FK202Series
4
Published in May 2006 FK-202F Non-contact Displacement / Vibration TRANSDUCER Suitable for various applications: Shaft Vibration, Axial Position, Rotating Speed and Phase Mark of the critical rotating machinery. Environmental friendly design: Lead-free soldering, RoHS Directive Compliant and Downsized. Wide variety of Driver mounting: DIN-rail adaptor, 4-screw-cramp plate adaptor (to replace VK series and others) API standard 670 (4th Edition) Compliant Intrinsically Safe: TIIS, CSA, ATEX (ATEX is pending) CE Directive Compliant (Pending) NEW Introduction of connected monitor VM-21 Series Conditioner The VM-21 series signal conditioners accept the signal from transducers installed on rotating machinery and convert it to a 4 to 20mADC or 1 to 5VDC output. ■Displacement, velocity, acceleration and LVDT ■Small and light-weight ■Free choice between DIN rail or wall mounting in any convenient location ■Burn-down function at the output side for quick fault detection ■Equipped with vibration waveform output for high precision diagnosis VM-5 Series Monitor The VM-5 series Monitors are designed in a accordance with the API 670 4th Edition for use on rotating machinery. Both 8 or 10-slot rack mount type an one-unit standalone type with a built-in power supply are available so the monitor can be applied for any system design from a few channels of vibration monitoring for small machinery to TSI for large turbines. ■High reliability by the use of duplex power supply ■Easy monitoring by the perfect display function. ■Provided with the self diagnostic function. VM-7 Series Monitor The VM-7 series monitor is designed according to the ISO International Standards and the API Standards, and has the functions and features as the Machine Condition Monitor for the critical machines in the plant, and is used for the Machine Protection System defined in the API standard 670 in particular. ■4CH Vibration/Displacement Monitor Module & 6-CH Temperature Monitor Module ■Up to 40 Vibration channels can be installed in a 19"-Rack ■All modules can be installed and removed from front side, and hot replaceable VM-16 Series Monitor The VM-16 is a 4, 8 or 12-channel machine condition monitor to measure vibration, axial position and temperature, and the monitoring parameters can be assigned to any channel. The color LCD display indicates all information, and it is also a touch panel that allows to setup configuration. ■Trend data memory function : CompactFlash TM Memory card and USB port ■Displacement, Velocity, Acceleration, Axial position and Temperature ■Hazardous area approvals: CSA (pending) Printed in Japan 10601E1.0-06202 URL : http://www.sec-america.com/ United States : TEL.1-910-579-3220 FAX.1-910-575-3238 E-Mail [email protected] SEC of America Inc. URL : http://www.shinkawa.com.cn/ China : TEL.86-21-6886-9482 FAX.86-21-6886-9404 SHINKAWAElectric of Shanghai Co., Ltd. Singapore : TEL.65-6339-2393 FAX.65-6334-5510 SHINKAWA Electric Asia Pte. Ltd. 16G, NO 379 Pudong South Road, Pudong New District, Shanghai 200120, China 6934 Beach drive SW, Ste.4, Ocean Isle Beach NC 28469-5797, USA Tokyo Head office 3rd Fl. Shin-kojimachi Bldg.3-3 Kojimachi 4-chome, Chiyoda-ku, Tokyo 102-0083, Japan Phone : 81-3-3263-4411 Fax : 81-3-3262-2171 International Trade Dept. Phone : 81-3-3263-4417 Fax : 81-3-3262-2171 WEB : http://www.shinkawa.co.jp/ Hiroshima Head office 10-9, Mikawa-cho, Naka-ku, Hiroshima-shi, Hiroshima, 739-0029, Japan Phone : 81-82-247-4211 Fax : 81-82-249-6438 WEB : http://www.shinkawa.co.jp/ 15 Queen Street, #03-08, Tan Chong Tower Singapore 188537 ※ We have the vibration analysis/diagnostics and the remote monitoring systems other than above mentioned monitors. Please contact us for farther information.
