Fixed COSYS PFC system - Socomec … · Fixed COSYS PFC system - Ref.: 540538A 7 Fixed COSYS PFC...

Fixed COSYS PFC systemOperating instructions EN

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nten

tsEN WARRANTY CONDITIONS _________________________3GENERAL SAFETY AND USAGE INSTRUCTIONS __________________________________4SYSTEM DESCRIPTION ___________________________5

General points __________________________________5Function ______________________________________5Construction ___________________________________5General characteristics ___________________________5

INSTALLATION ___________________________________6Recommendations relating to installation conditions __________________________6Connecting the input cables ______________________6Upstream protection and connection cross section ___6Technical characteristics _________________________8

COMMISSIONING AND MAINTENANCE ___________10Checking the equipment ________________________10Powering up ___________________________________10Maintenance __________________________________10

3

Fixed COSYS PFC system

Fixed COSYS PFC system - Ref.: 540538A

WARRANTY CONDITIONS

The warranty conditions are set out in the sales contract; in all other cases, the following conditions shall apply.The manufacturer guarantees its product against any manufacturing or operating faults caused by errors in design, choice of materials or manufacture, in accordance with the conditions set out below.The manufacturer may - without prior notice – modify its product in order to bring it into line with the warranty conditions or replace defective parts. The manufacturer's warranty shall not apply in the following cases:• Faults caused by designs or parts used without

consent, or supplied, by the buyer.• Replacements or repairs resulting from normal wear

and tear of parts and equipment• Damage or injury caused by negligence on the user's

part• Insufficient maintenance or incorrect use of products.• PFC system not adapted to the network.The warranty's validity period is 12 months following installation of the equipment, and may not exceed 18 months from the supply date.Parts replacements, repairs or modifications carried out by the manufacturer during the warranty period may under no circumstances be grounds for extending the

length of the warranty period.In order to benefit from this warranty, buyers must expressly inform the manufacturer - within a maximum of 8 days, beyond which the warranty shall expire – of any faults in the design, materials or manufacture, giving precise evidence to support their claim.Defective parts replaced free of charge by the manufacturer must be made available to the manufacturer, as they remain its sole property.The warranty shall not apply if the buyer has carried out modifications or repairs to the manufacturer's products without its prior consent.The manufacturer's liability is limited to the obligations described above (repairs or replacements); all other types of damage shall be excluded.

4 Fixed COSYS PFC system - Ref.: 540538A

GENERAL SAFETY AND USAGE INSTRUCTIONS

a. This manual sets out the essential instructions relating to safety, connection and use of the fixed PFC system.

b. This system must only be installed by specialist personnel with the necessary skills.

c. The PFC system must be installed in a vertical position.

d. The cable must be connected to earth before the connections are made.

e. Do not expose the equipment to rain or splashes of water.

f. Keep the enclosure clean using a dry cloth.g. We recommend that you keep this manual in a place

which is accessible to all.h. The maintenance and checking operations described

in the “Maintenance” paragraph on page 11 must be carried out at least once every 12 months. Failure to follow this instruction shall release Socomec from all liability with regard to the incorrect operation of the equipment and the consequences thereof.

i. The maintenance operations must only be carried out by authorised personnel with the appropriate training.

j. This system satisfies the European Community directives applicable to this product. This is indicated by the following marking:

k. Compliance with standards CEI 61439-1/-2 and EN 61439-1/-2.

The conditions set out below are likely to cause operating faults and reduce the PFC system's service life:

• Current, voltage and frequency which are not to specification.

• The presence of harmonics.• Operation or storage outside the temperature

limits.• The use of switches without current limiting

resistors.• Operation: where there are shocks or vibrations,

excessive or rapid temperature variations, or in an explosive or corrosive environment.

• Installation at an altitude > 2,000 m or below sea level.

5


Fixed COSYS PFC system - Ref.: 540538A

SYSTEM DESCRIPTION

General points

Function

Construction

General characteristics

The equipment consists of a series of racks of capacitors installed in an enclosure. Depending on the models, other equipment may be present:• anti-harmonic device.• fuse combination switch.

