FJ May 2014

furniturejou

rnal

may 2014

Grand Opening: DP’snew Marketing Suite

12-page Review:Holz-Handwerk

Ostermann goes livewith the latest in edging

Laser and infra-red laseredgebanders

0 Cover May 2014.qxd 22/4/14 2:48 pm

NEC BIRMINGHAM, 5–8 OCTOBER 2014

THE NATIONAL SHOW FOR JOINERY

AND FURNITURE MANUFACTURERS

WWW.W14EXHIBITION.COM

furniturejou

rnal

may 2014

Grand Opening: DP’snew Marketing Suite

12-page Review:Holz-Handwerk

Ostermann goes livewith the latest in edging

Laser and infra-red laseredgebanders

may 2014

Please note: points of view expressed in articlesby contributing writers and in advertisementsincluded in Furniture Journal do not necessarilyrepresent those of the publishers. While every

effort is made to ensure the accuracy ofinformation contained in Furniture Journal, no

legal responsibility will be accepted by thepublishers for incidents arising from use ofinformation published. All rights, including

moral rights, reserved.

COPYRIGHT: No part of this publicationmay be reproduced, stored in a retrievalsystem, or transmitted in any form or by

any means without the prior writtenconsent of the publishers.Copyright CPC Ltd, 2014.

ISSN 13653-8969

Readers should note that a charge may have beenmade by the publishers to cover the cost of

reproducing some colour photographs in this publication.

origination: CPC Ltd

printing: Breckland Print, Attleborough NR17 1YE

published by: Craftsman Publishing Company Ltd,

Napier House, 11 Surrey St, Lowestoft,

Suffolk, NR32 1LJ, United Kingdom

www.craftsmanpublishing.co.uk

editor: Melvyn Earleemail: [email protected] manager: Paul Brayemail: [email protected]

editorial assistants: Arturas Piulskis andEdita Piulskiene

additional design: James Crispemail: [email protected] manager Jennifer Sims

email: [email protected]: Jennifer Sims

email: [email protected]: 01502 517115Fax: 01502 517117

www.furniturejournal.co.uk

cover photoThe narrow profile of the 1mm edgingand the exclusive colour or décor print

applied on the reverse side of Ostermann’snew 3D acrylic edging, gives an optically

zero bond line when glue is appliedcarefully. This was demonstrated at the

Ostermann stand to all visitors of the Holz-Handwerk exhibition in Nürnberg. See

p32 for more. www.ostermann.eu

01905 793 550

2 BUSINESS NEWS

4 INSPIRING DESIGNWith their new Marketing Suite, theDecorative Panels team has broughttogether all the current thinking - and it’sall at your disposal.

8 BLUM PLANS BIG FOR W14Blum UK is looking forward to the W14show - David Sanders explains whatvisitors can expect.

11 SHOWING @ XYLEXPOThere will be plenty to see at Xylexpo inMilan. Here are a few of the latestmachines to whet your appetite.

12 TICKING THE BOXSteve Borrett has found Unilin’s Clicboxhas given him more time and enabled himto open a new market.

16 CHARACTER YOU CAN TOUCHEgger has launched three new synchro-nised pore textures.

19 BANISHING THE JOINSAre permanent invisible glue linesbetween panels and edgebands reallypossible? Kleiberit’s solution has beenaround for years.

20 COOL CURVESGet creative with cool curves the easy waywith Curvomatic’s revolutionary newmould making system.

22 HOLZ-HANDWERK REVIEWA serious event for serious manufacturers.

24 RUSTIC WOW FACTORWith a Boere Select X-Line, the Europeancraze for a rustic finish is easy to produceon solid wood or real wood veneers.

25 MONSTER MAKADesigned for serious heavy duty service,Maka’s PE90 is a designed and built-to-order machine.

26 ANGLES MADE EASYThe secret of automatic angle cutting ofsolid timber from Salvador.

29 STRIEBIG ON SHOWStriebig’s new high end vertical panel saw,the 4D, joined a lineup with four othermachines at Holz-Handwerk.

30 PRESS TO IMPRESSThe Combimat is a 3-in-1 press for quickturnaround of batches or one-off pressings.

32 OSTERMANN LIVELive demonstrations on the stand showedthe excellence of Ostermann’s new Airtec.

33 INFRA-RED LASER EDGINGHolz-Her’s Lumina sets a new benchmarkin the race for the ultimate edge.

34 TWIN LASERS FOR BROWNS2000Always keen to stay ahead, Browns 2000has switched from a Stefani Slim Line to thelatest Stefani Laser Line technology - andbought not one but two new machines!

36 THE COSMEC FOX 16INSIDE STORY: the 4-axis Cosmec Foxseries has been designed with the smallermanufacturer in mind.

39 TOOLS WITH HISTORYThe name Draper Tools has been aroundfor almost a century and today thecompany has a range of more than 9,000products.

40 A LICENCE TO PRINT MONEYCapable of printing practically anything,an Anderson Cojet opens up new designoptions.

42 PROFIT FROM A PROFITHandsie Display was hands on moments after commissioning of theirnew, easy to use Profit H08.

44 DECORPANEL OPTS FORMAWERAAfter installation of a new Mawera FSR850, Decorpanel is set to benefit.

46 OPEN HOUSEApril saw Ney Ltd open its doors tocustomers once again and showed newmachines.

47 WALKING TALLCombilift’s Combi-WR4 won the FLTAAward for Ergonomics 2014.

48 MORE FROM YOUR SAWBy using Leitz Tooling’s sharpeningservice, CJ Kitchens reduced theirsharpening from five blade sets a week toone set in four weeks.

IBC MACHINE SHOP

contents

01 Contents May 14.qxd 22/4/14 2:55 pm Page 1

The 3 Peaks Challenge will be undertaken bya team from Felder Group UK to raise moneyfor the charity Action Medical Research forChildren. This July the six Felder employees(UK Chief Executive Mathew Applegarth withSteve Pike, Richard Hird, James Mason, Ben Cook and Russell Jones) will start at the foot of BenNevis before trekking approximately 25 miles, ascending over 11,000 feet and driving nearly 500miles conquering the three peaks of Ben Nevis, Scafell Pike and Snowden in less than 24 hours.

In a further bid to raise money, a raffle draw has been organised with the top prize of aHammer N4400 Bandsaw, worth £1,500 and kindly donated by the Felder Group, and a secondand third prize of £100 and £50 tooling vouchers, respectively. The total amount of all raffle tickets,selling at £5 each, will go to the charity. To enter simply contact Felder UK on 01908 635000 orwww.felder-group.co.uk

The new business unit “GlobalProduct Marketing” of JowatAG operates over all industrialsectors across the globe, withthe objective of acceleratingthe market maturity of thenew innovative adhesivesystems. Timm Schulze tookover this position in Februarythis year, which means he isresponsible for the entire fieldof Product Marketing as wellas all activities within solutionpartners. Timm was previouslythe Director of the IndustrialDivision Automobile / Textile /Electrical where he wasresponsible for the technicalconsulation service andworldwide product marketingin this sector. He will continueto report directly to the KlausKullman, MD for Marketingand Sales at Jowat AG.

The Global Colour “Mix Trend Wall” at this year’s Surface Design Showwas sponsored by FINSA, the Spanish wood-based panel manufacturer.The show, held in London in February, is one of the UK’s leadingevents for innovative surfaces for architects and designers.

Global Color Research is a creative colour consultancy that isactively aware of the importance of colour trend information and it isrecognised across the world for its accurate colour trend forecasting.

Finsa, one of the most innovative producers of engineered wood,is known for the beautiful, trendy décors of their melamine boards. Thedramatic combination of the functionality of the wood-based boardwith the aesthetics of an outstanding décor range is designed to appealto all kinds of customers from across the furniture industry and beyond.

Finsa decorative products are also available in flame retardantand antimoisture versions, all compliant with building regulations, aswell as PEFC or FSC labels to reflect the sustainability of the forestresources. Call 0151 651 2400 or email [email protected] for more details.

IDS has relocated its head office and regional distribution branch toimprove customer access and enhance the company’s level of service,

stockholding and availability. The brand new and purpose built 65,000 sq.ftsite at Parkhouse Interchange Site, Stoke, has been bespoke designed with a

project investment of £3.5 million. A 30% increase in ex-stock deliveryitems will be held at the larger warehouse, with a faster, more accurateinventory controlled stock picking system. It measures 45,000 sq.ft and

holds 1,700 items from the company’s product lines in laminates,worktops, flooring, panel products, solid surfaces and wallpanelling. The

10,000 sq.ft office features a training room for seminars, product launchesand educational training whilst the 15,000 sq.ft manufacturing facility will

be devoted to the company’s Showerwall brand of bathroom panelling.The Parkhouse site is the first of IDS’s 12 regional sites with a new

showroom concept, open 6 days a week with the depth and breadth of thecompany’s portfolio plus timber and tools for the trade.

