FJR1300 FJR1300A - FJClub FJR1300A OWNER’S MANUAL. EAU26941 DECLARATION of CONFORMITY We Hereby...

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5JW-28199-E3 FJR1300 FJR1300A OWNER’S MANUAL

Transcript of FJR1300 FJR1300A - FJClub FJR1300A OWNER’S MANUAL. EAU26941 DECLARATION of CONFORMITY We Hereby...

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

PRINTED IN JAPAN2003.09-0.7×1 CR

(E)5JW-28199-E3

FJR1300FJR1300A

OWNER’S MANUAL

EAU26941

DECLARATION of CONFORMITY

We

Hereby declare that the product:

is in compliance with following norm(s) or documents:

Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10

R&TTE Directive(1999/5/EC)EN300 330-2 v1.1.1(2001-6), EN60950(2000)Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)

Place of issue: Shizuoka, Japan

Date of issue: Aug. 1st 2002

Kind of equipment: IMMOBILIZER

Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 JapanCompany: MORIC CO., LTD.

Kazuji Kawai

representative name and signature

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INTRODUCTIONEAU10100

Welcome to the Yamaha world of motorcycling!As the owner of the FJR1300/FJR1300A, you are benefiting from Yamaha’s vast experience and newest technology regard-ing the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FJR1300/FJR1300A. The owner’smanual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguardyourself and others from trouble and injury.In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have anyfurther questions, do not hesitate to contact your Yamaha dealer.The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

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IMPORTANT MANUAL INFORMATIONEAU10150

Particularly important information is distinguished in this manual by the following notations:

NOTE:� This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle

is subsequently sold.� Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most

current product information available at the time of printing, there may be minor discrepancies between your motorcycleand this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

WARNINGEWA10030

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motor-cycle.

A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

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IMPORTANT MANUAL INFORMATION

EAU10200

FJR1300/FJR1300AOWNER’S MANUAL

©2003 by Yamaha Motor Co., Ltd.1st edition, August 2003

All rights reserved.Any reprinting or unauthorized use without the written permission of

Yamaha Motor Co., Ltd. is expressly prohibited.

Printed in Japan.

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TABLE OF CONTENTSSAFETY INFORMATION ..................1-1

DESCRIPTION ..................................2-1Left view ..........................................2-1Right view ........................................2-2Controls and instruments.................2-3

INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1

Immobilizer system .........................3-1Main switch/steering lock ................3-2Indicator and warning lights ............3-3Speedometer ..................................3-5Tachometer ....................................3-5Multi-function display ......................3-6Anti-theft alarm (optional) ...............3-7Handlebar switches ........................3-8Clutch lever .....................................3-9Shift pedal .....................................3-10Brake lever ...................................3-10Brake pedal ..................................3-11ABS (For FJR1300A only) .............3-11Fuel tank cap ................................3-12Fuel ...............................................3-12Fuel tank breather hose ................3-13Catalytic converter ........................3-14Seats ............................................3-14Storage compartment ...................3-15Accessory box ..............................3-15Adjusting the front fork ..................3-16

Adjusting the shock absorber assembly ................................... 3-18

Locks for the optional side cases and travel trunk ............... 3-19

Sidestand ..................................... 3-19Ignition circuit cut-off system ........ 3-20

PRE-OPERATION CHECKS ............. 4-1Pre-operation check list .................. 4-2

OPERATION AND IMPORTANT RIDING POINTS................................. 5-1

Starting the engine ......................... 5-1Shifting ........................................... 5-2Tips for reducing fuel

consumption ............................... 5-3Engine break-in .............................. 5-3Parking ........................................... 5-4

PERIODIC MAINTENANCE AND MINOR REPAIR ................................. 6-1

Owner’s tool kit ............................... 6-1Periodic maintenance and

lubrication chart .......................... 6-2Removing and installing panels ..... 6-5Checking the spark plugs ............... 6-7Engine oil and oil filter cartridge ..... 6-8Final gear oil ................................. 6-10Coolant ......................................... 6-11Cleaning the air filter element ...... 6-13

Checking the engine idling speed ........................................ 6-14

Adjusting the throttle cable free play .................................... 6-15

Adjusting the valve clearance ...... 6-15Tires ............................................. 6-15Cast wheels ................................. 6-18Clutch lever free play ................... 6-18Adjusting the brake pedal

position ..................................... 6-19Adjusting the rear brake light

switch ....................................... 6-19Checking the front and rear

brake pads ................................ 6-20Checking the brake and

clutch fluid levels ...................... 6-20Changing the brake and

clutch fluids ............................... 6-22Checking and lubricating the

cables ....................................... 6-22Checking and lubricating the

throttle grip and cable ............... 6-22Checking and lubricating the

brake and shift pedals .............. 6-23Checking and lubricating the

brake and clutch levers ............ 6-23Checking and lubricating the

centerstand and sidestand ....... 6-24Lubricating the swingarm

pivots ........................................ 6-24

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TABLE OF CONTENTSLubricating the rear

suspension ................................6-25Checking the front fork .................6-25Checking the steering ...................6-26Checking the wheel bearings .......6-26Battery ..........................................6-27Replacing the fuses ......................6-28Replacing a headlight bulb ...........6-30Replacing a rear turn signal light

bulb or a tail/brake light bulb .....6-31Replacing an auxiliary light

bulb ...........................................6-31Troubleshooting ............................6-32Troubleshooting charts .................6-33

MOTORCYCLE CARE AND STORAGE ..........................................7-1

Care ................................................7-1Storage ...........................................7-3

SPECIFICATIONS .............................8-1

CONSUMER INFORMATION.............9-1Identification numbers ....................9-1

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SAFETY INFORMATION EAU10280

MOTORCYCLES ARE SINGLETRACK VEHICLES. THEIR SAFE USEAND OPERATION ARE DEPENDENTUPON THE USE OF PROPER RIDINGTECHNIQUES AS WELL AS THE EX-PERTISE OF THE OPERATOR. EV-ERY OPERATOR SHOULD KNOWTHE FOLLOWING REQUIREMENTSBEFORE RIDING THIS MOTOR-CYCLE.HE OR SHE SHOULD:

� OBTAIN THOROUGH INSTRUC-TIONS FROM A COMPETENTSOURCE ON ALL ASPECTS OFMOTORCYCLE OPERATION.

� OBSERVE THE WARNINGS ANDMAINTENANCE REQUIRE-MENTS IN THE OWNER’S MAN-UAL.

� OBTAIN QUALIFIED TRAININGIN SAFE AND PROPER RIDINGTECHNIQUES.

� OBTAIN PROFESSIONAL TECH-NICAL SERVICE AS INDICATEDBY THE OWNER’S MANUAL

AND/OR WHEN MADE NECES-SARY BY MECHANICAL CONDI-TIONS.

Safe riding� Always make pre-operation

checks. Careful checks may helpprevent an accident.

� This motorcycle is designed to car-ry the operator and a passenger.

� The failure of motorists to detectand recognize motorcycles in traf-fic is the predominating cause ofautomobile/motorcycle accidents.Many accidents have been causedby an automobile driver who didnot see the motorcycle. Makingyourself conspicuous appears tobe very effective in reducing thechance of this type of accident.Therefore:• Wear a brightly colored jacket.• Use extra caution when you are

approaching and passingthrough intersections, since in-tersections are the most likelyplaces for motorcycle accidentsto occur.

• Ride where other motorists cansee you. Avoid riding in anothermotorist’s blind spot.

� Many accidents involve inexperi-enced operators. In fact, many op-erators who have been involved inaccidents do not even have a cur-rent motorcycle license.• Make sure that you are qualified

and that you only lend yourmotorcycle to other qualified op-erators.

• Know your skills and limits.Staying within your limits mayhelp you to avoid an accident.

• We recommend that you prac-tice riding your motorcyclewhere there is no traffic until youhave become thoroughly famil-iar with the motorcycle and all ofits controls.

� Many accidents have been causedby error of the motorcycle opera-tor. A typical error made by the op-erator is veering wide on a turn

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SAFETY INFORMATION

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due to EXCESSIVE SPEED or un-dercornering (insufficient lean an-gle for the speed).• Always obey the speed limit and

never travel faster than warrant-ed by road and traffic conditions.

• Always signal before turning orchanging lanes. Make sure thatother motorists can see you.

� The posture of the operator andpassenger is important for propercontrol.• The operator should keep both

hands on the handlebar andboth feet on the operator foot-rests during operation to main-tain control of the motorcycle.

• The passenger should alwayshold onto the operator, the seatstrap or grab bar, if equipped,with both hands and keep bothfeet on the passenger footrests.

• Never carry a passenger unlesshe or she can firmly place bothfeet on the passenger footrests.

� Never ride under the influence ofalcohol or other drugs.

� This motorcycle is designed for on-road use only. It is not suitable foroff-road use.

Protective apparelThe majority of fatalities from motor-cycle accidents are the result of headinjuries. The use of a safety helmet isthe single most critical factor in the pre-vention or reduction of head injuries.

� Always wear an approved helmet.� Wear a face shield or goggles.

Wind in your unprotected eyescould contribute to an impairmentof vision that could delay seeing ahazard.

� The use of a jacket, heavy boots,trousers, gloves, etc., is effective inpreventing or reducing abrasionsor lacerations.

� Never wear loose-fitting clothes,otherwise they could catch on thecontrol levers, footrests, or wheelsand cause injury or an accident.

� Never touch the engine or exhaustsystem during or after operation.They become very hot and can

cause burns. Always wear protec-tive clothing that covers your legs,ankles, and feet.

� A passenger should also observethe above precautions.

ModificationsModifications made to this motorcyclenot approved by Yamaha, or the re-moval of original equipment, may ren-der the motorcycle unsafe for use andmay cause severe personal injury.Modifications may also make yourmotorcycle illegal to use.

Loading and accessoriesAdding accessories or cargo to yourmotorcycle can adversely affect stabili-ty and handling if the weight distributionof the motorcycle is changed. To avoidthe possibility of an accident, use ex-treme caution when adding cargo oraccessories to your motorcycle. Useextra care when riding a motorcyclethat has added cargo or accessories.Here are some general guidelines tofollow if loading cargo or adding acces-sories to your motorcycle:

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SAFETY INFORMATION

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LoadingThe total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit ofFJR1300 201 kg (443 lb)FJR1300A 194 kg (428 lb). When load-ing within this weight limit, keep the fol-lowing in mind:

� Cargo and accessory weightshould be kept as low and close tothe motorcycle as possible. Makesure to distribute the weight asevenly as possible on both sides ofthe motorcycle to minimize imbal-ance or instability.

� Shifting weights can create a sud-den imbalance. Make sure that ac-cessories and cargo are securelyattached to the motorcycle beforeriding. Check accessory mountsand cargo restraints frequently.

� Never attach any large or heavyitems to the handlebar, front fork,or front fender. These items, in-cluding such cargo as sleepingbags, duffel bags, or tents, cancreate unstable handling or a slowsteering response.

AccessoriesGenuine Yamaha accessories havebeen specifically designed for use onthis motorcycle. Since Yamaha cannottest all other accessories that may beavailable, you must personally be re-sponsible for the proper selection, in-stallation and use of non-Yamahaaccessories. Use extreme cautionwhen selecting and installing any ac-cessories.Keep the following guidelines in mind,as well as those provided under “Load-ing” when mounting accessories.

� Never install accessories or carrycargo that would impair the perfor-mance of your motorcycle. Care-fully inspect the accessory beforeusing it to make sure that it doesnot in any way reduce groundclearance or cornering clearance,limit suspension travel, steeringtravel or control operation, or ob-scure lights or reflectors.• Accessories fitted to the handle-

bar or the front fork area cancreate instability due to improperweight distribution or aerody-namic changes. If accessories

are added to the handlebar orfront fork area, they must be aslightweight as possible andshould be kept to a minimum.

• Bulky or large accessories mayseriously affect the stability ofthe motorcycle due to aerody-namic effects. Wind may at-tempt to lift the motorcycle, orthe motorcycle may become un-stable in cross winds. These ac-cessories may also causeinstability when passing or beingpassed by large vehicles.