COSYS fixed PFC system are designed to offset variable reactive energy. Reactive energy may be consumed by a factory or production unit.

• Power from 17.5 to 60 kvar.

• Harmonics from 0 to 100% in 4 stages: PFC21, PFC22, PFC23, PFC24.

• Cable input at the bottom (can be the top if required).

• Base plate optional

• Thermal regulation with fan (depending on equipment).

• Self-healing capacitors.

• Capacitor cut off from the automatic circuit in case of removal.

• Steel panel enclosure colour RAL 7035.

• IP rating IP20, IP30 depending on model.

• Rated voltage: 400 V three-phase.

• Rated frequency: 50 Hz.

• Operating temperature: -5°C to 40°C.

• Tolerance on capacitor capacity value: -5, +5%.

• Discharge device on each bank: < 50 V after 1 minute.

• Capacitor internal connection: delta.


INSTALLATION

Failure to follow the installation instructions contained in this manual may compromise the operation and reliability of the PFC system.

Recommendations relating to installation conditions

Recommended operating temperature: between 15°C and 35°C.Relative humidity without condensation: 90% max.Maximum operating altitude: 2,000 mTake all necessary precautions to prevent splashes of water, paint or other fluids.The enclosure conforms to protection rating IP20.

It is essential to ensure that there is a clearance of 50 cm above the PFC system to allow adequate ventilation.

Connecting the input cables

The power is supplied to the terminals provided for this purpose.The power, control and measurement cables should be connected in accordance with the standards in force and good practice.The cable bushing plate should be refitted after the cable gland or other cable passage system has been fitted.

Failure to follow this instruction may seriously compromise the ventilation efficiency, reduce the cabinet's level of protection and cause the formation of hazardous material or objects.

Upstream protection and connection cross section

The selection and co-ordination of the protection devices upstream of the PFC system depend on the nominal current and cable fitting conditions.The protection devices upstream of the PFC system must conform to the safety standards in force.The cross section of the cables should be adapted to

the power of the fixed PFC system. Cables should be selected according to the current values shown in the table below, which should be increased by a coefficient of 1.43 in accordance with CEI 60831-1.

Fixed COSYS PFC system - Ref.: 540538A 7


Technical characteristics

COSYS PFC21

Power supply

I nominal Upstream protection Figure n° Height x Width x Depth Weight

Kvar A GG fuse (A) Fuserbloc (A)(without switch)

(with switch) mm mm with switch KgKg with switch

10 14 16 Consult us 1 5 395x170x80 515x560x190 4 415 22 32 Consult us 2 5 395x240x80 515x560x190 6 620 29 50 Consult us 3 5 475x285x150 515x560x190 10 1030 43 63 Consult us 3 5 475x285x150 515x560x190 11 1140 58 100 Consult us 4 5 475x445x150 515x560x190 15 1550 72 125 Consult us 4 5 475x445x150 515x560x190 16 1660 87 125 Consult us 4 5 475x445x150 515x560x190 18 18

Power supply




10 14 16 Consult us 6 6 811x600x286 811x600x286 50 5015 22 32 Consult us 6 6 811x600x286 811x600x286 53 5520 29 50 Consult us 6 6 811x600x286 811x600x286 55 5730 43 63 Consult us 6 6 811x600x286 811x600x286 63 6540 58 100 Consult us 6 6 811x600x286 811x600x286 72 7550 72 125 Consult us 6 6 811x600x286 811x600x286 77 80

Power supply





Power supply





COSYS PFC22

COSYS PFC23

COSYS PFC24

INSTALLATION


1706.5

15

8050

344

380

157

Figure 1

240

220

6.5

15

8050

344

380

Figure 2

1509025

414

450

285

250

6.5

Figure 3

1509025

414

450

445

410

6.5

Figure 4

INSTALLATION



1909025

464

490

560

5256.

