIAL

TYPE, WELD PREP GEOMETRY

AND THE REQUIRED NDT

METHOD OF INSPECTION

12. Root Crack in Single VeeMT/PT, UT, RT

15. Centerline Crack, SingleVee (sub-surface)UT, RT

30. Porosity in Double Vee(sub-surface) UT, RT

31. Porosity in Fillet(sub-surface) UT, RT

34. Single Gas Pore in SingleVee UT, RT

36. Slag Inclusion in Single Vee(root area) UT, RT

37. Slag Inclusion in Single Vee(weld groove area) UT, RT

38. Slag Inclusion in Fillet(root area) UT, RT

39. Tungsten Inclusion in SingleVee (root area) RT

56. Incomplete Root Penetrationin Single Vee, VT, UT, RT

57. Incomplete Root Penetration inDouble Vee, UT, RT

59. Incomplete Groove Weld(crown area)VT, MT/PT, UT, RT

70. Root Concavity in SingleVee VT, RT

71. Excess Root Penetrationin Single Vee VT, RT

72. Misalignment, Root & Crownin Single Vee VT, RT

90. Weld Spatter on Single VeeVT, RT

92. Chipping Hammer Markson Single Vee, VT, RT

STANDARDRADIOGRAPHIC

KIT

Broc-RT-A 10/05

Shipping Weight 70lbs

0.375" & 0.625"(9.5mm & 16mm)

CROSS SECTION VIEW

REFERENCE EDGE

I.D. LABEL 8"(200mm)

4"(100mm)

4.5"(114mm)

0.337"(8.6mm)

8"(200mm)

I.D. LABELREFERENCE DATUM

CROSS SECTIONVIEW

CROSS SECTION VIEWREFERENCE EDGE

I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.375"(9.5mm)

The Radiographic Kit contains:8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS", randomly placed

Actual X-Ray film is provided for each specimen. Specimensare packaged in 2 FREE CARRYING CASES. Complete withDocument Package with "Flaw Truth" documented by CADdrawings with a Standard Tolerance of ±0.150" (4mm).

The standard Radiographic Examination Kit contains 20 flawssimilar to those shown in the cross section drawings below. Also AvailableReference Radiograph Set "Real Film & Real Flaws"Document Package Only - with 10 CAD Drawings & 16 film

See current Price List for price information

30. Porosity in Single VeeRT, UT

14. Centerline Crack, SingleVee (surface breaking)MT/PT, UT, RT

4486 RACEWAY DRCONCORD, NORTH CAROLINA USA 28027Phone: 704-795-4401 FAX: 704-795-4403www.FlawTech.com

CONTACT YOUR LOCAL NDTSUPPLIER OR

FLAWTECH FOR ORDERING DETAILS

ALL SPECIMENS CONTAIN"REAL FLAWS"

Broc-UT-A 10/05

Shipping Weight 70lbs

0.375" & 0.625"(9.5mm & 16mm)

CROSS SECTION VIEW

REFERENCE EDGE


4"(100mm)

4.5"(114mm)

0.337"(8.6mm)

8"(200mm)


CROSS SECTIONVIEW


I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.375"(9.5mm)

34. Single Gas Pore in SingleVee UT, RT

37. Slag Inclusion in Single Vee(weld groove area) UT, RT

38. Slag Inclusion in Fillet(root area) UT, RT

50. Lamination in Single Vee(base metal) UT 52. Lack of Fusion in Single Vee

(crown area) UT

17. Transverse Crack in SingleVee, flush crownMT/PT, UT

18. Base Metal Crack in SingleVee (top HAZ area)MT/ PT, UT

19. Base Metal Crack in SingleVee (bottom HAZ area)MT/PT, UT

30. Porosity in Double Vee(sub-surface) UT, RT

31. Porosity in Fillet(sub-surface) UT, RT

DrawingsNot toScale

57. Incomplete Root Penetration inDouble Vee, UT, RT


55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT


15. Centerline Crack, Single Vee(sub-surface) UT, RT

16. Circumferential Crack inSingle Vee, flush crownMT/PT, UT

10. Toe Crack in Single VeeMT/PT, UT


The Ultrasonic Kit contains:8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS", randomly placed

Specimens are packaged in 2 FREE CARRYING CASES.Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of ±0.150" (4mm).

The standard Ultrasonic Examination Kit contains 20 flaws similarto those shown in the cross section drawings below.

See current Price list for price information

4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.FlawTech.com




STANDARDULTRASONIC

KIT

STANDARDMAGNETIC PARTICLELIQUID PENETRANT

KIT

Drawings Not to Scale

80. Overlap in FilletVT, MT/PT

55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT

10. Toe Crack in Single VeeMT/PT, UT


14. Centerline Crack, Single Vee(surface breaking)MT/PT, UT, RT

11. Toe Crack in FilletMT/PT, UT

The MT/PT Kit contains:8 Plates and 2 Tees20 Discontinuities , "REAL FLAWS", randomly placed

Specimens are packaged in a FREE CARRYING CASE .Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).

The standard MT/PT Kit contains 20 "real" flaws similar to thoseshown in the cross section drawings below.


CROSS SECTION VIEW

REFERENCE EDGE


4"(100mm)

0.25"(6mm)


I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.25"(6mm)

Broc-MT-A 10/05

16. Circumferential Crack inSingle Vee, flush crownMT/PT, UT

17. Transverse Crack in SingleVee, flush crownMT/PT, UT

18. Base Metal Crack in SingleVee (top HAZ area)MT/ PT, UT

19. Base Metal Crack in SingleVee (bottom HAZ area)MT/PT, UT

20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT

32. Porosity in Single Vee(surface breaking)VT, MT/PT

33. Porosity in Fillet(surface breaking)VT, MT/PT

51. Lamination in Weld PrepMT/PT

53. Lack of Fusion in Single Vee(surface breaking at crown)MT/PT, UT

54. Lack of Fusion in Fillet(surface breaking at crown)MT/PT





STANDARDVISUAL

KIT

33. Porosity in Fillet(surface breaking)VT, MT/PT

32. Porosity in Single Vee(surface breaking)VT, MT/PT

20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT

The Visual Kit contains:7 Plates and 3 Tees20 Discontinuities, "REAL FLAWS", randomly placed

Specimens are packaged in a FREE CARRYING CASE .complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).

The standard Visual Examination Kit contains 20 flaws similar tothose shown in the cross section drawings below.

See current Price List for prices information

CROSS SECTION VIEW

REFERENCE EDGEI.D.

LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.25"(6mm)

91. Weld Spatter on FillerVT, RT

Broc-VT-A 2/03


72. Misalignment, Root & Crownin Single Vee VT, RT

71. Excess Root Penetrationin Single Vee VT, RT

70. Root Concavity in Single VeeVT, RT



90. Weld Spatter on Single VeeVT, RT

80. Overlap in FilletVT, MT/PT

79. Undercut in FilletVT

78. Undercut in Single VeeVT

77. Concave Crown in FilletVT

76. Concave Crown in Single VeeVT

75. Excess Crown in FilletVT

74. Excess Crown in Single VeeVT

73. Uneven Leg Length in FilletVT




CROSS SECTION VIEW

REFERENCE EDGE

I.D.LABEL

8"(200mm)

4"(100mm)

0.25"(6mm)


NDTDEMONSTRATION

KIT

APPLICABLE NDTMETHOD UT RT MT PT VT

11 - Toe Crack (fillet)15 - Center Line Crack

19 - Base Metal Crack

30 - Porosity (single vee)

20 - Crater Crack

37 - Slag Inclusion54 - Lack of Fusion

71 - Excess Root

X X X

X X XX X X

XXX X

XXX

X

The NDT Demonstration Kit contains:1 Pipe, 3 Plates and 1 Tee11 Discontinuities, "REAL FLAWS", randomly placed

Specimens are packaged in a FREE CARRYING CASE. The"Flaw Truth" is documented on CAD drawings with a standardtolerance of +/- 0.150" (4mm).

This Kit contains actual X-Ray film for RT specimens and a"Flaw Locator" for UT specimens.

This standard NDT Demonstration Kit contains 11 flaws in 5specimens. The flaws in these specimens can be examined byseveral different NDT methods to demonstrate the advantagesand disadvantages of each NDT method. See Kit Price List forcost and listings of other flaw types available only from FlawTech.

CROSS SECTION VIEW

REFERENCE EDGE


4"(100mm)

0.25" & 0.625"(6mm & 16mm)

4.5"(114mm)

0.337"(8.6mm)

8"(200mm)


CROSS SECTIONVIEW

CROSS SECTION VIEW

REFERENCE EDGE

I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.25"(6mm)



11. Toe Crack in FilletMT/PT, UT

19. Base Metal Crack in rootHAZ. MT/PT, UT

Broc-Demo-A 10/05

FlawTech Inc.4486 RACEWAY DR.

CONCORD, NC 28027TEL: 704-795-4401FAX: 704-795-4403

www.FlawTech.com

57 - Incomplete Root

X XX

57. Incomplete Root Penetrationin Double Vee, UT, RT

30. Porosity in Single Vee(sub-surface) UT, RT

37. Slag Inclusion in SingleVee, UT, RT

54. Lack of Fusion in Fillet (surface breaking) MT/PT

71. Excess Root in Single Vee RT, VT

20. Crater Crack (crown stop-start area) MT/PT, VT

15. Center Line Crack in Double Vee (sub-surface) UT, RT

32 - Porosity (surface) X X XX X

32. Porosity in Single Vee(surface) VT, MT/PT

18. Base Metal Crack in Single Vee MT/ PT, UT

18 - Base Metal CrackX X

Demonstration Kit Flaw and Weld Prep Cross Sections

UT & MT/PT PRACTICAL

EXAM SPECIMENS

UT PRACTICAL

EXAM SPECIMENS

MT/PT PRACTICAL

EXAM SPECIMENS

12 TO CHOOSE FROM

3 FLAWS PER SPECIMEN

12 TO CHOOSE FROM


LARGER THAN STANDARD

KIT SPECIMENS

CUSTOMIZE YOUR SET

PURCHASE 1,2, 3 OR 12

BUY 3 OR MORE AND

RECEIVE 10% OFF &

A “FREE” CASE

CUSTOM EXAM SPECIMENS

AVAILABLE UPON REQUEST

SEE UT & MT/PT PRACTICAL EXAM BROCHURES

FOR MORE DETAILS


FLAWTECH PRACTICAL

EXAM SPECIMENS

ARE DESIGNED TO:ENHANCE THE TRAINING &

QUALIFICATION OF LEVEL I & II

PERSONNEL WITH REGARDS TO

SNT-TC-1A, EN473 & PCN.

ASSIST WITH BASIC FLAW

DETECTION, SIZING AND

INTERPRETATION USING COMMON

WELD GEOMETRIES AND FLAW

TYPES.

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyPRACTICAL EXAM

INTRODUCTION

9

REV.10-05

“NEW SPECIMENS”

AVAILABLE!

“NEW SPECIMENS”

AVAILABLE!

4486 RACEWAY DR.




ULTRASONIC

PRACTICAL EXAM

SPECIMENS

visio ut broc 10/05

PLATES & SHEETS

P101

0.75" x 8" x 10" plate

BAR & ROD STOCK

P102

1.5" OD x 12"

BAR & ROD STOCK

P103

4" OD x 6"

L/R 90° ELBOW TO PIPE

P104

2" SCH160 (.344" wall)

NODE TO PLATE WELD

P105

2" SCH160 to .375" PLATE

PIPE TO SOCKET WELD

P106

2" SCH160 PIPE to COUPLING

WELDED PLATE

P108

1.0" x 6" x 10"

10

"

WELDED PLATE

P107

0.5" x 8" x 12"

8"

WELDED PIPING

P109

4.5" OD x 0.531" x 8"

FORGED PIPE FLANGE

P111

6" OD x 0.75" thick

WELDED TEE

P112

0.5" x 8" x 8" x 4"

LAP JOINT

P110

6"

0.5" x 12" x 6"

90°6"

6"8"

4"

8"

2"

12" 6"

12"

8"

� 3 Flaws per specimen

� "REAL FLAWS" in each specimen

� Document Package w/ each specimen

� Standard Tolerance +/- 0.150" (4mm)

� Blank Specimens available

� Specimens are carbon steel

� No Two Specimens are Alike

� Custom Specimens Available

� <10% for the Purchase of 3+

� FREE Carrying Case w/ 3+

� See Current Price List for Price

and Information

Specimen Details:

4486 RACEWAY DR.




MT / PT

PRACTICAL EXAM

SPECIMENS

CAST FITTING

P001

2.0" to 1.3" reducer, 5" long

MACHINED SPINDLE

P002

1.75" diameter x 8"

BOLT & NUT

P003

1.25" OD x 6"

FORGED EYE HOOK

P004

6" long with 2" eye

FORGED SHACKLE & PIN

P005

4.25" with 0.75" pin

WELDED PLATE

P007

WELDED PIPING

P008

4.5" OD x 0.25" x 8"

FORGED PIPE FLANGE

P009

6" OD x 0.75" thick

WELDED TEE

P011

0.25" x 8" x 8" x 4"

PIPE to SOCKET WELD

P012

2" SCH160 PIPE to COUPLING

0.25" x 8" x 12"

2.75"