• Certain accessories can dis-place the operator from his orher normal riding position. Thisimproper position limits the free-dom of movement of the opera-tor and may limit control ability,therefore, such accessories arenot recommended.

� Use caution when adding electri-cal accessories. If electrical acces-sories exceed the capacity of themotorcycle’s electrical system anelectric failure could result, whichcould cause a dangerous loss oflights or engine power.

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SAFETY INFORMATION

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Gasoline and exhaust gas� GASOLINE IS HIGHLY FLAMMA-

BLE:• Always turn the engine off when

refueling.• Take care not to spill any gaso-

line on the engine or exhaustsystem when refueling.

• Never refuel while smoking or inthe vicinity of an open flame.

� Never start the engine or let it runfor any length of time in a closedarea. The exhaust fumes are poi-sonous and may cause loss ofconsciousness and death within ashort time. Always operate yourmotorcycle in an area that has ad-equate ventilation.

� Always turn the engine off beforeleaving the motorcycle unattendedand remove the key from the mainswitch. When parking the motor-cycle, note the following:• The engine and exhaust system

may be hot, therefore, park themotorcycle in a place where pe-destrians or children are not like-ly to touch these hot areas.

• Do not park the motorcycle on aslope or soft ground, otherwise itmay fall over.

• Do not park the motorcycle neara flammable source, (e.g., a ker-osene heater, or near an openflame), otherwise it could catchfire.

� When transporting the motorcyclein another vehicle, make sure thatit is kept upright. If the motorcycleshould lean over, gasoline mayleak out of the fuel tank.

� If you should swallow any gaso-line, inhale a lot of gasoline vapor,or allow gasoline to get into youreyes, see your doctor immediately.If any gasoline spills on your skinor clothing, immediately wash theaffected area with soap and waterand change your clothes.

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DESCRIPTION

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EAU10410

Left view

1. Fuse box (page 6-28)2. Accessory box (page 3-15)3. Front fork spring preload adjusting bolt (page 3-16)4. Front fork rebound damping force adjusting knob (page 3-16)5. Engine oil filler cap (page 6-8)6. Owner’s tool kit (page 6-1)7. Rider seat (page 3-14)8. Passenger seat (page 3-14)9. Carrier10.Final gear oil filler bolt (page 6-10)11.Final gear oil drain bolt (page 6-10)

12.Shock absorber assembly rebound damping force adjusting knob (page 3-18)

13.Shock absorber assembly spring preload adjusting lever (page 3-18)14.Air filter element (page 6-13)15.Shift pedal (page 3-10)16.Engine oil filter cartridge (page 6-8)17.Engine oil level check window (page 6-8)

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DESCRIPTION

2-2

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EAU10420

Right view

1. Passenger footrest2. Coolant reservoir (page 6-11)3. Battery (page 6-27)4. Windshield5. Main fuse and electronic fuel injection fuse (page 6-28)6. Front fork compression damping force adjusting screw (page 3-16)7. Brake pedal (page 3-11)8. Rider footrest

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DESCRIPTION

2-3

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EAU10430

Controls and instruments

1. Clutch lever (page 3-9)2. Left handlebar switches (page 3-8)3. Tachometer (page 3-5)4. Speedometer (page 3-5)5. Multi-function display (page 3-6)6. Right handlebar switches (page 3-8)7. Brake lever (page 3-10)8. Throttle grip (page 6-15)9. Main switch/steering lock (page 3-2)10.Hazard switch (page 3-9)

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INSTRUMENT AND CONTROL FUNCTIONS

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EAU10971

Immobilizer system

This vehicle is equipped with an immo-bilizer system to help prevent theft byre-registering codes in the standardkeys. This system consists of the fol-lowing.

� a code re-registering key (with ared bow)

� two standard keys (with a blackbow) that can be re-registered withnew codes

� a transponder (which is installed inthe code re-registering key)

� an immobilizer unit� the ECU

� an immobilizer system indicatorlight (See page 3-3.)

The key with the red bow is used to reg-ister codes in each standard key. Sincere-registering is a difficult process, takethe vehicle along with all three keys toa Yamaha dealer to have them re-reg-istered. Do not use the key with the redbow for driving. It should only be usedfor re-registering the standard keys. Al-ways use a standard key for driving.

CAUTION:ECA11820

� DO NOT LOSE THE CODE RE-REGISTERING KEY! CONTACTYOUR DEALER IMMEDIATELYIF IT IS LOST! If the code re-reg-istering key is lost, registeringnew codes in the standard keysis impossible. The standardkeys can still be used to startthe vehicle, however if code re-registering is required (i.e., if anew standard key is made or allkeys are lost) the entire immobi-lizer system must be replaced.Therefore, it is highly recom-

mended to use either standardkey and keep the code re-regis-tering key in a safe place.

� Do not submerse any key in wa-ter.

� Do not expose any key to exces-sively high temperatures.

� Do not place any key close tomagnets (this includes, but notlimited to, products such asspeakers, etc.).

� Do not place heavy items on anykey.

� Do not grind any key or alter itsshape.

� Do not disassemble the plasticpart of any key.

� Do not put two keys of any im-mobilizer system on the samekey ring.

� Keep the standard keys as wellas keys of other immobilizersystems away from this vehi-cle’s code re-registering key.

� Keep other immobilizer systemkeys away from the main switchas they may cause signal inter-ference.

1. Code re-registering key (red bow)2. Standard keys (black bow)

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INSTRUMENT AND CONTROL FUNCTIONS

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EAU10471

Main switch/steering lock

The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering.

NOTE:Be sure to use the standard key (blackbow) for regular use of the vehicle. Tominimize the risk of losing the code re-registering key (red bow), keep it in asafe place and only use it for code re-registering.

EAU26810

ONAll electrical circuits are supplied withpower; the meter lighting, taillights andauxiliary lights come on, and the enginecan be started. The key cannot be re-moved.

NOTE:The headlights come on automaticallywhen the engine is started and stay onuntil the key is turned to “OFF”.

EAU10660

OFFAll electrical systems are off. The keycan be removed.

EAU10690

LOCKThe steering is locked, and all electricalsystems are off. The key can be re-moved.

To lock the steering

1. Turn the handlebars all the way tothe left or right.

2. Push the key in from the “OFF” po-sition, and then turn it to “LOCK”while still pushing it.

3. Remove the key.

1. Push.2. Turn.

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INSTRUMENT AND CONTROL FUNCTIONS

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To unlock the steering

Push the key into the main switch, andthen turn it to “OFF” while still pushingit.

WARNINGEWA10060

Never turn the key to “OFF” or“LOCK” while the vehicle is moving,otherwise the electrical systems willbe switched off, which may result inloss of control or an accident. Makesure that the vehicle is stopped be-fore turning the key to “OFF” or“LOCK”.

EAU10910

(Parking)The steering is locked, the taillights andauxiliary lights are on, and the hazardlight can be turned on, but all otherelectrical systems are off. The key canbe removed.The steering must be locked before thekey can be turned to “ ”.

CAUTION:ECA11020

Do not use the parking position foran extended length of time, other-wise the battery may discharge.

EAU11001

Indicator and warning lights

EAU11030

Turn signal indicator lights “ ” and “ ” The corresponding indicator light flash-es when the turn signal switch ispushed to the left or right.

1. Push.2. Turn. 1. Left turn signal indicator light “ ”

2. Right turn signal indicator light “ ”3. Immobilizer system indicator light “ ”4. Neutral indicator light “ ”5. High beam indicator light “ ”6. Anti-lock Brake System (ABS) warning light

“ ”(For FJR1300A only)7. Oil level warning light “ ”8. Engine trouble warning light “ ”

ABS

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INSTRUMENT AND CONTROL FUNCTIONS

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EAU11060

Neutral indicator light “ ” This indicator light comes on when thetransmission is in the neutral position.

EAU11080

High beam indicator light “ ” This indicator light comes on when thehigh beam of the headlight is switchedon.

EAU11120

Oil level warning light “ ” This warning light comes on when theengine oil level is low.The electrical circuit of the warning lightcan be checked by turning the key to“ON”.If the warning light does not come onfor a few seconds, then go off, have aYamaha dealer check the electrical cir-cuit.

NOTE:Even if the oil level is sufficient, thewarning light may flicker when riding ona slope or during sudden accelerationor deceleration, but this is not a mal-function.

EAU11530

Engine trouble warning light “ ” This warning light comes on or flasheswhen an electrical circuit monitoring theengine is defective. When this occurs,have a Yamaha dealer check the self-diagnosis system. (See page 3-6 for anexplanation of the self-diagnosis de-vice.)The electrical circuit of the warning lightcan be checked by turning the key to“ON”. If the warning light does not comeon for a few seconds, then go off, havea Yamaha dealer check the electricalcircuit.

EAU11542

ABS warning light “ ” (For FJR1300A only)If this warning light comes on or flasheswhile riding, the ABS may be defective.If this occurs, have a Yamaha dealercheck the system as soon as possible.(See page 3-11.)

WARNINGEWA10081

If the ABS warning light comes on orflashes while riding, the brake sys-tem reverts to conventional braking.Therefore, be careful not to cause

the wheels to lock during emergen-cy braking. If the warning lightcomes on or flashes while riding,have a Yamaha dealer check thebrake system as soon as possible.

The electrical circuit of the warning lightcan be checked by turning the key to“ON”.If the warning light does not come on orremains on, have a Yamaha dealercheck the electrical circuit.

EAU26871

Immobilizer system indicator light “ ” The electrical circuit of the indicatorlight can be checked by turning the keyto “ON”.If the indicator light does not come onfor a few seconds, then go off, have aYamaha dealer check the electrical cir-cuit.When the key is turned to “OFF” and 30seconds have passed, the indicatorlight will start flashing indicating the im-mobilizer system is enabled. After 24hours have passed, the indicator lightwill stop flashing, however the immobi-lizer system is still enabled.

ABS

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NOTE:This model is also equipped with a self-diagnosis device for the immobilizersystem. If the immobilizer system is de-fective, the indicator will start flashingand the multi-function meter will displayan error code when the key is turned to“ON”. (See “Self-diagnosis device” onpage 3-6 for details.)

EAU11601

Speedometer

The speedometer shows the ridingspeed.When the key is turned to “ON”, thespeedometer needle will sweep onceacross the speed range and then returnto zero in order to test the electrical cir-cuit.

EAU11872

Tachometer

The electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power range.When the key is turned to “ON”, the ta-chometer needle will sweep onceacross the r/min range and then returnto zero r/min in order to test the electri-cal circuit.

CAUTION:ECA10031

Do not operate the engine in the ta-chometer red zone.Red zone: 9000 r/min and above

1. Tachometer2. Speedometer3. Multi-function display

1. Tachometer2. Tachometer red zone

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EAU26861

Multi-function display

The multi-function display is equippedwith the following:

� a fuel meter� a coolant temperature meter� an odometer (which shows the to-

tal distance traveled)� two tripmeters (which show the

distance traveled since they werelast set to zero)

� a fuel reserve tripmeter (whichshows the distance traveled on thefuel reserve)

� a self-diagnosis device� a clock

Odometer and tripmeter modesPushing the “SELECT” button switchesthe display between the odometermode “ODO” and the tripmeter modes“TRIP” in the following order:ODO → TRIP (top) → TRIP (bottom) →ODOWhen approximately 5.0 L (1.32 USgal) (1.10 Imp.gal) of fuel remains in thefuel tank, the display will automaticallychange to the fuel reserve tripmetermode “TRIP F” and start counting thedistance traveled from that point. In thatcase, pushing the “SELECT” buttonswitches the display between the vari-ous tripmeter and odometer modes inthe following order:TRIP F → TRIP (top) → TRIP (bottom)→ ODO → TRIP FTo reset a tripmeter, select it by push-ing the “SELECT” button, and thenpush the “RESET” button for at leastone second. If you do not reset the fuelreserve tripmeter manually, it will resetitself automatically and the display willreturn to the prior mode after refuelingand traveling 5 km (3 mi).

Self-diagnosis deviceThis model is equipped with a self-diag-nosis device for various electrical cir-cuits.If any of those circuits are defective, themulti-function display will indicate atwo-digit error code (e.g., 11, 12, 13).If the multi-function display indicatessuch an error code, note the code num-ber, and then have a Yamaha dealercheck the vehicle.

