Fixed Headstock Type CNC Automatic Lathestraight drill straight shank drill straight shank raemer...

8
Fixed Headstock Type CNC Automatic Lathe BNX51 MSY

Transcript of Fixed Headstock Type CNC Automatic Lathestraight drill straight shank drill straight shank raemer...

  • Fixed Headstock Type CNC Automatic Lathe

    BNX51MSY

  • 02 Miyano BNX-51MSY

    This machine, developed based on the best-selling BNJ series under the Miyano brand, has inherited the characteristics of the Miyano brand in terms of the highly rigid basic con� guration and hand scraped slideways, and demonstrates stable machining accuracy.

    In addition to that, even larger and longer workpieces can be handled thanks to the extended stroke of the X1 axis, increased capacity of the servomotor, extended stroke of the X2 axis, and increased back spindle chuck size.

    By adopting a Mitsubishi control, highly ef� cient machining is achieved through a wealth of machining support functions and superimposition machining, which is the biggest feature, in combination with the excellent operability cultivated under the Cincom brand.

  • Miyano BNX-51MSY 03

    Basic Construction

    Large Opening for Easy SetupHigh-rigidity Y Axis

    The highly rigid bed modeled on a “platform construction” is able to maintain a stable � at surface over long periods, has excellent heat dissipation characteristics due to ribs in a grid pattern, and minimizes distortion of unit mounting faces resulting from effects of heat.

    In addition, “hand scraped slideways,” rigid and with excellent damping characteristics, are featured on all axes. In combination with the highly rigid base, they support stable machining accuracy.

    The generous door opening improves access to the machining area, lightening the load on the operator.

    The 12-station turret, allowing revolving tools to be mounted at all stations, incorporates a Y axis and supports the machining of complex shapes.

    Y1X1

    Z1

    X2

    Z2

    Spindle 2Spindle speed: 5000 rpmMotor: 7.5/5.5 kW

    Tool slide 1 Type: 12 stationsMountable revolving tools: 12 (25 Nm)

    Spindle 1Spindle speed: 5000 rpmMotor: 15/11 kW

    Y Axis

  • 04 Miyano BNX-51MSY

    Display of easily under-stood illustrationsAll you have to do is input the machining length, chuck-ing length and so on, and the escape and approach positions are automatically calculated.

    On-machine program check functionUsing manual handle feed, operations can be run in the forward or reverse direc-tions, and you can temporar-ily stop program operation, edit the program, and then restart operation.

    Display of code listThe function displays the list of G and M codes including explanations of the arguments to support programming.

    Front: O.D. Back: Drilling Front: End face Back: Drilling

    Front: Drilling Front: O.D. Front: Drilling Back: End face

    Front: Drilling Back: Drilling

    Front: O.D. Back: O.D.

    Front: O.D. Back: End face Front: End face Back: O.D. Front: End face Back: End face

    Simultaneous Machining Possibilities“Superimposition control” where machining is performed with the movement of the back spindle synchronized with that of the tool slide, can be said to be the biggest feature of this machine.

    Support Screens Improve Operating Convenience

  • Miyano BNX-51MSY 05

    100

    0.1

    1.0

    0.5

    5.0

    Spindle speed (min-1)

    500 1000

    (kW)

    10.0

    Output

    5000

    1

    20

    10

    5

    Torq

    ue (N

    m)

    Motor (min-1) 6000

    20.0

    Continuous running range

    Short-time running range

    25.0 Nm (Limitation)

    12.0 Nm

    6.37 Nm

    29 m

    m D

    ia.

    18 m

    m D

    ia.

    24 m

    m D

    ia.

