Fixed Headstock Type CNC Automatic Lathestraight drill straight shank drill straight shank raemer...
Transcript of Fixed Headstock Type CNC Automatic Lathestraight drill straight shank drill straight shank raemer...
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Fixed Headstock Type CNC Automatic Lathe
BNX51MSY
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02 Miyano BNX-51MSY
This machine, developed based on the best-selling BNJ series under the Miyano brand, has inherited the characteristics of the Miyano brand in terms of the highly rigid basic con� guration and hand scraped slideways, and demonstrates stable machining accuracy.
In addition to that, even larger and longer workpieces can be handled thanks to the extended stroke of the X1 axis, increased capacity of the servomotor, extended stroke of the X2 axis, and increased back spindle chuck size.
By adopting a Mitsubishi control, highly ef� cient machining is achieved through a wealth of machining support functions and superimposition machining, which is the biggest feature, in combination with the excellent operability cultivated under the Cincom brand.
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Miyano BNX-51MSY 03
Basic Construction
Large Opening for Easy SetupHigh-rigidity Y Axis
The highly rigid bed modeled on a “platform construction” is able to maintain a stable � at surface over long periods, has excellent heat dissipation characteristics due to ribs in a grid pattern, and minimizes distortion of unit mounting faces resulting from effects of heat.
In addition, “hand scraped slideways,” rigid and with excellent damping characteristics, are featured on all axes. In combination with the highly rigid base, they support stable machining accuracy.
The generous door opening improves access to the machining area, lightening the load on the operator.
The 12-station turret, allowing revolving tools to be mounted at all stations, incorporates a Y axis and supports the machining of complex shapes.
Y1X1
Z1
X2
Z2
Spindle 2Spindle speed: 5000 rpmMotor: 7.5/5.5 kW
Tool slide 1 Type: 12 stationsMountable revolving tools: 12 (25 Nm)
Spindle 1Spindle speed: 5000 rpmMotor: 15/11 kW
Y Axis
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04 Miyano BNX-51MSY
Display of easily under-stood illustrationsAll you have to do is input the machining length, chuck-ing length and so on, and the escape and approach positions are automatically calculated.
On-machine program check functionUsing manual handle feed, operations can be run in the forward or reverse direc-tions, and you can temporar-ily stop program operation, edit the program, and then restart operation.
Display of code listThe function displays the list of G and M codes including explanations of the arguments to support programming.
Front: O.D. Back: Drilling Front: End face Back: Drilling
Front: Drilling Front: O.D. Front: Drilling Back: End face
Front: Drilling Back: Drilling
Front: O.D. Back: O.D.
Front: O.D. Back: End face Front: End face Back: O.D. Front: End face Back: End face
Simultaneous Machining Possibilities“Superimposition control” where machining is performed with the movement of the back spindle synchronized with that of the tool slide, can be said to be the biggest feature of this machine.
Support Screens Improve Operating Convenience
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Miyano BNX-51MSY 05
100
0.1
1.0
0.5
5.0
Spindle speed (min-1)
500 1000
(kW)
10.0
Output
5000
1
20
10
5
Torq
ue (N
m)
Motor (min-1) 6000
20.0
Continuous running range
Short-time running range
25.0 Nm (Limitation)
12.0 Nm
6.37 Nm
29 m
m D
ia.
18 m
m D
ia.
24 m
m D
ia.