CAUTION:ECA11790

If the multi-function display indi-cates an error code, the vehicleshould be checked as soon as pos-sible in order to avoid engine dam-age.

This model is also equipped with a self-diagnosis device for the immobilizersystem.If any of the immobilizer system circuitsare defective, the immobilizer systemindicator light will flash, and then themulti-function display will indicate atwo-digit error code (e.g., 51, 52, 53)when the key is turned to “ON”.

1. Multi-function display2. “SELECT” button3. “RESET” button

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NOTE:If the multi-function display indicates er-ror code 52, this could be caused bytransponder interference. If this errorappears, try the following.

1. Use the code re-registering key tostart the engine.

NOTE:Make sure there are no other immobi-lizer keys close to the main switch, anddo not keep more than one immobilizerkey on the same key ring! Immobilizersystem keys may cause signal interfer-ence, which may prevent the enginefrom starting.

2. If the engine starts, turn it off, andtry starting the engine with thestandard keys.

3. If one or both of the standard keysdo not start the engine, take thevehicle, the code re-registeringkey and both standard keys to aYamaha dealer and have the stan-dard keys re-registered.

If the multi-function display indicatesany error codes, note the code number,and then have a Yamaha dealer checkthe vehicle.

Clock mode

To set the clock:1. Push the “SELECT” button and

“RESET” button together for atleast two seconds.

2. When the hour digits start flashing,push the “RESET” button to set thehours.

3. Push the “SELECT” button, andthe minute digits will start flashing.

4. Push the “RESET” button to setthe minutes.

5. Push the “SELECT” button andthen release it to start the clock.

EAU12330

Anti-theft alarm (optional) This model can be equipped with anoptional anti-theft alarm by a Yamahadealer. Contact a Yamaha dealer formore information.

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INSTRUMENT AND CONTROL FUNCTIONS

3-8

3

EAU12342

Handlebar switches

Left

Right

EAU12350

Pass switch “ ” Press this switch to flash the headlight.

EAU12400

Dimmer switch “ / ” Set this switch to “ ” for the highbeam and to “ ” for the low beam.

EAU12460

Turn signal switch “ / ” To signal a right-hand turn, push thisswitch to “ ”. To signal a left-handturn, push this switch to “ ”. When re-leased, the switch returns to the center

position. To cancel the turn signallights, push the switch in after it has re-turned to the center position.

EAU12492

Windshield position adjusting switch “ ” To move the windshield up, push thisswitch in direction (a). To move thewindshield down, push the switch in di-rection (b).

NOTE:When the engine is turned off, the wind-shield will automatically return to thelowest position.

1. Pass switch “ ”2. Windshield position adjusting switch “ ”3. Dimmer switch “ / ”4. Turn signal switch “ / ”5. Horn switch “ ”

1. Engine stop switch “ / ”2. Start switch “ ”

1. Windshield position adjusting switch “ ”

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INSTRUMENT AND CONTROL FUNCTIONS

3-9

3

EAU12500

Horn switch “ ” Press this switch to sound the horn.

EAU12660

Engine stop switch “ / ” Set this switch to “ ” before startingthe engine. Set this switch to “ ” tostop the engine in case of an emergen-cy, such as when the vehicle overturnsor when the throttle cable is stuck.

EAU12710

Start switch “ ” Push this switch to crank the enginewith the starter.

CAUTION:ECA10050

See page 5-1 for starting instruc-tions prior to starting the engine.

EAU12731

Hazard switch “ ”

With the key in the “ON” or “ ” posi-tion, use this switch to turn on the haz-ard light (simultaneous flashing of allturn signal lights).The hazard light is used in case of anemergency or to warn other driverswhen your vehicle is stopped where itmight be a traffic hazard.

CAUTION:ECA10060

Do not use the hazard light for an ex-tended length of time, otherwise thebattery may discharge.

EAU12830

Clutch lever

The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the lever toward the handle-bar grip. To engage the clutch, releasethe lever. The lever should be pulledrapidly and released slowly for smoothclutch operation.The clutch lever is equipped with aclutch lever position adjusting dial. Toadjust the distance between the clutchlever and the handlebar grip, turn theadjusting dial while holding the leverpushed away from the handlebar grip.

1. Hazard switch “ ” 1. Clutch lever2. Arrow mark3. Clutch lever position adjusting dial4. Distance between clutch lever and handlebar

grip

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INSTRUMENT AND CONTROL FUNCTIONS

3-10

3

Make sure that the appropriate settingon the adjusting dial is aligned with thearrow mark on the clutch lever.The clutch lever is equipped with aclutch switch, which is part of the igni-tion circuit cut-off system. (See page3-20.)

EAU12870

Shift pedal

The shift pedal is located on the leftside of the engine and is used in com-bination with the clutch lever whenshifting the gears of the 5-speed con-stant-mesh transmission equipped onthis motorcycle.

EAU26822

Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the lever toward the handle-bar grip.

The brake lever is equipped with a po-sition adjusting dial. To adjust the dis-tance between the brake lever and thehandlebar grip, turn the adjusting dialwhile holding the lever pushed awayfrom the handlebar grip. Make sure thatthe appropriate setting on the adjustingdial is aligned with the “ ” mark on thebrake lever.

1. Shift pedal

1. Brake lever2. “ ” mark3. Brake lever position adjusting dial4. Distance between brake lever and handlebar

grip

5JWE3.book Page 10 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-11

3

EAU12941

Brake pedal

The brake pedal is on the right side ofthe motorcycle. To apply the rearbrake, press down on the brake pedal.

EAU26791

ABS (For FJR1300A only)The Yamaha ABS (Anti-lock BrakeSystem) features a dual electronic con-trol system, which acts on the front andrear brakes independently. The ABS ismonitored by an ECU (Electronic Con-trol Unit), which will have recourse tomanual braking if a malfunction occurs.

WARNINGEWA10090

� The ABS performs best on longbraking distances.

� On certain (rough or gravel)roads, the braking distance maybe longer with than without theABS. Therefore, always keep asufficient distance to the vehicleahead to match the ridingspeed.

NOTE:� When the ABS is activated, the

brakes are operated in the usualway. A pulsating action may be feltat the brake lever or brake pedal,but this does not indicate a mal-function.

� This ABS has a test mode whichallows the owner to experience thepulsating at the brake lever orbrake pedal when the ABS is oper-ating. However, special tools arerequired, so please consult yourYamaha dealer when performingthis test.

1. Brake pedal

5JWE3.book Page 11 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-12

3

EAU13070

Fuel tank cap

To open the fuel tank capOpen the fuel tank cap lock cover, in-sert the key into the lock, and then turnit 1/4 turn clockwise. The lock will be re-leased and the fuel tank cap can beopened.

To close the fuel tank cap1. Push the fuel tank cap into position

with the key inserted in the lock.2. Turn the key counterclockwise to

the original position, remove it, andthen close the lock cover.

NOTE:The fuel tank cap cannot be closed un-less the key is in the lock. In addition,the key cannot be removed if the cap isnot properly closed and locked.

WARNINGEWA11090

Make sure that the fuel tank cap isproperly closed before riding.

EAU13210

Fuel

Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tube as shown.

WARNINGEWA10880

� Do not overfill the fuel tank, oth-erwise it may overflow when thefuel warms up and expands.

� Avoid spilling fuel on the hot en-gine.

1. Fuel tank cap lock cover2. Unlock.

1. Fuel tank filler tube2. Fuel level

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INSTRUMENT AND CONTROL FUNCTIONS

3-13

3

CAUTION:ECA10070

Immediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painted surfac-es or plastic parts.

EAU13320

CAUTION:ECA11400

Use only unleaded gasoline. The useof leaded gasoline will cause severedamage to internal engine parts,such as the valves and piston rings,as well as to the exhaust system.

Your Yamaha engine has been de-signed to use regular unleaded gaso-line with a research octane number of91 or higher. If knocking (or pinging) oc-curs, use a gasoline of a different brand

or premium unleaded fuel. Use of un-leaded fuel will extend spark plug lifeand reduce maintenance costs.

EAU13410

Fuel tank breather hose

Before operating the motorcycle:� Check the fuel tank breather hose

connection.� Check the fuel tank breather hose

for cracks or damage, and replaceit if damaged.

� Make sure that the end of the fueltank breather hose is not blocked,and clean it if necessary.

Recommended fuel:REGULAR UNLEADED GASOLINE ONLY

Fuel tank capacity:25.0 L (6.61 US gal) (5.50 Imp.gal)

Fuel reserve amount:5.0 L (1.32 US gal) (1.10 Imp.gal)

1. Fuel tank breather hose

5JWE3.book Page 13 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-14

3

EAU13430

Catalytic converter This model is equipped with a catalyticconverter in the exhaust chamber.

WARNINGEWA10860

The exhaust system is hot after op-eration. Make sure that the exhaustsystem has cooled down before do-ing any maintenance work.

CAUTION:ECA10700

The following precautions must beobserved to prevent a fire hazard orother damages.

� Use only unleaded gasoline.The use of leaded gasoline willcause unrepairable damage tothe catalytic converter.

� Never park the vehicle near pos-sible fire hazards such as grassor other materials that easilyburn.

� Do not allow the engine to idletoo long.

EAU14080

Seats

Rider seat

To remove the rider seat1. Insert the key into the seat lock,

and then turn it as shown.

2. Pull the rider seat off.

To install the rider seat1. Insert the projection on the front of

the rider seat into the seat holderas shown, and then push the rearof the seat down to lock it in place.

2. Remove the key.

Passenger seat

To remove the passenger seat1. Remove the rider seat.2. Pull the passenger seat up.

To install the passenger seat1. Slide the receptacle on the rear of

the passenger seat over the seatholder as shown, and then pushthe front of the seat down.

1. Rider seat lock2. Unlock.

1. Projection2. Seat holder

5JWE3.book Page 14 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-15

3

2. Install the rider seat.

NOTE:Make sure that the seats are properlysecured before riding.

EAU14411

Storage compartment

This storage compartment is designedto hold an optional genuine Yamaha U-LOCK. (Other locks may not fit.) Whenplacing a U-LOCK in the storage com-partment, securely fasten it with thestraps. When the U-LOCK is not in thestorage compartment, be sure to se-cure the straps to prevent losing them.When storing the owner’s manual orother documents in the storage com-partment, be sure to wrap them in aplastic bag so that they will not get wet.When washing the motorcycle, becareful not to let any water enter thestorage compartment.

EAU26882

Accessory box

The accessory box is located besidethe meter panel.

NOTE:The accessory box can only be openedwhen the key is turned to “ON” and thetransmission is in neutral.

CAUTION:ECA11800

Do not place heat-sensitive items inthe accessory box. The accessorybox gets extremely hot especiallywhen the engine is running or is hot.

1. Projection2. Seat holder

1. Yamaha U-LOCK 1. Accessory box

5JWE3.book Page 15 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-16

3

WARNINGEWA11421

� Do not exceed the load limit of0.3 kg (0.66 lb) for the accessorybox.

� Do not exceed the maximumload of FJR1300 201 kg (443 lb)FJR1300A 194 kg (428 lb) for thevehicle.

EAU14731

Adjusting the front fork This front fork is equipped with springpreload adjusting bolts, rebound damp-ing force adjusting knobs and compres-sion damping force adjusting screws.

WARNINGEWA10180

Always adjust both fork legs equal-ly, otherwise poor handling and lossof stability may result.

Spring preload

To increase the spring preload andthereby harden the suspension, turnthe adjusting bolt on each fork leg in di-rection (a). To decrease the spring pre-

load and thereby soften thesuspension, turn the adjusting bolt oneach fork leg in direction (b).

NOTE:Align the appropriate groove on the ad-justing mechanism with the top of thefront fork cap bolt.

1. Spring preload adjusting bolt

1. Current setting2. Front fork cap bolt

Spring preload setting:Minimum (soft):

6Standard:

4Maximum (hard):

1

5JWE3.book Page 16 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-17

3

Rebound damping force

To increase the rebound damping forceand thereby harden the rebound damp-ing, turn the adjusting knob on eachfork leg in direction (a). To decrease therebound damping force and therebysoften the rebound damping, turn theadjusting knob on each fork leg in direc-tion (b).