    12 16 12

    40

    Part A (tool slide 1 and spindle 1)Part B (tool slide 1 and spindle 2)

    1.5

    1.0

    0.5

    0.0

    -0.5

    -1.0

    -1.5

    -2.0

    49.6 49.8 50.0 50.2 50.4 50.6 50.8 51.0 51.2 51.4 51.6 51.8 52.0 52.2 52.4 52.6 52.8 53.0 53.2 53.4 53.6

    μm

    mm

    1.5

    1.0

    0.5

    0.0

    -0.5

    -1.0

    -1.5

    -2.0

    21.2 21.4 21.6 21.8 22.0 22.2 22.4 22.6 22.8 23.0 23.2mm

    23.4 23.6 23.8 24.0 21.2 24.4 24.6 24.8 25/0 25.2

    μm

    Accuracy

    High-rigidity Spindle and High-torque Revolving ToolsRevolving Tool Torque Diagram

    Roundness (part B)

    0.62μm

    Surface roughness (part B)

    Rz 2.3419μm

    Roundness (part A)

    0.66μm

    Surface roughness (part A)

    Rz 2.5468μm

    Test piece

    Material: BSBM (Brass)Spindle speed: 3,000 min-1

    Feedrate: 0.06 mm/rev Depth of cut: 0.5 mm (in diameter), 0.25 mm (in radius)

    Spindles with a thick-walled construction and large-diameter bear-ings minimize de�ection and enable continuously stable operation. Assembling and inspecting these spindles based on a strict man-agement system gives them ample rigidity, abnormal heat output suppression, and manageable thermal displacement characteristics, allowing high-precision machining.

    By using an angular contact ball + double-row roller format for the front bearings and double-row roller bearings for the rear bearings, the spindle of the BNX51 achieves stable, high-accurate rotation and withstands loads in the radial direction extremely well.

    The use of 25 Nm revolving tools on the 12-station tool slide 1 accomplishes rigid and stable milling.

  • 06 Miyano BNX-51MSY

    6F787600

    艑艷艖艗��艏艏

    6F787600

    A63PT000 (H-S22)

    A63PT000 (H-S22)

    MAX WORK DIMENSION

    3.3465"

    Z1st.11.811"Max 3.5433"

    3.0709"

    4.0748"

    0.4331"

    2.9921"

    Ă5.6

    299"

    Ă6.6

    535"

    3.4252"

    3.622"

    5.9055"

    Ă2.0

    079"

    Ă5.6

    299

    3.1496"

    4.5276"21.5157"

    1.98

    35"

    0.3937"3.5433"3.5433"

    21.7322"

    Z2 St.21.7716"8.3464"

    12.5984"

    14.7

    638"

    X1 s

    t.6.4

    961"

    1.96

    85"

    Ă6.6535"POWER CHUCK

    3.38

    35"

    1.98

    35"

    Ă1.0"

    2.0079"2.126"

    Ă21.2598"

    2.5591"

    1.5748"1.5748"Y1 st.

    Ă10.

    1622

    "

    Ă12.

    9622

    "

    Max 3.5433"

    Ă2.0

    079

    1.96

    85"

    X2 s

    t.3.3

    858"

    Ă5.6299H-S22

    1.41

    73"

    Ă2.0079"

    (Ă21.259

    8")

    3.38

    35"

    1.98

    35"

    Ă14.

    0992

    "

    Ă16.

    8992

    "

    Ă5.3

    150

    36.4566"

    4.09

    45"

    (14.

    7638

    ")

    0.8071"

    3.0315"

    1.1102"

    Ă5.6299H-S22

    Ă6.6535"POWER CHUCK

    30.1181"

    AS5HF000(H-S22)

    AS5HD000(6")

    AS3PS000(5")

    AS3PS000(5")

    Head

    stoc

    k co

    ver

    mou

    ntin

    g su

    rface

    ORIGIN- +

    ORIGIN- +

    4W050000

    ORIG

    IN-

    +

    ORIGIN -+

    ORIG

    IN+

    -

    SP2

    4N782011

    R492 [R19.35"]

    2911 [114.60"]Chip conveyor maintenance clearance

    R880 [R34.65"] (NC BOX)

    2411

    [94.

    93"]

    1561

    [61.