Transcript of FK202Series
Published in May 2006
2005-2006
FK-202FNon-contactDisplacement / VibrationTRANSDUCER
Suitable for various applications: Shaft Vibration, Axial Position, Rotating Speedand Phase Mark of the critical rotating machinery.
Environmental friendly design: Lead-free soldering, RoHS Directive Compliant andDownsized.
Wide variety of Driver mounting: DIN-rail adaptor, 4-screw-cramp plate adaptor(to replace VK series and others)
API standard 670 (4th Edition) Compliant
Intrinsically Safe: TIIS, CSA, ATEX (ATEX is pending)
CE Directive Compliant (Pending)
NEWIntroduction of connected monitor
VM-21 Series ConditionerThe VM-21 series signal conditionersaccept the signal from transducersinstalled on rotating machinery andconvert it to a 4 to 20mADC or 1 to5VDC output.
■Displacement, velocity, accelerationand LVDT■Small and light-weight■Free choice between DIN rail or wallmounting in any convenient location■Burn-down function at the output sidefor quick fault detection■Equipped with vibration waveformoutput for high precision diagnosis
VM-5 Series MonitorThe VM-5 series Monitors are designedin a accordance with the API 670 4thEdition for use on rotating machinery.Both 8 or 10-slot rack mount type anone-unit standalone type with a built-inpower supply are available so themonitor can be applied for any systemdesign from a few channels of vibrationmonitoring for small machinery to TSI forlarge turbines.
■High reliability by the use of duplexpower supply■Easy monitoring by the perfect displayfunction.■Provided with the self diagnosticfunction.
VM-7 Series MonitorThe VM-7 series monitor is designedaccording to the ISO InternationalStandards and the API Standards, andhas the functions and features as theMachine Condition Monitor for thecritical machines in the plant, and isused for the Machine Protection Systemdefined in the API standard 670 inparticular.
■4CH Vibration/Displacement MonitorModule & 6-CH Temperature MonitorModule■Up to 40 Vibration channels can beinstalled in a 19"-Rack■All modules can be installed andremoved from front side, and hotreplaceable
VM-16 Series MonitorThe VM-16 is a 4, 8 or 12-channelmachine condition monitor to measurevibration, axial position and temperature,and the monitoring parameters can beassigned to any channel. The color LCDdisplay indicates all information, and it isalso a touch panel that allows to setupconfiguration.
■Trend data memory function :CompactFlashTM Memory card and USBport■Displacement, Velocity, Acceleration,Axial position and Temperature■Hazardous area approvals: CSA(pending)
Printed in Japan 10601E1.0-06202
URL : http://www.sec-america.com/
United States :
TEL.1-910-579-3220 FAX.1-910-575-3238E-Mail [email protected]
SEC of America Inc.
URL : http://www.shinkawa.com.cn/
China :
TEL.86-21-6886-9482 FAX.86-21-6886-9404
SHINKAWAElectric of Shanghai Co., Ltd.
Singapore :
TEL.65-6339-2393 FAX.65-6334-5510
SHINKAWAElectric Asia Pte. Ltd.
16G, NO 379 Pudong South Road, Pudong New District,Shanghai 200120, China
6934 Beach drive SW, Ste.4, Ocean Isle BeachNC 28469-5797, USA
Tokyo Head office3rd Fl. Shin-kojimachi Bldg.3-3 Kojimachi 4-chome, Chiyoda-ku, Tokyo 102-0083, JapanPhone : 81-3-3263-4411 Fax : 81-3-3262-2171
International Trade Dept.Phone : 81-3-3263-4417 Fax : 81-3-3262-2171WEB : http://www.shinkawa.co.jp/
Hiroshima Head office10-9, Mikawa-cho, Naka-ku, Hiroshima-shi, Hiroshima, 739-0029, JapanPhone : 81-82-247-4211 Fax : 81-82-249-6438WEB : http://www.shinkawa.co.jp/
15 Queen Street, #03-08, Tan Chong TowerSingapore 188537
※We have the vibration analysis/diagnostics and the remote monitoring systems other than above mentioned monitors. Please contact us for farther information.