12 16 12
40
Part A (tool slide 1 and spindle 1)Part B (tool slide 1 and spindle 2)
1.5
1.0
0.5
0.0
-0.5
-1.0
-1.5
-2.0
49.6 49.8 50.0 50.2 50.4 50.6 50.8 51.0 51.2 51.4 51.6 51.8 52.0 52.2 52.4 52.6 52.8 53.0 53.2 53.4 53.6
μm
mm
1.5
1.0
0.5
0.0
-0.5
-1.0
-1.5
-2.0
21.2 21.4 21.6 21.8 22.0 22.2 22.4 22.6 22.8 23.0 23.2mm
23.4 23.6 23.8 24.0 21.2 24.4 24.6 24.8 25/0 25.2
μm
Accuracy
High-rigidity Spindle and High-torque Revolving ToolsRevolving Tool Torque Diagram
Roundness (part B)
0.62μm
Surface roughness (part B)
Rz 2.3419μm
Roundness (part A)
0.66μm
Surface roughness (part A)
Rz 2.5468μm
Test piece
Material: BSBM (Brass)Spindle speed: 3,000 min-1
Feedrate: 0.06 mm/rev Depth of cut: 0.5 mm (in diameter), 0.25 mm (in radius)
Spindles with a thick-walled construction and large-diameter bear-ings minimize de�ection and enable continuously stable operation. Assembling and inspecting these spindles based on a strict man-agement system gives them ample rigidity, abnormal heat output suppression, and manageable thermal displacement characteristics, allowing high-precision machining.
By using an angular contact ball + double-row roller format for the front bearings and double-row roller bearings for the rear bearings, the spindle of the BNX51 achieves stable, high-accurate rotation and withstands loads in the radial direction extremely well.
The use of 25 Nm revolving tools on the 12-station tool slide 1 accomplishes rigid and stable milling.
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06 Miyano BNX-51MSY
6F787600
艑艷艖艗��艏艏
6F787600
A63PT000 (H-S22)
A63PT000 (H-S22)
MAX WORK DIMENSION
3.3465"
Z1st.11.811"Max 3.5433"
3.0709"
4.0748"
0.4331"
2.9921"
Ă5.6
299"
Ă6.6
535"
3.4252"
3.622"
5.9055"
Ă2.0
079"
Ă5.6
299
3.1496"
4.5276"21.5157"
1.98
35"
0.3937"3.5433"3.5433"
21.7322"
Z2 St.21.7716"8.3464"
12.5984"
14.7
638"
X1 s
t.6.4
961"
1.96
85"
Ă6.6535"POWER CHUCK
3.38
35"
1.98
35"
Ă1.0"
2.0079"2.126"
Ă21.2598"
2.5591"
1.5748"1.5748"Y1 st.
Ă10.
1622
"
Ă12.
9622
"
Max 3.5433"
Ă2.0
079
1.96
85"
X2 s
t.3.3
858"
Ă5.6299H-S22
1.41
73"
Ă2.0079"
(Ă21.259
8")
3.38
35"
1.98
35"
Ă14.
0992
"
Ă16.
8992
"
Ă5.3
150
36.4566"
4.09
45"
(14.
7638
")
0.8071"
3.0315"
1.1102"
Ă5.6299H-S22
Ă6.6535"POWER CHUCK
30.1181"
AS5HF000(H-S22)
AS5HD000(6")
AS3PS000(5")
AS3PS000(5")
Head
stoc
k co
ver
mou
ntin
g su
rface
ORIGIN- +
ORIGIN- +
4W050000
ORIG
IN-
+
ORIGIN -+
ORIG
IN+
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SP2
4N782011
R492 [R19.35"]
2911 [114.60"]Chip conveyor maintenance clearance
R880 [R34.65"] (NC BOX)
2411
[94.
93"]
1561
[61.
5"]
LAYOUT OF SOLENOID VALVE
DV260050
PULL-M 202
CHUCK CYLINDER SP.1
SP.1
LOCK-M 212
SPINDLE BRAKENo.1
No.1
PULL-M 232
CHUCK CYLINDER SP.2
SP.2
LOCK-M 242
SPINDLE BRAKENo.2
No.2
PUSH-M 201
PUSH-M 231
CJ174010
SPINDLE CHUCKING PRESSURE SETTING RANGE主軸チャック圧 圧力調整範囲
SPINDLE No.1COLLET CHUCK
SPINDLE No.20.8-3.5 MPa
POWER CHUCK 6", 3JAWPOWER CHUCK 6", 2JAW
0.8-2.0 MPa0.8-1.4 MPa
0.5-3.0 MPaPOWER CHUCK 5", 3JAWPOWER CHUCK 5", 2JAW
0.5-2.2 MPa0.5-1.5 MPa
COLLET CHUCK
ソレノイドバルブ配置図
チャックシリンダースピンドルブレーキ チャックシリンダースピンドルブレーキ
2630 [103.54"]3907 [153.82"]
1035
[40.