    5"]

    LAYOUT OF SOLENOID VALVE

    DV260050

    PULL-M 202

    CHUCK CYLINDER SP.1

    SP.1

    LOCK-M 212

    SPINDLE BRAKENo.1

    No.1

    PULL-M 232

    CHUCK CYLINDER SP.2

    SP.2

    LOCK-M 242

    SPINDLE BRAKENo.2

    No.2

    PUSH-M 201

    PUSH-M 231

    CJ174010

    SPINDLE CHUCKING PRESSURE SETTING RANGE主軸チャック圧 圧力調整範囲

    SPINDLE No.1COLLET CHUCK

    SPINDLE No.20.8-3.5 MPa

    POWER CHUCK 6", 3JAWPOWER CHUCK 6", 2JAW

    0.8-2.0 MPa0.8-1.4 MPa

    0.5-3.0 MPaPOWER CHUCK 5", 3JAWPOWER CHUCK 5", 2JAW

    0.5-2.2 MPa0.5-1.5 MPa

    COLLET CHUCK

    ソレノイドバルブ配置図

    チャックシリンダースピンドルブレーキ チャックシリンダースピンドルブレーキ

    2630 [103.54"]3907 [153.82"]

    1035

    [40.

    74"]

    (HIG

    H T

    YP

    E)

    1643

    [64.

    68"]

    (HIG

    H T

    YP

    E)

    667

    [26.

    25"]

    (LO

    W T

    YP

    E: O

    PTI

    ON

    )

    1275

    [50.

    19"]

    (LO

    W T

    YP

    E: O

    PTI

    ON

    )

    1067 [42.01"]

    Tooling Area

    External View

  • Miyano BNX-51MSY 07

    1X78420ADOUBLE PLAIN HEAD BØ1"

    1X78050ATURNING & PLAIN HOLDER3/4" Ø1"

    1X78440ADOUBLE & TURNING HOLDER R3/4" Ø1"

    1X78430ADOUBLE & TURNING HOLDER F3/4" Ø1"1X780320STOPPER PLATE

    1X78450ACUT OFF TOOL HOLDER1/2" sq. X 3/4"

    DRILL HOLDER# 5E78 370A# 2378 3700

    DRILL BUSH 20# 2378 3600(MTS-B41)Max. Ø12

    ROUND HOLE BUSH# 5W78 500A(1/4")(OLD # 5E78 480A)# 5W78 510A(3/8")(OLD # 5E78 400A)# 5W78 520A(1/2")(OLD # 5E78 410A)# 5W78 530A(5/8")(OLD # 5E78 420A)# 5W78 540A(3/4")(OLD # 5E78 430A)

    COLLET HOLDER# SSH1-ECH10-70# SSH1-ECH16-70(ALPS TOOL)

    CHUCK COLLET# AR16-D1 D1 = 0.5 -10# AR25-D1 D1 = 2 -16(ALPS TOOL)

    CENTER DRILL

    BORING TOOL

    STRAIGHT DRILL

    STRAIGHT SHANK DRILL

    STRAIGHT SHANK RAEMER

    COLLET HOLDER# SSH1-ECH10-70# SSH1-ECH16-70(ALPS TOOL)

    TAPPING COLLET# ET-1-16 SHANK DIA. 3 - 5.5# ET-1-25 SHANK DIA. 3 - 8.5(SCHAUBLIN)

    CENTER DRILL

    TAP

    1X78030ATURNING HOLDER C3/4" sq.1X780320STOPPER PLATE

    1X78020ATURNING HOLDER B3/4" sq.

    TURNING TOOL

    4N782021Y DOUBLE PLAIN HEAD A1" sq.4N782020-02CAP A

    12 STATION TURRET

    2X785600X SPINDLE UNIT(MITSUBOSHI)

    2X785550Z SPINDLE UNIT(MITSUBOSHI)

    TAPPING COLLETET-1-20TAP SIZE : M1 -M8(SCHAUBLIN)

    CHUCK COLLETAR20-D1 D1 =1-13(ALPS TOOL)

    TAP

    END MILL

    CENTER DRILL

    CHUCK COLLETER20-D D1 =1-13(REGO)

    2W785250Z SPINDLE UNIT(ALPS TOOL)

    2W785150X SPINDLE UNIT(ALPS TOOL)

    TAP

    NUTNA25(ALPS TOOL)

    STRAIGHT SHANK DRILL

    2W785650X SPINDLE UNIT(ALPS TOOL)