Compression damping force

To increase the compression dampingforce and thereby harden the compres-sion damping, turn the adjusting screwon each fork leg in direction (a). To de-crease the compression damping forceand thereby soften the compressiondamping, turn the adjusting screw oneach fork leg in direction (b).

CAUTION:ECA10100

Never attempt to turn an adjustingmechanism beyond the maximum orminimum settings.

NOTE:Although the total number of clicks of adamping force adjusting mechanismmay not exactly match the above spec-ifications due to small differences inproduction, the actual number of clicksalways represents the entire adjustingrange. To obtain a precise adjustment,it would be advisable to check the num-ber of clicks of each damping force ad-justing mechanism and to modify thespecifications as necessary.

1. Rebound damping force adjusting knob

Rebound damping setting:Minimum (soft):

17 click(s) in direction (b)*Standard:

12 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting knob fully turned

in direction (a)

1. Compression damping force adjusting screw

Compression damping setting:Minimum (soft):

21 click(s) in direction (b)*Standard:

12 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting screw fully turned

in direction (a)

5JWE3.book Page 17 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-18

3

EAU14911

Adjusting the shock absorber assembly This shock absorber assembly isequipped with a spring preload adjust-ing lever and a rebound damping forceadjusting knob.

CAUTION:ECA10100

Never attempt to turn an adjustingmechanism beyond the maximum orminimum settings.

Spring preload

For riding solo, move the spring preloadadjusting lever in direction (b). Forriding with a passenger, move thespring preload adjusting lever in direc-tion (a).

Rebound damping force

To increase the rebound damping forceand thereby harden the rebound damp-ing, turn the adjusting knob in direction(a). To decrease the rebound dampingforce and thereby soften the rebounddamping, turn the adjusting knob in di-rection (b).

WARNINGEWA10220

This shock absorber contains highlypressurized nitrogen gas. For prop-er handling, read and understandthe following information beforehandling the shock absorber. Themanufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimproper handling.

� Do not tamper with or attempt toopen the gas cylinder.

� Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to excessivegas pressure.

1. Spring preload adjusting lever

1. Rebound damping force adjusting knob

Rebound damping setting:Minimum (soft):

20 click(s) in direction (b)*Standard:

10 click(s) in direction (b)*Maximum (hard):

3 click(s) in direction (b)** With the adjusting knob fully turned

in direction (a)

5JWE3.book Page 18 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-19

3

� Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.

� Always have a Yamaha dealerservice the shock absorber.

EAU15290

Locks for the optional side cases and travel trunk

There are three locks in a plastic baglocated beside the owner’s tool kit.When used to replace the locks of theoptional side cases and travel trunk,which can be obtained at a Yamahadealer, these locks can be operatedwith the ignition key. Keep these locksin a safe place to prevent losing them.

EAU15300

Sidestand The sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your foot while holding thevehicle upright.

NOTE:The built-in sidestand switch is part ofthe ignition circuit cut-off system, whichcuts the ignition in certain situations.(See further down for an explanation ofthe ignition circuit cut-off system.)

WARNINGEWA10240

The vehicle must not be ridden withthe sidestand down, or if the side-stand cannot be properly moved up(or does not stay up), otherwise thesidestand could contact the groundand distract the operator, resultingin a possible loss of control.Yamaha’s ignition circuit cut-offsystem has been designed to assistthe operator in fulfilling the respon-sibility of raising the sidestand be-fore starting off. Therefore, checkthis system regularly as described

1. Plastic bag containing locks

5JWE3.book Page 19 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-20

3

below and have a Yamaha dealer re-pair it if it does not function proper-ly.

EAU15321

Ignition circuit cut-off system The ignition circuit cut-off system (com-prising the sidestand switch, clutchswitch and neutral switch) has the fol-lowing functions.

� It prevents starting when the trans-mission is in gear and the side-stand is up, but the clutch lever isnot pulled.

� It prevents starting when the trans-mission is in gear and the clutch le-ver is pulled, but the sidestand isstill down.

� It cuts the running engine when thetransmission is in gear and the sid-estand is moved down.

Periodically check the operation of theignition circuit cut-off system accordingto the following procedure.

WARNINGEWA10260

� The vehicle must be placed onthe centerstand during this in-spection.

� If a malfunction is noted, have aYamaha dealer check the sys-tem before riding.

5JWE3.book Page 20 Friday, September 5, 2003 3:08 PM

INSTRUMENT AND CONTROL FUNCTIONS

3-21

3

With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turned on.3. Turn the key on. 4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

The system is OK. The motorcycle can be ridden.

This check is most reliable if performed witha warmed-up engine.

The neutral switch may be defective.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

The sidestand switch may be defective.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

The clutch switch may be defective.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

YES NO

YES NO

YES NO

NOTE:

5JWE3.book Page 21 Friday, September 5, 2003 3:08 PM

PRE-OPERATION CHECKS

4-1

4

EAU15591

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lossof tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-tion, to check the following points before each ride.

NOTE:Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very shorttime; and the added safety it assures is more than worth the time involved.

WARNINGEWA11150

If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operatingthe vehicle.

5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM

PRE-OPERATION CHECKS

4-2

4

EAU15602

Pre-operation check list ITEM CHECKS PAGE

Fuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.

3-12

Engine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

6-8

Final gear oil • Check vehicle for oil leakage. 6-10

Coolant• Check coolant level in reservoir.• If necessary, add recommended coolant to specified level.• Check cooling system for leakage.

6-11

Front brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

6-20, 6-20

Rear brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

6-19, 6-20, 6-20

Clutch

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If necessary, add recommended fluid to specified level.• Check hydraulic system for leakage.

6-18, 6-20

5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM

PRE-OPERATION CHECKS

4-3

4

Throttle grip

• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and

grip housing.

6-15, 6-22

Control cables • Make sure that operation is smooth.• Lubricate if necessary. 6-22

Wheels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

6-15, 6-18

Brake and shift pedals • Make sure that operation is smooth.• Lubricate pedal pivoting points if necessary. 6-23

Brake and clutch levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary. 6-23

Centerstand, sidestand • Make sure that operation is smooth.• Lubricate pivots if necessary. 6-24

Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary. —

Instruments, lights, signals and switches

• Check operation.• Correct if necessary. —

Sidestand switch • Check operation of ignition circuit cut-off system.• If system is defective, have Yamaha dealer check vehicle. 3-19

ITEM CHECKS PAGE

5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM

OPERATION AND IMPORTANT RIDING POINTS

5-1

5

EAU15950

WARNINGEWA10270

� Become thoroughly familiarwith all operating controls andtheir functions before riding.Consult a Yamaha dealer re-garding any control or functionthat you do not thoroughly un-derstand.

� Never start the engine or oper-ate it in a closed area for anylength of time. Exhaust fumesare poisonous, and inhalingthem can cause loss of con-sciousness and death within ashort time. Always make surethat there is adequate ventila-tion.

� Before starting out, make surethat the sidestand is up. If thesidestand is not raised com-pletely, it could contact theground and distract the opera-tor, resulting in a possible lossof control.

EAU26800

Starting the engine In order for the ignition circuit cut-offsystem to enable starting, one of thefollowing conditions must be met:

� The transmission is in the neutralposition.

� The transmission is in gear withthe clutch lever pulled and the sid-estand up.

WARNINGEWA10290

� Before starting the engine,check the function of the igni-tion circuit cut-off system ac-cording to the proceduredescribed on page 3-20.

� Never ride with the sidestanddown.

1. Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.

CAUTION:ECA11780

The following warning lights and in-dicator light should come on for afew seconds, then go off.

� Oil level warning light� Engine trouble warning light

� Immobilizer system indicatorlight

� ABS warning lightIf a warning or indicator light doesnot go off, see page 3-3 for the corre-sponding warning and indicatorlight circuit check.

2. Shift the transmission into the neu-tral position.

NOTE:When the transmission is in the neutralposition, the neutral indicator lightshould be on, otherwise have aYamaha dealer check the electrical cir-cuit.

3. Start the engine by pushing thestart switch.

NOTE:If the engine fails to start, release thestart switch, wait a few seconds, andthen try again. Each starting attemptshould be as short as possible to pre-serve the battery. Do not crank the en-gine more than 10 seconds on any oneattempt.

5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM

OPERATION AND IMPORTANT RIDING POINTS

5-2

5

CAUTION:ECA11040

For maximum engine life, never ac-celerate hard when the engine iscold!

NOTE:The engine is warm when it quickly re-sponds to the throttle.

EAU16671

Shifting

Shifting gears lets you control theamount of engine power available forstarting off, accelerating, climbing hills,etc.The gear positions are shown in the il-lustration.

NOTE:To shift the transmission into the neu-tral position, press the shift pedal downrepeatedly until it reaches the end of itstravel, and then slightly raise it.

CAUTION:ECA10260

� Even with the transmission inthe neutral position, do notcoast for long periods of timewith the engine off, and do nottow the motorcycle for long dis-tances. The transmission isproperly lubricated only whenthe engine is running. Inade-quate lubrication may damagethe transmission.

� Always use the clutch whilechanging gears to avoid damag-ing the engine, transmission,and drive train, which are notdesigned to withstand theshock of forced shifting.

EAU32810

Recommended shift points (for Switzerland only)The recommended shift points duringacceleration are shown in the table be-low.

1. Shift pedal2. Neutral position

5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM

OPERATION AND IMPORTANT RIDING POINTS

5-3

5

NOTE:When shifting down two gears at atime, reduce the speed accordingly[e.g., down to 35 km/h (22 mi/h) whenshifting from 4th to 2nd gear].

EAU16810

Tips for reducing fuel consumption Fuel consumption depends largely onyour riding style. Consider the followingtips to reduce fuel consumption:

� Shift up swiftly, and avoid high en-gine speeds during acceleration.

� Do not rev the engine while shiftingdown, and avoid high enginespeeds with no load on the engine.

� Turn the engine off instead of let-ting it idle for an extended length oftime (e.g., in traffic jams, at trafficlights or at railroad crossings).

EAU16841

Engine break-in There is never a more important periodin the life of your engine than the periodbetween 0 and 1600 km (1000 mi). Forthis reason, you should read the follow-ing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1600 km (1000 mi). The various parts inthe engine wear and polish themselvesto the correct operating clearances.During this period, prolonged full-throt-tle operation or any condition that mightresult in engine overheating must beavoided.

EAU17121

0–1000 km (0–600 mi)Avoid prolonged operation above 5000r/min.1000–1600 km (600–1000 mi)Avoid prolonged operation above 6000r/min.

Shift up points:1st → 2nd: 23 km/h (14 mi/h)2nd → 3rd: 36 km/h (22 mi/h)3rd → 4th: 50 km/h (31 mi/h)4th → 5th: 60 km/h (37 mi/h)

5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM

OPERATION AND IMPORTANT RIDING POINTS

5-4

5

CAUTION:ECA10331

After 1000 km (600 mi) of operation,the engine oil and final gear oil mustbe changed, and the oil filter car-tridge or element replaced.

1600 km (1000 mi) and beyondThe vehicle can now be operated nor-mally.

CAUTION:ECA10310

� Keep the engine speed out ofthe tachometer red zone.

� If any engine trouble should oc-cur during the engine break-inperiod, immediately have aYamaha dealer check the vehi-cle.

EAU17211

Parking When parking, stop the engine, andthen remove the key from the mainswitch.

WARNINGEWA10310

� Since the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them.

� Do not park on a slope or on softground, otherwise the vehiclemay overturn.

CAUTION:ECA10380

Never park in an area where thereare fire hazards such as grass orother flammable materials.

5JWE3.book Page 4 Friday, September 5, 2003 3:08 PM

PERIODIC MAINTENANCE AND MINOR REPAIR

6-1

6

EAU17240

Safety is an obligation of the owner. Pe-riodic inspection, adjustment and lubri-cation will keep your vehicle in thesafest and most efficient condition pos-sible. The most important points of in-spection, adjustment, and lubricationare explained on the following pages.The intervals given in the periodicmaintenance and lubrication chartshould be simply considered as a gen-eral guide under normal riding condi-tions. However, DEPENDING ON THEWEATHER, TERRAIN, GEOGRAPHI-CAL LOCATION, AND INDIVIDUALUSE, THE MAINTENANCE INTER-VALS MAY NEED TO BE SHORT-ENED.

