ADVANCEPRODUCTS & SYSTEMS, INC.

P. O. Box 60399Lafayette, Louisiana 70596-0399

800-315-6009(337) 233-6116

FAX (337) 232-3860Email: sales@apsonline.comWebsite: www.apsonline.com

DISTRIBUTED BY

TO ORDER PLEASE SPECIFY THE FOLLOWING• Gasket Type D, E or F• Flange Size and Pressure Rating• Single Washer or Double Washer Sets (SW or DW)• Sleeve Material• Retainer Material• Sealing Element (Nitrile®, Viton® or Teflon®)

OTHER PRODUCTS AVAILABLE• Flange Band Protectors (Stainless Steel or Kleerband®)• Radolid® Nut Protection Caps• Casing Insulators and End Seals• Specialty Products Manufactured of Phenolic and other materials• INNERLYNX®- Wall/pipe Penetration Seals• ISOJOINT®- Monolithic Isolating Joints• Foreman® Night Caps• Duocon® Centralizers• Safety Spray Shields• U-Bolt Cote®

• INSPECT-A-LIFT® - Pipe Inspection System• GAL-VO-PLAST® Wall Sleeves

9/15/06

Advance Products & Systems, Inc. is not responsible for errors printed in this brochure.

10MTP06

ADVANCE PRODUCTS & SYSTEMS

FLANGE INSULATING G A S K E T K I T S

ISO-9001

Certified1041990

Introduction: With the economic and

environmental climate of today it is more

important than ever to prevent leakage in

your carrier system. Flanges, the most

common trouble area, need to be sealed

properly to prevent this leakage and must also

be cathodically insulated to prevent stray

currents which cause undue corrosion and

eventual breakdown of the metal.

Advance Products & Systems manufactures

and maintains a supply of quality products and

materials which can help solve most flange

sealing problems: preventing leakage and

corrosion, and saving the integrity of the pipeline.

FLANGE INSULATING GASKET KITS

1

HIGH TEMPERATURE PRODUCTSGASKETS: NEMA grades G7 andG10, Durabla, Durlon, JMRD940SLEEVES: Nomex, NEMA gradesG7 and G10, Durabla, DurlonWASHERS: NEMA grades G7 andG10, Durabla, Durlon

Other high temperature materialsare available upon request. It isrecommended that the factory becontacted to discuss technical dataon the above referenced products.

SPECIAL APPLICATIONAdvance Products and

Systems, Inc. is well equipped tomake those special insulation padsand gaskets sometimes requiredfor odd shaped connections. Wecan manufacture any configurationor design needed.

These applications includespecial closures, vaults, steelboxes, special connectors, utilityand light poles.

If it needs to be sealed...we canbe of service.

PACKAGINGEach Advance flange insulation

gasket kit is packaged individuallyin durable corrugated boxes.Insulating sleeves and washers arepackaged separately and arecushioned within the box to protectthem from damage duringshipment. Each set is clearlytagged with flange size, pressurerating, type of insulating sleeve andwhether it is a single washer ordouble washer set. Arecommended bolt tighteningsequence is provided with each kit.

HIGH TEMPERATURE PRODUCTS • SPECIAL APPLICATIONS • PACKAGING

Special Application Gaskets

High Temperature Products

6

INSULATING SLEEVES ANDWASHERS

Insulating sleeves manufacturedof high density polyethylene, NEMAgrade LE phenolic, and Mylar areavailable in a full range of sizes.Also available are one-pieceintegral sleeves and washers whichare made of Minlon, providingsuperior compression strength.Integral sleeves are available insizes through 1-1/2”. A variety of

high temperature sleeves are alsostock items.

With each insulating washer a1/8” thick S.A.E. electro-platedsteel washer is provided to protectthe insulating washer from damageby the nut. Advance flangeinsulation sets are available insingle or double washer kits.

FLANGE PROTECTORAdvance flange protectors and

corrosion inhibitor grease are

recommended on all insulatedflanges. By encapsulating theflange cavity with the flangeprotector and injecting ourcorrosion inhibitor grease, you canrely on your cathodic protectionsystem to provide you with years oftrouble free service.