74"]
(HIG
H T
YP
E)
1643
[64.
68"]
(HIG
H T
YP
E)
667
[26.
25"]
(LO
W T
YP
E: O
PTI
ON
)
1275
[50.
19"]
(LO
W T
YP
E: O
PTI
ON
)
1067 [42.01"]
Tooling Area
External View
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Miyano BNX-51MSY 07
1X78420ADOUBLE PLAIN HEAD BØ1"
1X78050ATURNING & PLAIN HOLDER3/4" Ø1"
1X78440ADOUBLE & TURNING HOLDER R3/4" Ø1"
1X78430ADOUBLE & TURNING HOLDER F3/4" Ø1"1X780320STOPPER PLATE
1X78450ACUT OFF TOOL HOLDER1/2" sq. X 3/4"
DRILL HOLDER# 5E78 370A# 2378 3700
DRILL BUSH 20# 2378 3600(MTS-B41)Max. Ø12
ROUND HOLE BUSH# 5W78 500A(1/4")(OLD # 5E78 480A)# 5W78 510A(3/8")(OLD # 5E78 400A)# 5W78 520A(1/2")(OLD # 5E78 410A)# 5W78 530A(5/8")(OLD # 5E78 420A)# 5W78 540A(3/4")(OLD # 5E78 430A)
COLLET HOLDER# SSH1-ECH10-70# SSH1-ECH16-70(ALPS TOOL)
CHUCK COLLET# AR16-D1 D1 = 0.5 -10# AR25-D1 D1 = 2 -16(ALPS TOOL)
CENTER DRILL
BORING TOOL
STRAIGHT DRILL
STRAIGHT SHANK DRILL
STRAIGHT SHANK RAEMER
COLLET HOLDER# SSH1-ECH10-70# SSH1-ECH16-70(ALPS TOOL)
TAPPING COLLET# ET-1-16 SHANK DIA. 3 - 5.5# ET-1-25 SHANK DIA. 3 - 8.5(SCHAUBLIN)
CENTER DRILL
TAP
1X78030ATURNING HOLDER C3/4" sq.1X780320STOPPER PLATE
1X78020ATURNING HOLDER B3/4" sq.
TURNING TOOL
4N782021Y DOUBLE PLAIN HEAD A1" sq.4N782020-02CAP A
12 STATION TURRET
2X785600X SPINDLE UNIT(MITSUBOSHI)
2X785550Z SPINDLE UNIT(MITSUBOSHI)
TAPPING COLLETET-1-20TAP SIZE : M1 -M8(SCHAUBLIN)
CHUCK COLLETAR20-D1 D1 =1-13(ALPS TOOL)
TAP
END MILL
CENTER DRILL
CHUCK COLLETER20-D D1 =1-13(REGO)
2W785250Z SPINDLE UNIT(ALPS TOOL)
2W785150X SPINDLE UNIT(ALPS TOOL)
TAP
NUTNA25(ALPS TOOL)
STRAIGHT SHANK DRILL
2W785650X SPINDLE UNIT(ALPS TOOL)
2W785550Z SPINDLE UNIT(ALPS TOOL) TAP
END MILL
CENTER DRILL
STRAIGHT SHANK DRILL
NUTNY20H25(YUKIWA)
NUTNA20(ALPS TOOL)
AR25
AR20
2W785350Z DOUBLE SPINDLE UNIT(ALPS TOOL)
TAPPING COLLETET-1-20TAP SIZE : M1 - M8(SCHAUBLIN)
NUTNA20(ALPS TOOL)
NUTNA11(ALPS TOOL)
CHUCK COLLETAR20D1 D=1-13(ALPS TOOL)
TAP
CHUCK COLLETAR-11D1 D=1-7(ALPS TOOL)
AR20-11
CHUCK COLLETEY20-D D1 =1-13(YUKIWA)
END MILL
CENTER DRILL
STRAIGHT SHANK DRILL
END MILL
CENTER DRILL
STRAIGHT SHANK DRILL
TAPP COLLET (for Ridgit Tap)AR20GB-M4 - M8(ALPS TOOL)
TAPPING COLLETET-1-20TAP SIZE : M1 -M8(SCHAUBLIN)
TAPPING COLLETET-1-25TAP SIZE : M3.5 - M8(SCHAUBLIN)