WARNINGEWA10320

If you are not familiar with mainte-nance work, have a Yamaha dealerdo it for you.

EAU17360

Owner’s tool kit

The owner’s tool kit is located under therider seat. (See page 3-14.)The service information included in thismanual and the tools provided in theowner’s tool kit are intended to assistyou in the performance of preventivemaintenance and minor repairs. How-ever, additional tools such as a torquewrench may be necessary to performcertain maintenance work correctly.

NOTE:If you do not have the tools or experi-ence required for a particular job, havea Yamaha dealer perform it for you.

WARNINGEWA10350

Modifications not approved byYamaha may cause loss of perfor-mance and render the vehicle un-safe for use. Consult a Yamahadealer before attempting any chang-es.

1. Owner’s tool kit

5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM

PERIODIC MAINTENANCE AND MINOR REPAIR

6-2

6

EAU17701

Periodic maintenance and lubrication chart

NOTE:� The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-

stead.� From 50000 km, repeat the maintenance intervals starting from 10000 km.� Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical

skills.

NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km) ANNUAL

CHECK1 10 20 30 40

1 * Fuel line • Check fuel hoses for cracks or damage. √ √ √ √ √

2 * Spark plugs• Check condition.• Clean and regap. √ √

• Replace. √ √

3 * Valves • Check valve clearance.• Adjust. Every 40000 km

4 Air filter element• Clean. √ √

• Replace. √ √

5 * Clutch • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √

6 * Front brake• Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √

• Replace brake pads. Whenever worn to the limit

7 * Rear brake• Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √

• Replace brake pads. Whenever worn to the limit

8 * Brake hoses• Check for cracks or damage. √ √ √ √ √

• Replace. Every 4 years

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9 * Wheels • Check runout and for damage. √ √ √ √

10 * Tires

• Check tread depth and for damage.• Replace if necessary.• Check air pressure.• Correct if necessary.

√ √ √ √ √

11 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √

12 * Swingarm• Check operation and for excessive play. √ √ √ √

• Lubricate with lithium-soap-based grease. Every 50000 km

13 * Steering bearings• Check bearing play and steering for roughness. √ √ √ √ √

• Lubricate with lithium-soap-based grease. Every 20000 km

14 * Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. √ √ √ √ √

15 Sidestand, centerstand • Check operation.• Lubricate. √ √ √ √ √

16 * Sidestand switch • Check operation. √ √ √ √ √ √

17 * Front fork • Check operation and for oil leakage. √ √ √ √

18 * Shock absorber assem-bly • Check operation and shock absorber for oil leakage. √ √ √ √

19 *Rear suspension relay arm and connecting arm pivoting points

• Check operation. √ √ √ √

• Lubricate with lithium-soap-based grease. √ √

20 * Electronic fuel injection • Adjust engine idling speed and synchronization. √ √ √ √ √ √

21 Engine oil • Change.• Check oil level and vehicle for oil leakage. √ √ √ √ √ √

22 Engine oil filter car-tridge • Replace. √ √ √

NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km) ANNUAL

CHECK1 10 20 30 40

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EAU17670

NOTE:� The air filter needs more frequent service if you are riding in unusually wet or dusty areas.� Hydraulic brake and clutch service

• Regularly check and, if necessary, correct the brake and clutch fluid levels.• Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master

and release cylinders, and change the brake and clutch fluids.• Replace the brake and clutch hoses every four years and if cracked or damaged.

23 * Cooling system• Check coolant level and vehicle for coolant leakage. √ √ √ √ √

• Change. Every 3 years

24 Final gear oil • Check oil level and vehicle for oil leakage.• Change. √ √ √ √ √

25 * Front and rear brake switches • Check operation. √ √ √ √ √ √

26 Moving parts and ca-bles • Lubricate. √ √ √ √ √

27 * Throttle grip housing and cable

• Check operation and free play.• Adjust the throttle cable free play if necessary.• Lubricate the throttle grip housing and cable.

√ √ √ √ √

28 * Muffler and exhaust pipe • Check the screw clamp for looseness. √ √ √ √ √

29 * Lights, signals and switches

• Check operation.• Adjust headlight beam. √ √ √ √ √ √

NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km) ANNUAL

CHECK1 10 20 30 40

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EAU18771

Removing and installing panels The panels shown need to be removedto perform some of the maintenancejobs described in this chapter. Refer tothis section each time a panel needs tobe removed and installed.

EAU33360

Panel A

To remove the panelRemove the bolts and the quick fasten-er screws, and then take the panel off.

To install the panelPlace the panel in the original position,and then install the bolts and the quickfastener screws.

EAU19312

Panels B and C

To remove one of the panels1. Remove panel A (if removing pan-

el B) or panel D (if removing panelC).

2. Remove the quick fastener bypushing the center pin.

3. Remove the bolts, and then takethe panel off.

1. Panel A2. Panel B3. Panel C4. Panel D

1. Panel E

1. Panel F

1. Bolt2. Quick fastener screw

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To install the panel1. Place the panel in the original posi-

tion, and then tighten the quick fas-tener and install the bolts.

2. Install panel A (to complete the in-stallation of panel B) or panel D (tocomplete the installation of panelC).

EAU19192

Panel D

To remove the panelRemove the bolts, and then take thepanel off.

To install the panelPlace the panel in the original position,and then install the bolts.

EAU33370

Panels E and F

To remove one of the panels1. Remove the seats. (See page

3-14.)2. Remove the bolts, the quick fas-

tener screw and the quick fasten-ers, and then take the panel off.

To install the panel1. Place the panel in the original posi-

tion, and then install the quick fas-teners and quick fastener screw,and tighten the bolts.

2. Install the seats.

1. Bolt2. Quick fastener

1. Bolt2. Quick fastener

1. Bolt

1. Bolt2. Quick fastener screw3. Quick fastener

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EAU19641

Checking the spark plugs The spark plugs are important enginecomponents, which should be checkedperiodically, preferably by a Yamahadealer. Since heat and deposits willcause any spark plug to slowly erode,they should be removed and checkedin accordance with the periodic mainte-nance and lubrication chart. In addition,the condition of the spark plugs can re-veal the condition of the engine.The porcelain insulator around the cen-ter electrode of each spark plug shouldbe a medium-to-light tan (the ideal colorwhen the vehicle is ridden normally),and all spark plugs installed in the en-gine should have the same color. If anyspark plug shows a distinctly differentcolor, the engine could be defective. Donot attempt to diagnose such problemsyourself. Instead, have a Yamaha deal-er check the vehicle.If a spark plug shows signs of electrodeerosion and excessive carbon or otherdeposits, it should be replaced.

Before installing a spark plug, the sparkplug gap should be measured with awire thickness gauge and, if necessary,adjusted to specification.

Clean the surface of the spark pluggasket and its mating surface, and thenwipe off any grime from the spark plugthreads.

NOTE:If a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-fied torque as soon as possible.

Specified spark plug:NGK/CR8EDENSO/U24ESR-N

1. Spark plug gap

Spark plug gap:0.7–0.8 mm (0.028–0.031 in)

Tightening torque:Spark plug:

12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)

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EAU19881

Engine oil and oil filter cartridge The engine oil level should be checkedbefore each ride. In addition, the oilmust be changed and the oil filter car-tridge replaced at the intervals speci-fied in the periodic maintenance andlubrication chart.

To check the engine oil level1. Place the vehicle on the center-

stand.

NOTE:Make sure that the vehicle is positionedstraight up when checking the oil level.A slight tilt to the side can result in afalse reading.

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Wait a few minutes until the oil set-tles, and then check the oil levelthrough the check window locatedat the bottom-left side of the crank-case.

NOTE:The engine oil should be between theminimum and maximum level marks.

4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

To change the engine oil (with orwithout oil filter cartridge replace-ment)

1. Start the engine, warm it up forseveral minutes, and then turn itoff.

2. Place an oil pan under the engineto collect the used oil.

3. Remove the engine oil filler capand drain bolt to drain the oil fromthe crankcase.

NOTE:Skip steps 4–6 if the oil filter cartridge isnot being replaced.

4. Remove the oil filter cartridge withan oil filter wrench.

1. Engine oil level check window2. Maximum level mark3. Minimum level mark

1. Engine oil filler cap2. Engine oil filter cartridge3. Engine oil drain bolt

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NOTE:An oil filter wrench is available at aYamaha dealer.

5. Apply a thin coat of engine oil tothe O-ring of the new oil filter car-tridge.

NOTE:Make sure that the O-ring is properlyseated.

6. Install the new oil filter cartridge,and then tighten it to the specifiedtorque with a torque wrench.

7. Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.

NOTE:Check the washer for damage and re-place it if necessary.

8. Add the specified amount of therecommended engine oil, and theninstall and tighten the oil filler cap.

1. Oil filter cartridge2. Oil filter wrench

1. O-ring

1. Oil filter cartridge2. Torque wrench

Tightening torque:Oil filter cartridge:

17 Nm (1.7 m·kgf, 12 ft·lbf)

Tightening torque:Engine oil drain bolt:

43 Nm (4.3 m·kgf, 31 ft·lbf)

Recommended engine oil:See page 8-1.

Oil quantity:Without oil filter cartridge replace-ment:

3.80 L (4.02 US qt) (3.34 Imp.qt)With oil filter cartridge replacement:

4.00 L (4.23 US qt) (3.52 Imp.qt)

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CAUTION:ECA11620

� In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of a high-er quality than specified. Inaddition, do not use oils labeled“ENERGY CONSERVING II” orhigher.

� Make sure that no foreign mate-rial enters the crankcase.

9. Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking, im-mediately turn the engine off andcheck for the cause.

NOTE:After the engine is started, the engineoil level warning light should go off if theoil level is sufficient.

CAUTION:ECA10400

If the oil level warning light flickersor remains on, immediately turn theengine off and have a Yamaha dealercheck the vehicle.

10. Turn the engine off, and thencheck the oil level and correct it ifnecessary.

EAU20010

Final gear oil The final gear case must be checkedfor oil leakage before each ride. If anyleakage is found, have a Yamaha deal-er check and repair the vehicle. In addi-tion, the final gear oil must be changedas follows at the intervals specified inthe periodic maintenance and lubrica-tion chart.

WARNINGEWA10370

� Make sure that no foreign mate-rial enters the final gear case.

� Make sure that no oil gets on thetire or wheel.

To check the final gear oil level1. Place the vehicle on the center-

stand.

NOTE:� The final gear oil level must be

checked on a cold engine.� Make sure that the vehicle is posi-

tioned straight up when checkingthe oil level. A slight tilt to the sidecan result in a false reading.

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2. Remove the oil filler bolt, and thencheck the oil level in the final gearcase.

NOTE:The oil level should be at the brim of thefiller hole.

3. If the oil is below the brim of the fill-er hole, add sufficient oil of the rec-ommended type to raise it to thecorrect level.

To change the final gear oil1. Place an oil pan under the final

gear case to collect the used oil.

2. Remove the oil filler bolt and drainbolt to drain the oil from the finalgear case.

3. Install the final gear oil drain bolt,and then tighten it to the specifiedtorque.

4. Add the recommended final gearoil to the brim of the filler hole.

5. Install and tighten the filler bolt.6. Check the final gear case for oil

leakage. If oil is leaking, check forthe cause.

EAU20070

Coolant The coolant level should be checkedbefore each ride. In addition, the cool-ant must be changed at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAU20261

To check the coolant levelThe coolant level should be checked asfollows before each ride. In addition,the coolant must be changed at the in-tervals specified in the periodic mainte-nance and lubrication chart.

1. Place the vehicle on the center-stand.

NOTE:� The coolant level must be checked

on a cold engine since the levelvaries with engine temperature.

� Make sure that the vehicle is posi-tioned straight up when checkingthe coolant level. A slight tilt to theside can result in a false reading.