Contact IDS on 08457 298298 or visit www.idsurfaces.co.uk

busines

2 • FURNITURE JOURNAL MAY 2014

02-3 BIZ NEWS 16/4/14 4:23 pm Page 2

Plasfilms, based in St Ives, is a leading distributor ofpolymers and thermoplastic films that serves a number ofdifferent industries with a strong range of materials. For UKfurniture manufacturers, Plasfilms is the exclusivedistributor of PET and PVC decorative foils from BonlexEurope. Situated in Italy, Bonlex manufactures acomprehensive range of decorative thermo-formable foilsfor the vacuum pressure forming, post-forming and flatlamination processes. The foils come in high-gloss andmatt/satin finishes with standard thickness of 0.3, 0.4 and0.5mm. Plasfilms will market and distribute the fullportfolio of standard colours in high-gloss finish and aseries of custom print finishes including metallic and wood.Standard colours will be stocked locally for next day call

offs if required and a colour match service will be availablefor more specific colours and finishes.

Plasfilms, part of the Plastribution family, use theirexpertise in distribution and advanced logistics to offergood customer service, providing everything from thelatest innovations and high resistance foils to ‘just-in-time’deliveries and responsible stock management andavailability.01480 308500 • www.plasfilms.co.uk

Schattdecor was at the Euroshop show in Düsseldorf, unveiling itssecond Digital Visions collection. Following on from the 80 décorsin the first collection, the second features some 70 new décorhighlights that are ideal for the creation of unique surfaces byinterior decorators, wood panel and laminate industry customers.Schattdecor help at all steps of the production of a digital-printdécor, from the initial creative idea to the execution of high-qualitydigital inkjet printing.

Highlights at the show included Mural, Acqua Balls, Illusion,and Bonfim displayed as a selection of digital-print décors in thefive themed panels. All can found in the “Collections” section onthe website www.digitalvisions-schattdecor.de

Setting out their entire panel portfolio with up-to-date information on products, specifications anduse, Timbmet’s new Guide to Panels, Doors andWorktops will provide invaluable support for shopfitters and all those using panel products.Timbmet has an extensive range includingveneered boards, melamine faced boards,laminates, marine plywood, flexible MDF andplywood, and fire retardant products. All these arecombined with a fast, efficient cutting services anddelivery or customer collection from regionaldepots and distribution centres across the UK.

The user-friendly Online Price Guide is alsonew, providing prices as an estimating tool toprice up work. Customers can register for pricingaccess at www.timbmetpanels.co.uk

Timbmet works closely with all the keysuppliers in the industry and is now a PlatinumDistributor for Egger, stocking the complete EggerEurodekor MFC range together with all of the ABSedging sizes and the full range of EggerLaminates.

FURNITURE JOURNAL MAY 2014 • 3

ess news

EDGEBANDING PARTNERSHIP

Kaindl and Kronospan are forming a strategicalliance with the Döllken group, to promote thesales of edgebands across Europe The decorativewood product manufacturers are joining forceswith the leading manufacturer of thermoplasticedgebanding to put the focus on the customer.The aim is to offer a collection of perfectlymatching edgebands, available in small batchesand all standard dimensions with short deliverytimes, using the extensive distribution network ofKaindl / Kronospan.

All three companies understand theimportance of guaranteeing consistent colour andembossing matches to the innovative surfacefinishes. Individual colour, décor, texture andgloss level matches have been carried out for theKaindl / Kronospan panels and it is believedessential that a uniform high quality standard willbe maintained throughout Europe.

02-3 BIZ NEWS 15/4/14 12:15 pm Page 3

iinnssppiirriinngg


Upstairs,components andproducts from all

three DP Groupcompanies are

shown side by sidein imaginative

displays.

04-06 DP 3pp.qxd 15/4/14 4:45 pm Page 2


With their new Marketing Suite, the Decorative Panels team has brought together all the current thinking in décor in a unique,stylish and relaxing environment - and it’s all at your disposal.

Design is not making beauty,”wrote Louis Kahn, one of themost influential architects of

the mid-20th century. “Beauty emergesfrom selection, affinities, integration,love.”

The newly opened Marketing Suite atDecorative Panels Group has undoubt-edly been a labour of love. Stunning,beautiful, inspired and inspiring, it is awork of art in its own right; an 8,500ft2

temple of design to which customers oldand new have an open invitation. But itis not a sterile environment. Neither is ita museum. It is a place in which toexplore and experiment, make differentselections, create affinities and integratethem into successful furniture designs ofthe future. “The Marketing Suite is ashowcase of everything we can offer,

but not a stale concept,” says GroupMD, Guy Metcalfe. “Here, visitors candevelop designs into reality in an inspira-tional environment. Everything is madefrom our materials. It’s a showcase tothe versatility of our products; a workingtool to help customers find the right tooland partner for their projects.”

The moment you step through theentrance door the first impression takesyour breath away: surrounded by orig-inal design classics, Floss lamps and LeCorbusier armchairs, the Chill Zone is aspace befitting the foyer of the mostupmarket of luxury hotels. Relax afteryour journey. Gather your thoughts.And amid icons of great design, prepareto be inspired.

On your way to the DP Library andthe DP Virtual Zone, take a moment to

design“

Director Phil Daltonoutlines more than acentury of history inthe Heritage Zone.

04-06 DP 3pp.qxd 15/4/14 4:46 pm Page 3

reflect on the words of Thomas JWatson, the man once dubbed TheWorld’s Greatest Salesman, as you passthrough the Heritage Zone: “Design,”he wrote, “Must reflect the practical andaesthetic in business but above all...good design must primarily servepeople.” The Decorative Panels Grouphas been serving people with gooddesign in one form or other since 1879.The historical timeline of the companyblends seamlessly into an informativeAbout Us zone which concludes with areal time monitor showing productionKPIs from all three DP Group companies.

The DP Library, the DP Virtual Zoneand the Mix & Match Zone are thecreative work centres in the MarketingSuite. Select hard samples from the DPLibrary - the entirety of the DP Décor andDP Specialist ranges are represented andthe latest DP Development Foils arepresented on the walls as you enter theDP Virtual Zone - and take themthrough. On an enormous glass screen,using a state-of-the-art projection system,it’s here that you’ll be able to pull all theelements from the DP Library together,drawing from all the designs availableand displaying them at actual size infully-dressed bedroom, kitchen and livingroom settings. Using interactive touchscreen technology, choose any designfrom the on screen pallet and drop it intoany panel on the furniture set. High glossfinishes, woodgrains, unicolours - thepossibilities to design and modify areendless. Finally, view from any of fourcamera angles, save your design and the

system will print it out along with thepallet of décors you used.

In the Mix & Match Zone, A1 and A3samples of any design available in theDP Décor and DP Specialist ranges maybe chosen and displayed under daylightlighting conditions on a wall mountedtrack system, enabling you to refineyour final choice.

An imaginatively decorated stairwellwhich pays homage to the inspirationbehind DP’s products leads to the firstfloor of the Marketing Suite. Dedicatedto displays of product from all threecompanies in the Group, information oneach may be collected and emailed toyou via an iPad. Here you’ll find displaysof everything from finished furniture,exploded carcases, panel componentsand edging to a Senoplast TopX tunnel.The Be Creative Zone encourages you toexplore further with different finishes,edgebands and hardware - but it’s at theconclusion you’ll find the very latestdevelopments: on raised plinths,futuristic products are presented in anInnovation Zone. The latest generationof décors sits alongside presentations ofnew materials not yet released.

It was Giorgio Armani who once said,“I design for real people. I think of ourcustomers all the time.” That samephilosophy holds true for DecorativePanels Group and nowhere is it moreevident than in the new Marketing Suite.It’s designed for you. It’s designed foryour customers. And DP Group openlyinvites you to use it. Be one of the first torevel in design: call 01484 658341.


Group Marketing Manager Charlotte Metcalfedemonstrates DP-Virtual. Below left are cameos

showing the presentation of finished furniture andcarcases and the Innovation and Mix & Match Zones.

04-06 DP 3pp.qxd 15/4/14 4:46 pm Page 4

we really are everywhere

thedecorativepanelsgroup

YOUR PERFECT PARTNER

Century House, Premier Way,Lowfields Business Park,Elland, West Yorkshire, HX5 9HF

T: +44 (0) 1484 658341 F: +44 (0) 1484 658812E: [email protected]

www.decorativepanels.co.uk

search for

dp-group

Scan for Apple

Scan for Android

Wherever you are in the world youwill be close to a DecorativePanels product. View our designsand order samples wherever youare via a smartphone or tablet.

Download the app from the App Storefor all iPhone and iPads orplay.google.com for androids.

You really are just a touch away fromThe Decorative Panels Group

Ipadapp_fj_Layout 1 03/04/2014 10:59 Page 1


Exhibiting at W14 forms an important partof their forward-going strategy fordynamic development in a resurgent

market, according to David Sanders, SalesDirector of Blum UK.

He explained that “the plan for W14 will bemore about how Blum are able to help theirfront-line customers - KBB and cabinet furnituremanufacturers - to plan smart ways forwardwith integrated partnerships with suppliers…rather than focus on products alone.”

At the recent KBB exhibition, one of themost popular and fascinating elements of theBlum display was the “Investing inInnovation” section where two apprenticesfrom Blum Austria’s international flagshiptraining scheme demonstrated theiroutstanding skills to visitors. They showedhow one of the world’s leading furniturefittings and systems manufacturers is able tosecure their future through innovation,training and skills development.

This highly successful aspect of the exhibitwill be replicated at W14 with even further

emphasis. David Sanders said: “The mostimportant question to consider is - will thedesign of that product still work with thecustomer in 10 years? That’s the challenge formanufacturers in the future.”