FK- 202F
The FK-202F transducer is the eddy current type non-contact displacement/vibration transducer, used for measuring Shaft Vibration, Axial Position, Rotating Speed and Phase Mark (Phase Reference) from small rotating machinery to large critical machinery such as turbines and compressors in plants.Designed with due considerations for environments, the FK-202F has achieved lead-free soldering, RoHS Directive*1 compliance, also downsizing the driver*2.In addition, the FK-202F is designed to meet the API (American Petroleum Institute) standard 670 (4th Edition) requirements, often referred by the Machinery Protection Systems for the petroleum refinery and the petrochemical plant in world wide.
*1 RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic equipment) directive defines six restricted substances: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls and polybrominated diphenyl ethers.*2 The FK driver is downsized to approximately two-thirds of existing model of the VK series.
FK-202F Non-contact Displacement/VibrationTransducer
ThrustBearing
RadialBearing
RadialBearing Speed
Detection Gear
Axial Position
P1,P2
5Y,6X
3Y,4X
φ10
S7,S8,S9
Turbine
■ Typical system arrangement for a turbine (Quotation from API 670 (4th Edition) APPENDIX H)
Radial ShaftVibration
OverspeedDetection
Phase Referenceand Tachometer
φ10S9S7
FL Sensor FL Sensor FL Sensor
4X,6X
3Y,5Y
90° S8
P1, P2
3Y, 4X, 5Y, 6X
S7, S8, S9
φ10
: Axial Position Sensors
: Radial Shaft Vibration Sensors
: Overspeed Detection Sensors
: Phase Reference and Tachometer
■ Standard Static CharacteristicsTarget Material：SCM440 Flat Face(dia. 15mm or more)
■ Target Material Effect ■ Target Diameter Effect
■ Curved Surface Target Effect
FL sensor
φD
Target
D=∞ D=20mm D=15mm D=10mm
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2
00.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Output (V)
Gap (mm)0.250.00
■ Target Edge Effect
FL sensor
Gap
Target
X
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2
00.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Output (V)
Gap (mm)
X=∞ X=9mm X=7.5mm X=5mm X=0mm X=5mm
■ Side Wall Effect
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2
00.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Output (V)
Gap (mm)
FL sensor
Gap
Target
X
Side wall
X=∞ X=12mm X=9mm X=7.5mm
■ Frequency Response
-10.0
-8.0
-6.0
-4.0
-2.0
0.0
2.0
10 100 1000 10000 100000Frequency (Hz)
Reduction ratio(dB) -1.0
-3.0
-5.0
-7.0
-9.0
1.0
10Vp-p3.15Vp-p(400μmp-p)
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2
00.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Output (V)
Gap (mm)
FL sensor
Gap
Target
SCM440 SNCM439 S45C SUS304
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2
00.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Output (V)
Gap (mm)
FL sensor
φD
Target
D=∞ D=20mm D=15mm D=10mm
-24-22-20-18-16-14-12-10-8-6-4-200.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
Gap (mm)
Output (V)
-10
-5
0
5
10
SCF Error (%)
-2
-1
0
1
2
LIN (% of F.S.)
Gap (mm)
Gap (mm)
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50
FK- 202F
■ FL-202F08L (Without Armor)
(5)
Unit mmThread area
(8)
5
L13
L2
L3 +30%- 0%
Lock nut
Sensor tip
Connector
7.1
Cable ( 3.6)
■ FL-202F08A (With Armor[Without fluoro resin coating])
(5)
Unit mmThread area
(8)
5
L13
L2
Lock nut
Sensor tip
Connector
7.1
Flexible armor
20
L3 + 50-100
L3 +30%- 0%
Cable ( 3.6)
■ FL-202F08T (With Armor[With fluoro resin coating])
(5)
Unit mmThread area
(8)
5
L13
L2
Lock nut
Sensor tip
Connector
7.1
Flexible armor with fluorineresin coating
20
L3 + 50-100
L3 +30%- 0%
Cable ( 3.6)
(5)
Unit mmThread area
(8)
Gasket
Sensor tip
Connector
7.1
L3 +30%- 0%
5L1
L2
■ FL-202F08R (Without Armor)
Cable ( 3.6)
FL-202F08 - - - -
Armor Thread size Unthreaded length (L1)L M2 05
105090
0.5m1.0m5.0m9.0m
U2 3/8-24UNFWithout M10×1 10mm STEP, 0-230mm
L1≦L2 - 20mme.g.) 06=60mm
0.1inch STEP, 0-9.2inchesL1≦L2 - 0.7inchese.g.) 04=0.4inch
When a metric screw is selecedd, specified in mm.When a unify screw is selected, specified in inch.