2. Check the coolant level in the cool-ant reservoir.

1. Final gear oil filler bolt2. Final gear oil drain bolt3. Correct oil level

Tightening torque:Final gear oil drain bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

Recommended final gear oil:Shaft drive gear oil (Part No.: 9079E-SH001-00)

Oil quantity:0.20 L (0.21 US qt) (0.18 Imp.qt)

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NOTE:The coolant should be between theminimum and maximum level marks.

3. If the coolant is at or below theminimum level mark, remove thebolt, the coolant reservoir cap cov-er and the reservoir cap.

4. Add coolant or distilled water toraise the coolant to the maximumlevel mark, install the coolant res-ervoir cap, the coolant reservoircap cover and the bolt.

CAUTION:ECA10470

� If coolant is not available, usedistilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

� If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the engine may not besufficiently cooled and the cool-ing system will not be protectedagainst frost and corrosion.

� If water has been added to thecoolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.

WARNINGEWA10380

Never attempt to remove the radiatorcap when the engine is hot.

NOTE:� The radiator fan is automatically

switched on or off according to thecoolant temperature in the radia-tor.

� If the engine overheats, see page6-33 for further instructions.

1. Maximum level mark2. Minimum level mark

1. Bolt2. Coolant reservoir cap cover3. Coolant reservoir cap

Coolant reservoir capacity (up to the maximum level mark):

0.25 L (0.26 US qt) (0.22 Imp.qt)

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EAU33030

Changing the coolant

WARNINGEWA10380

Never attempt to remove the radiatorcap when the engine is hot.

The coolant must be changed at the in-tervals specified in the periodic mainte-nance and lubrication chart. Have aYamaha dealer change the coolant.

EAU20470

Cleaning the air filter element The air filter element should be cleanedat the intervals specified in the periodicmaintenance and lubrication chart.Clean the air filter element more fre-quently if you are riding in unusuallywet or dusty areas.

1. Remove panel E. (See page 6-5.)2. Remove the intake air shroud by

removing the quick fastenerscrews.

3. Remove the air filter case cover byremoving the screws.

4. Pull the air filter element out.

5. Lightly tap the air filter element toremove most of the dust and dirt,and then blow the remaining dirt

1. Intake air shroud2. Quick fastener screw

1. Air filter case cover2. Screw

1. Air filter element

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out with compressed air as shown.If the air filter element is damaged,replace it.

6. Insert the air filter element into theair filter case.

CAUTION:ECA10480

� Make sure that the air filter ele-ment is properly seated in theair filter case.

� The engine should never be op-erated without the air filter ele-ment installed, otherwise thepiston(s) and/or cylinder(s) maybecome excessively worn.

7. Install the air filter case cover by in-stalling the screws.

8. Install the intake air shroud by in-stalling the quick fastener screws.

9. Install the panel. EAU21310

Checking the engine idling speed The engine idling speed must bechecked as follows and, if necessary,adjusted by a Yamaha dealer at the in-tervals specified in the periodic mainte-nance and lubrication chart.Start the engine and warm it up for sev-eral minutes at 1000–2000 r/min whileoccasionally revving it to 4000–5000r/min.

NOTE:The engine is warm when it quickly re-sponds to the throttle.

Engine idling speed:1000–1100 r/min

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EAU21380

Adjusting the throttle cable free play

The throttle cable free play should mea-sure 3.0–5.0 mm (0.12–0.20 in) at thethrottle grip. Periodically check thethrottle cable free play and, if neces-sary, have a Yamaha dealer adjust it.

EAU21400

Adjusting the valve clearance The valve clearance changes with use,resulting in improper air-fuel mixtureand/or engine noise. To prevent thisfrom occurring, the valve clearancemust be adjusted by a Yamaha dealerat the intervals specified in the periodicmaintenance and lubrication chart.

EAU21771

Tires To maximize the performance, durabil-ity, and safe operation of your motor-cycle, note the following pointsregarding the specified tires.

Tire air pressureThe tire air pressure should be checkedand, if necessary, adjusted before eachride.

WARNINGEWA10500

� The tire air pressure must bechecked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature).

� The tire air pressure must be ad-justed in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approvedfor this model.

1. Throttle cable free play

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WARNINGEWA11020

Because loading has an enormousimpact on the handling, braking,performance and safety characteris-tics of your motorcycle, you shouldkeep the following precautions inmind.

� NEVER OVERLOAD THEMOTORCYCLE! Operation of anoverloaded motorcycle may re-sult in tire damage, loss of con-trol, or severe injury. Make surethat the total weight of rider,passenger, cargo, and accesso-ries does not exceed the speci-fied maximum load for thevehicle.

� Do not carry along looselypacked items, which can shiftduring a ride.

� Securely pack the heaviestitems close to the center of themotorcycle and distribute theweight evenly on both sides.

� Adjust the suspension and tireair pressure with regard to theload.

� Check the tire condition and airpressure before each ride.

Tire inspection

The tires must be checked before eachride. If the center tread depth reachesthe specified limit, if the tire has a nail orglass fragments in it, or if the sidewall iscracked, have a Yamaha dealer re-place the tire immediately.

NOTE:The tire tread depth limits may differfrom country to country. Always complywith the local regulations.

Tire air pressure (measured on cold tires):

0–90 kg (0–198 lb):Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

250 kPa (36 psi) (2.50 kgf/cm²)FJR1300 90–201 kg (198–443 lb)FJR1300A 90–194 kg (198–428 lb):

Front:250 kPa (36 psi) (2.50 kgf/cm²)

Rear:290 kPa (42 psi) (2.90 kgf/cm²)

High-speed riding:Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

250 kPa (36 psi) (2.50 kgf/cm²)Maximum load*:

FJR1300 201 kg (443 lb)FJR1300A 194 kg (428 lb)

* Total weight of rider, passenger, car-go and accessories

1. Tire sidewall2. Tire tread depth

Minimum tire tread depth (front and rear):

1.6 mm (0.06 in)

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WARNINGEWA10470

� Have a Yamaha dealer replaceexcessively worn tires. Besidesbeing illegal, operating the vehi-cle with excessively worn tiresdecreases riding stability andcan lead to loss of control.

� The replacement of all wheeland brake related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.

Tire information

This motorcycle is equipped with castwheels and tubeless tires with valves.

WARNINGEWA10480

� The front and rear tires shouldbe of the same make and de-sign, otherwise the handlingcharacteristics of the motor-cycle cannot be guaranteed.

� After extensive tests, only thetires listed below have been ap-proved for this model byYamaha Motor Co., Ltd.

� Always make sure that the valvecaps are securely installed toprevent air pressure leakage.

� Use only the tire valves andvalve cores listed below toavoid tire deflation during ahigh-speed ride.

WARNINGEWA10600

This motorcycle is fitted with super-high-speed tires. Note the followingpoints in order to make the most ef-ficient use of these tires.

� Use only the specified replace-ment tires. Other tires may runthe danger of bursting at superhigh speeds.

� Brand-new tires can have a rela-tively poor grip on certain roadsurfaces until they have been

1. Tire air valve2. Tire air valve core3. Tire air valve cap with seal

Front tire:Size:

120/70 ZR17M/C (58W)Manufacturer/model:

METZELER/MEZ4J FRONTBRIDGESTONE/BT020F N

Rear tire:Size:

180/55 ZR17M/C (73W)Manufacturer/model:

METZELER/MEZ4JBRIDGESTONE/BT020R N

FRONT and REAR:Tire air valve:

TR412Valve core:

#9000A (original)

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“broken in”. Therefore, it is ad-visable before doing any high-speed riding to ride conserva-tively for approximately 100 km(60 mi) after installing a new tire.

� The tires must be warmed upbefore a high-speed run.

� Always adjust the tire air pres-sure according to the operatingconditions.

EAU21960

Cast wheels To maximize the performance, durabil-ity, and safe operation of your vehicle,note the following points regarding thespecified wheels.

� The wheel rims should be checkedfor cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.

� The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.

� Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.

EAU22071

Clutch lever free play Since this model is equipped with a hy-draulic clutch, adjusting the clutch leverfree play is not needed. However, it isnecessary to check the clutch fluid leveland check the hydraulic system forleakage before each ride. If the clutchlever free play does become excessive,and shifting becomes rough or clutchslippage occurs, causing poor acceler-ation, there may be air in the clutch sys-tem. If there is air in the hydraulicsystem, have a Yamaha dealer bleedthe system before operating the motor-cycle.

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EAU22240

Adjusting the brake pedal position

The top of the brake pedal should bepositioned approximately 42.0 mm(1.65 in) below the top of the footrest asshown. Periodically check the brakepedal position and, if necessary, have aYamaha dealer adjust it.

WARNINGEWA10690

A soft or spongy feeling in the brakepedal can indicate the presence ofair in the hydraulic system. If there isair in the hydraulic system, have aYamaha dealer bleed the system be-fore operating the motorcycle. Air inthe hydraulic system will diminish

the braking performance, which mayresult in loss of control and an acci-dent.

EAU22270

Adjusting the rear brake light switch

The rear brake light switch, which is ac-tivated by the brake pedal, is properlyadjusted when the brake light comeson just before braking takes effect. Ifnecessary, adjust the brake light switchas follows.Turn the adjusting nut while holding therear brake light switch in place. Tomake the brake light come on earlier,turn the adjusting nut in direction (a). Tomake the brake light come on later, turnthe adjusting nut in direction (b).

1. Distance between brake pedal and footrest 1. Rear brake light switch2. Rear brake light switch adjusting nut

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EAU22390

Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart.

EAU22420

Front brake pads

Each front brake pad is provided with awear indicator groove, which allowsyou to check the brake pad wear with-out having to disassemble the brake.To check the brake pad wear, checkthe wear indicator groove. If a brakepad has worn to the point that the wear

indicator groove has almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

EAU22500

Rear brake pads

Check each rear brake pad for damageand measure the lining thickness. If abrake pad is damaged or if the liningthickness is less than 0.8 mm (0.03 in),have a Yamaha dealer replace thebrake pads as a set.

EAU22680

Checking the brake and clutch fluid levels

Front brake

Rear brake

1. Brake pad wear indicator groove

1. Lining thickness

1. Minimum level mark

1. Minimum level mark

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Clutch

Insufficient brake fluid may allow air toenter the brake or clutch systems, pos-sibly causing them to become ineffec-tive.Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low brake fluidlevel may indicate worn brake padsand/or brake system leakage. If thebrake level is low, be sure to check thebrake pads for wear and the brake sys-tem for leakage.

NOTE:The rear brake fluid reservoir is locatedbehind panel F. (See page 6-5.)

Observe these precautions:

� When checking the fluid level,make sure that the top of the brakeor clutch fluid reservoir is level.

� Use only the recommended qualitybrake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking or clutchperformance.

� Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking or clutch per-formance.

� The brake or clutch fluid reservoirdiaphragm will lose its shape fromthe negative pressure if the fluidlevel goes down too far. Be sure toreturn the diaphragm to its originalshape before installing it into thebrake or clutch fluid reservoir.

� Be careful that water does not en-ter the brake or clutch fluid reser-voir when refilling. Water will

significantly lower the boiling pointof the fluid and may result in vaporlock.

� Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.

� As the brake pads wear, it is nor-mal for the brake fluid level to grad-ually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.

1. Minimum level mark

Recommended brake and clutch flu-id:

DOT 4 brake fluid

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EAU22750

Changing the brake and clutch fluids Have a Yamaha dealer change thebrake and clutch fluids at the intervalsspecified in the NOTE after the periodicmaintenance and lubrication chart. Inaddition, have the oil seals of the brakeand clutch master cylinders and cali-pers as well as the brake and clutchhoses replaced at the intervals listedbelow or whenever they are damagedor leaking.

� Oil seals: Replace every twoyears.

� Brake and clutch hoses: Replaceevery four years.

EAU23100

Checking and lubricating the cables The operation of all control cables andthe condition of the cables should bechecked before each ride, and the ca-bles and cable ends should be lubricat-ed if necessary. If a cable is damagedor does not move smoothly, have aYamaha dealer check or replace it.

WARNINGEWA10720

Damage to the outer sheath may in-terfere with proper cable operationand will cause the inner cable torust. Replace a damaged cable assoon as possible to prevent unsafeconditions.