He continued, “Carrying on from ourhighly successful showing at KBB, W14 willgive us the next high profile opportunity inwhat is our ‘H to H’ (human to human)marketing strategy where we bring not onlyour products, but also our services andrecognised expertise to our industry andbusiness partners.

“W14 is undoubtedly the best and mosthigh profile exhibition for the furnituremanufacturing industry and Blum will bethere to interact with our front-line customersby demonstrating our skills in working withwood and all associated products. We willhave our Austrian apprentice colleagues onthe stand to show how Blum develops for thefuture and our partners in business but alsoplan to show how Blum UK want to introducethis element of co-operation into the UK.”

bblluumm ppllaannss bbiigg

www.w14exhibition.com

Blum UK is lookingforward to the W14 show- David Sanders explainswhat visitors can expect.

08-9 W14 DPS (james) 15/4/14 2:02 pm Page 2

Right. A major initiative fromBlum UK in 2014 is the

availability of TANDEMBOXantaro as a free upgrade with

total UK stockholding.

Left. The clean lines ofTANDEMBOX antaro showparticularly well on Blum'sunique SPACE CORNER.

Main picture. Blum apprenticesfrom Austria will be demonstratingtheir skills at W14.

Following a formal education David Sanders joined hisfather’s business manufacturing and retailing kitchenfurniture, based in Liverpool. David developed a strongunderstanding and respect for the quality andinnovation inherent in the hardware and fittings -hinges and drawerboxes - from their supplier Blum UK.

In 1995 David, with agreement from his father,decided to ‘go it alone’ and joined SymphonyKitchens. The Blum UK representative for the north ofEngland at the time, Bob Parker, tracked him downand persuaded him to apply for a job in sales withBlum, which resulted in discussions with Blum UK MD

Michael Powell at the 1994 ASFI exhibition.The approval of David’s plans to form a Blum

distribution network for the north of England led tohim taking over Blum UK distribution nationally. Theway Blum plans and works worldwide mean that hewas already earmarked for a future director of sales.And so in 2001 David moved with his family to theBlum UK HQ in Milton Keynes to learn andexperience all company operations - from thewarehouse up.

In 2009 David Sanders was appointed Blum UKSales Director with responsibility for marketing as well.

ffoorr ww1144

David Sanders, Sales Director of Blum UK.


08-9 W14 DPS (james) 15/4/14 2:02 pm Page 3

INTERNATIONAL EXHIBITION OF COMPONENTS, SEMIFINISHED PRODUCTS AND ACCESSORIES FOR THE FURNITURE INDUSTRY

INTERNATIONAL

the right directionfor your Business

www.exposicam.it

Exposicam srlVia G. Carducci, 12 20123 Milano - ItalyTel: +39 0286995712 Fax: +39 [email protected]

P O R D E N O N E F A I RV E N I C E ( I T A L Y )

1 4 - 1 7 O T T O B R E 2 0 1 4

th

Below. Superangle 600 from Salvador is a truecutting centre for angle cutting, equipped with anextremely efficient optimising system. The rotatingtable is fixed on an innovative high precisionmechanical system that guarantees exact angles andis directly controlled by a high technology andpower electrical motor, even in braking. Superanglewill be on show with the Supercut 500 family of sawsand Classic 50, a new manual entry level crosscuttingsaw that will be launched at the show. The Salvadorstand will be in Hall 2 on stand C12-C20.

Left and below. Greda will be showing 5-axismachining centres to process components for chairs,beds, tables and furniture. On the stand will be Argo(left), a single head machine equipped with electrospindle and an NC-controlled tool-changer. Sprinterwill also be shown with four independent electrospindles. Both machining centres feature fix bridgestructure and movable working tables. Diva, a smallfootprint NC-machining centre will also be shownalongside Poker (below), a three-axis machiningcentre with five operating units and twin-tabledesigned for end-working operations (tenons,mortises, end-cutting) as well as shaping, routing,sanding and turning operations with reducedworking times. Visit Greda at Xylexpo 2014 in Hall 2,Stand N10-P11.

Right. Superfici, a divisionof SCM, will present thenew Compact 3 AutomatedSprayer, equipped with adouble spraying arm,pressurisation with a fullsize filtering roof, and withflexible and user friendlycontrol software. Designedfor use in automated linesas well as small to medium-sized factories. For moreinformation visit Hall 1,Stands H12 and M11.

Above. Interested in crosscutting?Superpush 200 is a pusher optimisingsaw from Salvador which is available in twoversions: a highly flexible standard version and a Window version,dedicated to the window and door frames industry. For more information headfor Hall 2 where Salvador will be showing its full range of saws on stand C12-C20.

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showing@@xylexpo


11 Xylexpo preview.qxd 16/4/14 4:20 pm Page 1

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Proud to offer design without limits, Steve Borrettneeded a carcase that reflected the limitless

possibilities his customers expected. He foundmore than one in Unilin’s ClicBox.

12-14 Unilin 3pp.qxd 17/4/14 10:14 am Page 2


Time is money when you work alone. Steve Borrett has foundUnilin’s ClicBox has given him more time and enabled him to

open a new market.

It takes me longer to get it out ofthe box than it does for me to putit together,” explains Steve Borrett,

owner of Great Yarmouth-based D&GKitchens, when asked how easyUnilin’s ClicBox is to use. “I’ve nevercome across a product like it. It's soquick and easy to assemble, anyonecould do it.”

It’s not every day you hear a skilledkitchen fitter with more than 25 yearsexperience in the trade tell you howsimple part of his job is but thenagain, it’s not every day you areconfronted with the ease andsimplicity of a Unilin ClicBox.

As you walk around D&G Kitchens’55m2 showroom, it’s clear to see thatthe independent kitchen retailer andfitter knows a thing or two aboutkitchen manufacturing. He’s in demand.So much so, his diary is full for the nextfive months and, relying solely on wordof mouth, he has won orders for morethan 20 kitchens and 10 bedrooms inthe last 12 months. But, for someonewho works predominantly single-handedly on all his projects, where doeshe find the time?

“In this line of work, time is avaluable commodity. I have no time forgimmicks,” admits Steve. “I like to do a

gg the box“


job well. I openly tell people that Idon’t make cheap kitchens, I makegood-quality kitchens, so I’m sure it’llcome as no surprise when I say I alwayserr on the side of caution when itcomes to working with new products.”

With the housing market on themove again, Steve didn’t want to turnwork away but he desperately neededto find a way of saving time so hecould capitalise on the upturn inenquiries. “I’d been manufacturing myown kitchen carcases for over 15years,” he explains. “It was labourintensive but with nothing on themarket that could rival the quality andeffectiveness of my own carcases, Ihad no choice but to continue makingthem myself.”

After seeing a demonstration ofUnilin’s ClicBox at the end of last yearduring the May Design Series, Stevecouldn’t resist giving it a go himselfand in under a minute, he had createdhis very first ClicBox. “I was seriouslyimpressed,” he recalls. “Not only wasit quick to assemble, it was just assturdy as my made-to-order carcasesand offered my customers choice andflexibility in their designs.”

ClicBox also ticked the box whenit came to quality. “I was surprisedhow much thought had gone intothe design of this product,” he adds.“Even the wall units had been made30mm wider than a standard base

unit allowing for a full-size dinnerplate to be stored easily. It’s this typeof thing that gives me an edge overthe competition.”

Steve’s also impressed with theflexibility ClicBox gives him. Proud tooffer design without limits, he neededa carcase that reflected the limitlesspossibilities his customers expected.The smart drilling pattern, which hasbeen designed to match a range offitting suppliers, means he can stilloffer four or five drawers and drawerliners can be added without the needto drill extra holes, providingcustomers with complete control overtheir kitchen. And, with help fromUnilin’s UK distributor HPP, Steve canorder from a range of forty-twocabinet sizes and formats in any colourfor next day deliver.

Now Steve has time on his side, he’sbusy creating a new showroom thatincludes a ClicBox kitchen display.Without the need to manufacturecarcases himself, he’s also had the timeto explore new opportunities andopened a new market with a localhousing developer. He readily confirmswhat Unilin, the makers of ClicBox,have been saying for a while: “Thanksto ClicBox, I’m able to spend moretime fitting kitchens and less timecreating carcases.” And that’s what it’sall about isn’t it?

Details: HPP 0161 628 6100.


It takes longer to get it out of the box than it does toassemble a ClicBox. Steve’s even found a neat way to

incorporate discreet downlighting (bottom).


15 Ads Plasfilm Unilin 16/4/14 3:18 pm Page 1


For May 2014, Egger haslaunched three new synch-ronised pore textures in its

Zoom 2014 - all with adifferent tonality and feel.

Egger's new synchronised poresurfaces - on both sides of the board -tie the décor and the surface texture

together perfectly to create a look andfeel that’s incredibly close to solid woodand veneer. They have the addedadvantages of colour consistency over thelifetime of the furniture as well as beinghard wearing and low maintenance. Allthree new synchronised pore textures inthe Zoom 2014 update have a uniquecharacter and have been developed tooffer a different tonality and feel fromsubtle and elegant to more rustic. “Thenew additions to Zoom do far more thancomplement the existing collection, theyare truly evolutionary,” says NickMcLoughlin, Egger UK’s Head ofMarketing. “When we presented ournew wood developments to experienceddesign professionals as part of our NPDprocess they had difficulty telling themapart from a solid wood and veneer. Thisreaffirmed our belief that we have createda suite of products that not only look and

feel like the real thing but offer importantperformance benefits that are soimportant across the lifespan of theinstallation.”