Case length (L2) Cable length (L3)10mm STEP,20-250mm
e.g.) 25=250mm
0.1inch STEP,0.8-9.9inchese.g.) 35=3.5inch
With(Without fluoro resin coating)
With(With fluoring resin coating)
A
T
■ Standard Type Sensor Model Code Number (Sensor Tip Diameter : φ8mm)
■ Reverse Mount Type Sensor Model Code Number (Sensor Tip Diameter : φ8mm)
When a metric screw is selected, specified in mm.When a unify screw is selected, speciied in inch.
FL-202F08R - - - -
Thread size Unthreaded length (L1)M2 05
105090
0.5m1.0m5.0m9.0m
U2 3/8-24UNFM10×1 R5=5mm
02=2inches03=30mm12=1.2inches
Case length(L2) Cable length(L3)
VM-751POWER
VM-751POWER
VM-742COMM
2
3
VM-742COMM
DANGER
POWER-ON
COMM
TRG-1
TRG-2
BUF-1
PLS-1
BUF-2
PLS-2
φ-Mark OUT
COMM PORT
BYPASS
SYS-OK
ALERT
VM-741φ-MARKER
POWER-ON
2
3
1 1
VM-701VIR
CH-OK
1
4
3
2
BUFF OUT
1
2
3
1
VM-701VIR
CH-OK
1
4
3
2
BUFF OUT
1
2
3
1
VM-7XXVIR
CH-OK
1
4
3
2
BUFF OUT
1
2
3
1
VM-701VIR
CH-OK
1
4
3
2
BUFF OUT
1
2
3
1
VM-701VIR
CH-OK
1
4
3
2
BUFF OUT
1
2
3
1
VM-701VIR
CH-OK
1
4
3
2
BUFF OUT
1
2
3
1
VM-731ANALYZINGPROCESSOR
COMM
Steam TurbineGas Turbine Generator
FL Sensor
FK Driver
Monitor
* Differential expansionsensor is underdevelopment, applyVK series at present.
* Vel. Sensor Acc. Sensor
Standard Calibration Target JIS SCM440 flat surfaceMeasurement Range 0.25 to 2.25mm from sensor tipScale Factor 7.87V/mmScale Factor Tolerance*1 Within 7.87V/mm ±5% (When system cable length is 5m.)
Within 7.87V/mm ±6.5% (When system cable length is 9m.)Linear Characteristics*1 Within ±25μm for a straight line of 7.87V/mm (When system cable length is 5m.)
Within ±38μm for a straight line of 7.87V/mm (When system cable length is 9m.)