This system totally eliminates anypossibility of foreign materiallodging between the faces of yourflange or corrosion bridging acrossand creating a short.

Material Dielectric Strengthvolts/mil

Water Absorption % Max. ContinuousOperating Temperature

PolyethylenePhenolic

MylarMinlonNomexG-10

450400-500

4,0001,200400530

.011.1.8

.22-

.09

105˚ F225˚ F300˚ F250˚ F450˚ F285˚ F

41˚ C107˚ C149˚ C121˚ C232˚ C140˚ C

INSULATING SLEEVES & WASHERS • FLANGE PROTECTORS

FLANGE PROTECTORSKleerband® and Stainless SteelFlange Protectors and RadolidProtection Caps, two additionalways to further seal flanges fromcorrosion.

RADOLID PROTECTION CAPRadolid Protection Caps from

APS protect nuts and bolts fromdestructive corrosion. Caps areeasily pressed onto the boltedjoints by hand, snapping into placewhen in position. We recommendloadingcaps withAPS’s highmeltcorrosion inhibitorgrease.

Sleeves & One-piece Sleeve & Washer

5

TYPE DType D gaskets are specificallydesigned to fit into the ring grooveof ring-type-joint flanges. They aremanufactured of a medium weave,fabric-reinforced phenolic materialand are sized to ANSI and APIspecifications - available in basicoval as well as octagonal shape.Also available are BX gaskets withpressure ratings to 15,000 PSI.

TYPE EType E is a full-faced gasket withthe same outside diameter as theflange and precision cut bolt holes.This design facilitates properalignment of the gasket duringinstallation and foreign material isprevented from shorting the flangeinsulation. Type E gaskets areavailable in plain face or Neopreneface phenolic, as well as a varietyof high temperature materials.Standard thickness of 1/8”.

TYPE FType F gaskets are made to fit theraised face portion of the flangeonly. As there are no bolt holes inthe F gasket, the inside diameter ofthe bolt hole circle is slightlysmaller than the outside diameterof the gasket, assuring an exact,automatic positioning of the gasket.Available in the same materials asthe type E gasket. Standard thickness of 1/8”.

3.5 .09 .01 .20

12,00022,00040,00043,000

34,00040,00066,00063,000

400400800900

257˚ F400˚ F248˚ F347˚ F

125˚ C204˚ C140˚ C175˚ C130˚ C130˚ C

CEG7G10G11XPN 1.5 18,000 45,000 600 266˚ FXP 1.5 18,000 45,000 600 266˚ F

Type Water Absorption %

Tensile StrengthPSI

CompressionStrength - PSI

Dielectric ValuesVPM

Max. ContinuousOperating Temp.

FLANGE INSULATING GASKET KITS

TYPE F

TYPE E

TYPE D

Advance Flange Insulation Gasket Kits are manufactured according to ANSI B16.5 specifications up to 24”. Above 24”, please provide thespecifications of your flange using our convenient worksheet. Technical assistance is available upon request.

2

(B) After Tightening

(A) Before Tightening

TROJAN SEALING GASKETSTrojan gaskets are state-of-the-art

in near zero leakage static sealing.The elastomer sealing element is

encapsulated in the electrically insulated retainer. Our mostpopular sealing element materialsare Nitrile® (-60o/240oF min./max.operating temperature), Viton®

(-75o/400oF), and Teflon® (-100o/450oF). The encapsulation of thesealing element permits only micro-exposure of the seal to hostileenvirons of fire, chemicals andcorrosive fluids.

Because the controlledconfinement of the elastomersealing ring within the availablevolume of the groove in theretainer, 92% to 94% filled volume,a consistent controlled-pressureseal can always be obtainedwithout tremendous bolt loads.Reduced loads allow for reducedflange thickness, smaller bolts andsmaller circles.

ADVANTAGES OF THE TROJAN• Can be utilized with mismatched flanges• Can be utilized with misaligned flanges

• Can be used in place of RTJ rings• Little initial torque required• No re-torquing required• Sealing ring cannot be left out• Seal design tested for high pressures.