The latest décors include synchronisedpore surfaces, where grain and textureare aligned, authentic and striking woodreproductions as well as soft-matt finishesand an industrial style ceramic look - inall a total of 23 new décors and sixcompletely new textures in the Zoomlaminate and melamine board range.

The Feelwood Elegance ST27 textureexudes a modern and sophisticated feelwhilst demonstrating the beauty andsubtleness of nature. The fine, linear, yetnatural texture is synchronised with thegrain of a chestnut reproduction calledTortona to create an incredibly realisticfinish. It is perfect for creating a highvalue, elegant look. Feelwood NatureST28 texture, on the other hand, bringsyou closer to nature. Knots and plankingcreate a natural feel while the matttexture, is paired with the grain of

cchhaarraacctteerr yyoouu

The Feelwood Nature ST28 texture is reminiscentof solid wood, featuring knots and planks. Thecube shows ST28 on décor Gladstone Oak.

16-17 Egger DPS.qxd 16/4/14 10:04 am Page 2


‘Gladstone Oak’, emphasising the sandblastedcharacter of this décor. With its large grainpattern Feelwood Ambiance ST29 texture isideal for large applications, the matt-glossfinish providing an air of grandeur.

Four further surfaces have been developedwhich open up four quite different designroutes. The Painted Wood ST26 texture buildsa bridge between natural and contemporarydesign. The surface is based on pine with anopaque coating. The six new décors inBrushed Wood ST36 texture provide anirregular and very deep texture, combinedwith a matt appearance very similar to deeplybrushed solid wood furniture. Ceramic ST87texture explores a new direction combiningconcrete and ceramic, providing acontemporary, used look with a striking andindustrial feel. And the fourth surface, PerfectMatt ST9 texture creates a modern, yetcalming atmosphere with its tactile, mattfinish and low reflection.

For more information on all the latestdécors and surfaces call 01434 602191 or visitwww.egger.com

uu ccaann ttoouucchh

The Ceramic ST87 texture combiningconcrete and ceramic to create astriking and industrial décor.

Below. H3325 ST28 TobaccoGladstone Oak.

Above. Feelwood ST27 with H1793 on the Cube.

Sample above. ST27 Feelwood Elegance.

16-17 Egger DPS.qxd 16/4/14 10:04 am Page 3

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Glue lines between panel andedge are what the furnitureindustry has long wanted to see

banished. A number of solutions havebeen proffered over the years withvarying degrees of success. Whenperfect processing conditions are met,classic hotmelts based on ethylene vinylacetate (EVA), polyolefin (APAO) orpolyamide (PA) work well for edgebanding panel materials but seemunable to provide an invisible glue lineon a permanent basis, even though theglue line may appear completelyclosed. Over time, dust, householdcleaners, humidity in the room andtemperature changes take their toll,causing even a minimal joint openingto stand out. Rubber effect, caused byhand contact and daily cleaning,exacerbates the appearance, especiallyif light-coloured adhesives and panelmaterials have been used.

Another relatively more expensiveapproach is to bond directly using lasertechnology which melts a matchingcoloured plastic layer that has been pre-applied to the edge material. There's no

question that the glue line is moreclosed than with the classic bondingtechnology. However, thermoplasticsremain - and with them, the rubbereffect, though less pronounced, is stillpotentially a feature because it remainsphysically as well as chemicallyimpossible to weld the edgeband to thepanel. Even thermoplastics are notguaranteed to produce a zero glue lineon a permanent basis.

So what’s the solution?According to the adhesive specialist

Kleiberit, Kleiberit PUR HM 707.9polyurethane has been used for manyyears and it does provide an invisibleglue line without opening, or rubbereffect. The glue line from this reactivehotmelt is extremely hard, says Kleiberit,so rubber effect is unknown. Moreover,when correctly processed, it is alsoclaimed to be permanently water-resistant because Kleiberit PUR HM707.9 develops a real chemical bondwith wood in the panel which can onlybe separated with excessive force.

For more information call 01530836699 or visit www.kleiberit.com

Kleiberit PUR HM 707.9 polyurethane has been usedfor many years and it does provide an invisible glueline without opening, or rubber effect.

banishing the joinsAre permanent invisible gluelines between panels andedgebands really possible?Kleiberit’s solution has beenaround for years.

19 Kleiberit.qxd 16/4/14 3:17 pm Page 1

Get creative with coolcurves the easy way with

Curvomatic’s revolutionarynew mould making system.

Curvomatic’s revolutionary mouldmaking system dramatically lowersthe cost of making curved

components, enabling moulds to bemade in a matter of minutes rather thanhours.

This Curvomatic system provides asimple method of constructing moulds ofany size - and an equally effective andsimple pressing system. Marketedprimarily as a combined mould makingand pressing system, Curvomatic can beused in membrane presses, withstandingextreme pressure to produce flawlesscurved panels using formers spaced at just400mm apart. A modular structuralsurface is constructed from longitudinallyconnecting aluminium extrusions whichjoin to produce a flexible aluminium skin35mm thick with a minimum externalradius of 79mm. The re-usable extrusionscreate a rigid, structural curved surfacesthat can be used to form or bend othermaterials to a very high level of accuracy.For details call 0116 269 2212 or [email protected]

Box section aluminium extrusions join to make a mould.


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If the name confuses you into thinkingHolz-Handwerk is a show for the smallerend of the craft industry, a visit will convince you it’s not. This is a seriousevent for serious manufacturers.

Spring temperatures came toBavaria’s second largest city,Nürnberg, as Holz-Handwerk 2014

opened its doors alongside Fensterbau,the window trade exhibition. Perhapsunfairly, the name Holz-Handwerk hintstowards affinity with the cosy end of theindustry but in truth its halls werepacked with some real industry heavy-weights. Maka chose to showcase aneight-metre version of its endlesslyadaptable five-axis PE90; Reichenbachershowed its heavyweight Vision R; amongthe machines on the SCM Group stand, aheavily-specified Morbidelli Author M600was drawing serious attention; HomagCity burgeoned with machines for everysector of wood and panel processing; andWeinig demonstrated to eager crowdshow its heavyweight Powermat 1200could be tamed with its new Moulder-master software program, linking everymachine in the Weinig solid woodprocessing stable. Not quite Handwerkas it used to be, I think you’ll agree.

So what were the highlights?Only ten months after a Ligna that

positively bristled with new machines,it’s only to be expected that genuinelynew technology will be at a premium.Yet, in the edgebanding sector tech-nology seems to be moving rapidly: twoyears ago, laser edgebanders were thecutting edge technology for applyingglueline-free mating of panel surface toedging. At Ligna, hot air systems werebeing introduced, cutting much of thecost out of creating the ultimate edge(Biesse launched its latest Airforcecompressed hot air system during Holz-Handwerk). And now, only a fewmonths on from Ligna, Holz-Her choseHolz-Handwerk to launch its Luminaedgebanding machine with a new,modular Ltronic NIR (Near Infra-Red)system for use with either co-extrudedor standard edging - and the bigbenefits here are no heat up time,significantly quieter operation andfaster changeover.

reviewholz-handwerk

22-23 Holz-Handwerk DPS.qxd 16/4/14 5:02 pm Page 2

Heesemann’s recently launched giantLSM 10 sander didn’t make it to Holz-Handwerk, though Costa Levigatrici hadbrought several of its larger modelsalong, clearly in the expectation thatthey would be seeing clients from largercompanies. The sander specialist Boereshowed its Select X-Line machine forscarving and texturing of woodensurfaces - and in line with the Europeantrend for more structure and texture insurfaces, the new machine provideseven more depth on solid wood butsubtlety when texturing veneers as thinas 0.6mm.

Although a few major hardware anddécor specialist took stand space, there isno doubt Holz-Handwerk is a machineryshow. And it’s a very busy one. Over108,000 trade visitors - about 10% morethan at the previous event in 2012 -found their way to Nürnberg during theexhibition. There was plenty for them tosee. And despite the name, it’s far from ahand craft show!

Left. Jowat showcased its 2-component 690.00-2k SEpolymer, an isocyanate andsolvent-free all purposeadhesive capable ofwithstanding long-term heatexposure of up to 140oC.Jowat 690.00-2k SE is ideal forshort-term high temperaturecycles such as powder coatingapplications. Information:01782 565265.

Right. From a packed stand,Felder Group showed its

entire range of Format 4 CNCmachining centres, designed

for professional nesting in thesmallest of spaces. Oppositethe H08 and the new, highperformance five axis H50,

panel saws, planers and othermachines drew close scrutiny

from craftsmen. Find outmore from 01908 635000.

Left. New to Biesse at Holz-Handwerk was theAirforce compressed hot air system for applyingedgebands. Designed to take the cost out of seamlessjoints between panel and edge, Airforce was shownin operation on a Biesse Roxyl and the new Akron1400, which made its debut at the show. For moredetails call Biesse Group UK on 01327 300366.

Above. The well equipped Powermat 1200 was partof Weinig’s stand that demonstrated to gatheringcrowds just how efficient its new Mouldermastersoftware was at optimising all the machines in thepreparation, cutting and moulding sequence. Find outmore on 01235 557600.