0.25" x 4"

FORMED METAL PLATE

P006

3"

MACHINED GEAR

P010

4.6" diameter x 1.5" bore

Top

ViewP0

01

End

View

Front

View

12"

4"

6"

2"

8"

Specimen Details:

� 3 Flaws per specimen

� "REAL FLAWS" in each specimen

� Each Specimen has Document Package

� Standard Tolerance +/- 0.15" (4mm)

� Blank Specimens available

� Specimens are carbon steel

� No Two Specimens are Alike

� Custom Specimens Available

� <10% for the Purchase of 3+

� FREE Carrying Case w/ 3+

� See Current Price List for Price

and Information

SAMPLEDRAW

ING

OF

PRACTICAL

&ADVANCED

SPECIMENS

THESE SPECIMENS ARE DESIGNED FOR:

TRAINING & QUALIFICATION OF LEVEL I & II PERSONNEL WITH REGARDS TO SNT-TC-1A, EN473 & PCN

FLAW DETECTION, SIZING & INTERPRETATION USING COMMON WELD GEOMETRIES AND FLAW TYPES.

4486 RACEWAY DR.





ADVANCED SPECIMENSPLATES PIPES TEES Y’s NODES NOZZLES

PART SPECIMEN DIMENSIONS SPECIMEN

NUMBER TYPE (INCHES) DETAILS

UA-001 PLATE W/SV 0.5 X 12 X 12

UA-002 PLATE W/SV 0.75 X 12 X 12

UA-003 PLATE W/SV 1.0 X 12 X 16

UA-004 PLATE W/DV 1.25 X 12 X 17

UA-005 PIPE W/SV 6 SCH120 X 12

UA-006 PIPE W/SV 6 SCHXXH X 12


UA-008 PIPE W/SV 12 SCH80s X 12


UA-010 TEE W/SV 1.0 X 8 X 8 X 12

UA-011 TEE W/DV 1.0 X 8 X 8 X 12

UA-012 TEE W/DV 1.25 X 9 X 9 X 12

UA-013 Y-JOINT 1.25 X 9 X 9 X 12

UA-014 NODE & 10 SCH120 X 10

CARRIER 1.0 X 20 X 20

UA-015 NOZZLE & 8 SCH80 X 10


RA-001 PLATE W/SV 0.375 X 12 X 12

RA-002 PLATE W/DV 0.625 X 12 X 12

RA-003 PLATE W/SV 0.75 X 12 X 12

RA-004 PLATE W/SV 1.0 X 12 X 16

RA-005 PLATE W/DV 1.0 X 12 X 16

RA-006 PIPE W/SV 2 SCH80 X 12



MA-001 PLATE W/SV 0.375 X 12 X 12

MA-002 PIPE W/SV 6 SCH80 X 12

MA-003 PIPE W/SV 12 SCH40 X 12

MA-004 TEE W/SV 0.375 X 6 X 6 X 12

MA-005 Y-JOINT 0.375 X 6 X 6 X 12

MA-006 NODE & 10 SCH40 X 10


MA-007 NOZZLE & 8 SCH60 X 10


UT

UT

UT

UT

UT

UT

RT

RT

RT

MT/P

T&

VT

FLAWTECH

“THE GLOBAL

STANDARD”

ADVANCED

SPECIMENS

LARGER THAN OUR

PRACTICAL EXAM

SPECIMENS

ADVANCED

SPECIMENS

TOLERANCE+/- 0.080“

3 REAL FLAWS

PER SPECIMEN

RANDOMLY PLACED

COMPLETE

DOCUMENT PACKAGE

INCLUDED

CUSTOM SPECIMENS

AVAILABLE

UPON REQUEST

13

REV.10-05

SEE PRICE LIST

FOR PRICES

AND WEIGHTS

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI-UT-1 FLAWED

SPECIMEN KIT

API-UT-1 QUALIFICATION SPECIMENS

API-UT-1KIT CONTAINS:

CUSTOM

AND

LEASE

OPTIONS

AVAILABLE

TOTAL OF

4

SPECIMENS

1 - 1.0” THICK PLATE W/ DOUBLE VEE (1” X 12” X 15”)

1 - 0.5” THICK PLATE W/ SINGLE VEE (0.5” X 10” X 12”)

1 - 8” SCH 80 PIPE (0.5” WALL X 12”, 360°)

1 - 12” SCH80 PIPE (0.688” WALL X 12”, 180° SEG.)

API KIT

STANDARD

FEATURES

- COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS

- 3 “REAL” FLAWS PER SPECIMEN

- FLAWTECH ADVANCED TOLERANCE +/- 0.080”

- SPECIMENS ARE CARBON STEEL

API KIT

CUSTOM

OPTIONS

- 10% ID / OD CALIBRATION NOTCHES

- 0.75” X 4.5” X 6” ASME SEC. V BASIC CAL. BLOCK

- 8” SCH 80 (0.5” WALL) X 8” PIPE ASME SEC. V ANGLE

BEAM CAL. BLOCK

- RADIOGRAPHS

SEE PRICE LIST FOR PRICE INFORMATION

API KIT

STANDARD

FEATURES

FLAWTECH

ORIGINAL

KIT

“REAL FLAWS”USED IN KIT SPECIMENS

LACK OF PENETRATION

CENTER LINE CRACK

SLAG INCLUSION

LACK OF FUSION

ROOT CRACK

POROSITY

CUSTOM LOCKING STORAGE BOX

AVAILABLE UPON REQUEST

FOR UT EXAMINATION OF FERRITIC WELDS

14

REV.10-05

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAWS / CWI FLAWED

SPECIMEN KIT

AWS / CWI TRAINING SPECIMENS

10

SPECIMENS

4 - TEES 4” X 6” X 2” X 0.25”

4 - PLATES 4” X 6” 0.25”

2 - EDGE & LAP JOINTS

4” X 6” X 0.3125”


FLAW’S ARE RANDOMLY PLACED

FLAW’S ARE “BORDER LINE”

ACCEPTABLE OR REJECTABLE

CARBON STEEL SPECIMENS

WELDING PROCESS - SMAW

DOCUMENT PACKAGE W/ CAD DRAWINGS

“FREE” CARRYING CASE

DESIGNED SPECIFICALLY FOR

VISUAL WELD INSPECTION

TRAINING

AWS/CWI KIT

DESIGN

FEATURES

CUSTOM AND LEASE OPTIONS AVAILABLE

DESIGN SPECIFICATIONS BASED ON AWS D1.1

- UNDERCUT

- CRATER CRACK

- EXCESSIVE CONVEXITY

- UNDERSIZE LEG

- CLUSTER POROSITY

- ARC STRIKE

- OVERLAP

- LONGITUDINAL CRACK

- ALIGNED POROSITY

- INCOMPLETE PENETRATION

- EXCESSIVE REINFORCEMENT

- UNDERFILL

- CONCAVITY

- TRANSVERSE CRACK

- OVERSIZE LEG

AWS / CWI KIT FLAWS

AWS / CWI KIT FLAWS

REAL

FLAW

S

REAL

FLAW

S

REV.10-05

FLAWTECH

ORIGINAL

KIT

SEE PRICE LIST

FOR PRICE

INFORMATION

4486 RACEWAY DR.




12"