CHUCK COLLETAR20-D1 D1 =1-13(ALPS TOOL)
CHUCK COLLETAR25-D1 D1 =1-16(ALPS TOOL)
CHUCK COLLETER20-D D1 =1-13(REGO)
CHUCK COLLETEY20-D D1 =1-13(YUKIWA)
TAPP COLLET (for Ridgit Tap)AR20GB-M4 - M8(ALPS TOOL)
TAPP COLLET (for Ridgit Tap)AR25GB-M4 - M8(ALPS TOOL)
TAPP COLLET (for Ridgit Tap)AR20GB-M4-M8(ALPS TOOL)
CHUCK COLLETAR16-D1 D=1-10(ALPS TOOL)
TAPPING COLLETET-1-16TAP SIZE : M3.5-M6(SCHAUBLIN)
TAP
CENTER DRILL
END MILL
STRAIGHT SHANK DRILL
TAPP COLLET (for Ridgit Tap)AR16GB-M4-M6(ALPS TOOL)
CHUCK COLLETER16-D1 D =1-10(REGO)
AR16DN70A000Z DOUBLE SPINDLE UNIT(ALPS TOOL)
NUTHi-Q/ERAX16(REGO)
2X78230BCUT OFF TOOL HOLDER R3/4" sq.
4N782011CUT OFF TOOL HOLDER L3/4" sq.
1X78460ADOUBLE TURNING HOLDER B3/4" sq.
1X78410ADOUBLE TURNING HOLDER3/4" sq.
1X78010ATURNING HOLDER A3/4" sq.
1X78470ACUT OFF TOOL HOLDER B1/2" sq. X 3/4"
4N782031DOUBLE PLAIN HEAD CØ1"4N782030-02CAP B
Tooling System
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Model BNX-51MSYMachining capacity Maximum machining length 150 mm Diameter of standard cutting Spindle No. 1 51 mm Dia.
Spindle No. 2 51 mm Dia. Chuck size Spindle No. 1 6 inch
Spindle No. 2 5 inchSpindle Number of spindle 2 Spindle speed range Spindle No. 1 5,000 min-1
Spindle No. 2 5,000 min-1
Inner diameter of draw tube Spindle No. 1 52 mm Dia.Spindle No. 2 43 mm Dia.
Collet chuck Spindle No. 1 H-S22, (DIN177E – option)Spindle No. 2 H-S22, (DIN177E – option)
Power chuck Spindle No. 1 6" thru-hole chuckSpindle No. 2 5" thru-hole chuck
Turret Number of turret 1 Type of turret Turret No. 1 12 station turret Shank height of square turning tool ¾" Sq. Diameter of drill shank 1" Dia.Revolving tools Number of revolving tool Turret No. 1 Max. 12 Type of revolving tool Turret No. 1 Single clutch Tool spindle speed range Turret No. 1 6,000 min-1
Machining capacity Drill Turret No. 1 Max. 13 mm Dia.Tap Turret No. 1 Max. M12 ×1.75 (S45C-D)
Slide stroke Turret slide stroke X1 axis 165 mm
Z1 axis 300 mmY1 axis 80 (± 40) mm
Spindle slide stroke X2 axis 86 mmZ2 axis 553 mm
Feed rate Rapid feed rate X1 axis 20 m/min
Z1 axis 20 m/minY1 axis 12 m/minX2 axis 20 m/minZ2 axis 20 m/min
Motors Spindle drive Spindle No. 1 Cs 15/11 kw (15 min/cont.)