5

Figure 5

130

800

200

600 275 11

11

65

1

Figure 6

INSTALLATION

1: base plate optional


Checking the equipment

Before commissioning the equipment, ensure that all connections are correctly tightened, as the terminals may become loose during transportation of the equip-ment from the production plant to the site (switch).

Powering up

Once the operations in the previous paragraph have been carried out, the equipment can be started by closing the upstream panel protection and the PFC system cabinet switch (depending on the model).

Maintenance

Routine maintenance of this equipment involves perio-dically checking (at least once every year) the following components:• Auxiliary circuit fuses• Capacitor fuses• Cleanliness of the ventilation grille and the filter to

ensure proper ventilation of the enclosure• Retightening of the terminals• Visual inspection of the capacitors by replacing those

that are causing deforming of the upper part of the outer enclosure.

COMMISSIONING AND MAINTENANCE

SOCOMEC can also offer:•maintenance•audit•start-up•training for your staff



COMMISSIONING AND MAINTENANCE

SOCOMEC - Ref.: 540538 A - 01/11

VALID FOR FRANCE

h E A d O f f I C ESOCOMEC GROUPS.A. SOCOMEC capital 11 149 200 €R.C.S. Strasbourg B 548 500 149B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE

I n t E R n A t I O n A L S A L E S d E p A R t M E n tSOCOMEC1, rue de Westhouse - B.P. 60010 F - 67235 Benfeld Cedex - FRANCETel. +33 (0)3 88 57 41 41 - Fax +33 (0)3 88 74 08 [email protected]

Socomec worldwide

I n E U R O p E

BELGIUMSOCOMEC BELGIUM B - 1190 Brussel Tel. +32 (0)2 340 02 30 - Fax +32 (0)2 346 28 99 [email protected]

FRANCESOCOMEC F - 94132 Fontenay-sous-Bois Cedex Tel. +33 (0)1 45 14 63 30 - Fax +33 (0)1 45 14 63 38 [email protected]

GERMANYSOCOMEC GmbH D - 76275 Ettlingen Tel. +49 (0)7243 65 29 2 0 - Fax +49 (0)7243 65 29 2 13 [email protected]

ITALYSOCOMEC Elettrotecnica s.r.l. I - 20098 San Giuliano Milanese (MI) Tel. +39 02 9849821 - Fax +39 02 98243310 [email protected]

SPAINSOCOMEC ELECTRO, S.L. E - 08310 Argentona (Barcelona) Tel. +34 93 741 60 67 - Fax. +34 93 757 49 52 [email protected]

ThE NEThERLANDSSOCOMEC B.V. NL - 3991 CD Houten Tel. +31 (0)30 760 0901- Fax +31 (0)30 637 2166 [email protected]

ThE UNITED KINGDOMSOCOMEC Ltd Hitchin Hertfordshire SG4 0TY Tel. +44 (0)1462 440033 - Fax +44 (0)1462 431143 [email protected]

I n A S I A

NORTh EAST ASIASOCOMEC CHINA Co. Ltd P.R.C 200052 Shanghai - China Tel. +86 (0)21 5298 9555 - Fax +86 (0)21 6228 3468 [email protected]

SOUTh EAST ASIA & PACIFICSOCOMEC SWITCHING AND PROTECTION UBI TECHPARK - 408569 Singapore Tel. +65 65 07 94 90 - Fax +65 65 47 86 93 [email protected]

SOUTh ASIASOCOMEC INDIA 122001 Gurgaon, Haryana - India Tel. +91 124 4562 700 - Fax +91 124 4562 738 [email protected]

I n M I d d L E E A S t

UNITED ARAB EMIRATESSOCOMEC Middle East Dubai, U.A.E. Tel. +971 (0) 4 29 98 441 - Fax +971 (0)4 29 98 449 [email protected]

I n n O R t h A M E R I C A

USA, CANADA & MEXICOSOCOMEC Inc Cambridge, MA 02142 USA Tel. +1 617 245 0447 - Fax +1 617 245 0437 [email protected]

www.socomec.comNon contractual document. © 2012, Socomec SA. All rights reserved.

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