10"

1.0"

12"

10"

0.5"

4.50"

2.375"

10.75"6.625"

ASME SECTION XI

APPENDIX VII KIT

CONTAINS 20

“REAL FLAWS”

8 PIECE

SPECIMEN SET

FOR TRAINING &

QUALIFICATION

FLAWTECH

ORIGINAL

KIT

SEE THE PRICE

LIST FOR PRICE

INFORMATION

SAMPLE OF “FLAW TRUTH” DOCUMENTATION

Z

-X +X

0.72"

(18mm)

each grid = 0.1" (2.5mm)

FLAW

FLAW

FLAW

FLAW

FLAWTECH HAS

REDESIGNED

THIS KIT TO BE

A COST

EFFECTIVE

SOLUTION

TO YOUR

TRAINING AND

QUALIFICATION

KIT DETAILSEACH SPECIMEN CONTAINS 2 TO 4 “REAL FLAWS”, DESIGNED TO MEET

APPENDIX VII SPECIFICATIONS.

SPECIMENS ARE MANUFACTURED TO FLAWTECH’S ADVANCED TOLERANCE

OF +/- 0.080”.

NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONE

FOR TESTING.

DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCE

AND NDT REPORTS.

CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THE

PURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.

2 - WELDED PLATES 2 - WELDED PLATES 1 - WELDED PIPE

1 - WELDED PIPE 1 - WELDED PIPE 1 - WELDED PIPE

0.5” X 10” X 12” 1.0” X 10” X 12”

10” SCH160 X 12”

2” SCH160 X 12”

6” SCH160 X 12”4” SCH160 X 12”

ONE CARBON STEEL PLATE: #A7-CS-005

ONE STAINLESS PLATE: #A7-SS-005

ONE CARBON STEEL PLATE: #A7-CS-010

ONE STAINLESS PLATE: #A7-SS-010

ONE STAINLESS PIPE: #A7-SS-020

ONE CARBON STEEL PIPE: #A7-CS-100

(180° SEGMENT)


(180° SEGMENT)


(180° SEGMENT)

ONE STAINLESS PIPE: #A7-SS-060ONE CARBON STEEL PIPE: #A7-CS-040

16

REV.10-05

4486 RACEWAY DR.




ASME SECTION XI

APPENDIX VIII KITS

ASME BOILER & PRESSURE VESSEL CODE, SECTION XI,

APPENDIX VIII, SUPPLEMENTS 2, 3 & 10 KITS

2” SCH80 X 24” 360°

4” SCH80 X 24” 360°

6” SCH160 X 24” 360°

12”SCH80s X 24” 360°

24”SCH80s X 24” 120°

KIT TOTAL - 5 SPECIMENS

1

3

4

9

5

22

1

1

2

3

3

10

2” SCH80 X 24” 360°

4” SCH80 X 24” 360°

6” SCH160 X 24” 360°

12”SCH80s X 24” 360°

24”SCH80s X 24” 120°


1

3

4

9

5

22

1

1

2

3

3

10

4” SCH80 X 24” 360°

6” SCH160 X 24” 360°

8” SCH80 X 24” 360°

12”SCH80s X 24” 180°

24”SCH80s X 24” 90°


3

4

6

4

4

21

2

2

3

4

4

15

PIPE SPECIMEN

DIMENSIONS

UNFLAWED

UNITS

FLAWED

UNITS

SUPPLEMENT 2

KIT FOR

AUSTENITIC

PIPING

SUPPLEMENT 3

KIT FOR

FERRITIC

PIPING

SUPPLEMENT 10

KIT FOR

DISSIMILAR

METAL WELDS

THE ABOVE KITS ARE MANUFACTURED TO MEET THE MINIMUM REQUIREMENTS

OF ASME, BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VIII,

OF SUPPLEMENTS 2, 3 & 10.

KIT AND FLAW DETAILS:

EACH KIT WILL CONTAIN A MIX OF CROWN GEOMETRIES, SUCH AS, GROUND,

AS WELDED CROWNS AND WIDE CROWNS.

EACH KIT WILL CONTAIN NON-CRACK GEOMETRIC CONDITIONS.

ALL FLAWS WILL BE MECHANICAL FATIGUE OR THERMAL FATIGUE CRACKS.

AT LEAST 75% OF THE CRACKS WILL BE THERMAL FATIGUE.

10% OF THE FLAWS WILL BE ORIENTED AXIALLY & 30% FOR SUP.10.

50% OF THE CRACKS WILL BE COINCIDENT WITH FABRICATED CONDITIONS.

60% OF THE FLAW DEPTHS WILL BE MANUFACTURED AT 5-30%, 31-60 % AND

61-100% OF WALL THICKNESS. REMAINING 40% WILL HAVE RANDOM DEPTHS.

FLAWTECH

ORIGINAL

KIT

REV. 3-06

SEE PRICE LIST

FOR PRICE

INFORMATION

CRITICAL

TOLERANCE

+/- 0.040” (1MM)

4486 Raceway Dr. Concord, North Carolina USA 28027

Tel: 704.795.4401 Fax: 704.795.4403 Web: www.flawtech.com

Carbon Steel Stainless Steel

SS Clad

Stainless Steel

WeldSS Buttering

In-Situ Implants

Branched Thermal or

Mechanical Fatigue Crack

TYPICAL IN-SITU FATIGUE CRACK IMPLANT IN PIPING

Mechanical

Fatigue Crack

Mechanical Fatigue Crack in

Base Material & Cladding

In-Situ Implant

Excavation

Area

TYPICAL IN-SITU FATIGUE CRACK IMPLANTS IN VESSEL MATERIAL

Carbon Steel

Vessel

SS Clad

Carbon Steel Stainless Steel

SS Clad

Stainless Steel

Weld

SS

Buttering

Coupon

Implant

IGSCC or Thermal

Fatigue Crack

TYPICAL COUPON IMPLANT IN WELD MATERIAL

FLAW IMPLANT TECHNIQUES

FlawTech has the capability to use several methods to implant flaws

in a variety of configurations for nondestructive testing applications.

In the following data we have described a few of these methods so

you may gain a better understanding of our flaw manufacturing

possibilities.