Below. New on the Kuper stand was the 1000mmthroat depth Kuper FLI 1000 veneer splicing machinefor use with 0.4mm-2.5mm thick veneers. For spec-ifications visit www.kuper.de or call 0049 5244 9840.

Above. Masterwood’s Project 455 CNC Centreoffers performance, flexibility, economy and a highdegree of modularity in a 3-5 axis working centre.Eight kits enable users to configure the machine forspecific tasks and additional aggregates can beadded later. For more information call 01293402700 or visit www.masterwood.com


22-23 Holz-Handwerk DPS.qxd 16/4/14 5:02 pm Page 3

With a Boere Select X-Line, theEuropean craze for a rustic finishis easy to produce on solid wood

or real wood veneers.

Boere’s Select X-Line might look likeany other wide belt sandingmachine - but a sanding machine it

is not. The three heads of the Select X-Line are purpose-designed brushes which,by using specially formulated materials ofdifferent shapes and dimensions, canproduce a range of finishes whichemphasise the natural grain charac-teristics of the timber, making it lookweathered, cross-cut and sawn. Porestructure becomes enhanced, deeper andmore tactile. Even panels laminated withreal wood veneers as thin as 0.6mm canbe treated on the Select X-Line, thoughfor a deeper finish, 2mm veneer isunquestionably better.

The Boere Select X-Line is not a newmachine. However, at Holz-Handwerk,Boere unveiled its latest brushes. Madeusing new materials and different bristleshapes and dimensions, their effectivenesshas been enhanced significantly as thesamples on this page show clearly.

For more information contactCalderbrook on 01706 873344.


rruussttiicc wwooww ffaaccttoorr

HOLZ-HANDWERK

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24 Boere 15/4/14 2:39 pm Page 2

With its eight-metre bed, Maka’sbespoke PE90 was undoubtedly oneof the largest machines shown at

Holz-Handwerk. Intended to showcase theGerman company’s prowess in machines forspecial applications, the monster Makafeatured a 50o five-axis head with a 400mm Zaxis, NC bars and pods on the bed, a turningdevice for flipping panels (this particularmachine was designed and built for interiordoor manufacturing) and a horizontal chain-type toolchanger equipped with 33 tools.

Developed in close co-operation with itsnew Austrian owner, the PE90 at Holz-Handwerk signalled the start of a new era forMaka: fifteen years ago, Maka used to buildits own robust and extremely efficient five-axismachining spindles but abandoned in-housemanufacture some years later. The machine atHolz-Handwerk heralded the return of theMaka-built head in 12kW and 20kW options.

To discuss your own custom-built Makamachine call Iain Young at Maka UK on01952 607700.


mmoonnsstteerrmaka

HOLZ-HANDWERK

REVIEW

Designed for serious heavy duty service,Maka’s PE90, showcased at Holz-Handwerk, is

a designed and built-to-order machine.

25 Maka.qxd 15/4/14 3:10 pm Page 1

aanngglleess mmaaddee eeaassyyThe secret of automatic angle cutting of solid timber was to

be found on the Salvador stand at Holz-Handwerk.

Prominently displayed on the Salvador stand at Holz-Handwerk, theSuperangle 600 optimised cutting centre for angles (main picture andabove right) is fast and precise. The rotating table is fixed on a high

precision mechanical construction system that guarantees exact angles andit’s managed directly by an electric motor during cutting and braking. Robust,fast and safe, the Salvador Superangle’s 600mm blade and brushless servodrive motor for angle cutting make easy work of cutting angles up to 70° (120x 100mm or 100 x 160mm).

Also on the stand, the Superpush 200 (above left) is the result of 30 years’experience. A true technological evolution of traditional cutting methods, thisautomatic cutting centre provides productivity increases whilst reduce staffingand improving wood yield. Like the Superangle 600, the Superpush 200 runson Windows software: just rest the wood on the in-feed conveyor and theSuperpush 200, with its 550mm blade and special 30° inclined plane facility,takes care of the rest. Cutting capacity is up to 300 x 95mm or 240 x 150mm.

For details of the Salvador Superangle 600 or the Superpush 200 visitwww.salvador-machines.com or call Daltons on 0115 986 5201.


HOLZ-HANDWERK

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Managing Director, ChristianSalvador.

26 Salvador.qxd 15/4/14 3:37 pm Page 2

The instant edgeband programmefrom Döllken.An individual edgeband range directly from stock.

Décor combination with 10,000 board surfaces

Numerous dimensions

Precise printed image and natural embossing

Short lead times

Worldwide availability from a single roll

Fast search. The Döllken edgeband finder. www.doellken-kv.com

Always comes as called.

Representative Office Döllken-Kunststoffverarbeitung GmbHc/o BauschLinnemann UK Ltd.Widow Hill Road | Heasandford Ind. Est. | Burnley, BB10 2TBTel.: +44/12 82/68 68 60 | +44/12 82/68 68 61 | Fax: +44/12 82/41 23 [email protected] | [email protected] | www.doellken-kv.com

The new thin

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Dollken Address 1/4/14 3:53 pm Page 1

28 Ads TM Diamond 16/4/14 11:54 am Page 1


On a packed stand at the Holz-Handwerk exhibition, Striebig’snew high end vertical panel

saw, the 4D, was drawing crowds withits renowned Swiss build quality anddemonstrations of Striebig’s enhancedTouch&Saw 2.0 control. “Our newhigh end saw has been extremely wellreceived in the market,” commentedMarcel Brunner, Striebig’s ManagingDirector, from the stand. “We’ve hearda great many positive comments herein Nürnberg.”

The 4D offers a complete solutionfor all tasks from cut optimisation tofinished workpieces. The 4D is custombuilt and can incorporate uniquefeatures such as the optional intelligentcut optimisation, or optional expansionof cutting depth to 130mm, permittingcompletely new applications for vertical

sawing technology. All the saw’sfunctions are operated by fingertipcontrol using a 12” touchscreen. POPtechnology controls the cuttingsequence and optimises both thesawing procedure and materialutilisation. Both panel and strip cuttingare performed automatically to atolerance of 0.1mm.

Also on the stand, and catering for allvertical sawing requirements, were theStriebig Compact, Standard, Control andEvolution models. The Compact is theentry level machine. One step up is theCompact AV which features automaticforward feed (at up to 25m/min) andautomatic reverse - and like all Striebigmodels, compared with a traditionalbeam saw, it has a tiny footprint.

For more details call 0116 271 7155or visit www.tmmachinery.co.uk

Drawing the crowds at Holz-Handwerkwas Striebig’s new high end 4D.

Striebig’s new high end vertical panel saw, the 4D, joined a lineupwith four other machines at Holz-Handwerk 2014.

HOLZ-HANDWERK

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ssttrriieebbiigg oonn sshhooww

The space-savingStriebig Compact.

The Striebig Control.

29 Striebig.qxd 16/4/14 4:08 pm Page 1

Innovation from start to fi nish.

Revolution.Evolution takes too long.Mirka’s trademark attention to detail has created the

MIRKA® DEROS, a machine packed with groundbreaking features.

This includes a soft start function, a built in electronic motor brake and

a smooth, easy to operate lever to control motor speed. A pad brake

that also acts like a seal minimizes the air leakage between the pad and

the shroud. This makes the dust extraction more effi cient. What’s more,

with no external power supply required, it also gives users a valuable

advantage in terms of easy manoeuvrability.

Discover: www.mirka.co.uk

pprreessss

The new program makes it even easier to press components of up to 300mm in depth.

30-31 Columbus/Ney 1.5p.qxd 16/4/14 10:15 am Page 2


The Combimat is a3-in-1 press for quickturnaround of batchesor one-off pressings,heating quickly yetproviding a level ofautomation thatmakes 300mm deeppressings easy.

The updated Combimat, shown forthe first time on the Columbusstand at Holz-Handwerk, offers all

the advantages of the previous model -bending of laminates, flat pressing andveneering, pre-heating and forming ofthermoplastic materials, hot formingand 3D lamination - but, according toManfred Müller, it now comes with aneven better foil laminating program forimproved pressing. The new programreally comes into its own when pressingdeeply contoured components, such asthe 300mm deep bowl demonstrated bythe machine on the Columbus stand.

The combination of a heating unit, aforming unit and a foil laminating unitmakes the space-saving Combimat aversatile and adaptable three-in-one

machine. The heating unit and heatinghood (equipped with three heaters inthe 2.88m x 1.28m press at Holz-Handwerk) are equipped with industrialhot air convection heating which heatsup very gently, preventing discolo-uration of sensitive materials andreducing the likelihood of materialssticking to the working surface. Fullyautomatic foil laminating processesequate to short cycle times and makefor cost-effective production of batchesor one-off bespoke workpieces.

There are seven other models in theColumbus range covering most pressingtasks.

For more information call Ney Ltd on024 7630 8100 or visit the company’swebsite at www.ney.co.uk

Left. Manfred Müller with the new Combimat atHolz-Handwerk: “The Simatic panel makes it veryeasy to operate.”