Spindle No. 2 Cs 7.5/5.5 kw (15 min/cont.) Revolving tool drive Turret No. 1 4.0 kw Slide 1.5 kw (Z1), 1.2 kw (X1, Y, X2, Z2) Hydraulic oil motor 1.36 kw Lubricating oil motor 0.004 kw Coolant pump 0.25 kw × 1, 0.18 kw × 1 Turret index motor 1.0 kwPower supply Voltage AC 200/220 ± 10% 50/60 Hz ± 1% Capacity 33 KVA Air supply 0.5 MPa Fuse 100 ATank capacity Hydraulic oil tank capacity 2.6 gal Lubricating oil tank capacity 1 gal Coolant tank capacity 79 galMachine dimensions Machine height 1,100 mm
Floor space 3,907 × 1,561 mm (w/chip conveyor) Machine weight 11,240 lb
NC Speci�cationsModel device MITSUBISHI M70VDisplay device 10.4" color LCDControllable axis command speci�ed axes X1, Z1, Y1, C1, X2, Z2, C2Control axis groups TwoInput code ISOCommand input system Incremental and absoluteFeed command system Per rotation feed and per minuteCutting feed rate override Max. 100%Tool offset data 80 pairsProgram storage capacity 160m
Standard AccessoriesSP1/SP2 Chucking Device H-S22Splash guard interlockSpindle Air BlowSpindle BrakeSP2 Work Ejector & Inner High Pressure CoolantPart ConveyorChip Conveyor3-Color Signal TowerTotal & Preset Counter (Custom Menu)Cut-Off Con�rmation (Electric Type) Barfeeder InterfaceCoolant Level SwitchStandard Tooling Package
Optional Accessories1000 psi High Pressure CoolantMist CollectorParts CarrierCut-Off Con�rmation (Cylinder Type)3-Jaws Chuck Systems
Standard NC FunctionsSpindle C axis control (main-back)Spindle synchronization function (main - back)Program storage capacity: 160mUser macrosCanned cycle for drillingConstant surface speed controlPolygon turningSpindle synchronized tapping function (main-back)Tool spindle synchronized tapping functionSub-inch controlMilling interpolationHelical interpolationMultiple repetitive cycle for turning I/IIB code I/FTool offset: 80 pairsNose radius compensationHigh speed program checkOptional block skip (1 set)Superimposition of control axesTorque skip functionCorner chamfering/Corner roundingArbitrary axis exchange functionContinuous thread cuttingNetwork I/O function
Optional NC FunctionsVariable lead thread cutting functionHigh speed synchronized tapping functionSimultaneous thread cutting in two axis control groups 1Simultaneous thread cutting in two axis control groups 2Tool life management IExternal memory runningProgram storage capacity: 320m, 600mCommon variables (50 + 50 * Number of axis control groups)Common variables (100 + 100 * Number of axis control groups)
Machine Speci�cations
40 Boroline RoadAllendale, NJ 07401201-818-0100
2316 Touhy AvenueElk Grove Village, IL 60007847-364-9060
17815 Newhope Street, Suite PFountain Valley, CA 92708714-434-6224
All speci�cations are subject to change without prior notice. This product is subject to the export control laws of the United States and other countries. A license may be required prior to export, reexport or transfer of these products. Please contact us for further information. Catalog No. BNX-51MSY 101916
www.marucit.com68 Moylan LaneAgawam, MA 01001413-786-6655