In-Situ Implant- This technique has been the corner stone of flaw

manufacturing for many years and usually involves thermal or

mechanical fatigue cracks. The important characteristic is that the

flaw occurs in virgin base material (i.e. HAZ) so that UT energy can

impinge directly on the crack face without traveling through weld

metal. The process allows for precise mechanical dimensions of the

flaw face to be taken prior to implant. As shown below, this technique

allows the crack to be "branched" and this is the best way to replicate

the UT signal from IGSCC.

Coupon Implant- This process has the advantage of producing the

flaw in a small coupon in the laboratory and then implanting the

coupon into the mockup. The disadvantage is that precise mechanical

dimensions are usually not possible and the coupon is surrounded by

weld metal which may introduce additional UT reflectors.

Controlled Flaw- This is a unique proprietary process developed by

FlawTech to progressively extend a "crack-like" indication in any area

in carbon steel and within the weld groove in stainless steel or Inconel.

This process is often used in the production of "Dissimilar Metal"

specimens.

Weld-Solidification Crack- This technique is occasionally used

when a crack is desired within the weld groove. The weld is

"contaminated" by changing weld chemistry in a designated area to

produce a crack. Disadvantages include uncertainty about the

orientation and extent of cracking and crack size.

HIP (Hot Isostatic Process)- This technique is used to tighten the

tips of manufactured flaws. HIP is also used to tighten EDM Notches

in an effort to make them look like cracks. Disadvantages include

uncertainty as to how the grain structure of the base metal is effected

and the characteristics of the response to an EDM notch as well as

adding time and cost to the manufacturing process.

In addition to the aforementioned, FlawTech uses a variety of other

basic techniques for implanting slag, porosity, lack of fusion, under

bead cracking, etc. FlawTech offers 3 levels of tolerance; Standard

+/- 0.150", Advanced +/- 0.080" and Critical +/- 0.040", contact

FlawTech for more details.

4-STEP BLOCK

Thickness and linearity calibration. This 4-Step block comes in thicknesses

of .250”, .500”, .750”, and 1.000”. Step face measures .750”x.750”. In

accordance with ASTM E797. Two metric versions available.(4A and 4B)

NOTE: Variations of this block and the 5-Step block below are available if

additional steps are preferred. Also, larger step faces are offered for use

with large diameter transducers.


4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION

BLOCKS

5-STEP BLOCK

Thickness and linearity calibration. This 5-Step block comes in thicknesses

of .100”, .200”, .300”, .400 and .500”. Step face measures .750”x.750”. In

accordance with ASTM E797. Two metric versions available.(5A and 5B).

DSC Block

AWS-type clock used for shear wave distance and sensitivity calibration.

Contains a 1.0” radius opposite a 3.0” radius. The 3.0” radius includes a

.375” deep x .032” wide radius slot. Also contains a 0° reference point for

checking exit point on wedge, and a .125” diameter through hole and

corresponding markings at 45°, 60°, and 70° for measuring actual refracted

angle. In accordance with ASTM E164 and AWS 6.16.1B. Metric version

available. Special DSC blocks with radius scanning surfaces for NPS sizes

also offered. In Stock.

Dimensions: 1.000” thick x 4.000” long

AWS Resolution Block (RC Block)

Also called an RC Block, the AWS Resolution Reference Block is used for

checking resolution capabilities of angle beam transducers. Contains three

sets of .0625” diameter through-holes for 45°, 60°, and 70°. In accordance

with AWS Welding Highway and Railway Bridges specification D2.0-69, and

Structural Welding Code ANSI/AWS D1.1- 92. Metric version available. In

Stock.

Dimensions: 1.0"x3.0"x6.0”

DS Block

AWS-type block used for longitudinal distance and sensitivity calibration.

Contains a 2.0” high section between two 4.0” sections. In accordance with

AWS requirements.

Dimensions: 6.0”x4.0”x2.0”

19

Contact FlawTech for all your Standard and

Custom Calibration Block Needs

*all materials available upon request*


4486 RACEWAY DR.




BLOCKS

All Blocks Available In: CS 1018, AL 7075-T6, & SS 304

*all other materials available upon request*

PDI ALTERNATIVE ASME CALIBRATION BLOCKS

The new PDI Alternative ASME blocks meet the requirements of the Performance Demonstration

Initiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,

Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferritic

and austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiple

curved cal blocks (pipe sections) in many diameters and wall thicknesses.

The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one in

Type 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of any

one alloy are also offered.

Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".

Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overall

block size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces are

intentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each block

is permanently machine-engraved on one edge to include the block description, serial no., alloy,

heat no., and FlawTech. The blocks are made from ultrasonically inspected, heat number-

traceable material supplied to FlawTech.





4486 RACEWAY DR.




BLOCKS

EPRI CS-4774 Basic Calibration Block

Used for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHs

and two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x

.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3

ASME Sec. XI Basic Piping Calibration Block

Complete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),

cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential info

including alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch,

one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and three

circ SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existing

blocks to Sec. XI requirements by adding needed holes and notches.




4486 RACEWAY DR.




BLOCKS




PDI UT 10 CALIBRATION BLOCK SET

2” CIRC. BLOCK FOR ANGLES </= 50° 4” CIRC. BLOCK FOR ANGLES </= 50°

2” CONTOUR BLOCK FOR AXIAL SCANS 4” CONTOUR BLOCK FOR AXIAL SCANS

12 - 24 CONTOURED PROBE BLOCK 12” STAINLESS PIPE SEGMENT BLOCK

24” STAINLESS PIPE SEGMENT BLOCK

BLOCKS ARE BASED ON EPRI DESIGN

304 STAINLESS STEEL MATERIAL

BLOCKS MAY BE PURCHASED AS SET

OR INDIVIDUALLY

SEE PRICE LIST FOR PRICE

INFORMATION

OVERLAY STEP WEDGE

4486 RACEWAY DR.




BLOCKS




STEP WEDGE IS BASED ON EPRI DESIGN FOR UTILITIES

CONTAINS 7 SDH’S, 5 FBH’S AND 5 EDM NOTCHES

BASE METAL AND OVERLAY SPECIFIED BY CUSTOMER

CONTACT FLAWTECH FOR MORE DETAILS AND PRICE INFORMTION

Revision of NASA/General Dynamics NDT Training Series

The Industry Standard for Basic NDT Training

Level I Programmed Instruction Handbooks

Author ISBN No. Editiion Order # New Low Price

Introduction to NDT Smilie 978-1-886630-00-0 1999 PI-1 $18.00

Liquid Penetrant Testing Smilie 978-1-886630-01-7 1998 PI-2 $18.00

Magnetic Particle Testing Smilie - 978-1-886630-22-2 2 Vol. Set 1997 PI-3 $32.00 Ultrasonic Testing Smilie - 978-1-886630-03-1 3 Vol. Set 1999 PI-4 $49.00