Frequency Response*1 DC to 10kHz (-3dB)Sensor Tip DiameterSystem Cable Length
Approx. φ5mm or Approx. φ8mm5m or 9m
Operational TemperatureRange
FL sensorFW extension cableFK driverRelay connector
： -35 to +177℃： -35 to +177℃： -35 to +80℃： -35 to +125℃
Operational Humidity Range 0 to 95% RH (No condensation, submerge)(However, the sensor itself is 100%RH)
Power Within -24VDC±10%Terminal Block Spring lock terminal
Specifications of *1above apply under the following conditions :・ Standard calibration target SCM440 flat surface (φ15mm or more、t=5mm or more)・ -24.0VDC Power source voltage・ Load resistance 10kΩ・ Ambient temperature 25℃
HostPC
RV-100View Station
Panel PC
FK- 202F
(32)
Unit mm
Terminal block
(68)
(40) (6)
Sensor inputconnector
(72)
Mounting plate
29
(35)
■ FK-202F□-1(DIN Rail Mount)
■ Model Code Number
(61)
Unit mm
Terminal block
(64)
(72)
50.8
Sensor inputconnector
(75)
Mounting plate
29
50.8
4- 4.5
5
■ FK-202F□-2(Screw Mount : 50.8×50.8mm)
92
50.8
(41)
5
(61)
5
Unit mm
Terminal block
(15)
92
Sensor inputconnector
(102)
Mounting plate
29
31
4- 4.5
(64)
(15) (72)
Unit mm
Terminal block
(15)
50.8
Sensor inputconnector
(102)
Mounting plate
29
31
4- 4.5
(64)
(15) (72)
4- 4.5
■ FK-202F□-3(Screw Mount：For VK replacement)
■ FK-202F□-4(Screw Mount : Multi-pitch)
System Cable Length Mounting Plate1 5m 3DIN Rail (35mm) Mount
Screw Mount (50.8×50.8mm)
Screw Mount Multi-pitch(50.8×50.8mm and 92×31mm)
Screw Mount(92×31mm：For VK Replacement)
9m2123
4
FK-202F -
■ Model Code Number
■ Standard Type Sensor Model Code Number (Sensor Tip Diameter : φ5mm)
6.8
L+20%- 0%
Connector Flexible armor
Connector
7.1
L+ 50-200
8.6
Cable ( 3.6)
■ FW-202FA(With Armor[Without fluoro resin coating])Unit mm
6.8
L+20%- 0%
ConnectorFlexible armor with fluorineresin coating
Connector
7.1
L+ 50-200
8.6
Cable ( 3.6)
■ FW-202FT(With Armor[With fluoro resin coating])Unit mm
6.8
L+20%- 0%
Connector
Connector
7.1
■ FW-202FL(Without Armor)Unit mm
Cable ( 3.6)FW-202F -
Armor Cable length (L)L Without
With(Without fluoro resin coating)
With(With fluoro resin coating)
4.0m4.5m
8.5m8.0m
A
T
40458085
(5)
Unit mmThread area
(5)
5
L13
L2
L3 +30%- 0%
Lock nut
Sensor tip Cable ( 2.7)
Connector
7.1
■ FL-202F05L(Without Armor)
FL-202F05 - - - -
Armor Thread size Unthreaded length (L1)L M1 05
105090
0.5m1.0m5.0m9.0m
U1 1/4-28UNFWithout M8×1 10mm STEP, 0-230mm
L1≦L2 - 20mme.g.) 06=60mm
0.1inch STEP, 0-9.2inchesL1≦L2 - 0.7inchese.g.) 04=0.4inch
Case length(L2) Cable length (L3)10mm STEP,20-250mm
e.g.) 25=250mm
0.1inch STEP,0.8-9.9inchese.g.) 35=3.5inch
With(Without fluoro resin coating)
With(With fluoro resin coating)
A
T
When a metric screw is selected, specified in mm.When a unify screw is selected, specified in inch.
■ FL-202F05A(With Armor[Without fluoro resin coating])
(5)
Unit mmThread area
(5)
5
L13
L2
Lock nut
Sensor tip
Connector
7.1
Flexible armor
20
L3 + 50-100
L3 +30%- 0%
Cable ( 2.7)
■ FL-202F05T(With Armor[With fluoro resin coating])Unit mm
(5)
Thread area
(5)
5
L13
L2
L3 + 50-100
Lock nut
Sensor tip
Connector
7.1
Flexible armor with fluorineresin coating
20
L3 +30%- 0%
Cable ( 2.7)
Note) Exchange the transducer as a loop of the sensor, the extension cable and the driver, when replacing the VK-202A, the RD-05A or the transducer made by the other manufacturers with the FK-202F transducer.