    2W785550Z SPINDLE UNIT(ALPS TOOL) TAP

    END MILL

    CENTER DRILL

    STRAIGHT SHANK DRILL

    NUTNY20H25(YUKIWA)

    NUTNA20(ALPS TOOL)

    AR25

    AR20

    2W785350Z DOUBLE SPINDLE UNIT(ALPS TOOL)

    TAPPING COLLETET-1-20TAP SIZE : M1 - M8(SCHAUBLIN)

    NUTNA20(ALPS TOOL)

    NUTNA11(ALPS TOOL)

    CHUCK COLLETAR20D1 D=1-13(ALPS TOOL)

    TAP

    CHUCK COLLETAR-11D1 D=1-7(ALPS TOOL)

    AR20-11

    CHUCK COLLETEY20-D D1 =1-13(YUKIWA)

    END MILL

    CENTER DRILL

    STRAIGHT SHANK DRILL

    END MILL

    CENTER DRILL

    STRAIGHT SHANK DRILL

    TAPP COLLET (for Ridgit Tap)AR20GB-M4 - M8(ALPS TOOL)

    TAPPING COLLETET-1-20TAP SIZE : M1 -M8(SCHAUBLIN)

    TAPPING COLLETET-1-25TAP SIZE : M3.5 - M8(SCHAUBLIN)

    CHUCK COLLETAR20-D1 D1 =1-13(ALPS TOOL)

    CHUCK COLLETAR25-D1 D1 =1-16(ALPS TOOL)

    CHUCK COLLETER20-D D1 =1-13(REGO)

    CHUCK COLLETEY20-D D1 =1-13(YUKIWA)

    TAPP COLLET (for Ridgit Tap)AR20GB-M4 - M8(ALPS TOOL)

    TAPP COLLET (for Ridgit Tap)AR25GB-M4 - M8(ALPS TOOL)

    TAPP COLLET (for Ridgit Tap)AR20GB-M4-M8(ALPS TOOL)

    CHUCK COLLETAR16-D1 D=1-10(ALPS TOOL)

    TAPPING COLLETET-1-16TAP SIZE : M3.5-M6(SCHAUBLIN)

    TAP

    CENTER DRILL

    END MILL

    STRAIGHT SHANK DRILL

    TAPP COLLET (for Ridgit Tap)AR16GB-M4-M6(ALPS TOOL)

    CHUCK COLLETER16-D1 D =1-10(REGO)

    AR16DN70A000Z DOUBLE SPINDLE UNIT(ALPS TOOL)

    NUTHi-Q/ERAX16(REGO)

    2X78230BCUT OFF TOOL HOLDER R3/4" sq.

    4N782011CUT OFF TOOL HOLDER L3/4" sq.

    1X78460ADOUBLE TURNING HOLDER B3/4" sq.

    1X78410ADOUBLE TURNING HOLDER3/4" sq.

    1X78010ATURNING HOLDER A3/4" sq.

    1X78470ACUT OFF TOOL HOLDER B1/2" sq. X 3/4"

    4N782031DOUBLE PLAIN HEAD CØ1"4N782030-02CAP B

    Tooling System

  • Model BNX-51MSYMachining capacity Maximum machining length 150 mm Diameter of standard cutting Spindle No. 1 51 mm Dia.

    Spindle No. 2 51 mm Dia. Chuck size Spindle No. 1 6 inch

    Spindle No. 2 5 inchSpindle Number of spindle 2 Spindle speed range Spindle No. 1 5,000 min-1

    Spindle No. 2 5,000 min-1

    Inner diameter of draw tube Spindle No. 1 52 mm Dia.Spindle No. 2 43 mm Dia.