Eddy Current Testing Cox - 978-1-886630-21-5 2 Vol. Set 1997 PI-5 $32.00

Level II Classroom Training Handbooks Liquid Penetrant Testing Smilie 978-1-886630-14-7 1998 CT-2 $15.00 Magnetic Particle Testing Smilie 978-1-886630-15-4 1997 CT-3 $15.00 Ultrasonic Testing Smilie 978-1-886630-16-1 1995 CT-4 $15.00 Eddy Current Testing Cox 978-1-886630-17-8 1997 CT-5 $15.00

Level I-III McGraw Hill Reference Handbook Handbook of Nondestructive Evaluation – Hellier 978-0-07-028121-9 2001 REF-1 $99.00

This classic series of General Dynamics Programmed Instruction and Classroom Training Handbooks has been the standard of the NDT industry for many years and has been Updated with Current Technology and is now available from the publisher, PH Diversified, Inc. or your local NDT Supplier.

Level I - Programmed Instruction Handbooks This entry-level material is designed as self-study instruction with quizzes at the end of each chapter to reinforce learning. The "Introduction to NDT" book (PI-1) should be read prior to starting any of the other books in the series. Typically, it takes about 10-12 hours to complete each volume of Programmed Instruction (PI) text. Written examinations suitable for Level I-II qualifications are included in the PI series. Level II - Classroom Training Handbooks This material is an extension of the information taught in the corresponding Programmed Instruction Books, deleting some of the processing details and adding tabular matter and other technical details. These texts are best used in conjunction with classroom lectures after the student has completed the Programmed Instruction Books. Level I-III – Reference Handbook for NDE This McGraw Hill publication is the ideal complement to any NDT/NDE training program or reference library. The content was written and compiled by one of the master trainers in the NDT industry, Mr. Charles J. Hellier.

Buy Direct and Save: • 20% Discount for orders totaling 20 or more books. PH Diversified Inc. Publisher • Add only $5.00 to each order 4486 Raceway Drive # B for shipping and handling to Concord, NC 28027 the US only. Phone: 704-795-4402 • Intl. orders require Credit Fax: 704-795-4403 Card or a proforma invoice. Email: [email protected] • VISA, MC and AMEX

Next Day Shipping Possible www.FlawTech.com/PHD

Visio/pricelist\isi-inqual practice 10-05

Performance DemonstrationAPPENDIX VIII QUALIFICATIONS

1 person at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,300 2 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,6003-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,0005-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,700

INQUAL will review procedures, administer the Appendix VIII qualificationand provide full documentation in accordance with the ASME Code and theuser's "written program."

INQUAL's QA program complies with 10CFR50 and has been audited by NUPIC.

Contact INQUAL for a complete package of information.

PH Diversified, Inc.INQUAL Division...NDE Performance Demonstration and Qualification Services

Contact: Dr. George Pherigo, 4486-B Raceway Dr., Concord, NC 28027 Tel: 704-795-4402 Email: [email protected]

APPENDIX VIII PRACTICE SESSIONS

Appendix VIII Hands-On Guided Practice Session

$195 per person with a minimum of three and a maximum of 6 people.Six (6) persons from the same company will cost $895.No charge for attendance of NDE instructor or PDI qualified administrator.

Specimen Lease for On-Site Practice Session

Basic Practice Session

1-2 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $2903-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $3805-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $460

4 OPTIONS AVAILABLE

Individual or multiple specimens may be leased and shipped to your facility.Prices range from $75 to $125 a day plus freight cost.See "Rental Price List" for more information.

Includes: Unlimited access to INQUAL's specimen inventory

Includes: Unlimited access to INQUAL's specimen inventory One day of "Guided Practice Exercises" with a certificate to document compliance with USNRC, ASME & PDI Guidelines.

On-Site Appendix VIII Hands-On Guided Practice Session INQUAL proctor will provide approximately 15 specimens delivered to your site.Proctor will also administer practice session.Certificate of Completion for each technician completing 8 Hour Practice Session.Proctor fee $75 per hour travel, $125 per hour On-Site and $100 per diem plus fuel.

Includes: Unlimited access to INQUAL's specimen inventory

4486 RACEWAY DR.





RENTAL

PRICE LIST

Supplement 2 -

Supplement 3 -

Supplement 10 -

Notes

180° Seg 280 Lbs $75

Cast Stainless *** 320 Lbs $75

130° Seg 205 Lbs $100

120° Seg 322 Lbs $100

120° Seg 322 Lbs $100

Notes Weigth Cost/Day

FlawTech 03-12-09 12" 0.688" flush yes 4 178 Lbs $75

180° Seg

120° Seg

120° Seg $100

Weight Cast/Day

$75

$75

$75

180° Seg 75 Lbs

180° Seg $100

180° Seg $100

120° Seg $100

180° Seg $100

120° Seg $100

120° Seg $100

60° Seg $150

60° Seg $150

AUSTENITIC PIPING SPECIMENSLOCATION SPEC # DIA WALL CROWN GEOMETRY # Flaws Weight Cost/Day

FlawTech 02-02-14 2" 0.218" flush no 2 11 Lbs $50



FlawTech 02-06-01 6" 0.718" as-welded yes 4 91 Lbs $50







FlawTech 02-12-02 12” 1.125" as-welded yes 4 280 Lbs $75

FlawTech 02-12-31 12" 1.125" as-welded yes 3

FlawTech 02-12-42 12" 1.312” flush no 4 ***

FlawTech 02-14-08 14" 0.750" blended yes 5 212 Lbs $100

FlawTech 02-14-09 14" 0.750" blended yes 5 212 Lbs $100



FlawTech 02-18-07 18" 1.781” flush yes 3

FlawTech 02-24-01 24" 2.00" flush no 3

FlawTech 02-24-02 24" 2.00" flush no 3

LOCATION SPEC # DIA WALL CROWN GEOMETRY # Flaws



FlawTech 03-04-08 4" 0.337" flat-topped no 2 30 Lbs $50







FlawTech 03-36-01 32" 3.125” flat-topped yex 4 198 Lbs

LOCATION SPEC # DIA.-WALL-GEOMETRY

FlawTech 10-04-01 4" Dia. 0.674" wall CS to SS with Inco butter and SS weld 56Lbs

FlawTech 10-04-03 4" Dia. 0.531" wall CS to SS with Inco butter and weld 46 Lbs

FlawTech 10-04-04 4" Dia. 0.337" wall CS to SS with Inco butter and weld 30 Lbs

FlawTech 10-07-02 7" Dia. 1.137" wall CS to Inco with Inco weld $100

FlawTech 10-08-03 8" Dia. 0.500” wall CS with Inco clad to SS with inco butter & weld 85 Lbs $100