Main picture. Industrial hot air convection heatingis provided by three heater units in the hood.

to impress

HOLZ-HANDWERK

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30-31 Columbus/Ney 1.5p.qxd 16/4/14 10:15 am Page 3

The era of the seamless edge join is uponus and Ostermann’s new Airtectechnology edgebands, demonstrated

live at Holz-Handwerk, has to be up therewith the best. Using 25 x 25cm panels andthe simplest of tabletop edgebanders,Ostermann provided visitors to the show withthe opportunity to experience for themselvesthe ease with which a seamless joint can bemade - and comparing it with a laser-appliededgeband, there’s little if anything to choosebetween the two. Five colours and atransparent backing are available and there’sa free starter pack with enough material torun trials for those who want to give it a go.For your pack call 01905 793550.

Live demonstrations on the standshowed the excellence of Ostermann’s new Airtec.

oosstteerrmmaannnn live


HOLZ-HANDWERK

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Perfect, seamless joints between panel and edgeband from thesimplest of edgebanders? We didn’t think it was possible either -but Ostermann’s live demonstrations proved otherwise!

The Ostermann stand showed just how vast the company’srange of edgebands and different edgebanding materials is.

32 Ostermann.qxd 16/4/14 4:05 pm Page 2


Silence is golden - or more correctly infra-red on the Holz-Her standwhere the new Holz-Her Lumina edgebander was making its debut.Neither a laser edgebander nor a hot air edgebander, the new

Lumina utilises a cutting edge heat/light system with near laser lightlength. Quite apart from the fact that the Lumina has no air pressure andruns quieter than a normal edgebander, it also benefits the user byrequiring no heat-up time, by offering significantly reduced powerconsumption and by providing the user with complete flexibility in termsof the type of edgebanding material that can be processed. Simply enterthe edgeband type and the Lumina takes care of the rest automatically.But that’s only a small fraction of the technical wizardry that Holz-Her hasbuilt into the Lumina.

Designed for the cabinet-maker rather than the industrial user, theLtronic NIR unit (right) in the Lumina can be disconnected and swappedin an instant for Holz-Her’s Glu Jet system, transforming it quickly andeasily into a standard edgebander. In short, it’s as happy processingstandard edging materials as it is applying co-extruded edgebands - and itwill work with edgings up to 45mm wide.

For more details call 01235 557600 or email [email protected]

Holz-Her’s Lumina sets a new benchmark inthe race for the ultimate edge.

HOLZ-HANDWERK

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iinnffrraa--rreedd llaasseerr eeddggiinngg

33 Holz-Her.qxd 16/4/14 4:59 pm Page 1

For a continuous, interruption-free finish

between panel andedge, there is little torival the quality of a

laser edgeband. Alwayskeen to stay ahead,

Browns 2000 hasswitched from a Stefani

Slim Line to the latestStefani Laser Linetechnology - and

bought not one but twonew machines!

The Stefani Edgebanding machinerange, supplied in the UK by SCMGroup UK, is designed for

medium and large-scale firms and ischaracterised by its precise machiningoperations, reliability and efficiency.Suitable for machining both traditionaland contemporary edgebanding stripsand rollfeed in various materials, stripsand rolls of wood, and even aluminiumedges, it offers a complete range ofmachining operations for diversifiedindustrial production at reduced costs.

Efficient production distinguishes theStefani edgebander range as industrialmachines for the most demanding ofconditions. In fact, the heavy machineframe and the working units of theindustrial range allow an intensive andprofessional use with enduringprecision and reliability - guaranteed.The reach-able working speed allowshigh productivity with a variable infeedspeed from 12 to 30 metres/min.Equipped with PC Office that ensuresmaximum NC management, reducingthe minimum manual setting-up timeand making production extremelyprofitable for all manufacturers.

Stefani’s are designed to be easy touse by any operator: a very good PCtouch screen interface guides theoperator through self-programmingfeatures according to the logic of“what” to do and not “how” to do.There’s a convenient 17” display forfast and precise choice of all of themachine’s functions and diagnosticsand production reports are alsoincluded as standard.

Various rollfeed magazines are avail-able, some with automatic changeover.For trimming the applied edges, thereis a wide range of operational unitsavailable including end trimming, topand bottom edge trimming, cornerrounding, moulding and grooving andbuffing with automatic movement of allthe top units when the thickness of thepanel is changed, again avoiding longset-up times.

Panels of exceptional quality, withoutvisible glue lines, can be produced withthe Stefani Laser Line edgebandingtechnology. There are no interruptionsof tone and finish between the paneland the edging, only a uniform andcontinuous finish between the surfaces.


ttwwiinn llaasseerrss ffoorr bbrr

34-35 SCM.qxd 16/4/14 3:55 pm Page 2

bbrroowwnnss 22000000The Stefani Laser Line technology

can be used with all traditional edge-banding techniques to ensure a rapidreturn on investment. Laser Line caneven be installed on all the Stefanimodular edgebanding and squaringedgebanding machines.

The latest Laser technology isbecoming more popular and one ofthe first manufacturers in the UK toinstall an edgebander with this featurewas leading door manufacturer,Browns 2000, based in Cramlington,Northumberland.

Peter Brown, Managing Director,totally believes in Stefani's lasertechnology and he has recentlyinvested in the world's very first StefaniDouble-Sided first and second passlinked combination laser edgebandingline. It was delivered in November2013 together with the Stefani “J-profile” Soft-Forming Single-Sidededgebander for handle-less doors -another exclusive solution embraced byBrowns 2000.

“Laser edgebanding is one of ourlatest investments,” says a delightedPeter Brown. “In the last fifteen years

we have spent over 70 million Euros onnew machines but I was totally blownaway by laser edgebanding by Stefani!It’s a wonderful gluing method,offering fantastic results, especially forhigh-gloss cabinet doors. We switchedfrom an excellent Stefani ‘Slim Line’machine, which also ensures highquality edgebanding with a virtuallyinvisible glue line, to a laser machine.The result was so convincing that weimmediately purchased a secondmachine and decided we can accepthigher costs if we can work withexcellent results at a very high speed.”

Peter Brown has selected all hismachines based on the very bestquality available, and always withcareful consideration to the company’sproduction. At Browns, they nevermake one thousand identical cabinetdoors; rather, one thousand doors thatare all different from one another.

For more information on the Stefanirange, or to discuss acquisition of oneof SCM Group’s latest generation laseredgebanders, call SCM Group (UK) on0115 977 0044 or visit the company’swebsite at www.scmgroup-uk.com

The Stefani range issuitable for machining

both traditional andcontemporary edge-

banding strips androllfeed in various

materials, strips and rollsof wood, and evenaluminium edges.

The world’s very firstStefani Double-Sidedfirst and second passlinked combinationlaser edgebanding linewas delivered to Browns2000 in November2013 - and Peter Brownwas so delighted with ithe immediately boughta second machine.


34-35 SCM.qxd 16/4/14 3:56 pm Page 3

Right. The Fox's mobile console has a colour display which is equipped withIsodraw CAD software as standard, allowing the user to programme and

store designs directly onto the computer or via a network cable or USB. Themachine setup is controlled directly from the controller enabling full

flexibility of the machine bed when using small or large panels.


inside story

Offering a flexible approach to CNC technology, the 3-axisCosmec Fox series has been designed with the smallermanufacturer in mind. Small but perfectly formed, the

Fox series comprises of three machines - Fox 13 (3200 x1300mm), 16 (3200 x 1600mm) and 20 (3200 x 2100mm) -ranging in size to accommodate the cutting, milling and drillingof plastic, aluminium, composites and wood up to 2100mmlong and 150mm thick.

CosmecFox 16

36-37 Ney Fox Inside Story 16/4/14 11:36 am Page 2

Right. Fully equipped withan electro spindle (10kW,

13.5hp) and a ten-positionlinear tool-changer, the Fox

series boasts ridged steelwelded construction and

has a machine bed with asuper-efficient high-

pressure vacuum system.

Right. The work tablecan be divided into eight

operating sectors, eachactivated independently

via the control system onthe Fox. The machine’s

ability to monitorindividual tool paths

means the vacuum can beactivated and deactivated

automatically across thework surface or in the

desired area for optimalresults when nesting.


Credited as one of the largest independentwoodworking machinery and component suppliers inthe UK, Ney’s longevity has made it a completesolution for the smaller manufacturer. Working withsome of the most respected names in the industry,Ney offers CNC solutions and new and refurbished

woodworking machines. It also supplies a vast range ofedging, foils, components, adhesives and power tools.

Website: www.ney.co.uk

Tel: 024 7630 8100.

The Fox pre-setteraccurately measures thecutting tool length whichensures quick toolreplacement andresetting of the machine,limiting machinedowntime.

36-37 Ney Fox Inside Story 16/4/14 11:36 am Page 3

New AXYZ Live Deck

CNC Router Systems for Woodworkers

Save time and reduce waste with automatic vacuum zone switching

01902 375600 [email protected] www.axyz.com

17” Touchscreen position control - 5 axisTilting range +45.5 - 45.5 degreesPowerful stepless drive 1000-6000rpmElectronic positioning of Rip fencePatented non replacement rotary hood

‘Double tilting saw’

www.woodworkmachinery.co.uk

Die Formatkreissäge ‘Setting the Standard’

TM

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38 Ad DPS-WWT-AXYZ-Calder 16/4/14 10:56 am Page 1

Left. The new mini woodwork set features fiveessential woodworking tools (Stock No: 32272).

Above and below. The Draper Expert Plus 22mmSoft Grip ‘Pound Thru’ Bevel Edge Wood Chisel(Stock No: 24407), showing the transparent handle.