Please consult factory for specific pressures.• Reusable• Competitive price• Limited area of seal exposed (long fire life)• Compensates for pressure fluctuations,

compression changes, vibrations,temperature, etc.

• Greatly reduces human error during installation

• Large selection of materials available• Three to four times the dielectric strength

necessary• Low installation and maintenance costs• Gaskets through 144”

ElectricallyInsulatedRetainer

ElectricallyInsulatedRetainer

ElastomerSealing Element

ElastomerSealing Element

AfterEncapsulation

THE TROJAN

3

The cross section of APS’s TrojanSealing Gasket (A) shows theelastomer sealing element as itappears before compressionbetween flanges. Thiscompression causes the seal toeffectively fill the void of the grooveand encapsulate, (B) permittingonly micro exposure of the actualseal to hostile elements either fromwithin or without.

QUAD SEAL TROJANFour seals on the Quad-SealTrojan further insures the integrityof the sealing capability of analready-proven reliable gasket. Forareas where absolute zero leakageis a must, the Quad-Seal Trojanworks twice as hard.

All too often, difficult sealingsituations arise from mismatched ormisaligned flanges. A quick, costeffective solution is the APS Trojan.Also, used in place of damaged ormissing RTJ gaskets, the Trojanforms a quick, static seal. TheTrojan is often the reasonablealternative to flange replacement.

Inside Seals AreThe First Layer OfProtection

Outside Seals AreThe Second LayerOf Protection

Cross Section Of TheQuad-Seal Trojan Sealing Gasket

ElastomerSealing Element

ElectricallyInsulatedRetainer

The StandardTrojan SealingGasket

THE TROJAN

Sealing AMisalignment IsAccomplishedWith The APSTrojan

The APS TrojanReplacing A

Faulty Or MissingRTJ Gasket

-60˚F-75˚F

-100˚F

240˚ F400˚ F450˚ F

MaterialMin. Operating

TemperatureMax. Operating

Temperature

Nitrile®

Viton®

Teflon®

Sealing Elements Available In:

4

“Unlike the Wshape of ourother seals,Teflon® sealsare flat.”

(B) After Tightening

(A) Before Tightening

TROJAN SEALING GASKETSTrojan gaskets are state-of-the-art

in near zero leakage static sealing.The elastomer sealing element is

encapsulated in the electrically insulated retainer. Our mostpopular sealing element materialsare Nitrile® (-60o/240oF min./max.operating temperature), Viton®

(-75o/400oF), and Teflon® (-100o/450oF). The encapsulation of thesealing element permits only micro-exposure of the seal to hostileenvirons of fire, chemicals andcorrosive fluids.

Because the controlledconfinement of the elastomersealing ring within the availablevolume of the groove in theretainer, 92% to 94% filled volume,a consistent controlled-pressureseal can always be obtainedwithout tremendous bolt loads.Reduced loads allow for reducedflange thickness, smaller bolts andsmaller circles.

ADVANTAGES OF THE TROJAN• Can be utilized with mismatched flanges• Can be utilized with misaligned flanges

• Can be used in place of RTJ rings• Little initial torque required• No re-torquing required• Sealing ring cannot be left out• Seal design tested for high pressures.

Please consult factory for specific pressures.• Reusable• Competitive price• Limited area of seal exposed (long fire life)• Compensates for pressure fluctuations,

compression changes, vibrations,temperature, etc.

• Greatly reduces human error during installation

• Large selection of materials available• Three to four times the dielectric strength

necessary• Low installation and maintenance costs• Gaskets through 144”

ElectricallyInsulatedRetainer

ElectricallyInsulatedRetainer

ElastomerSealing Element

ElastomerSealing Element

AfterEncapsulation

THE TROJAN

3

The cross section of APS’s TrojanSealing Gasket (A) shows theelastomer sealing element as itappears before compressionbetween flanges. Thiscompression causes the seal toeffectively fill the void of the grooveand encapsulate, (B) permittingonly micro exposure of the actualseal to hostile elements either fromwithin or without.

QUAD SEAL TROJANFour seals on the Quad-SealTrojan further insures the integrityof the sealing capability of analready-proven reliable gasket. Forareas where absolute zero leakageis a must, the Quad-Seal Trojanworks twice as hard.