FlawTech 10-12-02 12" Dia. 1.125 wall CS with SS clad to Inco with Inco butter & weld 140 Lbs

FlawTech 10-14-02 14" Dia. 1.094" wall CS with SS clad to SS pipe with Inco butter & weld 150 Lbs

FlawTech 10-20-03 20" Dia. 1.125" wall CS pipe to Inconel pipe with Inconel weld 128 Lbs

FlawTech 10-20-04 20" Dia. 1.125" wall CS pipe to Inconel pipe with Inconel weld 128 Lbs

FlawTech 10-24-02 24" Dia. 1.531" wall CS pipe with SS clad to SS pipe with Inco weld Inco butter 245 Lbs

FlawTech 10-24-03 24" Dia. 1.531" wall CS pipe with SS clad to SS pipe with Inco weld Inco butter 245 Lbs

FlawTech 10-40-02 40" Dia. 3.6" wall CS pipe to Inconel safe end, Inconel weld to Inconel pipe 400 Lbs

FlawTech 10-40-03 40" Dia. 3.6" wall CS pipe to Inconel safe end, Inconel weld to Inconel pipe 400 Lbs

FERRITIC PIPING SPECIMENS

DISSIMILAR METAL SPECIMENS

ASME BPVC, SECTION XI, APPENDIX VIII

4486 RACEWAY DR.





RENTAL

PRICE LIST

Radiographic Testing Kit (RT Kit) - Part # RK-1

2 Each - Plates ( 0.625"T x 4"W x 8"L)

6 Each - Plates (0.375"T x 4"W x 8"L)

1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)

1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)

70 Lbs

$40/day

Ultrasonic Testing Kit (UT Kit) - Part # UK-1




1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)

70 Lbs

$40/day

Magnetic Particle / Liquid Penetrant Testing Kit (MT/PT Kit)- Part # MK-1


2 Each - Tee (0.250"T x 4"W x 4"H x 8"L)

35 Lbs

$40/day

Visual Testing Kit (VT Kit) - Part # VK-1


3 Each - Tee (0.250"T x 4"W x 4"H x 8"L)

35 Lbs

$40/day

NDT Demonstration Kit (Demo Kit) - Part # DK-1

(Contains 11 Flaws in 5 Specimens)




1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)

35 Lbs

$30/day

STANDARD FLAWED SPECIMEN KITS

4486 RACEWAY DR.





RENTAL

PRICE LIST

ADVANCED FLAWED SPECIMEN KITS FOR RENT

API-UT-1 Qualification Kit - Part # API-K1

4 Specimen Set

- 3 Real Flaws in each Specimen

- Advanced Flaw Tolerance

- Flaws include: LOF, Cracks, LOP, Porosity, etc.

Plate with Double Vee (1.0"T x 12"W x 15"L) 50 Lbs

Plate with Single Vee (0.5"T x 10"W x 12"L) 17 Lbs

Pipe with Single Vee (8" Sch 80 x 12"L) 44 Lbs

Pipe with Single Vee (12" Sch 80 x 12"L) 89 Lbs

Optional: 10% Notches, Sec.V Cal Blocks, X-rays, Storage Box

Total 200 Lbs

$75/Day

AWS / CWI Training Kit - Part # AWS-K1

10 Specimen Set

- Designed in accordance with AWS D1.1

- 2 Flaws in each specimen

- Free Carrying Case

- Document Package with CAD Drawings

- Flaws are designed to be "borderline" acceptable

4 Each - Welded Tee (0.25"T x 2"H x 4"W x 6"L) 2 Lbs Ea.

4 Each - Welded Plates (0.25"T x 4"W x 6"L) 2 Lbs Ea.

2 Each - Welded Edge Lap Joint (0.312"T x 4"W x 6"L) 2 Lbs Ea.

Total 25 Lbs

$40/Day

ASME Appendix VII Kit - Part # A7-K1

8 Specimen Set

- Designed in accordance with ASME Section XI, Appendix VII

- Each specimens contains between 2 and 4 real flaws

- All flaw locations are unique

- Document Package with CAD Drawings

A7-SS-005 Stainless Steel Welded Plate (0.5"T x 10"W x 12"L) 15 Lbs

A7-CS-005 Carbon Steel Welded Plate (0.5"T x 10"W x 12"L) 15 Lbs

A7-SS-010 Stainless Steel Welded Plate (1.0"T x 10"W x 12"L) 29 Lbs

A7-CS-010 Carbon Steel Welded Plate (1.0"T x 10"W x 12"L) 29 Lbs

A7-SS-020 Stainless Steel Welded Pipe (2" Sch 160 x 12"L) 8 Lbs

A7-CS-040 Carbon Steel Welded Pipe (4" Sch 160 x 12"L) 23 Lbs

A7-SS-060 Stainless Steel Welded Pipe (6" Sch 160 x 12"L) 44 Lbs

A7-CS-100 Carbon Steel Welded Pipe (10" Sch 160 x

12"Lx180°Seg)116Lbs

Total 300 Lbs

$150/Day

15% DISCOUNT

5 OR MORE DAYS

25% DISCOUNT

10 OR MORE DAYS

REV.10-05

FLAWTECH PRICE LIST PAGE # PART # ITEM WEIGHT

Approx. LBS PRICE US Dollars

4 RK-1 Standard Radiographic Kit 65 $1,975.00 4 RR-1 Reference Radiograph Set 2 $575.00 5 UK-1 Standard Ultrasonic Kit 65 $1,975.00 6 MK-1 Standard Magnetic Particle/Liquid Penetrant Kit 32 $1,350.00 7 VK-1 Standard Visual Kit 32 $1,350.00 8 DK-1 NDT Demonstration Kit 32 $1,100.00