    Collet chuck Spindle No. 1 H-S22, (DIN177E – option)Spindle No. 2 H-S22, (DIN177E – option)

    Power chuck Spindle No. 1 6" thru-hole chuckSpindle No. 2 5" thru-hole chuck

    Turret Number of turret 1 Type of turret Turret No. 1 12 station turret Shank height of square turning tool ¾" Sq. Diameter of drill shank 1" Dia.Revolving tools Number of revolving tool Turret No. 1 Max. 12 Type of revolving tool Turret No. 1 Single clutch Tool spindle speed range Turret No. 1 6,000 min-1

    Machining capacity Drill Turret No. 1 Max. 13 mm Dia.Tap Turret No. 1 Max. M12 ×1.75 (S45C-D)

    Slide stroke Turret slide stroke X1 axis 165 mm

    Z1 axis 300 mmY1 axis 80 (± 40) mm

    Spindle slide stroke X2 axis 86 mmZ2 axis 553 mm

    Feed rate Rapid feed rate X1 axis 20 m/min

    Z1 axis 20 m/minY1 axis 12 m/minX2 axis 20 m/minZ2 axis 20 m/min

    Motors Spindle drive Spindle No. 1 Cs 15/11 kw (15 min/cont.)

    Spindle No. 2 Cs 7.5/5.5 kw (15 min/cont.) Revolving tool drive Turret No. 1 4.0 kw Slide 1.5 kw (Z1), 1.2 kw (X1, Y, X2, Z2) Hydraulic oil motor 1.36 kw Lubricating oil motor 0.004 kw Coolant pump 0.25 kw × 1, 0.18 kw × 1 Turret index motor 1.0 kwPower supply Voltage AC 200/220 ± 10% 50/60 Hz ± 1% Capacity 33 KVA Air supply 0.5 MPa Fuse 100 ATank capacity Hydraulic oil tank capacity 2.6 gal Lubricating oil tank capacity 1 gal Coolant tank capacity 79 galMachine dimensions Machine height 1,100 mm

    Floor space 3,907 × 1,561 mm (w/chip conveyor) Machine weight 11,240 lb

    NC Speci�cationsModel device MITSUBISHI M70VDisplay device 10.4" color LCDControllable axis command speci�ed axes X1, Z1, Y1, C1, X2, Z2, C2Control axis groups TwoInput code ISOCommand input system Incremental and absoluteFeed command system Per rotation feed and per minuteCutting feed rate override Max. 100%Tool offset data 80 pairsProgram storage capacity 160m

    Standard AccessoriesSP1/SP2 Chucking Device H-S22Splash guard interlockSpindle Air BlowSpindle BrakeSP2 Work Ejector & Inner High Pressure CoolantPart ConveyorChip Conveyor3-Color Signal TowerTotal & Preset Counter (Custom Menu)Cut-Off Con�rmation (Electric Type) Barfeeder InterfaceCoolant Level SwitchStandard Tooling Package

    Optional Accessories1000 psi High Pressure CoolantMist CollectorParts CarrierCut-Off Con�rmation (Cylinder Type)3-Jaws Chuck Systems

    Standard NC FunctionsSpindle C axis control (main-back)Spindle synchronization function (main - back)Program storage capacity: 160mUser macrosCanned cycle for drillingConstant surface speed controlPolygon turningSpindle synchronized tapping function (main-back)Tool spindle synchronized tapping functionSub-inch controlMilling interpolationHelical interpolationMultiple repetitive cycle for turning I/IIB code I/FTool offset: 80 pairsNose radius compensationHigh speed program checkOptional block skip (1 set)Superimposition of control axesTorque skip functionCorner chamfering/Corner roundingArbitrary axis exchange functionContinuous thread cuttingNetwork I/O function

    Optional NC FunctionsVariable lead thread cutting functionHigh speed synchronized tapping functionSimultaneous thread cutting in two axis control groups 1Simultaneous thread cutting in two axis control groups 2Tool life management IExternal memory runningProgram storage capacity: 320m, 600mCommon variables (50 + 50 * Number of axis control groups)Common variables (100 + 100 * Number of axis control groups)

    Machine Speci�cations

    40 Boroline RoadAllendale, NJ 07401201-818-0100

    2316 Touhy AvenueElk Grove Village, IL 60007847-364-9060

    17815 Newhope Street, Suite PFountain Valley, CA 92708714-434-6224

    All speci�cations are subject to change without prior notice. This product is subject to the export control laws of the United States and other countries. A license may be required prior to export, reexport or transfer of these products. Please contact us for further information. Catalog No. BNX-51MSY 101916

    www.marucit.com68 Moylan LaneAgawam, MA 01001413-786-6655