All too often, difficult sealingsituations arise from mismatched ormisaligned flanges. A quick, costeffective solution is the APS Trojan.Also, used in place of damaged ormissing RTJ gaskets, the Trojanforms a quick, static seal. TheTrojan is often the reasonablealternative to flange replacement.

Inside Seals AreThe First Layer OfProtection

Outside Seals AreThe Second LayerOf Protection

Cross Section Of TheQuad-Seal Trojan Sealing Gasket

ElastomerSealing Element

ElectricallyInsulatedRetainer

The StandardTrojan SealingGasket

THE TROJAN

Sealing AMisalignment IsAccomplishedWith The APSTrojan

The APS TrojanReplacing A

Faulty Or MissingRTJ Gasket

-60˚F-75˚F

-100˚F

240˚ F400˚ F450˚ F

MaterialMin. Operating

TemperatureMax. Operating

Temperature

Nitrile®

Viton®

Teflon®

Sealing Elements Available In:

4

“Unlike the Wshape of ourother seals,Teflon® sealsare flat.”

INSULATING SLEEVES ANDWASHERS

Insulating sleeves manufacturedof high density polyethylene, NEMAgrade LE phenolic, and Mylar areavailable in a full range of sizes.Also available are one-pieceintegral sleeves and washers whichare made of Minlon, providingsuperior compression strength.Integral sleeves are available insizes through 1-1/2”. A variety of

high temperature sleeves are alsostock items.

With each insulating washer a1/8” thick S.A.E. electro-platedsteel washer is provided to protectthe insulating washer from damageby the nut. Advance flangeinsulation sets are available insingle or double washer kits.

FLANGE PROTECTORAdvance flange protectors and

corrosion inhibitor grease are

recommended on all insulatedflanges. By encapsulating theflange cavity with the flangeprotector and injecting ourcorrosion inhibitor grease, you canrely on your cathodic protectionsystem to provide you with years oftrouble free service.

This system totally eliminates anypossibility of foreign materiallodging between the faces of yourflange or corrosion bridging acrossand creating a short.

Material Dielectric Strengthvolts/mil

Water Absorption % Max. ContinuousOperating Temperature

PolyethylenePhenolic

MylarMinlonNomexG-10

450400-500

4,0001,200400530

.011.1.8

.22-

.09

105˚ F225˚ F300˚ F250˚ F450˚ F285˚ F

41˚ C107˚ C149˚ C121˚ C232˚ C140˚ C

INSULATING SLEEVES & WASHERS • FLANGE PROTECTORS

FLANGE PROTECTORSKleerband® and Stainless SteelFlange Protectors and RadolidProtection Caps, two additionalways to further seal flanges fromcorrosion.

RADOLID PROTECTION CAPRadolid Protection Caps from

APS protect nuts and bolts fromdestructive corrosion. Caps areeasily pressed onto the boltedjoints by hand, snapping into placewhen in position. We recommendloadingcaps withAPS’s highmeltcorrosion inhibitorgrease.

Sleeves & One-piece Sleeve & Washer

5

TYPE DType D gaskets are specificallydesigned to fit into the ring grooveof ring-type-joint flanges. They aremanufactured of a medium weave,fabric-reinforced phenolic materialand are sized to ANSI and APIspecifications - available in basicoval as well as octagonal shape.Also available are BX gaskets withpressure ratings to 15,000 PSI.

TYPE EType E is a full-faced gasket withthe same outside diameter as theflange and precision cut bolt holes.This design facilitates properalignment of the gasket duringinstallation and foreign material isprevented from shorting the flangeinsulation. Type E gaskets areavailable in plain face or Neopreneface phenolic, as well as a varietyof high temperature materials.Standard thickness of 1/8”.

TYPE FType F gaskets are made to fit theraised face portion of the flangeonly. As there are no bolt holes inthe F gasket, the inside diameter ofthe bolt hole circle is slightlysmaller than the outside diameterof the gasket, assuring an exact,automatic positioning of the gasket.Available in the same materials asthe type E gasket. Standard thickness of 1/8”.

