Flatness

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Transcript of Flatness

  • Data Analysis Lab

    ME 288Fall 2009

    L6 b

  • GD & TGeometric Dimensioning and Tolerancing

    Standard ANSI Y14.5-1994 GD &T Symbology (descriptive adjectives)

    How is the part used? How does it mate to another part?

  • Rule #1:Where only a tolerance of size is specified, the limits of size of an

    individual feature prescribe the extent of which variations in its geometric form,

    as well as size, are allowed.ANSI Y14.5 1994

  • A cylinder can have a variety of shapes yet stay within the limits of size.

    (A) (B) (C)Min Min Min

    Max Max Max

  • The rectangular prism can vary in shape as long as it stays inside the volume of the limits of size.

    1614

    11997

    2220

    7

    8(A) (B)

    1816

  • 16.015.8

    8.0 MMC

    7.8 LMC alongentire lengthof dowel

    6.8MMC

    7.0LMC

    7.06.8

    8.07.8

    Ring gage

    Plug gage

    (A) Checking geometric form with ring gage

    (B) Checking geometric form with plug gage

    A ring gage and plug gage are used to check the geometric form of a pin and hole.

  • Degrees of freedom allow movement in two directions along each axis and rotation about each axis.

    +Y

    -X+Z

    -Y

    +X-Z

  • Datum features X and Y establish a coplanar datum.

    X Y

    Simulatedcoplanardatum X-Y

    Datum feature X

    Datumfeature Y

    A) This drawing

    B) Means this

    .08 X-Y

  • Two additional examples of feature control frames modifying a parts geometry.

    0.08 0.05 A

    Geometric tolerance(flatness)

    Numeric tolerance

    Geometric tolerance(perpendicularity)

    Diameter symbolNumeric tolerance

    ModifierDatum

    (A) (B)

  • Geometric characteristic symbols are categorized in two ways.

    **

    Perpendicularity

    Angularity

    Runout Circular

    Runout Total

    Profile surface

    Profile line

    Symmetry

    Cylindricity

    PositionConcentricity

    Circularity

    Straightness

    Parallelism

    Flatness

    Either filled or unfilled

    Symbol Description

    Form

    Prof

    ileO

    rient

    atio

    nLo

    catio

    nR

    unou

    t

    Type oftolerance

    Individualfeatures

    Individual orrelated features

    Relatedfeatures

    Geometric Characteristic Symbols

    *

  • GD&T geometric characteristic symbols illustrated.

    1.5h M1.5h h 0.8h

    2h1.5h

    0.6h

    h

    1.5h

    Concentricity Circularity Modifier

    Straightness Parallelism Flatness

    1.5h

  • Flatness of a surface has a tolerance zone formed by two parallel planes separated by the tolerance value.

    Parallel planes 0.3 apart

    14.614.0

    0.3

    (A) This drawing

    (B) Means this

    14.614.0

  • The entire area of the part slides over the dial indicator which is poking through the inspection table.

    Part being inspectedslides on table

    Dial indicatorInspection

    table insection

  • A surface is called out to be flat within 0.2.

    0.2

    (A) flatness callout

  • Flatness is checked by leveling the surface with adjustable jacks and inspecting with a dial indicator.

    Adjustablejacks

    Dial indicatorInspected surface

  • A specific area is checked for flatness using basic dimensions, callout, and phantom lined hatched area.

    820

    1218

    0.08

    Data Analysis LabGD & TGeometric Dimensioning and TolerancingSlide Number 3Slide Number 4Slide Number 5Slide Number 6Slide Number 7Slide Number 8Slide Number 9Slide Number 10Slide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Slide Number 16