When Bert Draper establishedDraper Tools back in 1919, hecould hardly have imagined

that almost a century on, his companywould be offering a product portfoliocomprising more than 9,000 productswith uses in industries as diverse asgardening and cabinet-making.

Most recent to join the Draper Toolsportfolio is a new mini woodwork setfeaturing five essential woodworkingtools (Stock No: 32272). Designed toproduce high-quality results, each toolis made from solid brass and polishedhardwood for a smooth, smart finishand a professional performance. The setincludes essentials such as a slidingbevel, dovetail square and try square,all of which feature a precisionmachined blackened steel blade.There’s even a handy portable storagecase supplied with the set.

Also new is a range of Draper ExpertPlus Soft Grip ‘Pound Thru’ Bevel EdgeWood Chisels. Part of the superiorquality Draper Expert Plus range, thenew chisels are available in a range ofsizes from 6mm to 38mm. Featuringfull length bevel-edged blades, thesechisels are manufactured from chromevanadium steel which has beenhardened and tempered and finelyground to ensure long life andexcellent durability. The solid impact-resistant soft grip handle allows the‘Pound Thru’ striking end cap to bestruck without causing any damage.Built with heavy usage in mind thesechisels are designed for frequent use bywoodworkers, fitters and otherfurniture trade professionals.

For more information and stockistdetails on the new range please visitwww.drapertools.com

tools with historyThe name Draper Toolshas been around foralmost a century andtoday the company has arange of more than9,000 products. Thesetwo new lines aredesigned for professionals.

39 Draper.qxd 16/4/14 11:47 am Page 1

Owning a Cojet is a bit likehaving a licence to printmoney. The Cojet, designed

and made by Anderson and sold inthe UK through RW Machines, is ahigh definition flatbed printingmachine which is capable of printingpractically anything from woodgrainpatterns to pictures on flat panels,doors, wood, metal, ceramics andglass, concrete - even foam. TheCojet not only prints to 1440dpi withinks that are warranted UV stable foreight years, it can add texture to thesurface. The inkjet heads return tooverprint the image up to eighttimes, building a surface with realdepth. And the result on a woodgrainsuch as oak, or other deep-poredtimbers, is very convincing.

“It’s the type of machine thatmakes people go wow!” confirmsRichard Love, Managing Director ofIt’s All About The Image. Richardbought the first Cojet to be sold inthe UK. “I want to show peoplewhat this machine can really do.”Keen to push the boundaries of KBB

design, each display in his showroomcontains uniquely printed touchesfrom splashbacks and glass-frontedkitchen cabinets to bath panels,shower screens and glazed bedroomdoors, children’s doors, headboardsand backdrops.

Carl Tranter, Production Directorat AcoustaFoam, agrees: “Everyone isa potential customer when you ownan Anderson Cojet inkjet printer,” hesays. Carl needed a machine thatcould print high-quality design onto arange of materials which includedmelamine foam (because of its lightweight and ‘O’ fire safety rating). “Welooked at several printing solutionswith a view to applying customiseddesigns but, after a demonstration ofthe Anderson Cojet, the search for theright machine promptly ended. Cojetticked all the boxes.”

Available through RW Wood-machines, the Cojet is fully supportedfor service, spares and inks by RW’sservice engineers. For details call01869 244943.www.rwmachines.co.uk


Capable of printingpractically anything and

building texture if required,an Anderson Cojet opens

up new design optionswhich could add value toyour products and open

new markets.

aa lliicceennccee ttoo pprriinntt

Inkjet print heads will overprint images up to eighttimes to build surface depth and texture while still

covering around 20sq metres per hour.

40-41 Cojet.qxd 16/4/14 4:37 pm Page 2


tt mmoonneeyy

“Everyone is a potential customer when you own an AndersonCojet inkjet printer. We’re already seeing a huge rise in enquirylevels and we’re really excited to see where this terrific machinecan take us. ” Carl Tranter, Acoustafoam.

“It’s the type of machine that makes people go

wow!” Richard Love, It’s All About the Image.

40-41 Cojet.qxd 16/4/14 4:37 pm Page 3


Felder has become something of ahit with Dartford-based HandsieDisplay. The installation of a new

CNC Format 4 Profit H08 from FelderUK has greatly simplified manufacturingof the unique event stand designs,barrier systems, mobile bars and morefor which Handsie Display has becomeknown. Already suppliers of bespokecatering outlets to the Chelsea FlowerShow, the British Open GolfChampionships and the 2010 WinterOlympics in Vancouver, the company iscurrently working on a project for theShard - the skyscraper in London - on achampagne bar which will feature a“high gloss black finish” and is “simple,but unique and quite cosmic,”according to Steve Jewett, AssistantManager at Handsie Display.

The CNC Format 4 Profit H08 hasopened up new opportunities for acompany that used to outsource all itsCNC work. Steve has already seen howthe Profit H08 has made the wholemanufacturing process much quicker,enabling the company to take on morebusiness. The training, provided byFelder UK's CNC Product Manager

Richard Hird, also smoothed thetransition from paper to productionand enabled Steve and his craftsmen tobe productive surprisingly quickly aftercommissioning of the machine.

The Profit H08 from Format-4 is anideal CNC machining centre for nestingapplications in the smallest of spaces.Offering a choice of two different sizedworking fields, “starter” or “professional”equipment packages for maximumproductivity, three vacuum systems from180 to 500m3/h vacuum power andlow maintenance, it’s not hard to seewhy this recent introduction to theFelder range has made such a hit withthe Handsie Display team.

Delighted with the service he’sreceived from Felder, Steve Jewettanticipates further expansion in thefuture with the CNC Format 4 ProfitH08 being the latest addition to arange of Felder machines which alsoincludes the G400 Edgebander and aCorner-Rounding machine from theFelder group.

To see how a CNC Format 4 H08could benefit you call 01908 635000 orvisit www.felder-group.co.uk

Handsie Display washands on moments after

commissioning of theirnew, easy to use Profit

H08 from Felder.

profit from a profit

Steve Jewett with the new Profit H08.

The CNC Format 4 Profit H08 is the latestaddition to a range of Felder machines in use atHandsie Display which also includes the G400Edgebander and a Corner-Rounding machinefrom the Felder group.

42 Felder.qxd 16/4/14 12:17 pm Page 2

Document1 14/3/14 12:45 pm Page 1


The Mawera FSR 850 at Decorpanel.

ddeeccoorrppaanneell

44-45 Mawera DPS.qxd 16/4/14 12:27 pm Page 2


After installation of anew Mawera FSR 850,Decorpanel is set tobenefit from reducedheating and wastedisposal bills - as well asRHI payments.

With six Homag beam saws, CNCdrilling machines, CNC routingmachines and edgebanders

producing around 20 tonnes in off-cutsevery week, Decorpanel of Hetton-le-Hole needed a boiler that would enablethe company to utilise its waste fully andprovide heating for the whole site. Withthe existing system out of action and afactory that was heated with gas andelectric, Decorpanel’s Ian Ling knewthere had to be a more efficient andeconomical alternative when he invitedMawera to come up with a solution. Andin the middle of 2013, Mawera, aspecialist in biomass boilers and heatingplants with outputs ranging from 110kWto 13,000kW, provided the solution,installing a Mawera FSR 850 Plant withflat moving grate, fully automaticde-ashing and automatic tube cleaning.Full installation of the boiler and the siteheating, together with the ancillaries,took 24 weeks.

Decorpanel’s Mawera FSR 850 is ableto burn both MDF and laminatedchipboard products efficiently and takes

care of all the company’s heatingrequirements. Fully automatic handlingsystems ensure the boiler is continuouslyfed with the correct amount of waste andan electrostatic filter ensures PMemissions are reduced to the minimum.Because the Renewable Heat Incentivesupports the use of wood waste as a fuel,six months after installation of its newMawera FSR 850, Decorpanel was givenRHI accreditation.

The new Process Guidance Note 1/12(13) for combustion of waste woodplaces exceptional demands on all newinstallations, requiring compliance withchallenging emission levels. However,according to Mawera’s John Clissett, theGuidance Note for new plant is now inline with RHI requirements and plantsthat qualify and have been issued withpermits are now eligible to receive RHIScheme payments. Decorpanel is set tobenefit from reduced heating and wastedisposal bills - as well as RHI payments.

To find out how Mawera could helpyou get paid for heating your factory, call01543 258844.

ooppttss ffoorr mmaawweerraa

An electrostatic filter ensuresDecorpanel’s PM emissions are

reduced to the minimum.

44-45 Mawera DPS.qxd 16/4/14 12:28 pm Page 3

There was somethingof a buzz surroundingNey’s spring in-houseexhibition. With over50 machines ondisplay over threedays, the showroomwas a hive of activitywith several newadditions to itsportfolio.

Gerd Ney, Managing Director, adds,“Our in-house exhibition has proved to be afantastic platform for us to showcase ourcomprehensive range of products. Visitorswere the first to see new developmentsfrom the likes of Cehisa, EBM, OMC andCosmec, as we continue to build ourportfolio and maintain our reputation as asingle source supplier.”

Above. The EBM KDP 400 made its firstpublic appearance at Ligna last year. The hotmelt edgebander, which is one of the mostcost effective machines on the market with acorner-rounding station, has a fullyautomatic board transportation system witha feed speed of 8.5m/min.