3.5 .09 .01 .20

12,00022,00040,00043,000

34,00040,00066,00063,000

400400800900

257˚ F400˚ F248˚ F347˚ F

125˚ C204˚ C140˚ C175˚ C130˚ C130˚ C

CEG7G10G11XPN 1.5 18,000 45,000 600 266˚ FXP 1.5 18,000 45,000 600 266˚ F

Type Water Absorption %

Tensile StrengthPSI

CompressionStrength - PSI

Dielectric ValuesVPM

Max. ContinuousOperating Temp.

FLANGE INSULATING GASKET KITS

TYPE F

TYPE E

TYPE D

Advance Flange Insulation Gasket Kits are manufactured according to ANSI B16.5 specifications up to 24”. Above 24”, please provide thespecifications of your flange using our convenient worksheet. Technical assistance is available upon request.

2

Introduction: With the economic and

environmental climate of today it is more

important than ever to prevent leakage in

your carrier system. Flanges, the most

common trouble area, need to be sealed

properly to prevent this leakage and must also

be cathodically insulated to prevent stray

currents which cause undue corrosion and

eventual breakdown of the metal.

Advance Products & Systems manufactures

and maintains a supply of quality products and

materials which can help solve most flange

sealing problems: preventing leakage and

corrosion, and saving the integrity of the pipeline.

FLANGE INSULATING GASKET KITS

1

HIGH TEMPERATURE PRODUCTSGASKETS: NEMA grades G7 andG10, Durabla, Durlon, JMRD940SLEEVES: Nomex, NEMA gradesG7 and G10, Durabla, DurlonWASHERS: NEMA grades G7 andG10, Durabla, Durlon

Other high temperature materialsare available upon request. It isrecommended that the factory becontacted to discuss technical dataon the above referenced products.

SPECIAL APPLICATIONAdvance Products and

Systems, Inc. is well equipped tomake those special insulation padsand gaskets sometimes requiredfor odd shaped connections. Wecan manufacture any configurationor design needed.

These applications includespecial closures, vaults, steelboxes, special connectors, utilityand light poles.

If it needs to be sealed...we canbe of service.

PACKAGINGEach Advance flange insulation

gasket kit is packaged individuallyin durable corrugated boxes.Insulating sleeves and washers arepackaged separately and arecushioned within the box to protectthem from damage duringshipment. Each set is clearlytagged with flange size, pressurerating, type of insulating sleeve andwhether it is a single washer ordouble washer set. Arecommended bolt tighteningsequence is provided with each kit.

HIGH TEMPERATURE PRODUCTS • SPECIAL APPLICATIONS • PACKAGING

Special Application Gaskets

High Temperature Products

6

ADVANCEPRODUCTS & SYSTEMS, INC.

P. O. Box 60399Lafayette, Louisiana 70596-0399

800-315-6009(337) 233-6116

FAX (337) 232-3860Email: sales@apsonline.comWebsite: www.apsonline.com

DISTRIBUTED BY

TO ORDER PLEASE SPECIFY THE FOLLOWING• Gasket Type D, E or F• Flange Size and Pressure Rating• Single Washer or Double Washer Sets (SW or DW)• Sleeve Material• Retainer Material• Sealing Element (Nitrile®, Viton® or Teflon®)

OTHER PRODUCTS AVAILABLE• Flange Band Protectors (Stainless Steel or Kleerband®)• Radolid® Nut Protection Caps• Casing Insulators and End Seals• Specialty Products Manufactured of Phenolic and other materials• INNERLYNX®- Wall/pipe Penetration Seals• ISOJOINT®- Monolithic Isolating Joints• Foreman® Night Caps• Duocon® Centralizers• Safety Spray Shields• U-Bolt Cote®

• INSPECT-A-LIFT® - Pipe Inspection System• GAL-VO-PLAST® Wall Sleeves

9/15/06

Advance Products & Systems, Inc. is not responsible for errors printed in this brochure.

10MTP06

ADVANCE PRODUCTS & SYSTEMS

FLANGE INSULATING G A S K E T K I T S

ISO-9001

Certified1041990