Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping...
Transcript of Fitting Shop Presentation - CIMTAS Pipe Fitting... · FITTING WORKS First Step to Integrated Piping...
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Fitting Shop Presentation
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COR PORA T E A L I GNMENT L OGO
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COR PORA T E MVV
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C P F A B R I C A T I ON AND T R AD I NG L T D . C O .
Capacity (tons/month)• Spool Works : 3,500
• Fitting Works: 1,000
• Pipe Works: +15,000 (Line Pipes)+5,000 (Process Pipes)
• Operational in 2002 as a Pipe Spool Shop
• 2 hrs./200 km from Istanbul & 2 km from 4 International Deep Sea Ports
• Serving OG&C, Power, Construction, Metals & Mining, Water Industries
• Now an integrated Spool, Fitting & LSAW Pipe Shop
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F I T T I NG WORK S F i r s t S t e p t o I n t e g r a t e d P i p i n g S o l u t i o n
• Operational in Dec. 2015• Production of fitting, flange and branch connections• High‐tech machinery including Cold Forming, Cold Rolling, Hot Forming, Hot Forming by Mandrel, and Machining
• Cimtas Designed (Brand) Products: CIM‐INSERT® & CIM LET ®• Fenced Area: 16,200 sqm (174,375 sq ft)• Covered Shop Area: 13,000 sqm (139,930 sq ft)• Monthly Production Capacity: 1,000 tons
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F I T T I NG WORK S De s i g n C o d e s a n d S t a n d a r d s
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CF: Cold Forming, HFM: Hot Forming by Mandrel, HF2H: Hot Forming 2 Halves
F I T T I NG WORK S P r o d u c t i o n R a n g e
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• CIM‐INSERT 45®: Fully designed with Finite Element Analysis methodology in accordance with ASME B31.3 & ASME Sec VIII Div II requirements • CIM‐INSERT® and CIM LET®: Fully designed according to code requirements• All products machined by 5 axis CNC lathe
F I T T I NG WORK S C IMTA S D e s i g n e d P r o d u c t s
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F I T T I NG WORK S F o r g i n g
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F I T T I NG WORK S Ho t F o rm i n g
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F I T T I NG WORK S Ho t F o rm i n g
Vertical Die
2 Halves
Heating
TEE Forming
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F I T T I NG WORK S Ho t F o rm i n g B y M a n d r e l
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F I T T I NG WORK S C o l d F o rm i n g
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Diameter Range: 2,5” (73 mm) – 36” (914 mm)Thickness Range: 5 mm – 108 mm ( including P92) Bending Angle: up to 180⁰Bending Radius: 200 – 8.500 mm
Min. 1.5DBending Moment: 165 tmBending Force: 100 tPipe Feed Length: 13 mControl System: CNC
F I T T I NG WORK S I n d u c t i o n B e n d i n g
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F I T T I NG WORK S We l d i n g
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F I T T I NG WORK S Ma c h i n i n g
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F I T T I NG WORK S Ma c h i n i n g
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Procurement scope
FORGINGSHAPING
HAMMERING HEAT TREATMENT
CIMTAS scope
PHISICAL & CHEMICAL TEST
MACHINING
FINISHINGINSPECTION
F l a n g e Ma n u f a c t u r i n g b y M a c h i n i n g S em i F i n i s h e d F l a n g e s
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F l a n g e Ma n u f a c t u r i n g ; S em i F i n i s h e d F l a n g e S u p p l i e r S u r v e y
FORGINGSHAPING
HAMMERING HEAT TREATMENT
PHISICAL &CHEMICAL TEST
Raw material identification, and review of raw material MTRs, verify if the raw materials meet CIMTAS
procurement requirements
Spot check of material temperature during these stages of manufacturing
processes.
Review of heat treatment charts WITNESS AND APPROVE
DIMENSIONAL INSPECTION
CIMTAS ACTIVITY
SUPPLIER ACTIVITY
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F I T T I NG WORK S Mec h a n i c a l &Me t a l l o g r a p h i c T e s t s L a b a r a t o r y
• Tensile Tests
• Charpy Impact Tests
• Hardness HRB – HRC
HBW – HV
• Micro Hardness Tests
• Micro and Macro Structure
• Spectral Analysis
• Bend Test
ISO 17025 Certified
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BU S I N E S S R E F E R EN C E S
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AWARD S
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