10 P101 UT Practical Exam – 0.75” Plate / Sheet 17 $400.00 10 P102 UT Practical Exam – 1.5” OD Bar 6 $400.00 10 P103 UT Practical Exam – 4” OD Bar 21 $400.00 10 P104 UT Practical Exam – 2” OD L/R 90° Elbow to Pipe 7 $400.00 10 P105 UT Practical Exam – 2” OD Node to 0.375” Plate 10 $400.00 10 P106 UT Practical Exam – 2” OD Pipe to Socket 6 $400.00 10 P107 UT Practical Exam – 0.5” Welded Plate 14 $400.00 10 P108 UT Practical Exam – 1.0” Welded Plate 23 $400.00 10 P109 UT Practical Exam – 4” Welded Pipe 7 $400.00 10 P110 UT Practical Exam – Lap Joint 14 $400.00 10 P111 UT Practical Exam – Forged Pipe Flange 5 $400.00 10 P112 UT Practical Exam – 0.5” Welded Tee 7 $400.00 11 P001 MT/PT Practical Exam – Cast Fitting 3 $300.00 11 P002 MT/PT Practical Exam – Machined Spindle 4 $300.00 11 P003 MT/PT Practical Exam – Bolt & Nut 3 $300.00 11 P004 MT/PT Practical Exam – Forged Hook 2 $300.00 11 P005 MT/PT Practical Exam – Forged Shackle & Pin 3 $300.00 11 P006 MT/PT Practical Exam – Formed Plate 2 $300.00 11 P007 MT/PT Practical Exam – Welded Plate 13 $300.00 11 P008 MT/PT Practical Exam – Welded Pipe 7 $300.00 11 P009 MT/PT Practical Exam – Forged Pipe Flange 5 $300.00 11 P010 MT/PT Practical Exam – Machined Gear 3 $300.00 11 P011 MT/PT Practical Exam – Welded Tee 7 $300.00 11 P012 MT/PT Practical Exam – Pipe to Socket Weld 6 $300.00 13 UA-001 Adv. Specimen – 0.5” Plate w/ SV 21 $500.00 13 UA-002 Adv. Specimen – 0.75” Plate w/ SV 31 $590.00 13 UA-003 Adv. Specimen – 1.0” Plate w/ SV 54 $650.00 13 UA-004 Adv. Specimen – 1.25” Plate w/ DV 74 $800.00 13 UA-005 Adv. Specimen – 6” Sch 120 Pipe Weld 36 $600.00 13 UA-006 Adv. Specimen – 6” Sch XXH Pipe Weld 53 $650.00 13 UA-007 Adv. Specimen – 8” Sch 80 Pipe Weld 43 $700.00 13 UA-008 Adv. Specimen – 12” Sch 80s Pipe Weld 66 $850.00 13 UA-009 Adv. Specimen – 12” Sch 120 Pipe Weld 126 $900.00 13 UA-010 Adv. Specimen – 1.0” Tee Weld w/ SV 41 $700.00 13 UA-011 Adv. Specimen – 1.0” Tee Weld w/ DV 41 $800.00 13 UA-012 Adv. Specimen – 1.25” Tee Weld w/ DV 80 $850.00 13 UA-013 Adv. Specimen – 1.25” Y Joint 80 $850.00 13 UA-014 Adv. Specimen – 10” Sch 120 Node to Carrier 205 $1,800.00 13 UA-015 Adv. Specimen – 8” Sch 80 Nozzle to Carrier 160 $1,500.00 13 RA-001 Adv. Specimen – 0.375” Plate w/ SV 16 $500.00 13 RA-002 Adv. Specimen – 0.625” Plate w/ DV 26 $575.00 13 RA-003 Adv. Specimen – 0.75” Plate w/ SV 31 $600.00 13 RA-004 Adv. Specimen – 1.0” Plate w/ SV 54 $675.00 13 RA-005 Adv. Specimen – 1.0” Plate w/ DV 54 $700.00

FLAWTECH PRICE LIST

PAGE # PART # ITEM WEIGHT Approx. LBS

PRICE US Dollars

13 RA-006 Adv. Specimen – 2” Sch 80 Pipe Weld 5 $500.00 13 RA-007 Adv. Specimen – 6” Sch 120 Pipe Weld 36 $625.00 13 RA-008 Adv. Specimen – 12” Sch 80 Pipe Weld 66 $850.00 13 MA-001 Adv. Specimen – 0.375” Plate w/ SV 16 $350.00 13 MA-002 Adv. Specimen – 6” Sch 80 Pipe Weld 29 $550.00 13 MA-003 Adv. Specimen – 12” Sch 40 Pipe Weld 50 $700.00 13 MA-004 Adv. Specimen – 0.375” Tee w/ SV 16 $400.00 13 MA-005 Adv. Specimen – 0.375” Y Joint 16 $400.00 13 MA-006 Adv. Specimen – 10” Sch 40 Node to Carrier 77 $725.00 13 MA-007 Adv. Specimen – 8” Sch 60 Nozzle to Carrier 72 $700.00 14 API-K1 API-UT-1 Kit 200 $3,395.00 15 AWS-K1 AWS / CWI Kit 50 $1,750.00 16 A7-K1 ASME Sec. XI, Appendix VII Kit 275 $15,500.00 17 S2-K1 ASME Sec. XI, Appendix VIII Kit, Sup. 2 350 Quote Only 17 S3-K1 ASME Sec. XI, Appendix VIII Kit, Sup. 3 360 $19,875.00 17 S10-K1 ASME Sec. XI, Appendix VIII Kit, Sup. 10 340 Quote Only 19 4S-CB-1 4 Step Calibration Block 1 $170.00 19 5S-CB-1 5 Step Calibration Block 1 $185.00 19 DSC-CB-1 DSC Calibration Block 2 $295.00 19 RC-CB-1 AWS Resolution Calibration Block 5 $245.00 19 DS-CB-1 DS Calibration Block 11 $595.00 20 PDI-CB-1 PDI Alternative ASME Cal. Block – 516-70 c/s 8 $2,350.00 20 PDI-CB-2 PDI Alternative ASME Cal. Block – 304 s/s 8 $2,600.00 20 PDI-CB-3 PDI Alternative ASME Cal. Block – 316 s/s 8 $2,600.00 20 PDI-CB-4 PDI Alternative ASME Cal. Block – Set of 3 35 $5,800.00 21 EPRI CS-4774 Basic Cal. Blocks N/A Quote Only 21 ASME Sec. XI Basic Piping Cal Blocks N/A Quote Only 22 2” Circ. Block for Angles ≤ 50° s/s 1 $1,365.00 22 4” Circ. Block for Angles ≤ 50° s/s 2 $2,160.00 22 2” Contour Block for Axial Scans s/s 2 $3,855.00 22 4” Contour Block for Axial Scans s/s 7 $4,825.00 22 12 – 24 Contour Probe Block s/s 31 $6,550.00 22 12” Stainless Pipe Segment Block s/s 11 $5,710.00 22 24” Stainless Pipe Segment Block s/s 24 $6,335.00 22 PDI-UT-10 Cal. Block Set of 7 78 $27,720.00 23 Overlay Step Wedge 15 Quote Only

PRICE LIST EFFECTIVE DATE 1/06 Notes:

Material for each item listed in the price list is carbon steel (c/s) unless otherwise noted. For example stainless steel items will have s/s at the end.

FlawTech will quote any material type for above items. Pricing is based on current material cost and availability, FlawTech reserves the

right to change any price of any item without notice.

4486 RACEWAY DR.

CONCORD, NC 28027

TEL: (704) 795-4401

FAX: (704) 795-4403

WWW.FLAWTECH.COM


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