Designed with a pre-milling and gluestation, buffing wheel and surface scraper, itwill work with panels of 10mm-40mm thickand edging from 0.4mm-2mm thick. A user-friendly PLC control for simple programmingis also available. o

pen

ho

use

Above. The Cehisa Compact PCS, whilst small in size at only 3050x 870 x 1500mm, includes many of the standard features featured

on Cehisa's high-end models. Made exclusively for Ney, the PCSoffers an automatic feed unit which can cut up to 3mm PVC

edging. It can also manually feed solid wood strips up to 5mmthick. Thanks to its high frequency motor and horizontal and

vertical tracers, the PCS is suitable for corner rounding and to limitdowntime, a new quick-change glue tank unit allows for installation

in less than one minute. The small machine boasts the same dragchain as the Pro and System series and includes a glue scraper and

buffing unit to aid a perfect finish as standard. It also includes a 3.5”touch-screen control unit that can create up to 20 work programs.

Left. The younger sister of the Paoloni P45 sliding table panel saw,the new Q45 offers precision engineering at an affordable pricepoint. Externally the P45 and the Q45 are similar. However, thebeam under the carriage is from the S300 model and thegoniometer, fence and eccentric clamps have been omitted toprovide an altogether more economically priced machine.


Ney

Ltd

, 024 7

630 8

100, w

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.ney

.co

.uk

The new OMC Proform presshas been designed for high-volume

door production. Offering a patented automaticpin system and laser sensor mapping, it boasts a pressure of

372-tons to create a perfectly formed, high quality finish.

46 Ney Open House 16/4/14 2:19 pm Page 2

Combilift met with success at thisyear’s FLTA’s Awards for Excellencewith its Combi-WR4.

Combilift’s first pedestrian reach truck, the new multidirectionalforklift Combi-WR4, won the Ergonomics Award from the UKFork Lift Truck Association (FLTA) who praised “Combilift’s

drive to keep fork lift operators comfortable and safe, while achievingthe highest levels of productivity and efficiency.”

The first purpose-built 4-way pedestrian stacker has a lift height of4.2m and a load capacity of 1,450kg and can work in aisle-widths asnarrow as 2.1m pallet to pallet. It features pantograph reach, sideshift and tilting fork carriage for handling long loads and pallets.

It is easy and effortless to operate thanks to its unique patentedmulti-position tiller, electronic power steering and fingertip controls,reducing the need for leaning, reaching and bending in addition tominimising general manual strain when picking and placing loads.Safety is increased together with enhanced visibility as the operatorremains at the side of the truck rather than between the rear of thetruck and racking.

Martin McVicar, Comblift MD, explained that the company’ssmallest model to date was the result of customer feedback forcompact and cost-effective machines in very confined areas.

Call Combilift on 07870 976758 or visit www.combilft.com tofind out more about the Combi-WR4.

Right. Mark Whyte from Combilift collects theArchie trophy with Derek Anderson from the awardsponsor PowerCell Industrial Battery Engineers. This

is the sixth award for Combilift products at theannual FLTA Awards for Excellence over nine years.

Below. The Ergonomic Award-winning Combi-WR4in action - a compact, manoeuvrable machine for

handling lighter loads in confined areas.


walking tall

47 COMBILIFT (james) 17/4/14 9:26 am Page 1


We tried everything to fixwhat we thought was anissue with our beam saw,”

explained Neil Wade, owner of CJKitchens in Cambridgeshire. “We had areal problem: the MFC kept chippingand we were sending five sets of beamsaw blades out for sharpening everyweek. The rectification and boardtrimming alone was taking up serioustime - time we needed to do the workcoming through. We had six sets ofblades for the beam saw but werealways running out.” CJ’s saw servicereturned the blades sharpened andwax-coated but the MFC would stillchip and the edges on the bladeswould not last.

A dismayed Neil set about trying toresolve the problem and eventuallyfound the answer when Leitz Toolingvisited his workshop. “It was a veryhelpful visit,” recalls Neil. “They lookedat what we were producing and how wedid it and took away a couple of bladesfor sharpening. Once the first one wasback on the beam saw, we didn'tchange it for four weeks and the MFCcut more smoothly than we'd ever seen.”

CJ Kitchens cuts around nine sheetsof 2.8m x 2070mm x 18mm MFC everyday. Suddenly, from sending five sets of

beam saw blades every week forsharpening, they went down to one setevery three to four weeks - all by usingthe sharpening service from Leitz. Soonafter, Neil decided to invest in LeitzRazor-cut saw blades. “Some of theslightly cheaper MFC used to chipbadly and the time needed to rectifythe work and check and even replacethe saw blades wiped out any marginalcost saving on the product,” recallsNeil. “We are finding that by usingLeitz saw blades and servicing, ourwork is a whole lot easier.”

Brian Maddox, Leitz Tooling’s SalesManager, is adamant Razor-Cut sawblades are among the best available. “Atrial with our saw blades can make ahuge difference in downtime andsetting time, duration and quality,” hesays. “Like CJ Kitchens, we want moremanufacturers to talk to us about whatwe can do to transform theirproduction lines. The time and costsaving potential in downtime is huge,particularly when combined with ourexpert sharpening services.”

For more information on the LeitzRazor-Cut range of saw blades, or totake advantage of Leitz Tooling’scutting service, call 01279 454530 orvisit http://shopuk.leitz.uk

By using Leitz Tooling’s sharpening service, CJ Kitchens reduced theirsharpening from five blade sets a week to one set in four weeks.

more from your saw

Above. Remember the 1960s ambulance-to-campervan episode of Channel 4’s “George

Clarke's Amazing Spaces”? Specialising incarcases, CJ Kitchens was a contractor.

“

48 Leitz.qxd 16/4/14 2:16 pm Page 2

The CNCRoutershop division has been expanded at AXYZ International, the well-knownleading supplier of high-performance routing, cutting and engraving solutions. thedivision will now provide a wide range of tools and accessories for other makes inaddition to the range of competitively priced used AXYZ and Pacer routers.

The new website offers a 24-hour service, with seven days a week delivery, ofgenuine and proprietary spare parts including router bits, engraving tools, knife blades,collets and cones, consumables and accessories.

Customer support facilities that accompany this expansion include breakdowncover, product training and online technical information downloads. Standard orbespoke training courses can take place at the AXYZ International Training Centre or acustomer’s premises, and a team of specialist engineers can provide tailored solutions tokeep machines running continuously and efficiently in order to prevent breakdowns.

Once customers have set up an online account, eligibility for special offers anddiscounts will become operational. Past orders will be archived for easy and fast re-ordering, whilst new orders will send status notification and in most cases, next-daydelivery. To register your details, visit www.cncroutershop.com

Noberne Doors Ltd supplies bespoke, high performance fire doors,acoustic doors, external thermal rated doors, bullet resistant doorsand even x-ray doors (pictured below left). Founded nearly 40 yearsago as a manufacturer of timber doors, Noberne Doors recentlyneeded to choose a new compact saw to fit their limited factoryspace, but without a loss in build quality, capacity and travel speed.

The fh3 cut-to-size saw from Schelling was the answer,combining high technology in a compact size. The fh3 also has the

advantage of an automatic short stroke pressure beam which only lifts andlowers as far as the actual book height requires, leading to faster cycle timeswhen cutting material. This suited Noberne Doors as, due to their workingshift patterns, it was important to get as much cutting as possible completed

during a shift. The production output is further increased by the automaticfeature which adjusts the saw height projection to the optimal cutting height after

detecting the material book height.Swiftly meeting specific customer demands (such as varying sizes, widths and finishes),

the fh3 can process a wide variety of timber materials using a 14kW motor that has thecapacity for both small batch production and fast throughput of larger orders.

Schelling offers more options to suit individual requirements. These include grooving,window cutting and an angle cut option. The viewing window in the pressure beam coveroffers good visibility when cutting and, meeting Noberne Doors’ needs, there is the formatdevice that allows for cutting material with surface overhang around the panel. Thisguarantees precise machining of projecting surface veneers.

Overall, Trevor Watson, Production Manager at Noberne Doors, is pleased withSchelling, saying that the fh3 has delivered on all counts - a compact saw, able to achievetheir production targets, without compromise. At a lower cost, the fh3 saw retains all theexcellence of precision and cutting performance you expect from a Schelling machine.

Schelling UK Ltd Noberne Doors Ltd01937 586340 0113 277 [email protected]

X-ray doors made byNoberne Doors.

The fh3 saw from Schelling.

machineshop

Woodflakes of Daventry have been

providing wood machining industry with

simple and effective waste solutions for

over 30 years. If you produce material

that is becoming an issue, then

Woodflakes may have the answer.

• Cost effective on demand service.

• Large and small volumes easily

catered for, including wood fired boiler

silo clearances.

• Modern custom built vehicles with

self sufficient equipment on board.

• Clients with storage issues or

difficult access a speciality.

• Advice and site visits provided to

new clients.

Tel: 01327 343344 • Fax: 01327 342470

[email protected]

www.woodflakesofdaventry.com

@dustandshavings

FURNITURE JOURNAL MAY 2014

49ibc MACHINE SHOP 16/4/14 3:48 pm Page 1

With hot air, the perfect bondline

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All orders placed before 4.00pm are delivered within 24 hours 24 h

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Edgings with Airtec coating upon request in just

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FJ May 2014

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