EAU23110

Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe checked before each ride. In addi-tion, the cable should be lubricated orreplaced at the intervals specified in theperiodic maintenance chart.

Recommended lubricant:Engine oil

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6

EAU23131

Checking and lubricating the brake and shift pedals

The operation of the brake and shiftpedals should be checked before eachride, and the pedal pivots should be lu-bricated if necessary.

EAU23140

Checking and lubricating the brake and clutch levers

Brake lever

Clutch lever

The operation of the brake and clutchlevers should be checked before eachride, and the lever pivots should be lu-bricated if necessary.

Recommended lubricant:Lithium-soap-based grease (all-pur-pose grease)

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EAU23210

Checking and lubricating the centerstand and sidestand

The operation of the centerstand andsidestand should be checked beforeeach ride, and the pivots and metal-to-metal contact surfaces should be lubri-cated if necessary.

WARNINGEWA10740

If the centerstand or sidestand doesnot move up and down smoothly,have a Yamaha dealer check or re-pair it.

EAUM1650

Lubricating the swingarm pivots

The swingarm pivots must be lubricat-ed at the intervals specified in the peri-odic maintenance and lubrication chart.

Recommended lubricant:Lithium-soap-based grease (all-pur-pose grease)

Recommended lubricant:Lithium-soap-based grease (all-pur-pose grease)

Recommended lubricant:Lithium-soap-based grease

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EAU23250

Lubricating the rear suspension

The pivoting points of the rear suspen-sion must be lubricated at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAU23271

Checking the front fork The condition and operation of the frontfork must be checked as follows at theintervals specified in the periodic main-tenance and lubrication chart.

To check the condition

WARNINGEWA10750

Securely support the vehicle so thatthere is no danger of it falling over.

Check the inner tubes for scratches,damage and excessive oil leakage.

To check the operation1. Place the vehicle on a level sur-

face and hold it in an upright posi-tion.

2. While applying the front brake,push down hard on the handlebarsseveral times to check if the frontfork compresses and reboundssmoothly.

CAUTION:ECA10590

If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it.

Recommended lubricant:Lithium-soap-based grease

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EAU23280

Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof the steering must be checked as fol-lows at the intervals specified in the pe-riodic maintenance and lubricationchart.

1. Place a stand under the engine toraise the front wheel off theground.

WARNINGEWA10750

Securely support the vehicle so thatthere is no danger of it falling over.

2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steering.

EAU23290

Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealer checkthe wheel bearings.

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EAU23400

Battery

The battery is located under panels Cand D. (See page 6-5.)This vehicle is equipped with a sealed-type (MF) battery, which does not re-quire any maintenance. There is noneed to check the electrolyte or to adddistilled water.

To charge the batteryHave a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave discharged. Keep in mind that thebattery tends to discharge more quicklyif the vehicle is equipped with optionalelectrical accessories.

WARNINGEWA10760

� Electrolyte is poisonous anddangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plenty

of water.• INTERNAL: Drink large quan-

tities of water or milk and im-mediately call a physician.

• EYES: Flush with water for 15minutes and seek promptmedical attention.

� Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

� KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.

To store the battery1. If the vehicle will not be used for

more than one month, remove thebattery, fully charge it, and thenplace it in a cool, dry place.

2. If the battery will be stored for morethan two months, check it at leastonce a month and fully charge it ifnecessary.

3. Fully charge the battery before in-stallation.

4. After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.

CAUTION:ECA10630

� Always keep the batterycharged. Storing a dischargedbattery can cause permanentbattery damage.

� To charge a sealed-type (MF)battery, a special (constant-volt-age) battery charger is required.Using a conventional battery

1. Battery

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6

charger will damage the battery.If you do not have access to asealed-type (MF) battery charg-er, have a Yamaha dealercharge your battery.

EAU23652

Replacing the fuses

The fuse box, which contains the fusesfor the individual circuits, is located un-der panel A. Both the electronic fuel in-jection fuse and the main fuse arelocated under panel D. The main fuse islocated beside the battery. (See page6-5.)

1. Electronic fuel injection fuse2. Electronic fuel injection spare fuse

1. Headlight fuse2. Signaling system fuse3. Ignition fuse4. Windshield motor fuse5. Radiator fan fuse6. Backup fuse (for odometer, clock and

immobilizer system)7. Spare fuse8. Hazard fuse9. ABS control unit fuse10.Parking lighting fuse

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6

If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off

the electrical circuit in question.2. Remove the blown fuse, and then

install a new fuse of the specifiedamperage.

CAUTION:ECA10640

Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive damage tothe electrical system and possibly afire.

3. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.

4. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

1. Main fuse

Specified fuses:Main fuse:

50.0 AHeadlight fuse:

25.0 ASignaling system fuse:

15.0 AIgnition fuse:

10.0 AWindshield motor fuse:

2.0 ARadiator fan fuse:

15.0 ABackup fuse:

10.0 AHazard fuse:

7.5 AParking lighting fuse:

10.0 AElectronic fuel injection fuse:

15.0 AABS contorol unit fuse:

FJR1300A 7.5 AABS motor fuse:

FJR1300A 30.0 A

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PERIODIC MAINTENANCE AND MINOR REPAIR

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6

EAU23900

Replacing a headlight bulb This model is equipped with quartz bulbheadlights. If a headlight bulb burnsout, replace it as follows.

1. Remove panel B (if replacing theleft headlight bulb) or panel C (if re-placing the right headlight bulb).(See page 6-5.)

2. Disconnect the headlight coupler,and then remove the headlightbulb cover.

3. Unhook the headlight bulb holder,and then remove the defectivebulb.

WARNINGEWA10790

Headlight bulbs get very hot. There-fore, keep flammable products awayfrom a lit headlight bulb, and do nottouch the bulb until it has cooleddown.

4. Place a new headlight bulb into po-sition, and then secure it with thebulb holder.

CAUTION:ECA10650

Take care not to damage the follow-ing parts:

� Headlight bulbDo not touch the glass part ofthe headlight bulb to keep it freefrom oil, otherwise the transpar-ency of the glass, the luminosityof the bulb, and the bulb life willbe adversely affected. Thor-oughly clean off any dirt and fin-gerprints on the headlight bulbusing a cloth moistened with al-cohol or thinner.

� Headlight lensDo not affix any type of tintedfilm or stickers to the headlightlens.Do not use a headlight bulb of awattage higher than specified.

1. Headlight coupler2. Headlight bulb cover

1. Headlight bulb holder

1. Do not touch the glass part of the bulb.

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6

5. Install the headlight bulb cover,and then connect the coupler.

6. Install the panel.7. Have a Yamaha dealer adjust the

headlight beam if necessary.

EAU27000

Replacing a rear turn signal light bulb or a tail/brake light bulb

1. Remove the passenger seat. (Seepage 3-14.)

2. Remove the socket (together withthe bulb) by turning it counter-clockwise.

3. Remove the defective bulb by turn-ing it counterclockwise.

4. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

5. Install the socket (together with thebulb) by turning it clockwise.

6. Install the passenger seat.

EAU27010

Replacing an auxiliary light bulb This model is equipped with two auxil-iary lights. If an auxiliary light bulb burnsout, replace it as follows.

1. Remove panel B (if replacing theleft auxiliary light bulb) or panel C(if replacing the right auxiliary lightbulb). (See page 6-5.)

2. Remove the auxiliary light socket(together with the coupler) by turn-ing the socket counterclockwise.

3. Remove the defective bulb by pull-ing it out.

1. Turn signal light bulb socket2. Tail/brake light bulb socket

1. Auxiliary light bulb socket2. Auxiliary light lead coupler

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6

4. Insert a new bulb into the socket.5. Install the auxiliary light socket (to-

gether with the coupler) by push-ing it in and turning it clockwise.

EAU25870

Troubleshooting Although Yamaha motorcycles receivea thorough inspection before shipmentfrom the factory, trouble may occur dur-ing operation. Any problem in the fuel,compression, or ignition systems, forexample, can cause poor starting andloss of power.The following troubleshooting chartsrepresent quick and easy proceduresfor checking these vital systems your-self. However, should your motorcyclerequire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the motorcycleproperly.Use only genuine Yamaha replace-ment parts. Imitation parts may look likeYamaha parts, but they are often inferi-or, have a shorter service life and canlead to expensive repair bills.

1. Auxiliary light bulb

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EAU25911

Troubleshooting charts

Starting problems or poor engine performance

WARNINGEWA10840

Keep away open flames and do not smoke while checking or working on the fuel system.

Check the fuel level inthe fuel tank.

1. FuelThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine does not start. Check the compression.

Operate the electric starter.

2. CompressionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

Remove the spark plugsand check the electrodes.

3. Ignition Wipe off with a dry cloth and correct thespark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle.

The engine does not start.Have a Yamaha dealercheck the vehicle.

The engine does not start.Check the battery.

Operate the electric starter.

4. BatteryThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

Dry

WetOpen the throttle halfway and operatethe electric starter.

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Engine overheating

WARNINGEWA10400

� Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may beblown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

� After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and thenslowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low.Check the cooling systemfor leakage.

Have a Yamaha dealer checkand repair the cooling system.

Add coolant. (See NOTE.)

Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.

There isleakage.

There is no leakage.

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MOTORCYCLE CARE AND STORAGE

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7

EAU26060

Care While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it more vulnera-ble. Rust and corrosion can developeven if high-quality components areused. A rusty exhaust pipe may go un-noticed on a car, however, it detractsfrom the overall appearance of a motor-cycle. Frequent and proper care doesnot only comply with the terms of thewarranty, but it will also keep yourmotorcycle looking good, extend its lifeand optimize its performance.

Before cleaning1. Cover the muffler outlets with plas-

tic bags after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug caps, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-

ucts onto seals, gaskets and wheelaxles. Always rinse the dirt and de-greaser off with water.

Cleaning

CAUTION:ECA10770

� Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply a cor-rosion protection spray.

� Improper cleaning can damagewindshields, cowlings, panelsand other plastic parts. Use onlya soft, clean cloth or spongewith mild detergent and water toclean plastic.

� Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent or

thinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.

� Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),electric components (couplers,connectors, instruments,switches and lights), breatherhoses and vents.

� For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaning com-pounds for plastic may leavescratches on the windshield.Test the product on a small hid-den part of the windshield tomake sure that it does not leaveany marks. If the windshield isscratched, use a quality plasticpolishing compound afterwashing.

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7

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roadsduring winter are extremely corrosive incombination with water, carry out thefollowing steps after each ride in therain, near the sea or on salt-sprayedroads.

NOTE:Salt sprayed on roads in the winter mayremain well into spring.

1. Clean the motorcycle with cold wa-ter and a mild detergent, after theengine has cooled down.

CAUTION:ECA10790

Do not use warm water since it in-creases the corrosive action of thesalt.

2. After drying the motorcycle, applya corrosion protection spray on allmetal, including chrome- and nick-el-plated, surfaces to prevent cor-rosion.

After cleaning1. Dry the motorcycle with a chamois

or an absorbing cloth.2. Use a chrome polish to shine

chrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)

3. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.

4. Use spray oil as a universal clean-er to remove any remaining dirt.

5. Touch up minor paint damagecaused by stones, etc.

6. Wax all painted surfaces.7. Let the motorcycle dry completely

before storing or covering it.

WARNINGEWA11130

� Make sure that there is no oil orwax on the brakes or tires.

� If necessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent. Before riding at higherspeeds, test the motorcycle’sbraking performance and cor-nering behavior.

CAUTION:ECA10800

� Apply spray oil and wax spar-ingly and make sure to wipe offany excess.

� Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

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7

� Avoid using abrasive polishingcompounds as they will wearaway the paint.

NOTE:Consult a Yamaha dealer for advice onwhat products to use.

EAU26240

Storage

Short-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a porous cover.

CAUTION:ECA10810

� Storing the motorcycle in apoorly ventilated room or cover-ing it with a tarp, while it is stillwet, will allow water and humid-ity to seep in and cause rust.

� To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

Long-termBefore storing your motorcycle for sev-eral months:

1. Follow all the instructions in the“Care” section of this chapter.

2. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

3. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.a. Remove the spark plug caps

and spark plugs.b. Pour a teaspoonful of engine oil

into each spark plug bore.c. Install the spark plug caps onto

the spark plugs, and then placethe spark plugs on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder walls with oil.)

e. Remove the spark plug capsfrom the spark plugs, and theninstall the spark plugs and thespark plug caps.

WARNINGEWA10950

To prevent damage or injury fromsparking, make sure to ground thespark plug electrodes while turningthe engine over.

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7

4. Lubricate all control cables and thepivoting points of all levers andpedals as well as of the side-stand/centerstand.

5. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

6. Cover the muffler outlets with plas-tic bags to prevent moisture fromentering them.

7. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place (lessthan 0 °C [30 °F] or more than 30°C [90 °F]). For more informationon storing the battery, see page6-27.

NOTE:Make any necessary repairs beforestoring the motorcycle.

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SPECIFICATIONS

8-1

8

Dimensions:Overall length:

2195 mm (86.4 in)Overall width:

760 mm (29.9 in)Overall height:

1435 mm (56.5 in)Seat height:

805 mm (31.7 in)Wheelbase:

1515 mm (59.6 in)Ground clearance:

135 mm (5.31 in)Minimum turning radius:

3100 mm (122.0 in)Weight:

With oil and fuel:FJR1300 275.0 kg (606 lb)FJR1300A 282.0 kg (622 lb)

Engine:Engine type:

Liquid cooled 4-stroke, DOHCCylinder arrangement:

Forward-inclined parallel 4-cylinderDisplacement:

1298.0 cm³ (79.20 cu.in)Bore × stroke:

79.0 × 66.2 mm (3.11 × 2.61 in)Compression ratio:

10.80 :1Starting system:

Electric starterLubrication system:

Wet sump

Engine oil:Type:

SAE20W40Recommended engine oil grade:

API service SE, SF, SG type or higherEngine oil quantity:

Without oil filter cartridge replacement:3.80 L (4.02 US qt) (3.34 Imp.qt)

With oil filter cartridge replacement:4.00 L (4.23 US qt) (3.52 Imp.qt)

Final gear oil:Type:

Shaft drive gear oilQuantity:

0.20 L (0.21 US qt) (0.18 Imp.qt)Cooling system:

Coolant reservoir capacity (up to the maximum level mark):

0.25 L (0.26 US qt) (0.22 Imp.qt)Radiator capacity (including all routes):

3.20 L (3.38 US qt) (2.82 Imp.qt)Air filter:

Air filter element:Dry element

Fuel:Recommended fuel:

Regular unleaded gasoline onlyFuel tank capacity:

25.0 L (6.61 US gal) (5.50 Imp.gal)Fuel reserve amount:

5.0 L (1.32 US gal) (1.10 Imp.gal)Electronic fuel injection:

Manufacturer:NIPPON INJECTOR

Model:INP-732/4

Spark plug(s):Manufacturer/model:

NGK/CR8EManufacturer/model:

DENSO/U24ESR-NSpark plug gap:

0.7–0.8 mm (0.028–0.031 in)Clutch:

Clutch type:Wet, multiple-disc

Transmission:Primary reduction system:

Helical gearPrimary reduction ratio:

75/48 (1.563)Secondary reduction system:

Shaft driveSecondary reduction ratio:

35/36 × 21/27 × 33/9 (2.773)Transmission type:

Constant mesh 5-speedOperation:

Left foot operationGear ratio:

1st:43/17 (2.529)

2nd:39/22 (1.773)

3rd:31/23 (1.348)

4th:28/26 (1.077)

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SPECIFICATIONS

8-2

8

5th:26/28 (0.929)

Chassis:Frame type:

DiamondCaster angle:

26.0 °Trail:

109.0 mm (4.29 in)Front tire:

Type:Tubeless

Size:120/70 ZR17M/C (58W)

Manufacturer/model:METZELER/MEZ4J FRONT

Manufacturer/model:BRIDGESTONE/BT020F N

Rear tire:Type:

TubelessSize:

180/55 ZR17M/C (73W)Manufacturer/model:

METZELER/MEZ4JManufacturer/model:

BRIDGESTONE/BT020R NLoading:

Maximum load:FJR1300 201 kg (443 lb)FJR1300A 194 kg (428 lb)(Total weight of rider, passenger, cargo and accessories)

Tire air pressure (measured on cold tires):

Loading condition:0–90 kg (0–198 lb)Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

250 kPa (36 psi) (2.50 kgf/cm²)Loading condition:

FJR1300 90–201 kg (198–443 lb)FJR1300A 90–194 kg (198–428 lb)Front:

250 kPa (36 psi) (2.50 kgf/cm²)Rear:

290 kPa (42 psi) (2.90 kgf/cm²)High-speed riding:

Front:250 kPa (36 psi) (2.50 kgf/cm²)

Rear:250 kPa (36 psi) (2.50 kgf/cm²)

Front wheel:Wheel type:

Cast wheelRim size:

17M/C x MT3.50Rear wheel:

Wheel type:Cast wheel

Rim size:17M/C x MT5.50

Front brake:Type:

Dual disc brake

Operation:Right hand operation

Recommended fluid:DOT 4

Rear brake:Type:

Single disc brakeOperation:

Right foot operationRecommended fluid:

DOT 4Front suspension:

Type:Telescopic fork

Spring/shock absorber type:Coil spring/oil damper

Wheel travel:135.0 mm (5.31 in)

Rear suspension:Type:

Swingarm (link suspension)Spring/shock absorber type:

Coil spring/gas-oil damperWheel travel:

125.0 mm (4.92 in)Electrical system:

Ignition system:Transistorized coil ignition (digital)

Charging system:A.C. magneto

Battery:Model:

GT14B-4

5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM

SPECIFICATIONS

8-3

8

Voltage, capacity:12 V, 12.0 Ah

Headlight:Bulb type:

Halogen bulbBulb voltage, wattage x quantity:

Headlight:12 V, 60 W/55.0 W × 2

Tail/brake light:12 V, 5.0/21.0 W × 2

Front turn signal light:12 V, 21.0 W × 2

Rear turn signal light:12 V, 21.0 W × 2

Auxiliary light:12 V, 5.0 W × 2

Meter lighting:14 V, 1.1 W × 4

Neutral indicator light:14 V, 1.1 W × 1

High beam indicator light:14 V, 1.1 W × 1

Oil level warning light:14 V, 1.1 W × 1

Turn signal indicator light:14 V, 1.4 W × 2

Engine trouble warning light:14 V, 1.1 W × 1

ABS warning light:FJR1300A 14 V, 1.1 W × 1

Immobilizer system indicator light:LED

Fuses:Main fuse:

50.0 AHeadlight fuse:

25.0 ASignaling system fuse:

15.0 AIgnition fuse:

10.0 AParking lighting fuse:

10.0 ARadiator fan fuse:

15.0 AHazard fuse:

7.5 AElectronic fuel injection fuse:

15.0 AABS contorol unit fuse:

FJR1300A 7.5 AABS motor fuse:

FJR1300A 30.0 ABackup fuse:

10.0 AWindshield motor fuse:

2.0 A

5JWE3.book Page 3 Friday, September 5, 2003 3:08 PM

CONSUMER INFORMATION

9-1

9

EAU26351

Identification numbers Record the key identification number,vehicle identification number and mod-el label information in the spaces pro-vided below for assistance whenordering spare parts from a Yamahadealer or for reference in case the vehi-cle is stolen.KEY IDENTIFICATION NUMBER:

VEHICLE IDENTIFICATION NUMBER:

MODEL LABEL INFORMATION:

EAU26381

Key identification number

The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.

EAU26400

Vehicle identification number

The vehicle identification number isstamped into the steering head pipe.Record this number in the space pro-vided.

NOTE:The vehicle identification number isused to identify your motorcycle andmay be used to register your motor-cycle with the licensing authority in yourarea.

1. Key identification number2. Code re-registering key (red bow)3. Standard keys (black bow)

1. Vehicle identification number

5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM

CONSUMER INFORMATION

9-2

9

EAU26470

Model label

The model label is affixed to the frameunder the rider seat. (See page 3-14.)Record the information on this label inthe space provided. This informationwill be needed when ordering spareparts from a Yamaha dealer.

1. Model label

5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM

INDEXA

ABS (For FJR1300A only) .................... 3-11ABS warning light

(For FJR1300A only) ............................ 3-4Accessory box....................................... 3-15Air filter element, cleaning..................... 6-13Anti-theft alarm (optional)........................ 3-7Auxiliary light bulb, replacing ................ 6-31

BBattery................................................... 6-27Brake and clutch fluid levels,

checking ............................................. 6-20Brake and clutch fluids, changing ......... 6-22Brake and clutch levers, checking

and lubricating .................................... 6-23Brake and shift pedals, checking

and lubricating .................................... 6-23Brake lever............................................ 3-10Brake pedal........................................... 3-11Brake pedal position, adjusting ............. 6-19

CCables, checking and lubricating .......... 6-22Care ........................................................ 7-1Catalytic converter ................................ 3-14Centerstand and sidestand,

checking and lubricating ..................... 6-24Clutch lever ............................................. 3-9Clutch lever free play ............................ 6-18Coolant.................................................. 6-11

DDimmer switch ........................................ 3-8

EEngine break-in....................................... 5-3Engine idling speed, checking .............. 6-14

Engine oil and oil filter cartridge ............. 6-8Engine stop switch.................................. 3-9Engine trouble warning light ................... 3-4

FFinal gear oil ......................................... 6-10Front and rear brake pads, checking.... 6-20Front fork, adjusting.............................. 3-16Front fork, checking .............................. 6-25Fuel....................................................... 3-12Fuel consumption, tips for reducing........ 5-3Fuel tank breather hose........................ 3-13Fuel tank cap ........................................ 3-12Fuses, replacing ................................... 6-28

HHandlebar switches ................................ 3-8Hazard switch ......................................... 3-9Headlight bulb, replacing ...................... 6-30High beam indicator light ........................ 3-4Horn switch............................................. 3-9

IIdentification numbers ............................ 9-1Ignition circuit cut-off system ................ 3-20Immobilizer system................................. 3-1Immobilizer system indicator light........... 3-4Indicator and warning lights.................... 3-3

KKey identification number ....................... 9-1

LLocks for optional side cases and

travel trunk ......................................... 3-19M

Main switch/steering lock........................ 3-2Model label ............................................. 9-2Multi-function display .............................. 3-6

NNeutral indicator light ..............................3-4

OOil level warning light ..............................3-4

PPanels, removing and installing ..............6-5Parking ....................................................5-4Part locations ..........................................2-1Pass switch .............................................3-8Periodic maintenance and

lubrication chart ....................................6-2Pre-operation check list...........................4-2

RRear brake light switch, adjusting .........6-19Rear suspension, lubricating.................6-25

SSafety information ...................................1-1Seats .....................................................3-14Shifting ....................................................5-2Shift pedal .............................................3-10Shock absorber assembly, adjusting ....3-18Sidestand ..............................................3-19Spark plugs, checking .............................6-7Specifications ..........................................8-1Speedometer...........................................3-5Starting the engine ..................................5-1Start switch..............................................3-9Steering, checking.................................6-26Storage....................................................7-3Storage compartment............................3-15Swingarm pivots, lubricating .................6-24

TTachometer .............................................3-5Throttle cable free play, adjusting .........6-15

5JWE3.book Page 1 Friday, September 5, 2003 3:08 PM

INDEXThrottle grip and cable, checking

and lubricating .................................... 6-22Tires...................................................... 6-15Tool kit .................................................... 6-1Troubleshooting.................................... 6-32Troubleshooting charts ......................... 6-33Turn signal indicator lights...................... 3-3Turn signal light or tail/brake light

bulb, replacing .................................... 6-31Turn signal switch................................... 3-8

VValve clearance, adjusting.................... 6-15Vehicle identification number.................. 9-1

WWheel bearings, checking .................... 6-26Wheels.................................................. 6-18Windshield position adjusting switch ...... 3-8

5JWE3.book Page 2 Friday, September 5, 2003 3:08 PM

A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM

A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM

PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.

PRINTED IN JAPAN2003.09-0.7×1 CR

(E)5JW-28199-E3

FJR1300FJR1300A

OWNER’S MANUAL